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{py Posonion: 4 aso -25 ‘Standard Practice for ‘ammeter Ultrasonic Examination of Heavy Steel Forgings* 1. Scope mac pohestbn lei examination of bey Res straight beam tecaiques ince ulizaion ofthe BGS (Dis ‘ance Gai Size) metod. See Append X3 contract, ces. oF specification states that forgings ate Ib be NWA EM " be repaid a the standard. Within he tee Suite ae ‘own tn brackets The vibes sted ech spt ate oo pendently ofthe other. Combining values fom the two sym Td Tis speciation andthe aplcble mail specifica However. nes order sis the applicable "M" spec Aca dsigration (SI nih. heme hl fue 113 This stondond does nt purer aires ol of the sefery concern f any erie with ae Tt the respi of the wero ths anand 0 esas ope rite softy and heat paces am determine the ppc ‘ii of eat Tinie ror we ee ee ea 18461 Surtace Texture* ‘Recommended Practice for Nowdestrctive Personnel Quai Tcaon Contest SNETC 1A, Supplement 2 Ordering Information conn rr, poser sal led as PL Meta of eating te ses in acsordance wi 7.22 733s or ean DO. toto tlt he maa ef he woe Bk “12 liye forthe ging o obs °°" Am opr in ocrnce wih 6,62, and 7.110. 11 An leon pulsed elton ye of manent shill te we for his examinon. The sy sll ave & ‘On examining attic ww Fngings the sper (Gweep line 1 tp of sexea} The $ % linearity refered To ‘racce E417. Any wet of lok prewed in aecodane ith Prtge E317 or 28 maybe odo wba the spc 412 The chcuonc apaats shall copia an atenasr amplitude ratio) which will allow measurement of indications (eS wah (20 sina {oT in [30m] maxim Sesion sal We wed Tor Hoppin ore Gh a 3881 388m jbo suning (ze 72); 2 seach ts equips pes by in [13 by 25 ran] wo by Lim (25 by 25] be ed fer angle eu aig (se 13) 2 Other yeah units my test fr evauting snd pang inden Cola vig fed wing carci ich a No.3) or No.3 mor learn. pine i ser ewe, Coplay bi comple oe tater he she copa sll be sed fo cabbeaion ah PA Reference Blocks, saaning atbotae oles maybe arcs of epuomet incon mth ad 4s DGS sls, muthed © the uae ft uit and for sug em examin, hem specie yt jude the fll thickness cros-tection of the forging 1 be ned Ancxample of s DCS ony i ound Append ‘Personne Requirements Penne pefomin th user extn i ce shal e uid and cried ip acorn wih ESNTTC IA or ansher nant sorta scp SA. Preparation of Forging fo Utrasnie Examination {1 Unless rw pected ithe onder o omc the [cal examin inthe cisco ou forgings: the end Me forging tl be mache erento aso he ‘oping ta to mohan ft and pal wo os a "82" The stfce ronghness of icon fishes shal ot ges 250 enna ren ee 163 The ses of he fog tobe examined shal be fee ‘A exraneos mate ssh owe vale pt, di, ee 2, Preceture 7LLUAS Tras prcicble bjt the etre volume ofthe firing to lente examination, Rome of ra change 7112 err te soni eamoation fer eat et eet for mechanical praperie feacve of atest {enim but prior eingols,cting Heya, ers oor, ena sections o cmon I the congutaion {orig ith be passe examine roo estmen for ‘nccanical poperes In ach cues examine the Torgng index the search uit with at feast 15 % overlap with each pass Tih Do ot exceed saming rate of 8 ni [150 713 1 poe an or In {rom at est on at as rally rom te eumieene, ange-team tectnique. When price ako exane the forging te an recon 79 I secheching o revaluation by mamfacure ce "1 Fepings ay be examined elt stone ewe roving in a lab or rales Ino pci by the cnc mel ay te wsed othe autres on "12 Sai Ream Examination 72.1 For sight team examinainn ws & nominal 2- prefered equecy for suse grained asenibe wea td Song tesa distances In many stances on examining couse ffoquosy of 04 Me. rhe fegencies may te wed if fave 722 he ma sey ye te Appendix X3 for an explanation ofthe DGS method), "221 Back Reflection Tecigue (Buck Refecion Cal rvon Appice to Forgings ith Pra Entry an Back ‘buin back eefeson spoximatly 78 of he fullscreen he no apt sing fhe ano iene ‘with the gin conto set atthe reference level. Recalibration is Tit no beter tan the em to be examined. AUS te imsamet conols wo ota the fequred signa ample ffom ie facet hole Inthe spi reference ck. ‘than the vertical linearity of the instrument. In hose cakes remove te aftenation por osannng te forging 4D a sean 90m ova macs athe pny SHS Dey ta Bec by tare ts el Sine mth rai bse ee ce TY Soon he oe US te ee Sen Saha ey tc ae Chr soe ee this Right de 368 esc Sp ta Be 723 Reclivaton~Any chagge in the serch uit, eo ibeaton shall rogirerecaibeon Pvform a catation (Geach pmol cue eg preci cation peo When an stese of 154 of Sea a eae ele back ree for ny awa recon in ape Reduction in backeacon smptde may eae nt oy ‘Sach wine sro fp open ake taping Roce ay cc ctng bs of ack cae Ba iam ‘Zaman ie ‘ideo 732 Use | Mile, 45° anle-ham seach wit unless inlets hire cairn. Oe eeences my be sed {tava Forage cam pecon ow fries wp clean e fem made and eg tegrede e sand “SB. Gia ce cela rine ‘usenet tom a eanglaro 260" Voth on inside the fring. A Spare caeaton standard ay be we ‘cata forgings t me one of hese forge may Be sod ‘Sib separ Cahn snd: Cute 1D oath ep 34 mum ofthe tctness Sain [om which Sulla ant eg pony 125mm). Thee {ine of examination, A the sae istrict sein, obtain & Peaks ofthe fst refletons ctsned fom the ID and OD chs. Ths shal be the ample relwence net then possible Wher the OD ath att be detected wes focal (sme D's may te too slo pei xan Hen) idee stove fam th the OD td ID srt, Uillac he ID noch when ispcing fom the OD, athe OO She ping rm he Cae ees os {Cumeclokwise ictoes fom the OD surace Examine en both axl ection wih an angle ba Search ai ‘tnd O0 forthe aration. These nthe le perpen ‘il note, rnepoined a sch inthe purchase order eal to er exceeding 10° ofthe back reoton fom sn Seaceat ac fc em aon i the eeence lock [DG tetrguindeations eg too encoding 100 of the ‘S12 Aa indaon that continous on the sae plane spun of pd und oe aL an in amplitdes of reectons, 1221 Pat indicins tall be considered continous tem, In cording these indications corrections must be mide Fee eam vergence the estimated aw depth "613 the bacrelacton cos discontinuity india ver occ 3% of ack lc, Sia the refrence apie proving tht they tvs, a ‘stiaoas. or appear else. GA s88/a seem 1.2.1 Trvelnginstion te herein define 3 nds: ace whose eng ie moreso dance oqo i {sm or nre of etal dye wth mover’ te search pi over he suace of he rn 32 A case of ndctions sei a Sve of me ut sonicated ina volume resenting #2 (0-0 or Haller une nthe fring. lt Roduron in fark reflec excatiag 205 of te igal mesure io icrenes of 10% £15 Ampltade of corse mice in increments of hos. 2 Ane Beam Esaninaon-—Resord dont in fefcence ie. When an amplitude ference ie cmt be rate, eon conn inden ea too eet the 30% of he rtereme moet These rec neon [ao ot constite a jee conion uns pegted ss nthe purchase ode Report 11 Report he folowing informa: 511 Al rst inden ee Svtion 8) 8.1.2 For he purpose of poring the estions of ec ahic incatons 4 sch all be propre. owing the pyscl cutne of the frp itelaking amenson of all fea ne insted due to omer configuration te ves devwang mune, Uw puch rer nome, ad rome dicbuton af rcurabe lasoni nde formed 3s well the fegiensy sed, mod Sting fenuuviy. pe of incr ace fish, evpln, Sd Die The mpc pms ad de etainaton per formed 38. Qoauty Lees F101 The practice i iter for applcston 1 forgings | wits wile varity of sizes shes, compton, meling [ procese. and spicata. eer impractieabe 10 sy a Urtee quality Kv which would Be uiersaly sgplcble osc adversity of pads Utrson seep ted on alti appa of sence request and he ‘lis tt can soy be obtain inthe prton othe Pecieoe te, lial to penetrate lasonsclly than similar carbon or Towcloy acl forgings. The epee of tesutonaomally {nsec wih etl za he noe eve, pnerally bi isle aren, muy become to ret permit detection of ‘dsr eons In mow ian. his teruation ress fom inherent cour ran miroststa of thse mene Alloys Frtheserostons, the methods and sandr ep for usoncaly examining carton and lowaley ste ery Ings may nthe apie hey austenite forgings ser oly Seale team inspecting wing» Fackrelton {Storence wandad ic ted. Momever,waton of Practice |S TSIA 745M for ane sel forgings ci Be cided Fi ft totor ole fens tnd angle eam ex 10.) Ascptnce quality levee shal eas etc perchser and mance on he as of one cere ot Fatowng erin. 103.11 Nona Inger than some percentage of the ssferens bck recta, 10.112 No nso ol to lager than he ination received fm he fat bv le in peste eect ack 13.1.3 No areas showing fos of hack teecton gee tse percentage of te reference hk eeton To. No snestns per 1021.1 0¢ 1031.2 compe T0315 No ndcaions exceeding the referees level pe fxd in be DGS metho 10.3.2 Angle-eam Examination No indications exe tor of the slide refrac Ine 104 Tetigent apis of lease quality eel in ‘wines an undestunting ofthe fests of many panel om | ® Asean 380m u 4) a sean seam APPENDIXES I Se ote Se Seo eos 16.221 ype tanee Amp Comcton Cave | can indeed tonic 3 BACKGROUND INFORMATION ON THE DGS METHODS in desired apie ba tT eting. the ena. em (D) depts he envy covered and cane fan it ‘ert in conjncton wi an) i 4. COMPENSATION FOR CENTER HOLE AFTENUATION ON CYLINDRICAL HORED OR HOLLOW FORGINGS | 2. INDICATION AMPLITUDE COMPENSATION FOR TEST DISTANCE VARIATIONS ING THE DGS METHOD HW X61 The to X4.12 Pras a dsb in \ 1 The curve (Fig. X2.1) fas tee determined fr te peo “ny ete tate 3 With he GAIN conta i anes ae 413 Witte onl / tet co the wal th sun b the comston vale eerie H une, easy ample fom ASTAC eT we M1, q i 0200400 600 9001000 | MRS 20 2mm? | 25,825 &O SS TTT TY MAN 224

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