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Project Nº PR170500

DESIGN REPORT Edition 05


EC1 / EC3 Date: 18-05-2017
Sheet: 1/7

Subject: Design Report of Structure for Photovoltaic Panels – 3H7


Client:
Technical: Helder Costa

INDICE
Page
1. INTRODUCTION ...................................................................................................................................................2

2. DATA ...................................................................................................................................................................2
2.1. GEOMETRY ................................................................................................................................................................................... 2
2.2. DESCRIPTION ................................................................................................................................................................................ 2
3. CALCULATIONS RESOURCES ...............................................................................................................................3
3.1. ACTIONS ....................................................................................................................................................................................... 3
3.1.1. Wind actions ........................................................................................................................................................................ 3
3.1.2. Snow loads ........................................................................................................................................................................... 3
3.2. CRITERIA AND RESOURCES ............................................................................................................................................................. 3
3.2.1. Ultimate Limit States (U.L.S.) ............................................................................................................................................. 3
3.2.2. Service Limit States (S.L.S.)................................................................................................................................................ 4
3.2.3. Calculation resources .......................................................................................................................................................... 4
3.3. MATERIALS..................................................................................................................................................................................... 4
3.3.1. Resistant characteristics ...................................................................................................................................................... 7
3.3.2. Fabrication methods ............................................................................................................................................................ 7

This document is property of Irmãos Silvas, SA - any reproduction and/or transmission to third parties is prohibited without written
permission.
MAGANHA S.TIAGO DE BOUGADO 4785 TROFA PORTUGAL TLF.00351-252400520 FAX. 00351-252400521
www.metalogalva.pt | metalogalva@metalogalva.pt
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IRMÃOS SILVAS, S.A.| Mod. IS006A // DocSGQ | MemóriaCálculo-02 [DESIGN_REPORT_3H7]


Project Nº PR170500
DESIGN REPORT Edition 05
EC1 / EC3 Date: 18-05-2017
Sheet: 2/7

Subject: Design Report of Structure for Photovoltaic Panels – 3H7


Client:
Technical: Helder Costa

1. INTRODUCTION
This design report pretends to explain the structure calculation for the installation of photovoltaic panels
(PV modules) to install 8.0 MWp in Guinee.

2. DATA

2.1. GEOMETRY
The structure is composed by one photovoltaic table with an inclination of 15º supported on 12 columns
embedded at the soil/fixed on a concrete foundation. The lower edge of the panel is 1.5m and the
higher 2.3m above de soil. The total number of panels installed in each structure is 21, arranged in 3
rows and 7 columns in landscape orientation. The dimensions of each panel are 1976x990X40mm.

It will be formed by bended and angles steel sections connected by bolts and steel plates.

If the piles will be buried in the ground they need to be nailed directly in the field without moving the
ground. The buried length should be according the design drawings and validated with tests on the
field.

For structural design it was considered that there is no obstruction of the wind flow under the table.

2.2. DESCRIPTION
All the structure will be made in steel class S275 and S355. The panels will be fixed to the secondary
beams by clamps. The remaining connections are materialized by bolts and steel plates.

This document is property of Irmãos Silvas, SA - any reproduction and/or transmission to third parties is prohibited without written
permission.
MAGANHA S.TIAGO DE BOUGADO 4785 TROFA PORTUGAL TLF.00351-252400520 FAX. 00351-252400521
www.metalogalva.pt | metalogalva@metalogalva.pt
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IRMÃOS SILVAS, S.A.| Mod. IS006A // DocSGQ | MemóriaCálculo-02 [DESIGN_REPORT_3H7]


Project Nº PR170500
DESIGN REPORT Edition 05
EC1 / EC3 Date: 18-05-2017
Sheet: 3/7

Subject: Design Report of Structure for Photovoltaic Panels – 3H7


Client:
Technical: Helder Costa

3. CALCULATIONS RESOURCES

3.1. ACTIONS

The actions are defined by the Eurocode 1 (EN 1991-1-4 and EN 1991-1-3):

Permanent Actions: self-weight and panels weight.


Variable Actions: wind actions and snow loads.

3.1.1. Wind actions

Wind loading is derived from the reference wind velocity throughout the formulas and rules given in EN
1991-1-4/NA – Actions on structures – Wind Actions. Reference wind velocity is defined as the mean
wind velocity at 10m level above the ground to an annual probability of 0,02 (50 years). The
reference wind speed considered is 37.2 m/s. The terrain category assumed was II. The reference wind
speed corresponds to Vb,0=24m/s. This type of structures have an design working life corresponding to
25 years, so the reference wind speed may be affected by a probability factor of 0.96 which reduces
the reference wind speed to 35.7 m/s. This result at a gust wind speed of 160 km/h. The gust velocity
pressure, qb is 1.234kN/m² (considering the density of the air is 1.25 kg/m³).

3.1.2. Snow loads

For this design it was not considered snow loads.

3.2. CRITERIA AND RESOURCES

3.2.1. Ultimate Limit States (U.L.S.)

It was considered the wind loads on structure and equipment. All the actions were assumed
simultaneously and acting in the most unfavorable direction.

The combination of actions for ULS is:

This document is property of Irmãos Silvas, SA - any reproduction and/or transmission to third parties is prohibited without written
permission.
MAGANHA S.TIAGO DE BOUGADO 4785 TROFA PORTUGAL TLF.00351-252400520 FAX. 00351-252400521
www.metalogalva.pt | metalogalva@metalogalva.pt
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IRMÃOS SILVAS, S.A.| Mod. IS006A // DocSGQ | MemóriaCálculo-02 [DESIGN_REPORT_3H7]


Project Nº PR170500
DESIGN REPORT Edition 05
EC1 / EC3 Date: 18-05-2017
Sheet: 4/7

Subject: Design Report of Structure for Photovoltaic Panels – 3H7


Client:
Technical: Helder Costa

∑ (Gi ⋅ γ G ) + Q j ⋅ γ Q + ∑ (Wk ⋅ γ k .Ψ0,k )


i k

n =1 n =1

γ G − Partial factor for permanent action j (γ G = 1.35)


γ Q − Partial factor for variable action Q (γ Q = 1.5)
γ k − Partial factor for variable action W (γ k = 1.5)
Ψ0,k − Combination factor for variable action W

The design verification consists in comparing the stress due to the forces combined with the proper
partial factors with the design resistant stress of the materials.

The maximum reactions of each pile are presented in the following table:

Maximum Reactions on Structures


Fsdx (kN) Fsdy (kN) Msd (kN.m)
10.5 (Compression)
3.49 2.24
13.97 (Tension)

Fsdx – Axial force


Fsdy – Shear force
Msd – Bending moment

3.2.2. Service Limit States (S.L.S.)

The service limit states were considered for the quasi-permanent combination and frequent combination,
which the respective beams vertical deformations were limited to L/200.

3.2.3. Calculation resources

Stability verification, forces and displacements determination were calculated with an integrated
graphic program for modeling the Ultimate Limit State.

3.3. MATERIALS

The materials used for fabrication of the structure are:

This document is property of Irmãos Silvas, SA - any reproduction and/or transmission to third parties is prohibited without written
permission.
MAGANHA S.TIAGO DE BOUGADO 4785 TROFA PORTUGAL TLF.00351-252400520 FAX. 00351-252400521
www.metalogalva.pt | metalogalva@metalogalva.pt
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IRMÃOS SILVAS, S.A.| Mod. IS006A // DocSGQ | MemóriaCálculo-02 [DESIGN_REPORT_3H7]


Project Nº PR170500
DESIGN REPORT Edition 05
EC1 / EC3 Date: 18-05-2017
Sheet: 5/7

Subject: Design Report of Structure for Photovoltaic Panels – 3H7


Client:
Technical: Helder Costa

ELEMENT MATERIAL STANDARD


Structure S275/S355 EN 10 025
Bolts 6.8 EN4017
Nuts 6.8 EN4032
All these materials will be hot dip galvanized.

During the installation process, all bolts must be applied with the tightening torque. The tightening
torque of the bolts is:

This document is property of Irmãos Silvas, SA - any reproduction and/or transmission to third parties is prohibited without written
permission.
MAGANHA S.TIAGO DE BOUGADO 4785 TROFA PORTUGAL TLF.00351-252400520 FAX. 00351-252400521
www.metalogalva.pt | metalogalva@metalogalva.pt
P:\1_ESTUDO_SIMPLES\8.1_E_RENOVAVEIS\8.1.3_PARQUES_SOLARES\2017\PR170500_IPT_8MW_4H7_GUINE\3_ESTUDO_SIMPLES\DESIGN_REPORT_3H7.doc]

IRMÃOS SILVAS, S.A.| Mod. IS006A // DocSGQ | MemóriaCálculo-02 [DESIGN_REPORT_3H7]


Project Nº PR170500
DESIGN REPORT Edition 05
EC1 / EC3 Date: 18-05-2017
Sheet: 6/7

Subject: Design Report of Structure for Photovoltaic Panels – 3H7


Client:
Technical: Helder Costa

Dnominal D0 As Tightening torque (N.m)


Bolts
(mm) (mm) (mm²) S235 S275 Class 5.6 Class 6.8 Class 8.8
M8 8 9 36.6 9 11 12 15 20
M10 10 11 58 18 21 24 29 39
M12 12 13 84.3 31 37 42 51 68
M14 14 17 115 49 58 68 81 108
M16 16 18 157 76 91 106 127 169
M18 18 20 193 105 125 146 175 233
M20 20 22 245 148 177 206 247 329
M22 22 24 303 202 241 280 336 448
M24 24 26 353 256 306 356 427 569
M27 27 30 459 375 448 521 625 833
M30 30 33 561 509 608 707 848 1131
M33 33 36 694 693 827 962 1154 1539
M36 36 39 817 889 1062 1235 1482 1976
M39 39 42 976 1151 1375 1599 1918 2558
M42 42 45 1121 1424 1701 1977 2373 3164
M45 45 48 1306 1777 2123 2468 2962 3949

The tightening torque of the clamps is 10 N.m.

This document is property of Irmãos Silvas, SA - any reproduction and/or transmission to third parties is prohibited without written
permission.
MAGANHA S.TIAGO DE BOUGADO 4785 TROFA PORTUGAL TLF.00351-252400520 FAX. 00351-252400521
www.metalogalva.pt | metalogalva@metalogalva.pt
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IRMÃOS SILVAS, S.A.| Mod. IS006A // DocSGQ | MemóriaCálculo-02 [DESIGN_REPORT_3H7]


Project Nº PR170500
DESIGN REPORT Edition 05
EC1 / EC3 Date: 18-05-2017
Sheet: 7/7

Subject: Design Report of Structure for Photovoltaic Panels – 3H7


Client:
Technical: Helder Costa

3.3.1. Resistant characteristics

The characteristic values of the Yield strength and Failure strength are:

MATERIAL σCED 0.2% σROT


S275 275 N/mm² 430 N/mm²
S355 355 N/mm² 510 N/mm²
6.8 480 N/mm² 600 N/mm²

3.3.2. Fabrication methods

• The steel profiles and plates will be cut by mechanical and/or heat process. The holes will be
drilled or punched. Bending or rolling will forms parts, joined by bolts.
• The bolts to be used in the principal connections will be in a minimum class of 6.8.

This document is property of Irmãos Silvas, SA - any reproduction and/or transmission to third parties is prohibited without written
permission.
MAGANHA S.TIAGO DE BOUGADO 4785 TROFA PORTUGAL TLF.00351-252400520 FAX. 00351-252400521
www.metalogalva.pt | metalogalva@metalogalva.pt
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IRMÃOS SILVAS, S.A.| Mod. IS006A // DocSGQ | MemóriaCálculo-02 [DESIGN_REPORT_3H7]

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