8622

ENGINE
S&S ® X117 X-WEDGE ™ ENGINES
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
FOOT
CONTROLS
TIRES &
WHEELS
FRAMES &
FENDERS
TANKS &
OIL SYSTEMS
SUSPENSION 49-3241
BRAKE
INSTRUMENT
& LIGHTING
ELECTRICAL/ 49-3242
IGNITION
VALVE
TRAIN
ENGINE
S&S® X117 X-WEDGE™ ENGINES
PRIMARY • This next generation V-Twin is a departure from the traditional S&S® engine design
DRIVE • This is not a replacement engine, but is intended for use in custom builds and for custom O.E. manufacturers
• In order to meet the needs of these applications, the X-Wedge™ engine not only makes power and looks great,
TRANNY
it also meets 2008 C.A.R.B. and 2010 EPA emissions standards
FINAL • 56° pushrod V-Twin with 3 belt driven cams in a unique configuration that provides nearly straight pushrod
DRIVE angles to all valves
GASKETS & • In the lower end, a 1-piece forged crankshaft with plain bearing connecting rods and plain main bearings
HARDWARE offers greater load capacity and increased engine durability and reduced noise
• Cylinder heads were designed with automotive style low-mass rocker arms and a unique cross-flow wedge
SECURITY style combustion chamber
& COVERS
• Fuel system consists of a single bore throttle body with the S&S® Variable Fuel Injection module, which boasts
TRAILERS dual closed loop feedback for fuel control and a knock sensing ignition
& RAMPS • Initially offered in 117” displacement but was designed to accommodate displacement of 110” to 139”
CHEMICAL • ECU and fuel pump included
• 105 ft/lb torque and 92 hp
TOOLS & • Special Order Only
SUPPLIES Silver Black
GENERAL Application Powder-Coated Retail Powder-Coated Retail Polished Retail
ACCESSORIES Custom Builds and Custom O.E. Manufacturers 49-3240 $9734.00 49-3241 $9734.00 49-3242 $10749.00
HEADGEAR
RIDING
APPAREL S&S® SINGLE BORE
CASUAL
APPAREL
TUNED INDUCTION KITS
• Special Order Only
DISPLAY & Description P/N Retail
PROMO Natural 49-3735 $230.00
CROSS Black 49-3736 240.00
REFERENCE Chrome 49-3737 250.00
Adapter Bracket Kit 49-3738 250.00
730
BIKER’S CHOICE
ENGINE NEW PART NUMBERS ARE RED
ENGINE
S&S ® T124 ENGINES
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
S&S T124 ENGINES
®
FOOT
FOR 99-06 WITH S&S® SINGLE BORE EFI CONTROLS
• These engines feature the new S&S® single fuel injection throttle body TIRES &
• Throttle body has the same bore diameter as the Super G carburetor, so it WHEELS
provides ample air flow for a high performance 124 cubic inch engine FRAMES &
• The throttle body and manifold both come in the same burnished aluminum FENDERS
finish as the Super G carbs TANKS &
• Engines for 99-05 Dyna and 99-06 FLH models require S&S® oil line OIL SYSTEMS
installation kit for proper oil line connection
• Includes 4 quarts of Mobil 1 motor oil, spark plugs and service manual SUSPENSION
• Includes S&S® VFI Module
• Special Order Only BRAKE
Application Natural Retail Black Retail Polished Retail
INSTRUMENT
99-01 Twin Cam S&S® Magnetti Marelli Style VFI Module 49-3046 $9744.53 49-3047 $9995.00 49-3048 $10950.00 & LIGHTING
01-05 Twin Cam S&S® Delphi Style VFI Module 49-3049 9195.00 49-3066 9925.65 49-3067 10750.00
ELECTRICAL/
Replacement Gaskets IGNITION
Description P/N Retail
VALVE
Rocker Cover Kit 49-6428 $48.08
TRAIN
Top End Kit 49-9993 74.47
Complete Kit 49-3288 103.45 ENGINE
S&S® VFI Induction Kit
• A single bore induction kit must be ordered separately to PRIMARY
complete single bore EFI engines DRIVE
Description P/N Retail TRANNY
S&S® Single Bore Teardrop Air Cleaner Kit, Chrome 49-3504 $206.95
Tuned Induction Kit, Natural 49-3505 170.72 FINAL
Tuned Induction Kit, Black 49-3506 191.42 DRIVE
Tuned Induction Kit, Chrome 49-3507 258.70
GASKETS &
Single Bore Tuned Induction Bracket 49-3519 388.07 49-6250 HARDWARE
SECURITY
& COVERS
TRAILERS
& RAMPS
CHEMICAL
TOOLS &
SUPPLIES
GENERAL
49-6251 ACCESSORIES
S&S ®
CLOSED-LOOP UPGRADE S&S® OIL LINE INSTALLATION KITS HEADGEAR

• Due to changes in the design of S&S® crankcases for
FOR S&S® VFI EQUIPPED ENGINES 99-06 Big Twin models, a special oil line installation kit is RIDING
• Allows VFI users to upgrade to a closed loop system required when installing T124 engines or engines built with APPAREL
• Kit includes 2 oxygen sensors, 2 weld-in exhaust bosses, S&S® crankcases in Dyna and FL models CASUAL
an oxygen sensor wiring sub-harness, all required connectors • The kit for Dyna models includes oil lines and a special APPAREL
and instructions transmission top cover DISPLAY &
• Closed Loop sensor kits are available for both Magnetti • The kit for FL models may be used with the stock transmission PROMO
Marelli® and Delphi® style S&S® VFI modules top cover
CROSS
Application P/N Retail Application P/N Retail REFERENCE
01-06 Delphi® Style 49-3549 $300.10 99-05 Dyna Models 49-6250 $325.95
95-1/2-01 Magnetti Marelli® Style 49-3556 289.75 00-06 FL Models 49-6251 98.27 731
BIKER’S CHOICE
NEW PART NUMBERS ARE RED ENGINE
ENGINE
S&S® T124 & T124V ENGINES
BAGGER S&S® COMPLETE T124 ENGINES

FOR 99-06 CHASSIS (exc. B STYLE CHASSIS) AND 2006 DYNA
WINDSHIELDS • They started with the super strong S&S® Twin Cam style crankcases which feature extra
section thickness in key stress areas and a Timken® style sprocket shaft bearing for
SEATS & superior strength and load capacity
LUGGAGE
• Includes S&S’s legendary flywheels, connecting rods, .640 lift gear drive cams,
EXHAUST S&S® 4-1/8” bore cylinders and pistons, S&S® cylinder heads, rocker arms,
rocker covers, new S&S® Twin Cam style oil pump and tappets, electric compression
releases and either an S&S® Super G carburetor or S&S® VFI fuel injection system
FUEL & AIR
• Engines for carbureted models all come with the S&S® Super G carburetor with the slotted
CONTROL & “Desperado” air cleaner cover
HANDLEBARS • The S&S® Intelligent Spark Technology (IST) ignition system can be purchased with
carbureted S&S® Twin Cam style engines
CABLES • The IST Guardian “break in rev limit” feature is activated on IST modules sold with complete S&S® engines
• This feature protects the new engine from premature failure with a lower rev limit during break in
FOOT
CONTROLS
• Engines equipped with the IST ignition are covered by an extended 2-year manufacturer’s warranty
• IST equipped engines are available for 99-03 models, while engines without the IST ignition
TIRES & can be used in 99-up motorcycles
WHEELS • Includes 4 quarts of Mobil 1 motor oil, spark plugs and service manual
FRAMES & • Special Order Only
FENDERS
Ignition Warranty
TANKS & System Period Natural Retail Black Retail Polished Retail
OIL SYSTEMS
S&S IST
®
2 years 49-6477 $8978.00 49-6478 $9307.55 49-6479 $10804.68
SUSPENSION
BRAKE
INSTRUMENT
S&S® COMPLETE T124V ENGINES
& LIGHTING FOR 84-99 CHASSIS
• S&S® Twin Cam style engines are available with 2 different motor mount styles
ELECTRICAL/
• The first type has the stock Twin Cam style rear motor mount. This style is for
IGNITION
replacement use in an existing Harley-Davidson chassis
®
VALVE • The second type has an Evolution style rear motor mount and can be installed in any
TRAIN stock or aftermarket Evolution style chassis
ENGINE • This engine allows owners of Evolution style bikes to upgrade to a Twin Cam
• Includes 4 quarts of Mobil 1 motor oil, spark plugs and service manual
PRIMARY • Special Order Only
DRIVE Fuel Warranty Ignition
TRANNY System Period System Natural Retail Black Retail Polished Retail
Super G Carb 2 years S&S® IST 49-6480 $8978.00 49-6481 $9250.00 49-3558 $10804.00
FINAL S&S® VFI 1 year S&S® VFI 49-3068 10250.00 49-3069 10350.00
DRIVE
S&S® T124 & T124V Twin Cam Style Engine* Specifications
GASKETS & Chassis Style Bore Stroke Displacement Camshaft Piston Type Compression Ratio
HARDWARE Twin Cam 4-1/8” 4-5/8” 124” S&S® 640G S&S® Forged 10.8:1
SECURITY Evolution 4-1/8” 4-5/8” 124” S&S® 640 S&S® Forged 10.8:1
& COVERS *For installation in Stock H-D Twin Cam Chassis only Balanced version unavailable VFI and IST not compatible with wiring in 2004 and later chassis
TRAILERS Carbureted engines include an S&S® IST ignition system and an S&S® Super G carb
& RAMPS Fuel injected engines include S&S® Variable Fuel Injection (VFI) system. S&S® tuned or teardrop induction must be purchased separately
Available with either Magnetti-Marelli or Delphi style S&S® VFI modules
CHEMICAL
TOOLS & S&S®

SUPPLIES OIL LINE INSTALLATION KITS
GENERAL 49-6250 • Due to changes in the design of S&S® crankcases for 99-06 Big Twin
ACCESSORIES models, a special oil line installation kit is required when installing
T-124 engines or engines built with S&S® crankcases in Dyna and
HEADGEAR FL models
RIDING • The kit for Dyna models includes oil lines and a special transmission
APPAREL top cover
• The kit for FL models may be used with the stock transmission top cover
CASUAL
APPAREL Application P/N Retail
99-05 Dyna Models 49-6250 $325.95
DISPLAY & 00-06 FL Models 49-6251 98.27
PROMO
Replacement Gaskets
CROSS Description P/N Retail
REFERENCE
732 49-6251 Top End Kit 49-9993 74.47
Complete Kit 49-3288 103.45
BIKER’S CHOICE
ENGINE
S&S® V96 ENGINES
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
FOOT
CONTROLS
TIRES &
WHEELS
FRAMES &
FENDERS
TANKS &
OIL SYSTEMS
SUSPENSION
S&S COMPLETE V96 ENGINES
®
BRAKE
FOR 84-99 BIG TWINS
• Features the S&S Super Stock ignition system
®
INSTRUMENT
• Comes with chrome-plated rocker covers, roller rocker arms, & LIGHTING
.585 cam and S&S® Super E carburetor ELECTRICAL/
• Available in natural aluminum, black powder-coated, or polished IGNITION
finish and gear covers billet or cast finish VALVE
• Available assembled only TRAIN
• Fits 84-99 stock chassis ENGINE
Ignition Warranty Natural Natural Black Polished
PRIMARY
System Period Cast Cover Retail Billet Cover Retail Billet Cover Retail Billet Cover Retail DRIVE
S&S® IST 3 years N/A 49-6549 $6343.00 49-6550 $6673.63 49-9506 $7460.00
S&S® Super Stock 2 years 49-6548 $5364.28 49-35591 5673.00 49-6547 6003.73 49-6551 6790.35 TRANNY
1
Special Order Only
Replacement Gaskets FINAL
Description P/N Retail DRIVE
Rocker Cover Kit 49-6603 $51.70 GASKETS &
Top End Kit 49-9992 56.36 HARDWARE
Complete Kit 49-3291 98.27 SECURITY
& COVERS
S&S V96 Engine Specifications
®
TRAILERS
Bore Stroke Displacement Camshaft Piston Type Compression Ratio & RAMPS
3-5/8” 4-5/8” 96” S&S® 585 S&S® Forged 10:1
CHEMICAL
The updated S&S® V96 performs
even better than before thanks to TOOLS &
the new S&S® 585 cam. These SUPPLIES
dyno results are from an S&S® GENERAL
V96 engine just the way they ACCESSORIES
come out of a box. S&S® 585
cam, Super E carb and S&S® HEADGEAR
slip-on mufflers.
RIDING
APPAREL
CASUAL
APPAREL
DISPLAY &
PROMO
CROSS
REFERENCE
733
BIKER’S CHOICE
ENGINE
S&S® V113 ENGINES
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
FOOT
CONTROLS
TIRES &
S&S®
WHEELS COMPLETE ASSEMBLED
FRAMES & V113 ENGINES FOR 84-99 BIG TWINS
FENDERS • Features the S&S Super Stock or IST ignition system
®
TANKS & • Choose from natural aluminum, black powder-coated

OIL SYSTEMS or polished finish
• 4" bore engines have been on the scene for over 10 years
SUSPENSION and have many features that riders and builders really like.
The 113” is actually shorter than a stock Evolution engine by
BRAKE about .050", which makes it easy to fit into any stock 1984-
1999 frame. Engine life and dependability are better than
INSTRUMENT you might expect from an engine this large
& LIGHTING • Standard features of the 113” that make it a good choice are:
ELECTRICAL/ chrome-plated, billet rocker covers, S&S® roller rocker arms, S&S® electric
IGNITION compression releases, S&S® High Volume High Pressure (HVHP) oil pump and an
VALVE S&S® Super G carburetor
TRAIN • Outperforms many other engines of higher displacement because it has the
advantage of over 50 years of S&S® experience behind it. That’s what that “Proven
ENGINE Performance” thing is all about
PRIMARY • Fits Evolution 1984-1999 or Custom applications
DRIVE
Ignition Warranty Natural Black Polished
TRANNY System Period Billet Cover Retail Billet Cover Retail Billet Cover Retail
S&S® IST 3 years 49-9539 $7049.00 49-6538 $7379.00 49-6540 $8150.00
FINAL S&S® Super Stock 2 years 49-6536 6550.00 49-9508 6890.00 49-9509 7650.00
DRIVE
Replacement Gaskets
GASKETS & Description P/N Retail
HARDWARE
SECURITY Top End Kit 49-6433 57.39
& COVERS Complete Kit 49-3290 98.27
TRAILERS S&S® V113 Engine Specifications
& RAMPS
Bore Stroke Displacement Camshaft Piston Type Compression Ratio
CHEMICAL 4” 4-1/2” 113” S&S® 600 S&S® Forged 10.1:1
TOOLS &
SUPPLIES S&S® V113 Yields 112 hp
and a healthy 124 ft/lb of
GENERAL torque with the S&S® 600
ACCESSORIES cam and Super G carb.
HEADGEAR This bike was equipped with
a Thunder Header exhaust.
RIDING
APPAREL
CASUAL
APPAREL
DISPLAY &
PROMO
CROSS
REFERENCE
734
BIKER’S CHOICE
ENGINE
S&S ® V124 & SPORTSTER/BUELL ® ENGINES
S&S® V124 ENGINES FOR 84-99 BIG TWINS BAGGER

• Features the S&S® Super Stock or IST ignition system
• Choose from natural aluminum, black powder-coated or polished finish WINDSHIELDS
• Utilizes Hi-Performance crankshaft featuring 1.5" diameter pressed-in crank pin for
superior strength SEATS &
• Massive 4-1/8" bores with a stroke of 4-5/8" LUGGAGE
• High-performance oiling system, high-flow cylinder heads and added cooling fins are
state-of-the-art for optimum horsepower and torque EXHAUST
• Includes installed electric compression releases
• 124" Dyno tested at 130+HP at the rear wheel FUEL & AIR
• Features S&S® Super G carburetor
• Includes S&S® 640 camshaft CONTROL &
• Includes 4 quarts of Mobil 1 motor oil, spark plugs and service manual HANDLEBARS
• Fits 84-99 stock chassis CABLES
Note: Fuel injected V124 engines for 95-98 models come complete with a Magneti Marelli® style
S&S® Variable Fuel Injection (VFI) module, single bore induction with a teardrop air cleaner and the S&S® closed loop sensor kit. FOOT
Engines can easily be upgraded to S&S® single bore tuned induction with a simple bolt-on induction kit CONTROLS
Fuel Warranty Ignition Natural Black Polished TIRES &
System Period System Billet Cover Retail Billet Cover Retail Billet Cover Retail WHEELS
Super G Carb 2 years S&S IST
®
49-8583 $8572.00 49-8584 $8901.55 49-8585 $9688.18
Super G Carb 1 year S&S® Super Stock 49-9531 8074.00 49-9532 8404.20 49-9533 9191.00 FRAMES &
95-01 Big Twin 1 year S&S® VFI 49-35571 9434.00 49-30721 9770.00 49-30731 10572.00 FENDERS
1
Special Order Only TANKS &
OIL SYSTEMS
Replacement Gaskets
Description P/N Retail SUSPENSION
Top End Kit 49-9993 74.47 BRAKE
Complete Kit 49-3289 98.27
INSTRUMENT
& LIGHTING
ELECTRICAL/
IGNITION
S&S® CLOSED-LOOP VALVE
TRAIN
UPGRADE FOR S&S® VFI
Upper curves show S&S® VFI Tuned Induction
EQUIPPED ENGINES ENGINE
• Allows VFI users to upgrade to a closed
System. Lower curves show S&S® VFI Teardrop loop system PRIMARY
Induction System. Both tests were performed • Kit includes 2 oxygen sensors, 2 weld-in DRIVE
on a 1996 Road King with a V124 VFI exhaust bosses, an oxygen sensor
Engine and Supertrapp 2 into 1 exhaust wiring sub-harness, all required TRANNY
connectors and instructions FINAL
• Closed Loop sensor kits are available DRIVE
S&S® V124 Engine Specifications for both Magnetti Marelli® and Delphi®
Bore Stroke Displacement Camshaft Piston Type Compression Ratio style S&S® VFI modules GASKETS &
4-1/8” 4-5/8” 124” S&S® 640 S&S® Forged 10.8:1 Application P/N Retail HARDWARE
01-06 Delphi® Style 49-3549 $300.10 SECURITY
95-1/2-01 Magnetti Marelli® Style 49-3556 289.75 & COVERS
TRAILERS
S&S® COMPLETE ENGINES & RAMPS
FOR 86-03 SPORTSTER MODELS CHEMICAL
• Includes:
- S&S® special application crankcases - Adjustable pushrods and pushrod TOOLS &
- S&S® Super Stock® cylinder heads cover assemblies SUPPLIES
- S&S® cylinders and pistons - Hydraulic tappets and tappet guides
- Flywheels - balanced and assembled - Super G carburetor kit GENERAL
- Supreme rods - S&S® roller style rocker arms and shafts ACCESSORIES
- Pinion and sprocket shaft - S&S® billet gearcover kit HEADGEAR
- S&S® 600 camshaft set in 100” - S&S® billet aluminum rocker covers
- Gear case components RIDING
APPAREL
• 100” engine has 4” stroke with a 4” bore. Cylinder length is .260” taller than stock.
CASUAL
The 100” engine will generally fit in stock frames with no modification. Compression APPAREL
ratio is 10.3:1
• Crankcases have 86-90 (4-speed) style cam geometry, 91-03 (5-speed) style drive side DISPLAY &
and are available only in natural aluminum finish. Primary components, charging PROMO
system, ignition system, oil pump and transmission components are not included Description P/N Retail CROSS
• All engines are natural aluminum finish and are only available assembled 100” for Sportster 49-6434 $9028.00 REFERENCE
• Includes S&S® oil filter, 4 quarts of Mobil 1 motor oil and spark plugs 735
BIKER’S CHOICE
ENGINE
S&S ® SH93H & SH93 ENGINES
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
FOOT S&S® COMPLETE SH93H ENGINES

CONTROLS FOR 66-84 CHASSIS
TIRES & • SH93H is a high compression version of the
WHEELS standard 93” Shovelhead engine
• Includes S&S® rocker covers, rocker arms, tappets, Alternator
FRAMES &
FENDERS tappet guides and S&S® Super Stock® ignition system
• Available assembled only
TANKS & • Dual plug heads
OIL SYSTEMS • Generator (66-69) style
• Alternator (70-84) style
SUSPENSION
• Alternator/Generator (custom) style
• Cast or billet gearcover Alternator/Generator
BRAKE • Includes 4 quarts of Mobil 1 motor oil, spark plugs and service manual
INSTRUMENT Note: S&S® alternator/generator engines require either a stock 66-69 style exhaust
& LIGHTING system, 1 of several aftermarket custom exhaust systems, or a custom fabricated exhaust
ELECTRICAL/ pipe for a generator style shovelhead engine.
IGNITION Billet Cast
VALVE Application Style Warranty Gearcover Retail Gearcover Retail
TRAIN 70-84 Chassis Alternator 2 Years 49-6544 $7582.05 49-6543 $7363.83
66-69 Chassis Generator 2 Years 49-3598 8526.00 49-3194 8292.00
ENGINE
Custom Alternator/Generator 2 Years 49-3614 8541.00 49-7249 8298.00
PRIMARY
DRIVE
S&S® SH93H Engine Specifications The upper curves of this dyno chart shows
TRANNY Bore Stroke Displacement Camshaft Piston Type Compression Ratio an S&S® SH93H (red) and the lower curves
3-5/8” 4-1/2” 93” S&S® 600 S&S® Forged 10:1 represent the stock 74” engine (blue).
FINAL
DRIVE
GASKETS &
HARDWARE S&S® COMPLETE SH93 ENGINES
SECURITY
& COVERS
FOR 66-84 CHASSIS
• Includes S&S® rocker covers, rocker arms, tappets,
TRAILERS tappet guides and S&S® Super Stock® ignition system
& RAMPS • Available assembled only
CHEMICAL • Generator (66-69) style

• Alternator (70-84) style
TOOLS & • Alternator/Generator (custom) style
SUPPLIES • Cast or billet gearcover
GENERAL • Includes®4 quarts of Mobil 1 motor oil, spark plugs and service manual
ACCESSORIES Note: S&S alternator/generator engines require either a stock 66-69 style exhaust
system,1 of several aftermarket custom exhaust systems, or a custom fabricated exhaust Dyno chart shows an S&S® SH93 Shovelhead
HEADGEAR pipe for a generator style shovelhead engine. style engine (red) compared to a stock 74”
RIDING Billet Cast Shovelhead (blue).
APPAREL Application Style Warranty Gearcover Retail Gearcover Retail
CASUAL
70-84 Chassis Alternator 2 Years 49-6542 $7505.93 49-6541 $7287.70
APPAREL 66-69 Chassis Generator 2 Years 49-35921 8250.00 49-35891 8250.00
Custom Alternator/Generator 2 Years 49-35991 8250.00 49-72481 8250.00
DISPLAY &
PROMO
1
Special Order Only
CROSS S&S® SH93 Engine Specifications
REFERENCE Bore Stroke Displacement Camshaft Piston Type Compression Ratio
3-5/8” 4-1/2” 93” S&S® 585 S&S® Cast 8.2:1
736
BIKER’S CHOICE
ENGINE
S&S ® SH103 & P-SERIES ENGINES
BAGGER
WINDSHIELDS
SEATS &
S&S® COMPLETE SH103 ENGINE LUGGAGE
FOR 70-84 CHASSIS EXHAUST
• All S&S® engines for shovelheads feature S&S® Super Stock® crankcases,
S&S® forged steel flywheels and connecting rods, S&S® billet tappets and FUEL & AIR
guides featuring 84-99 style S&S® tappets, S&S® Quickee pushrods, S&S®
billet rocker boxes, S&S® forged roller rocker arms and S&S® 3-5⁄8” bore, CONTROL &
engineering grade, cast iron, 3-5⁄8” bore cylinders with forged pistons HANDLEBARS
• Due to the displacement and compression ratio, an S&S® Super G carb and
S&S® dual plugged heads come as standard equipment CABLES
• Comes with the S&S® Super Stock® Ignition System FOOT
• Available assembled only CONTROLS
• Alternator (70-84) style only
TIRES &
• Cast gearcover only WHEELS
• Special Order Only FRAMES &
FENDERS
49-3590 $7592.20
TANKS &
S&S® SH103 Engine Specifications OIL SYSTEMS
Bore Stroke Displacement Camshaft Piston Type Compression Ratio
3-5/8” 5” 103” S&S® 640 S&S® Forged 10.7:1 SUSPENSION
BRAKE
INSTRUMENT
& LIGHTING
ELECTRICAL/
IGNITION
VALVE
TRAIN
ENGINE
49-3183 PRIMARY
DRIVE
TRANNY
FINAL
DRIVE
S&S® GASKETS &
HARDWARE
P-SERIES ENGINES SECURITY
FOR 48-99 BIG TWIN CHASSIS & COVERS
• P-Series engines capture that retro styling from the 50’s and
60’s, but with 21st century engineering TRAILERS
• Heads - new design based on S&S® heads for Shovelheads & RAMPS
• Uses S&S® roller rockers for Shovel engines 1.500 ratio CHEMICAL
• Uses readily available S&S® cylinders for Shovelheads
• S&S® hydraulic valve train TOOLS &
• S&S® Super Stock® ignition and billet timer 49-3237 SUPPLIES
• 93” high compression and 103” displacement, dual plug
GENERAL
• Includes 4 quarts of Mobil 1 motor oil, spark plugs and ACCESSORIES
service manual
• Special Order Only HEADGEAR
Application Style Warranty P93 Retail P93H Retail P103H Retail
54-64 Chassis Generator 2 Years 49-3183 $8274.85 49-3193 $8481.83 49-3209 $8585.35 RIDING
APPAREL
65-69 Chassis Generator 2 Years 49-3219 8050.00 49-3228 8481.83 49-3236 8585.35
Custom Alternator/Generator 2 Years 49-3237 8250.00 49-3238 8481.83 49-3239 8585.35 CASUAL
APPAREL
S&S® P-Series Engine Specifications
DISPLAY &
Engine Bore Stroke Displacement Camshaft Piston Type Compression Ratio PROMO
P93 3-5/8” 4-1/2” 93” S&S® 585 S&S® Cast 8.2:1
P93H 3-5/8” 4-1/2” 93” S&S® 600 S&S® Forged 10:1 CROSS
REFERENCE
P103 3-5/8” 5” 103” S&S® 640 S&S® Forged 10.7:1
737
BIKER’S CHOICE
ENGINE
S&S ® HOT SET UP KITS ® FOR TWIN CAM ENGINES
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
FOOT
CONTROLS
TIRES &
WHEELS
FRAMES &
FENDERS
TANKS &
OIL SYSTEMS
SUSPENSION
BRAKE
INSTRUMENT
& LIGHTING
ELECTRICAL/
IGNITION S&S® 95” SUPER STOCK®
VALVE HOT SET UP KITS® FOR 99-06 BIG TWIN ENGINES
TRAIN • Kits include S&S® Super Stock® cylinder heads, S&S® 585G gear drive cams, high performance tappets and all
required gaskets
ENGINE
• They are sold without a fuel system, so you can purchase either the Super E carb kit, or an S&S® single bore EFI kit
PRIMARY • Available in natural aluminum and black powder-coated finish
DRIVE Application Natural Retail Black Retail
95” Hot Set Up Kits for 88” Engines
TRANNY • Includes S&S® 3-7/8” bore cylinders and pistons
• These kits are mainly intended for converting 88” engines to 95” by
FINAL
replacing the cylinders
DRIVE
99-06 Big Twin (exc. 2006 Dyna) 49-3135 $2913.53 49-3136 $3089.48
GASKETS & 2006 Dyna Models 49-3137 3015.00 49-3138 3104.00
HARDWARE 95” Hot Set Up Kits for Existing 95” Engines
SECURITY • No cylinders or pistons included. Pistons must be ordered separately
& COVERS • These kits are intended for existing 95” engines which already have 3-7/8”
TRAILERS bore cylinders
& RAMPS • Kits can also be used to convert 88” engines if the stock 88” cylinders are
bored from 3-3/4” to 3-7/8” bore
CHEMICAL 99-06 Big Twin (exc. 2006 Dyna) 49-3139 $2292.00 49-3146 $2380.00
TOOLS &
2006 Dyna Models 49-3147 2375.00 49-3148 2463.00
SUPPLIES
GENERAL
ACCESSORIES S&S® FUEL SYSTEMS
FOR 95” HOT SET UP KITS®
HEADGEAR Description P/N Retail
For Carbureted Engines
RIDING
APPAREL • S&S® Super E carburetor
99-06 95” Carbureted Models 49-9669 $527.80
CASUAL For Fuel Injected Engines S&S® SINGLE BORE
APPAREL
• S&S® single bore EFI induction kits with teardrop air cleaner TUNED INDUCTION KITS
DISPLAY & Note: Does not contain an S&S® module, intended for use with • Special Order Only
PROMO other programmable EFI modules Description P/N Retail
CROSS 99-01 Big Twin Models 49-31291 $1138.00 Natural 49-3735 $230.00
REFERENCE 01-05 Big Twin Models 49-31341 988.37 Black 49-3736 240.00
1
Special Order Only Chrome 49-3737 250.00
738 Adapter Bracket Kit 49-3738 250.00
BIKER’S CHOICE
ENGINE
S&S® SUPER SIDEWINDER™ BAGGER

116” HOT SET UP KITS®
FOR TWIN CAM ENGINES WINDSHIELDS
• All kits include S&S 4” bore cylinders and pistons, S&S Super
® ®
SEATS &
Stock™ Twin Cam cylinder heads, S&S® rocker covers, S&S® gear LUGGAGE
drive cam kit, high performance tappets, chrome moly steel
pushrods and required gaskets EXHAUST
• Kit includes an S&S® 4-1/8” stroker flywheel assembly
• Crankcases must be bored to accept the big bore cylinders FUEL & AIR
• S&S® Super Sidewinder™ Hot Set Up Kits are available in black
and natural aluminum finish CONTROL &
• The S&S® rocker covers included are required when using HANDLEBARS
S&S® cylinder heads
CABLES
Description Natural Retail Black Retail FOOT
99-05 Twin Cam 88 49-65871 $4927.00 49-65881 $5104.00 CONTROLS
00-05 Twin Cam 88B 49-65892 4979.00 49-65902 5157.00 TIRES &
06-Up Dyna Models 49-3166 5010.00 49-3165 5188.00 WHEELS
1
Kit includes flywheel assembly for Twin Cam style engines – Super Sidewinder™ Hot Set Up Kits® For Twin Cam Style Engines FRAMES &
99-02, all models with non-balancer engines Engine Stroke Compression Ratio Cam FENDERS
2
Kit includes flywheel assembly for Twin Cam B style engines – 116” 4-1/8” 10.4:1 625G TANKS &
00-02, all models with balancer style engines OIL SYSTEMS
Super Sidewinder™ Hot Set Up Kits® For Twin Cam Style Engines
without Cylinders SUSPENSION
Engine Stroke Compression Ratio Cam
116” 4-5/8” N/A1 640G BRAKE
1
These kits do not include cylinder heads so compression will depend on the type
of heads used INSTRUMENT
& LIGHTING
S&S SUPER SIDEWINDER
® ™
ELECTRICAL/
116” HOT SET UP KITS® IGNITION
FOR TWIN CAM ENGINES VALVE
WITHOUT CYLINDER HEADS TRAIN
• 99-06 Twin Cam 88 (exc. 2006 Dyna) ENGINE
Description Natural Retail Black Retail PRIMARY
Twin Cam 88 49-3168 $3150.00 49-3167 $3239.00 DRIVE
Twin Cam 88B 49-3170 3202.00 49-3169 3291.00
TRANNY
FINAL
S&S® FUEL SYSTEMS DRIVE
FOR 116” SUPER SIDEWINDER™ GASKETS &
HARDWARE
HOT SET UP KITS® Lower curves show completely
Description P/N Retail stock 1999 FXDL. Upper SECURITY
For Carbureted Engines & COVERS
curves represent 116” engine
• S&S® Super G carburetor with S&S® Cycle #90-0067 TRAILERS
99-06 Carbureted Models 49-6578 $529.95 Super Sidewinder™ Hot Set Up & RAMPS
For Fuel Injected Engines Kit, Screamin’ Eagle
CHEMICAL
• S&S® single bore EFI induction kits with teardrop air cleaner 6200 rpm ignition, module
Note: Does not contain an S&S® module, intended for use with and Khrome Werks mufflers TOOLS &
other programmable EFI modules SUPPLIES
99-01 Big Twin Models 49-31791 $362.20 GENERAL
01-05 Big Twin Models 49-31801 997.00 ACCESSORIES
1
Special Order Only
HEADGEAR
RIDING
S&S® SINGLE BORE APPAREL
TUNED INDUCTION KITS CASUAL
APPAREL
Description P/N Retail DISPLAY &
Natural 49-3735 $230.00 PROMO
Black 49-3736 240.00 CROSS
Chrome 49-3737 250.00 REFERENCE
Adapter Bracket Kit 49-3738 250.00
739
BIKER’S CHOICE
ENGINE
BAGGER
S&S® 124” HOT SET UP KITS®
WINDSHIELDS FOR TWIN CAM ENGINES
• S&S® 124” Hot Set Up Kit® for Twin Cams allows a Twin Cam
SEATS & owner to convert a stock 88” engine to 124” using the stock
LUGGAGE crankcases
• There are a several advantages to installing this kit as opposed
EXHAUST to installing a complete 124” S&S® Engine
• First advantage is that you don’t have to pay for a complete engine
FUEL & AIR • Many of the stock engine components such as the crankcases,
oil pump, cam cover and tappets are reused
CONTROL & • Since the stock crankcases are used, the engine will retain the
HANDLEBARS
original serial numbers
CABLES • There are 2 versions available
• The first, which is highly recommended, features S&S® 91cc
FOOT cylinder heads with a compression ratio of 10.8:1
CONTROLS • This kit will provide the best performance and will be easier to
TIRES & start because of the S&S® electric compression releases
WHEELS • Second version contains a dished piston designed to provide a
FRAMES & 10.4:1 compression ratio with stock cylinder heads
FENDERS • This kit is the more economical choice, the stock cylinder heads
will not provide the level of performance and may present
TANKS &
OIL SYSTEMS starting difficulties due to the lack of compression releases
• Available in natural aluminum or black powder-coated finish
SUSPENSION • Kits include the following parts: S&S® 4-1/8” bore cylinders and
pistons, an S&S® 4-5/8” stroke flywheel assembly for either
BRAKE Twin Cam or Twin Cam B engines, a set of S&S® .640 gear drive
cams, high performance tappets and all required hardware, gaskets and instructions
INSTRUMENT • Special Order Only
& LIGHTING Note: To complete the engine, the following parts must be purchased separately: An S&S® Super G carburetor or an S&S®
ELECTRICAL/ Variable Fuel Injection System. The Super G carb kit comes with the correct manifold for the 124” engine and the slotted
IGNITION “Desperado” air cleaner cover for good looks and improved performance. If ordering for a fuel injection engine, an S&S® VFI
VALVE kit for either Magnetti-Marelli® or Delphi® style systems must be selected. The VFI kit contains an S&S ® VFI module, manifolds,
TRAIN throttle body and an S&S® Teardrop air cleaner kit. The S&S® tuned induction kit can be purchased as an accessory.
Description Natural Retail Black Retail
ENGINE S&S® Super Stock™ Cylinder Heads
PRIMARY Twin Cam 88 49-6591 $5511.00 49-6592 $5687.00

DRIVE Twin Cam 88B 49-6593 5114.95 49-6594 5749.00
06-Up Dyna 49-3196 5149.96 49-3197 5319.95
TRANNY Stock Cylinder Heads
Twin Cam 88 49-6595 $3663.90 49-6596 $3751.00
FINAL Twin Cam 88B 49-6597 3710.00 49-6598 3798.00
DRIVE
GASKETS &
HARDWARE
SECURITY
& COVERS
S&S® FUEL SYSTEMS
TRAILERS
& RAMPS
FOR 124” HOT SET UP KITS®
CHEMICAL For Carbureted Engines
• S&S® Super G carburetor
TOOLS & 99-06 124” Carbureted Models 49-6558 $548.50
SUPPLIES For Fuel Injected Engines
GENERAL • S&S® single bore EFI induction kits with teardrop Twin Cam Style 124” Hot Set Up Kit with S&S® Super
ACCESSORIES air cleaner Stock cylinder heads. Kits using stock cylinder heads will
• Engines with S&S® 4-1/8” bore come with the produce substantially less power unless professional
HEADGEAR Desperado air cleaner cover and engines with stock headwork is performed
RIDING
heads or S&S® heads with stock breather come with
chrome teardrop air cleaner cover
APPAREL
Note: Does not contain an S&S® module, intended for S&S® SINGLE BORE
CASUAL
APPAREL
use with other programmable EFI modules TUNED INDUCTION KITS
99-01 Big Twin with 4-1/8” Bore Heads 49-31841 $1099.95 • Special Order Only
DISPLAY & 99-01 Big Twin with Stock Heads or Description P/N Retail
PROMO S&S® Heads with Stock Style Breather 49-31861 1099.95 Natural 49-3735 $230.00
CROSS 01-05 Big Twin with 4-1/8” Bore Heads 49-31851 954.95 Black 49-3736 240.00
REFERENCE 01-05 Big Twin Stock Heads or Chrome 49-3737 250.00
740 S&S® Heads with Stock Style Breather 49-31871 954.95 Adapter Bracket Kit, Stock Style Heads 49-3738 250.00
1
Special Order Only Adapter Bracket Kit, 4-1/8” Bore Heads 49-3744 250.00
BIKER’S CHOICE
ENGINE
S&S ® HOT SET UP KITS ® FOR EVOLUTION ENGINES
S&S® 80” HOT SET UP KITS® BAGGER

FOR STOCK BORE EVOLUTION ENGINES
• Kit includes an S&S® Super Stock™ cylinder head kit with valves WINDSHIELDS
and springs installed, manifold with O-rings and flanges,
required hardware, top end gaskets, an S&S® 561 cam, SEATS &
LUGGAGE
adjustable chrome moly pushrods, an HL2T kit, a Super E carb
kit and installation instructions EXHAUST
• Fits 93-99 stock bore Evolution engines
• Kits do not include pistons, order separately FUEL & AIR
Natural Finish 49-8522 $1780.00 CONTROL &
Black Finish 49-8523 1868.12 HANDLEBARS
Standard Piston
• Fits 80” Big Twin V2 S&S® Heads CABLES
10:1 Compression 49-9526 $300.10
FOOT
CONTROLS
TIRES &
WHEELS
FRAMES &
FENDERS
TANKS &
S&S® 96” EVOLUTION BIG TWIN OIL SYSTEMS
HOT SET UP KITS® FOR ENGINES SUSPENSION
WITH STOCK H-D CYLINDER HEADS
• Economical route to a large displacement motor BRAKE
• Enhance future performance with the addition
of S&S® Super Stock® cylinder heads INSTRUMENT
• Yields 96 cubic inches with an approximate & LIGHTING
compression ratio of 9.75:1 ELECTRICAL/
• Kit includes a 96” Sidewinder™ kit with IGNITION
4-5/8” stroker flywheels assembled with VALVE
mainshafts and rods, an S&S® 561 cam kit, TRAIN
valve springs, adjustable chrome moly
pushrods, an HL2T kit, a Super E carb kit and ENGINE
installation instructions
PRIMARY
• For 93-99 Evolution Big Twin models DRIVE
Note: 77-89 style pinion gears, spacer and TRANNY
nut are required when installing S&S® flywheel
assemblies. For installation in 90-99 or scratch FINAL
built engines, order Pinion Shaft Conversion Kit #49-3250 DRIVE
Description P/N Retail GASKETS &
Natural Finish 49-8528 $2566.00 HARDWARE
Black Finish 49-8529 2564.95 SECURITY
Pinion Shaft Conversion Kit & COVERS
• For installation in 90-99 or scratch built engines TRAILERS
77-89 Style Pinion Gears 49-3250 $120.01 & RAMPS
CHEMICAL
TOOLS &
SUPPLIES
GENERAL
ACCESSORIES
HEADGEAR
RIDING
APPAREL
CASUAL
APPAREL
DISPLAY &
PROMO
CROSS
REFERENCE
741
BIKER’S CHOICE
ENGINE
S&S ® HOT SET UP KITS ® FOR EVOLUTION ENGINES
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
FOOT
CONTROLS
TIRES &
WHEELS
FRAMES &
FENDERS
TANKS &
OIL SYSTEMS
SUSPENSION
BRAKE
INSTRUMENT
& LIGHTING
ELECTRICAL/
IGNITION
VALVE
TRAIN
S&S® 96FLSS HOT SET UP KITS®
FOR ENGINES WITH SUPER STOCK® CYLINDER HEADS
ENGINE • The only modifications required to install this kit are the boring of stock crankcases to accept the 3-5/8” big bore
cylinders and clearancing the cases for the crankpin
PRIMARY • Yields 96 cubic inches at 10.2:1 compression ratio
DRIVE
• 4-5/8” stroker flywheels assembled with mainshafts and connecting rods, 3-5/8” bore Sidewinder® cylinders
TRANNY and pistons complete, a Super Stock cylinder head kit with valves and springs installed, manifold with o-rings
and flanges, required hardware, top end gaskets, a S&S® 561 cam, adjustable chrome moly pushrods, an HL2T
FINAL kit, a Super E carb kit and installation instructions
DRIVE • The 96FLSS Hot Set Up takes a stock 80” from 51.8 hp to almost 100 hp
GASKETS & • For 93-99 Evolution Big Twin models
HARDWARE • Special Order Only
SECURITY Note: 77-89 style pinion gears, spacer and nut are required when installing S&S® flywheel assemblies. For
& COVERS installation in 90-99 or scratch built engines, order Pinion Shaft Conversion Kit #49-3250
TRAILERS
& RAMPS Natural Finish 49-3189 $3260.20
Black Finish 49-3190 3436.15
CHEMICAL Pinion Shaft Conversion Kit
• For installation in 90-99 or scratch built engines
TOOLS & 77-89 Style Pinion Gears 49-3250 $120.01
SUPPLIES
GENERAL
ACCESSORIES
HEADGEAR
RIDING
APPAREL
CASUAL
APPAREL
DISPLAY &
PROMO
CROSS
REFERENCE S&S® 96FLSS Hot Set Up Kit® compared to a
stock 80” engine Dyno results from Dynojet®
742 150 Chassis dynometer
BIKER’S CHOICE
ENGINE
JIMS ® EVO PRESS FLYWHEELS & TWIN CAM STROKERS
BAGGER
JIMS®
EVO PRESS FLYWHEELS WINDSHIELDS
• JIMS® has integrated the strength and stiffness of the genuine Harley-Davidson® Twin
SEATS &
Cam® crank pin and bearings into their Evo crankshaft assembly
LUGGAGE
• Each flywheel and shaft is forged as a unit to maximize stiffness and reliability
• “H” beams 4340 chromoly connecting rods are used EXHAUST
• The Evo crankshaft has some limits when ran at high rpms in powerful engines. The
taper-fit crank pin flexes at high rpms and can often shift, even in normal use FUEL & AIR
• Available with or without pistons
• Complete assembly is balanced and ready for use CONTROL &
• 84-99 Evolution models HANDLEBARS
CABLES
EVO PRESSED STROKER KITS EVO PRESSED STROKER KITS
WITH PISTONS WITHOUT PISTONS FOOT
Description P/N Retail Description P/N Retail Description P/N Retail CONTROLS
80” Evolution Stroker Kits 89” Evolution Stroker Kits 4-1/4” Stroker Kits TIRES &
• 4-1/4” stroke, 3-1/2” bore, • 4-5/8” stroke, 3-1/2” bore, • 4-1/4” stroke, 0.792” wrist pin bushing WHEELS
8-1/2” flywheel diameter and 8-1/2” flywheel diameter and and 8-1/2” flywheel diameter
FRAMES &
compression ratio 10:1 compression ratio 9.25:1 • Fits 70-84 Shovelhead; 84-07 Evolution FENDERS
STD. 46-1146 $1850.15 STD. 46-1152 $1850.15 Big Twin
+.005 46-1147 1850.15 +.005 46-1153 1850.15 4-1/4” Stroker Kit 46-1143 $1492.30 TANKS &
OIL SYSTEMS
+.010 46-1148 1850.15 +.010 46-1154 1850.15 4-1/2” Stroker Kits
87” Evolution Stroker Kits 96” Evolution Stroker Kits • 4-1/2” stroke, 0.792” wrist pin bushing SUSPENSION
• 4-1/4” stroke, 3-1/2” bore, • 4-5/8” stroke, 3-5/8” bore, and 8-1/2” flywheel diameter
8-1/2” flywheel diameter and 8-1/2” flywheel diameter and • Fits 70-84 Shovelhead; 84-07 Evolution BRAKE
compression ratio 10:1 compression ratio 9.75:1 Big Twin
STD. 46-1149 $1850.15 • Case bearing required 4-1/2” Stroker Kit 46-1144 $1492.30 INSTRUMENT
+.005 46-1150 1850.15 STD. 46-1155 $1850.15 & LIGHTING
+.010 46-1151 1850.15 +.005 46-1156 1850.15 4-5/8” Stroker Kits ELECTRICAL/
+.010 46-1157 1850.15 • 4-5/8” stroke, 0.792” wrist pin bushing IGNITION
and 8-1/2” flywheel diameter
VALVE
• Fits 70-84 Shovelhead; 84-07 Evolution TRAIN
Big Twin
4-5/8” Stroker Kit 46-1145 $1492.30 ENGINE
PRIMARY
DRIVE
TRANNY
FINAL
JIMS® DRIVE
SERIES II TWIN CAM GASKETS &
HARDWARE
STROKER KITS
• All of JIMS® Stroker kits incorporate a SECURITY
new oiling jet design. These oiling jets & COVERS
are easily installed and ship with 46-1134 46-1139 TRAILERS
every kit & RAMPS
• The flywheel assemblies were designed Wrinkle CHEMICAL
to be installed in a stock case by Application Black Retail Silver Retail
boring the cases to accommodate 113” Series II Twin Cam Softail Stroker Kits with VHR™ TOOLS &
4” bore cylinders • 4-1/2” stroke, 4” standard bore, 8-1/4” flywheel diameter and SUPPLIES
• Cylinders are designed to blend into the compression ratio 9.94:1 (stock heads) GENERAL
stock appearance of the motor 99-06 Twin Cam 88A (exc. 2006 Dyna) 46-1131 $3316.35 46-1132 $3316.35 ACCESSORIES
• Available in either silver or black 00-06 Softail Twin Cam 88B 46-1139 3316.35 46-1140 3316.35
powder-coated wrinkle finish 06-09 Dyna; 07-09 Twin Cam 96A 46-1135 3316.35 46-1136 3316.35 HEADGEAR
• A gasket kit to reseal engine must be 116” Series II Twin Cam Softail Stroker Kits with VHR™
ordered separately RIDING
• 4-5/8” stroke, 4” standard bore, 8-1/4” flywheel diameter and APPAREL
• Special Order Only compression ratio 10.19:1 (stock heads)
Note: JIMS® gaskets raise compression 99-06 Twin Cam 88A (exc. 2006 Dyna) 46-1133 $3316.35 46-1134 $3316.35 CASUAL
approximately .2”. Compression ratio APPAREL
00-06 Softail Twin Cam 88B 46-1141 3316.35 46-1142 3316.35
approximate. Case machining required 06-07 Dyna; 07-08 Twin Cam 96A 46-1137 3316.35 46-1138 3316.35 DISPLAY &
for 4” cylinders Note: For proper installation of JIMS® Twin Cam Stroker Kits into 2003 and later cases, PROMO
you must use Screamin’ Eagle Bearing Kit H-D#24004-03 CROSS
REFERENCE
743
BIKER’S CHOICE
ENGINE
S&S ® CRANKCASES
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
FOOT S&S® SUPER STOCK™ BIG TWIN S&S®

CONTROLS
ALTERNATOR STYLE CRANKCASE TWIN CAM STYLE CRANKCASE
TIRES & • Machined to accept the stock oil filter assembly introduced on • Greater overall strength than stock crankcases, especially in the
WHEELS some 1992 model Big Twins. This convenient, accessible front motor mount, an important consideration in high
FRAMES & location can be utilized to simplify installation of an oil filter in performance applications
FENDERS custom applications • All S&S® crankcases use strong, dependable Timken® style
TANKS &
• Machined to accept 81-99 or 92-99 style oil pumps and are sprocket shaft bearings to stand up to the most demanding
OIL SYSTEMS machined for the stock 81-99 style oil distribution system applications
• For Evolution style engines, the engine builder has the option of • Available in stock bore and 4-1/8” bore
SUSPENSION venting the crankcase breather from the crankcase, through the • Clearanced for strokes up to and including 5”
cylinder heads, or both. It’s recommended using both • All passages between the crankcase cam support plate are
crankcase breathers in engines of 96” or larger displacement. O-ring sealed
BRAKE
To make this possible in all applications, there are 2 crankcase • Compatible with most stock components
INSTRUMENT breather holes available in the rear of S&S® alternator • Cam chest has clearance for up to .675” lift cams
& LIGHTING crankcases. One is in the stock location and the other is angled • Includes the S&S® crankcase breather reed valve for Twin Cam
down to allow the installation of a crankcase breather fitting in 88 engines designed to eliminate oil carry over and oil
ELECTRICAL/ chassis with integral transmission/oil tank scavenging problems
IGNITION • S&S® Big Twin cases optimize crankcase oil scavenging • Stock bore cases are perfect for replacement applications,
VALVE efficiency by using a ported design breather passageway and 4-1/8” bore cases make really large displacement custom
TRAIN a breather window that is machined to maximum timing engines possible and are available with the S&S® cylinder stud
specifications. These features allow the air/oil mist to move pattern or with the stock cylinder stud pattern. 4-1/8” bore
ENGINE smoothly from the flywheel cavity to the gear chest of the engine cases with stock stud pattern are ideal for the S&S® 124” Hot
• The return oil pick-up passage to the return side of the oil pump Set Up Kit® for stock crankcases
PRIMARY
DRIVE
has been relocated in order to avoid the turbulence caused by • Fits 99-06 Twin Cam (exc. 2006 Dyna)
the oil pump drive gear. This unique design results in greatly Note: Oil line installation kit BC# 49-6250 is required for
TRANNY improved scavenging of oil from the gear case and virtually installation on 99-05 Dyna models. This kit includes a special
eliminates oil carry over at sustained high speeds. S&S® Big transmission top cover and oil lines. Oil line installation kit
FINAL Twin crankcases for Evolution style engines are not machined BC# 49-6251 is required for installation in 00-06 FLT models.
DRIVE with a primary oil scavenge port for drawing oil from a Shovel Stock transmission top cover may be used.
GASKETS & style primary chain case. If the primary oil scavenge port is Description P/N Retail
HARDWARE required on an Evolution style crankcase, it can be special ordered Natural, Stock Bore 49-9963 $1500.70
Description P/N Retail Black, Stock Bore 49-8554 1624.90
SECURITY Polished, Stock Bore 49-7299 2742.00
& COVERS 92-99 Evolution Big Twin Models
• Available stock bore or 3-5/8” bore and natural aluminum or Black, 4-1/8” Bore (S&S® Stud Pattern) 49-8555 1754.00
TRAILERS black powder-coated finish Natural, 4-1/8” Bore (Stock Stud Pattern) 49-7275 1630.07
& RAMPS • Accepts 92-99 style oil pumps Black, 4-1/8” Bore (Stock Stud Pattern) 49-7276 1754.27
• 92-99 cases differ from the 84-91 only in the oil pump Polished, 4-1/8” Bore (Stock Stud Pattern) 49-7277 2872.07
CHEMICAL Oil Line Installation Kit
mounting bolt pattern
Natural, Stock Bore 49-9512 $1076.35 99-05 Dyna Models 49-6250 $325.95
TOOLS &
Black, Stock Bore 49-8556 1200.55 00-06 FL Models 49-6251 98.27
SUPPLIES
Black, 3-5/8” Bore 49-8557 1159.95
GENERAL
84-91 Evolution Big Twin Models
ACCESSORIES
• Available stock bore or 3-5/8” bore and natural aluminum or
HEADGEAR black powder-coated finish
• Accepts 84-91 style oil pumps
RIDING • 84-91 cases differ from the 92-99 only in the oil pump
APPAREL mounting bolt pattern
CASUAL Natural, Stock Bore 49-9511 $1076.35
APPAREL Black, Stock Bore 49-8558 1200.55
Black, 3-5/8” Bore 49-8559 1159.95
DISPLAY & 70-84 Shovelhead Style
PROMO • Available stock bore or 3-5/8” bore
CROSS • Accepts 81-84 style oil pumps
REFERENCE • Machined for stock primary oil return
Natural, Stock Bore 49-9510 $1086.70
744 Natural, 3-5/8” Bore 49-9513 1086.70
BIKER’S CHOICE
ENGINE
FLYWHEEL STROKER KIT & CONNECTING RODS
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
S&S ®
S&S ®
FOOT
106” STOCK BORE STROKER FLYWHEEL ASSEMBLY CONTROLS
• Kit combines an S&S® 4-1⁄2” stroke flywheel assembly with S&S® • S&S® now offers a flywheel assembly for 2006 Dyna and all TIRES &
3-7⁄8” bore pistons for a displacement of 106 cubic inches 2007 Big Twin models WHEELS
• Perfect upgrade for standard Twin Cam 88® and Twin Cam • Features a new S&S® sprocket shaft which is compatible with FRAMES &
88B™ engines with internal balancers the late style primary system FENDERS
• Does not require any special machining, other than fitting • 4” stroke, 88”, 95” and 100” engine displacement TANKS &
the pistons 49-3199 $1250.00 OIL SYSTEMS
• Stock 88” cylinders can be bored from 3-3⁄4" bore to 3-7⁄8" to
accommodate the S&S® pistons, or prefit S&S® cylinder and SUSPENSION
piston kits are available
• Engines with factory 95” kits require piston fitting only BRAKE
• Stock or S&S® cylinder heads can be used
• Fuel injected engines will require remapping of the fuel INSTRUMENT
injection system & LIGHTING
• Pistons sold separately ELECTRICAL/
• Fits 99-06 Twin Cam 88, 88B engines IGNITION
Application P/N Retail VALVE
Twin Cam 88® 49-5221 $1350.00 TRAIN
Twin Cam 88B™ 49-5222 1350.00
ENGINE
PRIMARY
DRIVE
TRANNY
FINAL
DRIVE
GASKETS &
HARDWARE
49-3353 SECURITY
& COVERS
TRAILERS
& RAMPS
CHEMICAL
S&S® S&S®
TOOLS &
REPLACEMENT FLYWHEEL ASSEMBLIES CONNECTING ROD SETS SUPPLIES
FOR TWIN CAM 88® AND • High quality connecting rods from S&S , the industry leader in
®
high performance motor parts GENERAL

TWIN CAM 88B™ ENGINES • I-beam construction, drop forged from 4140 chrome moly steel
ACCESSORIES
• Available as complete assemblies only. Since the flywheels are with beam sections .125” wider than stock HEADGEAR
pressed together as opposed to the earlier S&S® 5-piece bolt • Rod to rod clearance sufficient for strokers up to and including 5”
together design, many shops are not equipped or prefer not to • Crank pin and hardware included RIDING
assemble and true the flywheel Description P/N Retail APPAREL
• Designed for use with Timken® style sprocket shaft bearings 57-E81 Sportster H-D#24275-57 49-9612 $393.25 CASUAL
• They will fit directly in stock Harley-Davidson® 99-02 41-E81 Big Twin (7.440” c/c) H-D#24281-74A 49-9500 393.25 APPAREL
crankcases and in all S&S® crankcases for Twin Cam 88 84-99 Big Twin H-D#24281-83 49-9504 359.95
engines with no modifications DISPLAY &
81-84 Big Twin (with 17” Roller Bearing Alloy Cages) PROMO
• 4” stroke, 88”, 95” and 100” engine displacement H-D#24281-83 49-9505 359.95
Description P/N Retail CROSS
99-06 All Models with Non-Balancer Style Engines 49-3353 $1200.00 REFERENCE
00-06 All Models with Balancer Style Engines 49-3372 1200.00 745
BIKER’S CHOICE
ENGINE
ROLLERS, CRANK PINS, SPROCKET & PINION SHAFTS
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
TWIN POWER™
EXHAUST CRANKCASE ROLLERS
• High quality American made rollers
FUEL & AIR TWIN POWER™ CONNECTING ROD ROLLERS • Bags are treated to prevent corrosion
• High quality American made rollers and clearly marked with size and
CONTROL & • Bags are treated to prevent corrosion and clearly marked with size and O.E.M. number O.E.M. number
HANDLEBARS • Sold in bags of 100 • Sold in bags of 100
Application P/N Retail
CABLES Application P/N Retail Application P/N Retail 54-76 K, XL; 55-57 Big Twin
Short - 51-72 Big Twin Long - 51-72 Big Twin H-D#9421 41-0412 $28.50
FOOT +.0002 H-D#9102A 21-6616 $25.95 Std. H-D#9171A 21-5053 $28.50 57-76 Sportster; 55-57 Big Twin
CONTROLS +.0006 H-D#9104A 21-6618 25.95 +.0002 21-6626 28.50 +.0002 H-D#9422 21-6641 21.95
TIRES & +.0008 H-D#9105A 21-6619 25.95 +.0004 H-D#9173A 21-6627 28.50 57-76 Sportster; 55-57 Big Twin
WHEELS +.001 H-D#9106A 21-6620 25.95 +.001 H-D#9176A 21-6630 28.50 +.0004 H-D#9423 21-6642 21.95
Short - E54-86 XL; 73-86 Big Twin Long - 73-86 Big Twin 57-76 Sportster; 55-57 Big Twin
FRAMES & +.0006 H-D#9424 21-6643 28.50
FENDERS Std. H-D#9441A 21-6646 $25.95 Std. H-D#9186 21-6631 $27.50
+.0002 H-D#9442A 21-6647 25.95 +.001” H-D#9184 21-5158 27.50 57-76 Sportster; 55-57 Big Twin
TANKS & +.001H-D#9426 21-6645 21.95
+.0004 H-D#9443A 21-6648 25.95 +.0002 H-D#9180 21-6632 27.50 30-86 Big Twin STD. H-D#9220A 21-5160 24.95
OIL SYSTEMS
+.0006 H-D#9444A 21-6649 25.95 +.0004 H-D#9181 21-6633 27.50 30-86 Big Twin +.0002
SUSPENSION +.0008 H-D#9445A 21-6650 25.95 +.0008 H-D#9183 21-6635 27.50 H-D#9221A 21-6636 24.95
Short - E54-E86 K, XL; 73-86 Big Twin 30-86 Big Twin +.0006
BRAKE +.001” H-D#9446A 21-5162 $25.95 H-D#9223A 21-6638 24.95
30-86 Big Twin +.0008
INSTRUMENT H-D#9224 21-6639 24.95
& LIGHTING 30-86 Big Twin +.0010
H-D#9225A 21-6640 24.95
ELECTRICAL/
IGNITION
VALVE
TRAIN
ENGINE TWIN POWER™ CONNECTING JIMS® PINION SHAFTS

• Manufactured from the finest materials
PRIMARY ROD RACE SETS to exact specifications
DRIVE • Machined to exacting tolerances • JIMS® shafts have long been the choice
from 52100 steel FLYWHEEL CONNECTING of knowledgeable engine builders
TRANNY • Heat-treated to O.E.M. specifications Note: Late style nuts with 3/4”-20 threads,
• Must be sized at installation ROD THRUST WASHERS H-D# 24016-80, must be used on L81-
FINAL • Sold in packs of 2
DRIVE • Sold in packs of 3 E83 Big Twin models.
Application P/N Retail Application P/N Retail
Application P/N Retail Bronze
GASKETS & 58-72 Big Twin H-D#24006-58 49-6060 $90.10
HARDWARE 52-98 K, Sportster L79-E86 Sportster; L70-98 Big Twin
H-D#24341-52A 60-3031 $24.63 H-D#6506 49-2410 $8.50 73-E81 Big Twin H-D#24006-73 49-6062 90.10
SECURITY 41-99 Evolution Big Twin Steel L81-86 Big Twin H-D#24006-83 49-6066 91.35
& COVERS H-D#24345-36 60-3032 24.63 41-E70 Big Twin H-D#23973-41 60-3039 $9.80 87-89 Big Twin H-D#24006-87 49-6068 91.35
TRAILERS
& RAMPS
CHEMICAL
TOOLS &
SUPPLIES
GENERAL
JIMS®
ACCESSORIES CRANK PINS
• All crank pins have .062” deep
HEADGEAR heat-treated penetration
• #49-6034 and 49-6036 have 3 oil
RIDING CRANK PIN NUTS
APPAREL • Sold in packs of 2
JIMS® holes for increased lubrication
SPROCKET SHAFTS Note: Late style nuts with 1”-20 threads,
CASUAL • Fits L83-98 Big Twin • Manufactured from premium aerospace #49-1804, must be used on L81-99 Big
APPAREL 49-1804 H-D#23969-83 $40.40 chromium nickel molybdenum alloy bar Twin crank pin.
DISPLAY & stock offering the ultimate in strength Application P/N Retail
PROMO and durability 54-E81 K, Sportster
• Heat-treated to 60-62RC and ground to H-D#23960-54 49-6034 $80.15
CROSS a 16 micron finish with tolerances less 41-E81 Big Twin
REFERENCE than .0002” H-D#23961-41 49-6036 83.35
746 • Fits L81-E85 Big Twin L81-99 Big Twin
49-6032 H-D#23909-80 $96.90 H-D#23961-80A 49-6038 85.70
BIKER’S CHOICE
ENGINE
SPROCKET SHAFT SPACERS, NUTS & PINION SHAFT BEARINGS
04-4143 BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
60-1756 04-4142
FUEL & AIR
CONTROL &
HANDLEBARS
TIMKEN® SPROCKET SHAFT CABLES
BEARINGS BIKER’S CHOICE® COLONY
Application P/N Retail FOOT
77-90 Sportster SPROCKET SHAFT SEALS SPROCKET SHAFT SEALS CONTROLS
H-D#24729-74 60-1754 $52.45 • Fits 70-98 Big Twin models Application P/N Retail TIRES &
55-68 Big Twin H-D#9029 60-1755 62.45 49-2487 H-D#12026B $26.95 36-54 Big Twin (Snap Ring Included) WHEELS
69-02 Big Twin H-D#9028 60-1756 62.45 H-D#24776-40 04-4143 $22.99 FRAMES &
55-68 Big Twin FENDERS
H-D#24031-55 04-4142 41.99
TANKS &
OIL SYSTEMS
SUSPENSION
BRAKE
INSTRUMENT
& LIGHTING
PINION SHAFT GEAR NUT SPROCKET SHAFT SPACER ELECTRICAL/
• 54-89 Big Twin models • Hardened steel IGNITION
60-3049 H-D#24023-54 $8.50 • Fits 70-98 Big Twin VALVE
60-3044 H-D#24002-70 $13.09 TRAIN
SPROCKET SHAFT NUTS
Application P/N Retail ENGINE
30-70 Big Twin (3/4”-18 Thread)
H-D#24023-36 49-1813 $26.90 PRIMARY
72-E85 Big Twin (1-1/8”-16 Thread) DRIVE
H-D#24017-80 49-1814 23.80
Pinion Shaft Nut (Flywheel Side) TRANNY
L81-89 Big Twin (3/4”-20 Thread)
FINAL
H-D#24016-80 49-1811 $21.95
DRIVE
GASKETS &
HARDWARE
SECURITY
& COVERS
TRAILERS
& RAMPS
PINION SHAFT PINION SHAFT BEARINGS
GEAR SPACER Application P/N Retail CHEMICAL
• Sold in packs of 5 77-86 Sportster
• 55-90 Big Twin Models H-D#24648-77 60-3059 $49.36 TOOLS &
87-99 Big Twin (White/Grey) SUPPLIES
60-3241 H-D#24703-54 $14.74
H-D#24626-87A 21-6600 22.90 GENERAL
87-99 Big Twin (Green) ACCESSORIES
H-D#24628-87A 21-6601 22.90 PINION SHAFT BUSHINGS
• All bushings are standard O.D. HEADGEAR
87-99 Big Twin (Red)
• Bushings should be line reamed and/or
H-D#24641-87A 21-6602 22.90 honed at installation RIDING
87-99 Big Twin (Blue) Application P/N Retail APPAREL
H-D#24643-87A 21-6603 22.90 Crankcase End
Roller & Retainer Kit CASUAL
• Hardened steel APPAREL
• Includes bearing retainer and 58-92 Big Twin H-D#24599-58B 60-3057 $49.36
14 standard diameter rollers Cam Cover End DISPLAY &
• 2 kits required to service 1 engine • Precision-machined bronze PROMO
58-86 Big Twin Pinion Shaft; 37-66 Big Twin Wheel L73-92 Big Twin H-D#25582-73 60-3075 $14.74 CROSS
H-D#43578-35 49-2565 $18.95 REFERENCE
747
BIKER’S CHOICE
ENGINE
OIL PUMPS
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST TWIN POWER™

OIL PUMP
FUEL & AIR • Polished aluminum
• Gaskets, hardware and gears are included
CONTROL & • Improves oil pressure regulation to all parts of the engine
HANDLEBARS
CABLES 36-72 Big Twin Models 49-5533 $269.95
73-91 Big Twin Models 49-5534 269.95
FOOT 92-99 Big Twin Models 49-5535 269.95
CONTROLS
TIRES &
WHEELS
FRAMES &
FENDERS
TANKS &
OIL SYSTEMS
SUSPENSION
BRAKE
INSTRUMENT
& LIGHTING
ELECTRICAL/
IGNITION
VALVE
TRAIN
ENGINE
PRIMARY
DRIVE
TRANNY
FINAL
DRIVE
GASKETS &
HARDWARE
SECURITY S&S®
& COVERS BILLET OIL PUMP “ULTIMATE OILING” KITS
TRAILERS • Kits include aluminum pump with the best features of both early and late style pumps:
& RAMPS adjustable chain oilers, new pump drive gears with 4:1 ratio and special breather gear
• Instructions, gaskets and hardware included 49-6432
CHEMICAL Note: For 70-80 models only, order required drill jig listed below. 92 & up pump must use
pre-89 pinion shaft
TOOLS &
SUPPLIES Application P/N Retail Application P/N Retail Application P/N Retail
Oil Pump Kits Oil Pump Drill Jig Gasket Kits
GENERAL 70-E77 Big Twin Models 49-9604 $425.00 • Required for installation of S&S® oil • Includes gaskets, woodruff keys and
ACCESSORIES
L77-91 Big Twin Models 49-9606 425.00 pump kits on 70-80 models snap rings
HEADGEAR 92-99 Big Twin Models 49-9607 425.00 • Hardened steel tool also enables the 36-91 Big Twin Models 49-9628 $4.61
S&S® Billet Stock Replacement Pumps engine builder to perform optional 92-98 Big Twin Models
RIDING • Aluminum pumps incorporate the best modifications on all other models (S&S® Pumps Only) 49-9657 4.61
APPAREL features of both early and late style pumps 36-91 Big Twin Models Master Rebuild Kit
CASUAL • Internal parts are interchangeable with stock H-D#94461-81 49-9600 $40.83 • Includes gasket rebuild kit, seal,
APPAREL • Gaskets and mounting hardware included retaining ring, relief valve spring, check
DISPLAY & • Does not include breather gear valve spring, check valve, ball and
PROMO 36-72 Big Twin Models cover screw O-rings
H-D#26190-73 49-9602 $305.27 36-91 Big Twin Models 49-6431 $12.89
CROSS
REFERENCE 73-91 Big Twin Models 92-99 Big Twin Models 49-6432 12.89
H-D#26190-73 49-9520 305.27
748 92-99 Big Twin Models 49-9603 305.27
BIKER’S CHOICE
ENGINE
OIL PUMPS
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
FOOT
CONTROLS
S&S® TIRES &
WHEELS
HVHP (HIGH VOLUME
FRAMES &
HIGH-PRESSURE) OIL PUMP FENDERS
• Designed to meet the demands of the new S&S® Super Sidewinder
Plus series motors TANKS &
• Pump produces 38% more volume and 61% more return OIL SYSTEMS
over stock type pumps Gear Drive
• Severe duty billet steel gears provide long life and durability
Cams
ON PAGE 693 SUSPENSION
• Unique oiling system allows pump to oil top and bottom end S&S ®
BRAKE
even in extreme conditions maintaining 10-35 psi. in most cases
Application P/N Retail OIL PUMP FOR TWIN CAM 88® INSTRUMENT
HVHP Oil Pump AND TWIN CAM 88B™ ENGINES & LIGHTING
92-99 Big Twin Models 49-9976 $372.55 • Replaces stock oil pump, cams, cam support plate, bearing
ELECTRICAL/
Gasket Rebuild Kit plate, bearings and decorative gear cover IGNITION
• Includes key and retaining ring • Uses drive gears of special S&S® gear drive cams to pump oil
• Oil pressure is regulated after the oil filter – more consistent VALVE
92-99 Big Twin Models 49-6429 $6.68
pressure to the engine TRAIN
Master Rebuild Kit
• Includes gasket rebuild kit, seal, retaining ring, relief valve spring, • Increased scavenging capacity results in: ENGINE
check valve spring, check valve, ball and cover screw O-rings - Less oil in the crankcase, less power loss, less heat build up
92-99 Big Twin Models 49-6430 $17.54 and less oil carry-over PRIMARY
• Excess oil from pressure control valve is filtered– longer pump life DRIVE
• Polished billet aluminum outer cover supports outer ends of
camshafts and looks great TRANNY
• Can be used on chassis with oil tanks higher than the crankcase FINAL
• Requires S&S® gear drive cams DRIVE
• Fits stock Harley-Davidson® Twin Cam 88® and Twin Cam 88B™
engines and engines with S&S® crankcases (exc. 2006 Dyna) GASKETS &
HARDWARE
49-3407 $1604.20
SECURITY
& COVERS
TRAILERS
& RAMPS
CHEMICAL
TOOLS &
SUPPLIES
GENERAL
S&S® ACCESSORIES
CRANKCASE BREATHER VALVES HEADGEAR
FOR TWIN CAMS
• Eliminates oil carry over in Twin Cam style engines RIDING
• Provides a slight increase in midrange horsepower APPAREL
• Easy to install when changing cams or servicing oil pump CASUAL
Description P/N Retail APPAREL
99-02 Twin Cam Models 49-9966 $103.45 DISPLAY &
03-06 Twin Cam A 49-9965 103.45 PROMO
S&S® Engine Cases 49-8598 109.95
CROSS
S&S® Oil Pumps REFERENCE
99-02 Twin Cam Models 49-3408 $103.45
03-06 Twin 88 Engines & All S&S® Engines 49-3409 103.45 749
BIKER’S CHOICE
ENGINE
OIL PUMPS
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR FEULING RACE PUMP

• This Feuling oil pump for 88” Twin Cam
CONTROL & engines is designed for the racer
HANDLEBARS • Made with tighter tolerances, harder 7075
CABLES billet aluminum alloy, hardened anodize
and blue printed to make this a true
49-9100 49-5196 49-9101 precision part
FOOT
CONTROLS • 40% pressure volume and 60% scavenge
FEULING SUPERPUMP™
TIRES & • The patented Feuling Superpump™ incorporates a highly efficient gerotor design that is
volume increase over stock
WHEELS
• Eliminates wet sumping and oily air cleaners
capable of supplying 40% more volume and 60% increase in scavenge volume of oil • Cooler oil and engine temperatures, more
FRAMES & capacity over your stock oil pump horsepower, more torque
FENDERS • Wet sumping problems found in stock setups are eliminated and a decrease in overall • Stock replacement for 88” Twin Cam® engines
TANKS & engine temperature will extend the life of your engine and components • Recommended for racing applications
OIL SYSTEMS • To gain the full benefits of the Superpump be sure to install a set of HP+ Lifters
™ ™
• When combined with the Feuling Cam Plate
• These high performance high flow hydraulic lifters have specially designed valves test results show 3 horsepower gain and 4
SUSPENSION allowing for more oil to flow through to the upper valve train ft./lbs. of torque gain to the rear wheel
• A must have for high performance Twin Cam engines and will definitely increase the • Made in the USA
BRAKE life and performance of any stock engine too • Fits 99-06 Twin Cam (exc. 2006 Dyna)
Superpump™ Lifters Application P/N Retail
INSTRUMENT • Cooler oil temperatures increase horsepower • Increased oil to rockers, valves, springs 99-06 Twin Cam
& LIGHTING • No wet sumping and guides (exc. 2006 Dyna) 49-6493 $525.00
ELECTRICAL/ • Aerospace design, materials and • CNC machined to precise tolerances 06-09 Dyna; 07-09 Big Twin 49-9130 525.00
IGNITION precise tolerances • Extends the life of the upper valve train
VALVE • Bolts directly in stock location • Direct drop-in replacement
Feuling Cam
Application P/N Retail • Recommended for use with
TRAIN
99-06 Twin Cam
•
Feuling Superpump™
Set of 4
Support Plate
ON PAGE 704
ENGINE (exc. 2006 Dyna) 49-9100 $425.00
2006 Dyna; 07-09 Twin Cam 49-5196 425.00 • Fits 99-09 Twin Cam models
PRIMARY 49-9101 $149.00
DRIVE
TRANNY
FINAL
DRIVE 49-5197
GASKETS &
HARDWARE
SECURITY
& COVERS FEULING
TRAILERS CAMPLATE/OIL PUMP
& RAMPS
49-6492 FASTENER KIT
• Quality 12-point heat treated 8740 chrome
CHEMICAL FEULING RACE LIFTERS moly steel bolts with black oxide finish
• Designed to operate with large lift • Features precision rolled threads for
TOOLS &
SUPPLIES camshafts and higher spring pressures, REBUILD KIT FOR optimum engagement, to prevent galling
GENERAL
while maintaining proper and critical oil FEULING OIL PUMP and promote more consistent torque
flow to valves, springs, rockers, shafts and • The Feuling rebuild kit includes everything loading
ACCESSORIES
valve guides you need to properly rebuild the high • Wide underhead flange design provides
HEADGEAR • Made from 8620 steel with a hardened volume Feuling Twin Cam oil pump even load distribution for optimum
surface and held to aerospace tolerances, • Kit includes new O-rings, separator plate sealing of surfaces - preventing leaks
RIDING these hydraulic roller lifters are truly the and installation instructions • Tensile strength rated @ 170,000 psi –
APPAREL best ever made • Made in the USA superior and stronger than O.E.M. and
CASUAL • The Feuling race lifters for Twin Cam® Application P/N Retail stronger than grade 8 fasteners
APPAREL engines are designed to work in 99-06 Twin Cam • Manufactured by ARP® to Feuling’s
conjunction with the Feuling race pump (exc. 06 Dyna) 49-6492 $22.95 exact specifications
DISPLAY &
PROMO • CNC machined and precision ground 2006 Dyna; 07-09 Twin Cam 49-5197 22.95 • Kits include moly assembly lubricant
• Recommended for use with the Feuling for installation
CROSS • Made in the U.S.A.
REFERENCE race pump
• Made in the USA • Fits 99-09 Twin Cam Engines equipped
750 • Fits 99-09 Twin Cam models with Feuling Camplate and Oil Pump
49-6494 $279.00 49-5202 $39.95
BIKER’S CHOICE
ENGINE
OIL PUMP COVERS & HARDWARE
BAGGER
49-6955
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR

49-6955
CONTROL &
HANDLEBARS
49-6984
BIKER’S CHOICE ®
CABLES
OIL PUMP COVERS
• Chrome-plated steel FOOT
• Covers provide a simple way to accent oil pump CONTROLS
Application P/N Retail TIRES &
68-84 Big Twin with Chain Oiler 49-1161 $23.45 WHEELS
92-99 Big Twin Models 49-1163 19.95
FRAMES &
FENDERS
49-6984 TANKS &
OIL SYSTEMS
KURYAKYN® SUSPENSION
OIL LINE NACELLE 04-1046
• Die-cast chrome cover hides the wrinkle black or plain cast 04-1044 BRAKE
surface between the cam cover and transmission
Application P/N Retail INSTRUMENT
& LIGHTING
00-06 Softail (Mfg/N8204) 49-6955 $62.99
07-09 Softail (Mfg/N8395) 49-6984 72.99 ELECTRICAL/
IGNITION
VALVE
TRAIN
GARDNER-WESTCOTT ENGINE
OIL PUMP FITTING KIT PRIMARY
• Chrome-plated brass DRIVE
O.E.M. Type TRANNY
68-84 Big Twin Models 04-1043 $22.95
84-91 Big Twin Models 04-1044 19.95 FINAL
Custom Type DRIVE
70-91 Big Twin Models 04-1046 $35.50 GASKETS &
HARDWARE
SECURITY
TWIN POWER™ & COVERS
OIL PUMP OVERHAUL KITS TRAILERS
• Mylar & RAMPS
68-80 Big Twin Models 41-2991 $12.95 CHEMICAL
81-91 Big Twin Models 41-2992 14.49
TOOLS &
SUPPLIES
GENERAL
ACCESSORIES
HEADGEAR
RIDING
APPAREL
CASUAL
APPAREL
OIL PUMP MOUNT RIVERA ALLEN OIL PUMP FITTINGS DISPLAY &
CUSTOM HARDWARE KITS • Easy to install and turn even in the tightest places PROMO
• Allen • Uses 5/16” allen wrench to tighten or loosen
• Precision machined from solid brass then show chromed CROSS
• Fits 79-91 Big Twin REFERENCE
04-1622 H-D#3429 $7.95 • Sold in pairs
06-0201 $12.95 751
BIKER’S CHOICE
ENGINE
OIL PUMP HARDWARE
BAGGER
S&S®
WINDSHIELDS CRANKCASE BREATHER REED VALVES
• Consists of 3 steel reeds that are normally in the closed position
SEATS &
LUGGAGE
• When pistons travel downward in the cylinders, the air in the
crankcase is compressed and pressure in the crankcase below
EXHAUST the pistons increases
• Pressure causes the reeds to open, allowing the air and oil mist in the
crankcase to escape into the cam chest
FUEL & AIR • When pistons change direction and begin traveling back upward in the cylinders, a
CONTROL & vacuum is created in the close, preventing air from entering the crankcase
HANDLEBARS • A slight vacuum is maintained in the crankcase and oil scavenging is greatly improved
• Fits 84-99 Big Twin models OIL PUMP
CABLES Application P/N Retail BUSHING SHAFT
Standard Diameter 49-7214 $93.10 • Fits 36-99 Big Twin models
FOOT + .30” 49-5217 109.95 21-6541 H-D#24641-36 $14.74
CONTROLS
TIRES &
WHEELS
FRAMES & Allen Hex
FENDERS
TANKS &
OIL SYSTEMS
SUSPENSION
BRAKE 04-6258
INSTRUMENT 04-4258
& LIGHTING OIL PUMP AND TWIN POWER™ OIL PUMP CRANE CAMS™
ELECTRICAL/ CRANKCASE PLUG SETS SEALS & O-RINGS OIL PUMP RELIEF SPRING
IGNITION • Chrome-plated Application P/N Retail • Premium quality, heat set alloy steel
VALVE • Plugs are used at the tappet oil galley Drive Shaft • Oil pump pressure relief spring
TRAIN screen, oil pump check valve and oil L58-76 XL; 68-98 Big Twin increases engine oil pressure by 2 to 3 psi
pressure relief valve H-D#26227-58 04-6258 $8.02 and does not interfere with critical
ENGINE Application P/N Retail O-Rings bearing lubrication
PRIMARY
Allen 77-90 XL H-D#26433-77 04-6265 $9.15 • Fits 36-99 Evolution Big Twin
DRIVE 70-80 Big Twin Models 04-1659 $26.50 91-97 Big Twin H-D#11241 04-6257 9.77 46-1690 $7.55
81-99 Evolution Big Twin 99-00 Twin Cam H-D#11301 04-6140 10.95
TRANNY H-D#26263-80 04-1660 22.95 Oil Pump Seal
Hex 77-90 XL H-D#12036A 04-6264 $7.02
FINAL 70-80 Big Twin
DRIVE H-D#26377-68 04-4259 $25.99
GASKETS & 81-99 Evolution Big Twin
HARDWARE H-D#26263-80 04-4260 23.99
SECURITY Hex Oil Screen Plug Only
& COVERS 70-80 Big Twin H-D#657 04-4258 $10.99
TRAILERS
& RAMPS
CHEMICAL
TOOLS &
SUPPLIES
TWIN POWER™
GENERAL
CRANK CASE OIL SCREEN
• Steel mesh construction washable but
ACCESSORIES
should be replaced if kinked
HEADGEAR • Sold in packs of 5
RIDING ENGINE RETAINING RINGS Crankcase Oil Screen
APPAREL Application P/N Retail 70-99 Big Twin Models
CASUAL 57-E62, 72-76 XL; 70-98 Big Twin H-D#24981-70 60-3247 $16.39 TWIN POWER™
APPAREL Oil Pump H-D#11002 60-1511 $4.28 Spring Only ENGINE WOODRUFF KEYS
DISPLAY & 36-99 OHV Big Twin Oil Pump Drive Shaft • Sold in packs of 10 • Fits 86-01 Sportster; 90-99 Big Twin
PROMO H-D#26348-36 60-3087 4.85 70-99 Big Twin Models 60-3248 $8.15 60-3331 $4.85
CROSS
REFERENCE
752
BIKER’S CHOICE
ENGINE
DRIVE, BREATHER & PINION GEARS
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR

TWIN POWER™ CONTROL &
OIL PUMP DRIVEN GEAR S&S® PINION GEARS HANDLEBARS
• 24 tooth • High quality gears precision-machined, heat-treated and finish
• Fits 73-99 Big Twin Models ground to different sizes for optimum gear lash CABLES
49-0038 H-D#26345-73 $15.45 • Each size is color-coded to match a stock equivalent gear FOOT
• Gears from the middle of the range are recommended for CONTROLS
building from scratch
TIRES &
WHEELS
L77-89 Big Twin - Red H-D#24043-78 49-9594 $77.57
For Gear Drive Only FRAMES &
99-06 Twin Cam, Big Twin (exc. 06 Dyna) 49-8605 $82.23 FENDERS
99-06 Twin Cam, Big Twin (exc. 06 Dyna) Undersize 49-8606 91.03 TANKS &
99-06 Twin Cam, Big Twin (exc. 06 Dyna) Oversize 49-8607 91.03 OIL SYSTEMS
SUSPENSION
BRAKE
INSTRUMENT
& LIGHTING
TWIN POWER ™
ELECTRICAL/
OIL PUMP DRIVE GEAR IGNITION
• Used with 24 tooth driven gear for 4:1
VALVE
pump drive ratio TRAIN
• 6 tooth
• Fits 73-E85 Big Twin models ENGINE
49-2891 H-D#26349-73 $24.63
PRIMARY
DRIVE
TRANNY
FINAL
DRIVE
GASKETS &
S&S® BREATHER GEAR HARDWARE
SPACING SHIM KIT SECURITY
• Kit includes 1 of each thickness: .100”, .110”, .120”, .130”,
S&S® .140”, .150”, .160” and .170”
& COVERS
BREATHER GEAR • Sold in packs of 8 TRAILERS
& RAMPS
• Steel breather gear does • Fits stock 79-82 and all S&S® steel breather gears
not come with shims 49-9631 $19.61 CHEMICAL
• Shims can be ordered separately
Application P/N Retail TOOLS &
48-E77 Big Twin Models 49-9624 $90.51 SUPPLIES
L77-99 Evolution Big Twin 49-9623 79.64 GENERAL
Oversize ACCESSORIES
48-E77 Big Twin +.030” 49-9626 $90.51
L77-99 Evolution HEADGEAR
Big Twin +.030” 49-9627 79.64
Shim Kit RIDING
APPAREL
8 Piece for S&S® Steel
Breather Gears 49-9631 $19.61 CASUAL
APPAREL
IDLER GEAR STUD DISPLAY &
PROMO
• Fits 36-69 Big Twin models
60-3213 H-D#25791-36 $8.15 CROSS
REFERENCE
753
BIKER’S CHOICE
ENGINE
WISECO ® PISTONS
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
FOOT
CONTROLS
TIRES &
WHEELS
FRAMES & WISECO® HIGH-PERFORMANCE
FENDERS FORGED 4-STROKE
TANKS & PRO LITE PISTON KIT
OIL SYSTEMS
• Dedicated forging • Lightweight and superior strength
SUSPENSION • Chrome-plated piston pin • Improved flame travel
• Horizontal slot pin oiling • Reduced friction/scuff-resistant
BRAKE • Pressure seal groove • Maximum ring seal
• Skirt-coated • Reduced friction for quiet operation
INSTRUMENT • Dedicated rings • Maximum compression and oil control
& LIGHTING • Gaskets are included on some applications
ELECTRICAL/
IGNITION Application Mfg/N Bore Stroke P/N Retail
VALVE 07-09 Twin Cam 96”
TRAIN 103” Twin Cam 9:1 Compression, Reverse Dome
07-09 Big Twin STD K1751 3.875"/STD 4.375" 16-2218 $335.64
ENGINE 07-09 Big Twin +.005" K1752 3.880"/.005 4.375" 16-2368 335.64
PRIMARY 07-09 Big Twin + .010" K1753 3.885"/.010 4.375" 16-2379 335.64
DRIVE 103” Twin Cam 10.5:1 Compression, Reverse Dome
07-09 Big Twin STD K1754 3.875"/STD 4.375" 16-2219 $335.64
TRANNY
07-09 Big Twin +.005" K1755 3.880"/.005 4.375" 16-2359 335.64
FINAL 07-09 Big Twin + .010" K1756 3.885"/.010 4.375" 16-2369 335.64
DRIVE 110” Twin Cam 10.5:1 Compression, Reverse Dome
GASKETS & 07-09 Big Twin STD K1757 4.000"/STD 4.375" 16-2354 $335.64
HARDWARE
117” Twin Cam 10.5:1 Compression, Reverse Dome
SECURITY 07-09 Big Twin STD K1758 4.125"/STD 4.375" 16-2377 $335.64
& COVERS
99-06 Twin Cam 88”
TRAILERS
& RAMPS
88” Twin Cam 10.5:1 Compression, Domed
99-06 Big Twin STD (exc. 2006 Dyna) K1726 3.750"/STD 4.000" 16-2363 $324.10
CHEMICAL 99-06 Big Twin +.010” (exc. 2006 Dyna) K1728 3.760"/.010 4.000" 16-2373 324.10
TOOLS &
99-06 Big Twin +.020” (exc. 2006 Dyna) K1729 3.770"/.020 4.000" 16-2387 324.10
SUPPLIES 99-06 Big Twin +.030” (exc. 2006 Dyna) K1730 3.780"/.030 4.000" 16-2378 324.10
GENERAL 95” 1550cc Twin Cam 9:1 Compression, Flat Top
ACCESSORIES • Complete rebuild kit - includes gaskets
99-06 Big Twin STD (exc. 2006 Dyna) VT1719 3.875"/STD 4.000" 16-1441 $494.34
HEADGEAR
99-06 Big Twin +.005” (exc. 2006 Dyna) VT1720 3.880"/.005 4.000" 16-2343 494.34
RIDING 99-06 Big Twin +.010” (exc. 2006 Dyna) VT1721 3.885"/.010 4.000" 16-2353 494.34
APPAREL 99-06 Big Twin +.020” (exc. 2006 Dyna) VT1722 3.895"/.020 4.000" 16-2370 494.34
CASUAL 95” 1550cc Twin Cam 10.5:1 Compression, Domed
APPAREL • Complete rebuild kit - includes gaskets
DISPLAY & 99-06 Big Twin STD (exc. 2006 Dyna) VT1709 3.875"/STD 4.000" 16-2276 $494.34
PROMO
CROSS 99-06 Big Twin +.010” (exc. 2006 Dyna) VT1711 3.885"/.010 4.000" 16-2340 494.34
REFERENCE
754 99-06 Big Twin +.030” (exc. 2006 Dyna) VT1713 3.905"/.030 4.000" 16-2382 494.34
BIKER’S CHOICE
ENGINE
WISECO ® PISTONS
Application Mfg/N Bore Stroke P/N Retail
BAGGER
100” Twin Cam 10:1 Compression, Domed, Skirt Coated
• Complete rebuild kit - includes gaskets WINDSHIELDS
99-06 Big Twin STD (exc. 2006 Dyna) VT744 4.000"/STD 4.000" 16-2375 $405.92
100” Sleeper Twin Cam 10.5:1 Compression, Domed, Skirt Coated SEATS &
LUGGAGE
107” Twin Cam 10.5:1 Compression, Domed EXHAUST
110” Sleeper Twin Cam 10:1 Compression, Reverse Dome, Skirt Coated FUEL & AIR
CONTROL &
84-99 Evolution HANDLEBARS
80” Evolution 8.5:1 Compression, Flat Top
85-99 Big Twin STD K1640 3.498"/STD 4.250" 16-2240 $300.14 CABLES
85-99 Big Twin +.010” K1641 3.508"/.010 4.250" 16-2241 300.14 FOOT
85-99 Big Twin +.020” K1642 3.518"/.020 4.250" 16-2242 300.14 CONTROLS
85-99 Big Twin +.030” K1643 3.528"/.030 4.250" 16-2243 300.14 TIRES &
85-99 Big Twin +.040” K1644 3.538"/.040 4.250" 16-2244 300.14 WHEELS
80” Evolution 10:1 Compression, Domed FRAMES &
85-99 Big Twin STD K1665 3.498"/STD 4.250" 16-2265 $311.36 FENDERS
85-99 Big Twin +.05 K1666 3.503"/.005 4.250" 16-2275 311.36 TANKS &
85-99 Big Twin +.010” K1667 3.508"/.010 4.250" 16-2266 311.36 OIL SYSTEMS
85-99 Big Twin +.020” K1668 3.518"/.020 4.250" 16-2267 311.36 SUSPENSION
85-99 Big Twin +.030” K1669 3.528"/.030 4.250" 16-2268 311.36
85-99 Big Twin +.040” K1675 3.538"/.040 4.250" 16-2269 311.36 BRAKE
80” Evolution 11:1 Compression, Domed
85-99 Big Twin STD K1690 3.498"/STD 4.250" 16-2372 $311.36 INSTRUMENT
& LIGHTING
85-99 Big Twin +.05 K1691 3.503"/.005 4.250" 16-2362 311.36
ELECTRICAL/
85-99 Big Twin +.010” K1692 3.508"/.010 4.250" 16-2355 311.36 IGNITION
85-99 Big Twin +.020” K1693 3.518"/.020 4.250" 16-2365 311.36
VALVE
85-99 Big Twin +.030” K1694 3.528"/.030 4.250" 16-2385 311.36 TRAIN
85-99 Big Twin +.040” K1695 3.538"/.040 4.250" 16-2386 311.36
80” Screaming Eagle Evolution 10.5:1 Compression, Domed ENGINE
85-99 Big Twin +.05 K1714 3.503"/.005 4.250" 16-2357 $308.80 PRIMARY
85-99 Big Twin +.010” K1715 3.508"/.010 4.250" 16-2364 308.80 DRIVE
85-99 Big Twin +.020” K1716 3.518"/.020 4.250" 16-2351 308.80
TRANNY
88” Evolution 9.25:1 Compression, Flat Top
85-99 Big Twin STD K1750 3.625"/STD 4.250" 16-2342 $322.30 FINAL
93.4” Sleeper Evolution 9.5:1 Compression, Flat Top DRIVE
85-99 Big Twin STD K1749 3.740"/STD 4.250" 16-2352 $324.84 GASKETS &
Replacement Rings HARDWARE
85-99 Big Twin +.005 3504XC 3.503"/.005 16-2956 $27.95 SECURITY
& COVERS
78-84 Shovelhead
80” Shovelhead 7:1 Compression, Domed TRAILERS
& RAMPS
78-84 Shovelhead STD K1613 3.497"/STD 4.250" 16-2213 $285.60
78-84 Shovelhead +.010” K1614 3.507"/.010 4.250" 16-2214 285.60 CHEMICAL
78-84 Shovelhead +.020” K1615 3.517"/.020 4.250" 16-2215 285.60
TOOLS &
78-84 Shovelhead +.030” K1616 3.527"/.030 4.250" 16-2216 285.60 SUPPLIES
78-84 Shovelhead +.040” K1617 3.537"/.040 4.250" 16-2217 285.60 GENERAL
80” Shovelhead 9.5:1 Compression, Domed ACCESSORIES
78-84 Shovelhead STD K1623 3.497"/STD 4.250" 16-2223 $285.60
HEADGEAR
78-84 Shovelhead +.010” K1624 3.507"/.010 4.250" 16-2224 285.60
78-84 Shovelhead +.020” K1625 3.517"/.020 4.250" 16-2225 285.60 RIDING
78-84 Shovelhead +.030” K1626 3.527"/.030 4.250" 16-2226 285.60 APPAREL
78-84 Shovelhead +.040” K1627 3.537"/.040 4.250" 16-2227 285.60 CASUAL
APPAREL
DISPLAY &
PROMO
CROSS
REFERENCE
755
BIKER’S CHOICE
ENGINE
WISECO ® PISTONS
BAGGER
48-65 Panhead; 66-77 Shovelhead
WINDSHIELDS 74” Panhead, Shovelhead 9:1 Compression, Domed
48-65 Panhead STD; 66-77 Shovelhead STD K1605 3.437"/STD 3.968" 16-2205 $263.92
SEATS & 48-65 Panhead +.010”; 66-77 Shovelhead +.010” K1606 3.447"/.010 3.968" 16-2206 263.92
LUGGAGE
48-65 Panhead +.020”; 66-77 Shovelhead +.020” K1607 3.457"/.020 3.968" 16-2207 263.92
EXHAUST 48-65 Panhead +.030”; 66-77 Shovelhead +.030” K1608 3.467"/.030 3.968" 16-2208 263.92
FUEL & AIR 48-65 Panhead +.050”; 66-77 Shovelhead +.050” K1610 3.487"/.050 3.968" 16-22101 263.92
CONTROL &
HANDLEBARS 48-65 Panhead +.080”; 66-77 Shovelhead +.080” K1612 3.517"/.080 3.968" 16-23491 263.92
1
Shovelhead only
CABLES Sportster
FOOT
1200cc Sportster 10.5:1 Compression, Skirt Coated
CONTROLS 04-09 1200 Sportster STD K1746 3.498"/STD 3.812" 16-2371 $314.66
TIRES & 04-09 1200 Sportster +.010” K1747 3.508"/.010 3.812" 16-2367 314.66
WHEELS 04-09 1200 Sportster +.020” K1748 3.518"/.020 3.812" 16-2381 314.66
FRAMES & 883 to 1200 Conversion 8.5:1 Compression, Reverse Dome
FENDERS 86-09 Sportster STD K1723 3.498"/STD 3.812" 16-2338 $317.32
TANKS & 86-09 Sportster +.010” K1724 3.508"/.010 3.812" 16-2358 317.32
OIL SYSTEMS 86-09 Sportster +.020” K1725 3.518"/.020 3.812" 16-2383 317.32
SUSPENSION 883 to 1200 Conversion 9.5:1 Compression, Reverse Dome
86-09 Sportsterr STD K1655 3.498"/STD 3.812" 16-2255 $317.32
BRAKE 86-09 Sportster +.010” K1656 3.508"/.010 3.812" 16-2256 317.32
86-09 Sportster +.020” K1657 3.518"/.020 3.812" 16-2257 317.32
INSTRUMENT 86-09 Sportster +.030” K1658 3.528"/.030 3.812" 16-2258 317.32
& LIGHTING
86-09 Sportster +.040” K1659 3.538"/.040 3.812" 16-2259 317.32
ELECTRICAL/
1200cc Sportster 9:1 Compression, Flat Top
IGNITION
88-03 1200 Sportster STD; 86-87 1100 Sportster STD K1660 3.498"/STD 3.812" 16-2260 $308.80
VALVE
TRAIN 88-03 1200 Sportster +.010”; 86-87 1100 Sportster +.010” K1661 3.508"/.010 3.812" 16-2261 308.80
88-03 1200 Sportster +.020”; 86-87 1100 Sportster +.020” K1662 3.518"/.020 3.812" 16-2262 308.80
ENGINE 88-03 1200 Sportster +.030”; 86-87 1100 Sportster +.030” K1663 3.528"/.030 3.812" 16-2263 308.80
PRIMARY 88-03 1200 Sportster +.040”; 86-87 1100 Sportster +.040” K1664 3.538"/.040 3.812" 16-2264 308.80
DRIVE 1200cc Sportster 10:1 Compression, Domed
88-03 1200 Sportster; 86-87 1100 Sportster STD K1682 3.498"/STD 3.812" 16-2212 $317.32
TRANNY
88-03 1200 Sportster; 86-87 1100 Sportster +.010” K1683 3.508"/.010 3.812" 16-2347 317.32
FINAL 88-03 1200 Sportster; 86-87 1100 Sportster +.030” K1684 3.518"/.020 3.812" 16-2360 317.32
DRIVE 1200cc Sportster 10.5:1 Compression, Domed
GASKETS & 88-03 1200 Sportster STD; 86-87 1100 Sportster STD K1685 3.498"/STD 3.812" 16-2341 $308.80
HARDWARE 88-03 1200 Sportster +.010”; 86-87 1100 Sportster +.010” K1686 3.508"/.010 3.812" 16-2277 308.80
SECURITY 88-03 1200 Sportster +.020”; 86-87 1100 Sportster +.020” K1687 3.518"/.020 3.812" 16-2346 308.80
& COVERS 88-03 1200 Sportster +.030”; 86-87 1100 Sportster +.030” K1688 3.528"/.030 3.812" 16-2361 308.80
TRAILERS 88-03 1200 Sportster +.040”; 86-87 1100 Sportster +.040” K1689 3.538"/.040 3.812" 16-2384 308.80
& RAMPS
1000cc Sportster 10:1 Compression, Domed
CHEMICAL 72-85 1000cc Sportster STD K1600 3.188"/STD 3.812" 16-2200 $263.92
72-85 1000cc Sportster +.010” K1601 3.198"/.010 3.812" 16-2201 263.92
TOOLS &
SUPPLIES 72-85 1000cc Sportster +.020” K1602 3.208"/.020 3.812" 16-2202 263.92
72-85 1000cc Sportster +.030” K1603 3.218"/.030 3.812" 16-2203 263.92
GENERAL
ACCESSORIES 72-85 1000cc Sportster +.040” K1604 3.228'/.040 3.812" 16-2204 263.92
Piston Circlip
HEADGEAR 72-85 1000cc Sportster CW-20 16-1906 $1.99
RIDING Buell
APPAREL 1200cc Buell 10:1 Compression, Domed
CASUAL S1 White Lightning STD; S3/S3T Buell STD K1700 3.498"/STD 3.812" 16-2348 $311.36
APPAREL S1 White Lightning +.010”; S3/S3T Buell +.010” K1701 3.508"/.010 3.812" 16-2344 311.36
DISPLAY & S1 White Lightning +.020”; S3/S3T Buell +.020” K1702 3.518"/.020 3.812" 16-2345 311.36
PROMO
CROSS
REFERENCE
756
BIKER’S CHOICE
ENGINE
KB PISTONS
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
KB CAST PISTON SETS CABLES

• High-quality premium performance pistons are a special
hypereutectic T5 aluminum alloy FOOT
CONTROLS
• This alloy makes it possible to build a lightweight piston
that makes more power, runs great, uses less fuel and lasts longer than other pistons TIRES &
• Kit includes 2 cast pistons, 1 set of Hastings® moly rings and piston pin clips WHEELS
• Instructions included FRAMES &
Note: Big bore style requires .095” removal from bottom oil ring scraper FENDERS
TANKS &
Application Mfg/N Bore Stroke P/N Retail OIL SYSTEMS
07-08 Twin Cam
96” Twin Cam 10:1 Compression, Flat Top SUSPENSION
07-08 Twin Cam STD KB409.000 3.875"/STD 4.375" 67-2020 $172.95
07-08 Twin Cam +.005 KB409.005 3.880"/.005 4.375" 67-2021 172.95 BRAKE
07-08 Twin Cam +.010 KB409.010 3.885"/.010 4.375" 67-2022 172.95
99-06 Twin Cam 88” INSTRUMENT
88” 1450cc Twin Cam 10.5:1 Compression, Domed & LIGHTING
99-06 Big Twin STD (exc. 2006 Dyna) KB343.000 3.750"/STD 4.000" 67-1080 $233.95 ELECTRICAL/
99-06 Big Twin +.005 (exc. 2006 Dyna) KB343.005 3.7505"/.005 4.000" 67-1081 233.95 IGNITION
99-06 Big Twin +.010 (exc. 2006 Dyna) KB343.010 3.760"/.010 4.000" 67-1082 233.95 VALVE
99-06 Big Twin +.020 (exc. 2006 Dyna) KB343.020 3.770"/.020 4.000" 67-1083 233.95 TRAIN
88” 1450cc Twin Cam 9.25:1 Compression, Flat Top
99-06 Big Twin STD (exc. 2006 Dyna) KB339.000 3.75"/STD 4.000" 67-1085 $227.95 ENGINE
99-06 Big Twin +.005 (exc. 2006 Dyna) KB339.005 3.7505"/.005 4.000" 67-1086 227.95
99-06 Big Twin +.010 (exc. 2006 Dyna) KB339.010 3.760"/.010 4.000" 67-1087 227.95 PRIMARY
DRIVE
99-06 Big Twin +.020 (exc. 2006 Dyna) KB339.020 3.770"/.020 4.000" 67-1088 227.95
95” 1550cc Twin Cam 10.5:1 Compression, Domed TRANNY
99-06 Big Twin STD (exc. 2006 Dyna) KB411.000 3.875"/STD 4.000" 67-1090 $243.95
99-06 Big Twin +.005 (exc. 2006 Dyna) KB411.005 3.880"/.005 4.000" 67-1091 243.95 FINAL
99-06 Big Twin +.010 (exc. 2006 Dyna) KB411.010 3.885"/.010 4.000" 67-1092 243.95 DRIVE
95” 1550cc Twin Cam 9.25:1 Compression, Flat Top GASKETS &
99-06 Big Twin STD (exc. 2006 Dyna) KB348.000 3.875"/STD 4.000" 67-1095 $233.95 HARDWARE
99-06 Big Twin +.005 (exc. 2006 Dyna) KB348.005 3.880"/.005 4.000" 67-1096 233.95 SECURITY
99-06 Big Twin +.010 (exc. 2006 Dyna) KB348.010 3.885"/.010 4.000" 67-1097 233.95 & COVERS
84-99 Evolution TRAILERS
80” 1340cc Evolution 8.5:1 Compression, Flat Top & RAMPS
84-99 Big Twin STD KB258.000 3.498"/STD 4.250" 67-1020 $184.95
84-99 Big Twin +.005 KB258.005 3.503"/.005 4.250" 67-1021 184.95 CHEMICAL
84-99 Big Twin +.010 KB258.010 3.508"/.010 4.250" 67-1022 184.95
84-99 Big Twin +.020 KB258.020 3.518"/.010 4.250" 67-1023 184.95 TOOLS &
84-99 Big Twin +.030 KB258.030 3.528"/.030 4.250" 67-1024 184.95 SUPPLIES
84-99 Big Twin +.040 KB258.040 3.538"/.040 4.250" 67-1025 184.95 GENERAL
80” 1340cc Evolution 9.5:1 Compression, Domed ACCESSORIES
84-99 Big Twin STD KB305.000 3.498"/STD 4.250" 67-1026 $194.95
84-99 Big Twin +.005 KB305.005 3.503"/.005 4.250" 67-1027 194.95 HEADGEAR
84-99 Big Twin +.010 KB305.010 3.508"/.010 4.250" 67-1028 194.95 RIDING
84-99 Big Twin +.020 KB305.020 3.518"/.020 4.250" 67-1029 194.95 APPAREL
80” 1340cc Evolution 10.5:1 Compression, Domed
CASUAL
84-99 Big Twin STD KB266.000 3.498"/STD 4.250" 67-1030 $194.95 APPAREL
84-99 Big Twin +.005 KB266.005 3.503"/.005 4.250" 67-1031 194.95
84-99 Big Twin +.010 KB266.010 3.508"/.010 4.250" 67-1032 194.95 DISPLAY &
84-99 Big Twin +.020 KB266.020 3.518"/.020 4.250" 67-1033 194.95 PROMO
84-99 Big Twin +.030 KB266.030 3.528"/.030 4.250" 67-1034 194.95 CROSS
84-99 Big Twin +.040 KB266.040 3.538"/.040 4.250" 67-1035 194.95 REFERENCE
757
BIKER’S CHOICE
ENGINE
KB PISTONS
BAGGER
78-84 Shovelhead
80” Shovelhead 7.2:1 Compression, Domed
WINDSHIELDS
78-84 Shovelhead STD KB288.000 3.498"/STD 4.250" 67-1010 $194.95
SEATS & 78-84 Shovelhead +.005 KB288.005 3.503"/.005 4.250" 67-1011 194.95
LUGGAGE 78-84 Shovelhead +.010 KB288.010 3.508"/.010 4.250" 67-1012 194.95
78-84 Shovelhead +.020 KB288.020 3.518"/.020 4.250" 67-1013 194.95
EXHAUST 78-84 Shovelhead +.030 KB288.030 3.528"/.030 4.250" 67-1014 194.95
78-84 Shovelhead +.040 KB288.040 3.538"/.040 4.250" 67-1015 194.95
FUEL & AIR 80” Shovelhead 8.3:1 Compression, Domed
CONTROL & 78-84 Shovelhead +.005 KB297.005 3.503"/.005 4.250" 67-1062 194.95
HANDLEBARS 78-84 Shovelhead +.010 KB297.010 3.508"/.010 4.250" 67-1063 194.95
CABLES 78-84 Shovelhead +.020 KB297.020 3.518"/.020 4.250" 67-1064 194.95
78-84 Shovelhead +.030 KB297.030 3.528"/.030 4.250" 67-1065 194.95
FOOT 78-84 Shovelhead +.040 KB297.040 3.538"/.040 4.250" 67-1066 194.95
CONTROLS 48-65 Panhead; 66-84 Shovelhead
TIRES & 88”-98” Panhead, Shovelhead 8.5:1 Compression, Domed
WHEELS 48-65 Panhead STD; 66-84 Shovelhead STD KB294.000 3.625"/STD 4.250-4.750 67-1067 $233.95
FRAMES & 48-65 Panhead +.005; 66-84 Shovelhead +.005 KB294.005 3.630"/.005 4.250-4.750 67-1068 181.68
FENDERS 48-65 Panhead +.010; 66-84 Shovelhead +.010 KB294.010 3.635"/.010 4.250-4.750 67-1069 233.95
48-65 Panhead +.020; 66-84 Shovelhead +.020 KB294.020 3.645"/.020 4.250-4.750 67-1070 233.95
TANKS &
OIL SYSTEMS 48-65 Panhead +.030; 66-84 Shovelhead +.030 KB294.030 3.655"/.030 4.250-4.750 67-1071 233.95
SUSPENSION 41-47 Knucklehead; 48-65 Panhead; 66-79 Shovelhead
74” Knucklehead, Panhead, Shovelhead 9:1 Compression, Domed
BRAKE 41-47 Knucklehead STD; 48-65 Panhead STD;
INSTRUMENT 41-47 Knucklehead +.005; 48-65 Panhead +.005;
& LIGHTING 66-79 Shovelhead +.005 KB263.005 3.443"/.005 3.969" 67-1001 189.95
ELECTRICAL/ 41-47 Knucklehead +.010; 48-65 Panhead +.010;
IGNITION 66-79 Shovelhead +.010 KB263.010 3.448"/.010 3.969" 67-1002 189.95
VALVE 41-47 Knucklehead +.020; 48-65 Panhead +.020;
TRAIN 66-79 Shovelhead +.020 KB263.020 3.458"/.020 3.969" 67-1003 189.95
41-47 Knucklehead +.030; 48-65 Panhead +.030;
ENGINE 66-79 Shovelhead +.030 KB263.030 3.468"/.030 3.969" 67-1004 189.95
PRIMARY 66-79 Shovelhead +.040 KB263.040 3.478"/.040 3.969" 67-1005 189.95
DRIVE
TRANNY 66-79 Shovelhead +.050 KB263.050 3.488"/.050 3.969" 67-1006 189.95
FINAL 66-79 Shovelhead +.060 KB263.060 3.498"/.060 3.969" 67-1007 189.95
DRIVE 41-47 Knucklehead +.070; 48-65 Panhead +.070;
GASKETS & 66-79 Shovelhead +.070 KB263.070 3.508"/.070 3.969" 67-1008 189.95
HARDWARE 41-47 Knucklehead +.080; 48-65 Panhead +.080;
SECURITY 66-79 Shovelhead +.080 KB263.080 3.518"/.080 3.969" 67-1009 189.95
& COVERS Sportster
TRAILERS 883cc 9:1 Compression, Flat Top
& RAMPS 86-08 Sportster STD KB408.000 3.0"/STD 3.812" 67-1046 $172.95
86-08 Sportster +.005 KB408.005 3.005"/.005 3.812" 67-1047 172.95
CHEMICAL 86-08 Sportster +.010 KB408.010 3.010"/.010 3.812" 67-1048 172.95
1200cc 9:1 Compression, Flat Top
TOOLS & 88-03 1200 Sportster STD; 86-87 1100 Sportster STD KB264.000 3.498"/STD 3.812" 67-1040 $179.95
SUPPLIES 88-03 1200 Sportster +.005; 86-87 1100 Sportster +.005 KB264.005 3.503"/.005 3.812" 67-1041 179.95
GENERAL 88-03 1200 Sportster +.010; 86-87 1100 Sportster +.010 KB264.010 3.508"/.010 3.812" 67-1042 179.95
ACCESSORIES 88-03 1200 Sportster +.020; 86-87 1100 Sportster +.020 KB264.020 3.518"/.020 3.812" 67-1043 179.95
88-03 1200 Sportster +.030; 86-87 1100 Sportster +.030 KB264.030 3.528"/.030 3.812" 67-1044 179.95
HEADGEAR
88-03 1200 Sportster +.040; 86-87 1100 Sportster +.040 KB264.040 3.538"/.040 3.812" 67-1045 179.95
RIDING 883cc to 1200cc Conversion 10:1 Compression, Dish Top
APPAREL 86-08 883cc to 1200cc STD KB272.000 3.498"/STD 3.812" 67-1050 $194.95
86-08 883cc to 1200cc +.005 KB272.005 3.503"/.005 3.812" 67-1051 194.95
CASUAL
APPAREL 86-08 883cc to 1200cc +.010 KB272.010 3.508"/.010 3.812" 67-1052 194.95
86-08 883cc to 1200cc +.020 KB272.020 3.518"/.020 3.812" 67-1053 194.95
DISPLAY & 86-08 883cc to 1200cc +.030 KB272.030 3.528"/.030 3.812" 67-1054 194.95
PROMO
86-08 883cc to 1200cc +.040 KB272.040 3.538"/.040 3.812" 67-1055 194.95
CROSS
REFERENCE
758
BIKER’S CHOICE
ENGINE
KB PISTONS
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
FOOT
KB FORGED PISTON SETS CONTROLS
• Exclusive 4032 low expansion alloy TIRES &
• Fully machine heads WHEELS
• Spiral locks lock rings FRAMES &
• Coated skirts on Twin Cam and 1200 conversions FENDERS
• 100% diamond machined
TANKS &
• Special Order Only OIL SYSTEMS
SUSPENSION
07-08 Twin Cam
103” Twin Cam 9.5:1 Compression, Dished
BRAKE
07-08 Twin Cam +.005 KB907.005 3.880"/.005 4.375" 67-2001 255.95 INSTRUMENT
07-08 Twin Cam +.010 KB907.010 3.885"/.010 4.375" 67-2002 255.95 & LIGHTING
103” Twin Cam 10:1 Compression, Flat Top ELECTRICAL/
07-08 Twin Cam STD KB908.000 3.875"/STD 4.375" 67-2005 $255.95 IGNITION
07-08 Twin Cam +.005 KB908.005 3.880"/.005 4.375" 67-2006 255.95 VALVE
TRAIN
07-08 Twin Cam +.010 KB908.010 3.885"/.010 4.375" 67-2007 255.95
103” Twin Cam 10.5:1 Compression, Domed Top ENGINE
PRIMARY
07-08 Twin Cam +.005 KB909.005 3.880"/.005 4.375" 67-2011 255.95 DRIVE
07-08 Twin Cam +.010 KB909.010 3.885"/.010 4.375" 67-2012 255.95
99-06 Twin Cam 88” TRANNY
95” Twin Cam 9.25:1 Compression, Domed FINAL
99-06 Big Twin STD (exc. 2006 Dyna) KB904.000 3.875"/STD 4.000" 67-1195 $255.95 DRIVE
99-06 Big Twin +.005 (exc. 2006 Dyna) KB904.005 3.880"/.005 4.000" 67-1196 255.95 GASKETS &
99-06 Big Twin +.010 (exc. 2006 Dyna) KB904.010 3.885"/.010 4.000" 67-1197 255.95 HARDWARE
95” Twin Cam 10.5:1 Compression, Domed SECURITY
99-06 Big Twin STD (exc. 2006 Dyna) KB906.000 3.875"/STD 4.000" 67-1190 $255.95 & COVERS
99-06 Big Twin +.005 (exc. 2006 Dyna) KB906.005 3.880"/.005 4.000" 67-1191 255.95 TRAILERS
99-06 Big Twin +.010 (exc. 2006 Dyna) KB906.010 3.885"/.010 4.000" 67-1192 255.95 & RAMPS
84-99 Evolution CHEMICAL
80” Evolution 8.5:1 Compression, Dish Top
84-99 Big Twin STD KB919.000 3.498"/STD 4.250" 67-1120 $237.95 TOOLS &
SUPPLIES
84-99 Big Twin +.005 KB919.005 3.503"/.005 4.250" 67-1121 237.95
84-99 Big Twin +.010 KB919.010 3.508"/.010 4.250" 67-1122 237.95 GENERAL
ACCESSORIES
84-99 Big Twin +.020 KB919.020 3.518"/.010 4.250" 67-1123 237.95
84-99 Big Twin +.030 KB919.030 3.528"/.030 4.250" 67-1124 237.95 HEADGEAR
84-99 Big Twin +.040 KB919.040 3.538"/.040 4.250" 67-1125 237.95
RIDING
80” Evolution 9.5:1 Compression, Domed APPAREL
84-99 Big Twin STD KB920.000 3.498"/STD 4.250" 67-1126 $237.95 CASUAL
84-99 Big Twin +.005 KB920.005 3.503"/.005 4.250" 67-1127 237.95 APPAREL
84-99 Big Twin +.010 KB920.010 3.508"/.010 4.250" 67-1128 237.95 DISPLAY &
84-99 Big Twin +.020 KB920.020 3.518"/.010 4.250" 67-1129 237.95 PROMO
CROSS
REFERENCE
759
BIKER’S CHOICE
ENGINE
KB PISTONS
BAGGER
80” Evolution 10.5:1 Compression, Domed
WINDSHIELDS 84-99 Big Twin STD KB921.000 3.498"/STD 4.250" 67-1130 $237.95
84-99 Big Twin +.005 KB921.005 3.503"/.005 4.250" 67-1131 237.95
SEATS & 84-99 Big Twin +.010 KB921.010 3.508"/.010 4.250" 67-1132 237.95
LUGGAGE
84-99 Big Twin +.020 KB921.020 3.518"/.010 4.250" 67-1133 237.95
EXHAUST 84-99 Big Twin +.030 KB921.030 3.528"/.030 4.250" 67-1134 237.95
84-99 Big Twin +.040 KB921.040 3.538"/.040 4.250" 67-1135 237.95
FUEL & AIR 78-84 Shovelhead
80” Shovelhead 8.5:1 Compression, Domed
CONTROL &
HANDLEBARS 78-84 Shovelhead STD KB926.000 3.498"/STD 4.250" 67-1110 $209.95
78-84 Shovelhead +.005 KB926.005 3.503"/.005 4.250" 67-1111 209.95
CABLES 78-84 Shovelhead +.010 KB926.010 3.508"/.010 4.250" 67-1112 209.95
FOOT 78-84 Shovelhead +.020 KB926.020 3.518"/.020 4.250" 67-1113 209.95
CONTROLS 78-84 Shovelhead +.030 KB926.030 3.528"/.030 4.250" 67-1114 209.95
TIRES & 78-84 Shovelhead +.040 KB926.040 3.538"/.040 4.250" 67-1115 209.95
WHEELS 80” Shovelhead 9.5:1 Compression, Domed
FRAMES & 78-84 Shovelhead STD KB927.000 3.498"/STD 4.250" 67-1161 $209.95
FENDERS 78-84 Shovelhead +.005 KB927.005 3.503"/.005 4.250" 67-1162 209.95
TANKS & 78-84 Shovelhead +.010 KB927.010 3.508"/.010 4.250" 67-1163 209.95
OIL SYSTEMS 78-84 Shovelhead +.020 KB927.020 3.518"/.020 4.250" 67-1164 209.95
SUSPENSION 78-84 Shovelhead +.030 KB927.030 3.528"/.030 4.250" 67-1165 209.95
78-84 Shovelhead +.040 KB927.040 3.538"/.040 4.250" 67-1166 209.95
BRAKE 48-65 Panhead; 66-84 Shovelhead
88”-98” Panhead, Shovelhead 10:1 Compression, Domed
INSTRUMENT 48-65 Panhead STD; 66-84 Shovelhead STD KB930.000 3.625"/STD 4.250-4.750 67-1167 $209.95
& LIGHTING
ELECTRICAL/
IGNITION 48-65 Panhead +.010; 66-84 Shovelhead +.010 KB930.010 3.635"/.010 4.250-4.750 67-1169 209.95
VALVE
TRAIN 48-65 Panhead +.030; 66-84 Shovelhead +.030 KB930.030 3.655"/.030 4.250-4.750 67-1171 209.95
ENGINE 41-47 Knucklehead; 48-65 Panhead ; 66-79 Shovelhead
PRIMARY 74” Knucklehead, Panhead, Shovelhead 8.5:1 Compression, Domed
DRIVE 41-47 Knucklehead STD; 48-65 Panhead STD;
TRANNY
FINAL 66-79 Shovelhead +.005 KB931.005 3.443"/.005 3.969" 67-1101 209.95
DRIVE 41-47 Knucklehead +.010; 48-65 Panhead +.010;
GASKETS & 66-79 Shovelhead +.010 KB931.010 3.448"/.010 3.969" 67-1102 209.95
HARDWARE 41-47 Knucklehead +.020; 48-65 Panhead +.020;
SECURITY 66-79 Shovelhead +.020 KB931.020 3.458"/.020 3.969" 67-1103 209.95
& COVERS
TRAILERS 66-79 Shovelhead +.030 KB931.030 3.468"/.030 3.969" 67-1104 209.95
& RAMPS
CHEMICAL 66-79 Shovelhead +.040 KB931.040 3.478"/.040 3.969" 67-1105 209.95
TOOLS &
SUPPLIES 66-79 Shovelhead +.050 KB931.050 3.488"/.050 3.969" 67-1106 209.95
GENERAL 41-47 Knucklehead +.060; 48-65 Panhead +.060;
ACCESSORIES 66-79 Shovelhead +.060 KB931.060 3.498"/.060 3.969" 67-1107 209.95
HEADGEAR
66-79 Shovelhead +.070 KB931.070 3.508"/.070 3.969" 67-1108 209.95
RIDING 41-47 Knucklehead +.080; 48-65 Panhead +.080;
APPAREL 66-79 Shovelhead +.080 KB931.080 3.518"/.080 3.969" 67-1109 209.95
CASUAL
APPAREL
DISPLAY &
PROMO
CROSS
REFERENCE
760
BIKER’S CHOICE
ENGINE
PISTONS
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
S&S® FORGED PISTON SETS
• For use with S&S® cylinder heads only FUEL & AIR
• Features a recessed dome, complete with rings and piston pins with clips
• Re-balancing is not required but Biker’s Choice® suggests that the weights be checked CONTROL &
• Other sizes available for other stroke and bore combinations HANDLEBARS
Application Bore Stroke P/N Retail CABLES
99-06 Twin Cam
95” Twin Cam 9.7:1 Compression FOOT
99-06 Big Twin STD 3-7/8" STD 4" 49-8538 $351.85 CONTROLS
106” Twin Cam 10.5:1 Compression TIRES &
99-06 Big Twin STD 3-7/8" STD 4-1/2" 49-8546 $351.85 WHEELS
84-99 Evolution FRAMES &
89” Stroker Evolution 9.25:1 Compression FENDERS
84-99 Big Twin STD 3-1/2" STD 4-5/8" 49-8526 $300.10
96” Evolution 10.2:1 Compression TANKS &
OIL SYSTEMS
84-99 Big Twin STD 3-5/8" .010 4-5/8" 49-9536 $320.80
Replacement Rings SUSPENSION
99-06 Big Twin STD 4-1/8" STD 49-9988 $35.66
84-99 Big Twin STD 3-5/8" STD 49-9650 27.89
84-99 Big Twin +.010 3-5/8" +.010 49-9652 27.89 BRAKE
84-99 Big Twin +.020 3-5/8" +.020 49-9655 27.89 INSTRUMENT
84-99 Big Twin +.030 3-5/8" +.030 49-9986 27.38 & LIGHTING
ELECTRICAL/
HASTINGS ® MOLY & CAST SPORTSTER PISTON RINGS IGNITION
VALVE
TRAIN
ENGINE
PRIMARY
DRIVE
TRANNY
HASTINGS ®
FINAL
MOLY RINGS CAST RINGS DRIVE
FOR SPORTSTERS FOR SPORTSTERS GASKETS &
HARDWARE
Note: 883 and 1100 order for each cylinder. • Ring sets include cast iron compression rings
Application P/N Retail and 3-piece flex-vent oil rings SECURITY
883cc Evolution • Sets are for 2 pistons & COVERS
• Hastings® #6198 moly-faced Application P/N Retail TRAILERS
replacement rings for O.E.M. pistons 1200cc Evolution & RAMPS
• Standard bore is 3.005” • Hastings® #6164 replacement rings
• Sold individually per cylinder for O.E.M. pistons have 5/32” oil rings CHEMICAL
• Fits 86-Up Sportster • Standard bore is 3.4978”
STD. H-D#22266-86 16-5200 $32.95 • Sold as a set (2) cylinders TOOLS &
+.005” H-D#22271-86 16-5205 32.45 • Fits 83-Up Sportster SUPPLIES
+.010” H-D#22261-86 16-5210 32.45 STD. H-D#21920-83 16-5400 $33.95 GENERAL
+.020” H-D#22262-86 16-5220 32.45 +.005” H-D#21921-83 16-5405 33.95 ACCESSORIES
+.030” H-D#22263-86 16-5230 32.45 +.010” H-D#21922-83 16-5410 33.95
+.040” 16-5240 32.45 +.020” H-D#21923-83 16-5420 33.95 HEADGEAR
1200cc Evolution +.030” H-D#21924-83 16-5430 33.95
• Hastings® #6164 moly-faced RIDING
+.040” 16-5432 31.75 APPAREL
replacement rings for O.E.M. pistons
• Standard bore is 3.4978” CASUAL
• Sold as a set (2) cylinders APPAREL
• Fits 83-Up Sportster WRIST PIN BUSHINGS DISPLAY &
STD. H-D#21920-83 16-5500 $37.50 • Replacement connecting rod PROMO
+ .005” H-D#21921-83 16-5501 37.50 wrist pin bushings
• Sold in pairs CROSS
+.010” H-D#21922-83 16-5510 37.50 REFERENCE
+.020” H-D#21923-83 16-5520 37.50 Application P/N Retail
+.030” H-D#21924-83 16-5530 37.50 57-01 Sportster H-D#24331-36 60-3051 $14.74 761
+.040” 16-5532 36.95 36-99 Big Twin (exc. Twin Cam) H-D#24334-36 60-3052 14.74
BIKER’S CHOICE
ENGINE
HASTINGS ® MOLY & CAST BIG TWIN PISTON RINGS
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR
CONTROL &
HANDLEBARS
CABLES
HASTINGS® HASTINGS®
MOLY RINGS FOR BIG TWINS CAST RINGS FOR BIG TWINS
FOOT • Long lasting durable rings • Ring sets include cast iron compression rings and 3-piece
CONTROLS • Greater heat resistance flex-vent oil rings (except early 1200cc which is a 1-piece cast
TIRES & • Sets are for 2 pistons iron oil ring)
WHEELS Application P/N Retail • Sets are for 2 pistons
FRAMES & Late 1200cc Application P/N Retail
FENDERS • Hastings® #6482 moly-faced replacement rings for O.E.M. pistons Late 1200cc - FL, FLH, FXE OHV
TANKS & • Standard bore is 3.438” • Hastings® #6482 replacement rings for listed O.E.M.
OIL SYSTEMS • Fits 55-80 Big Twin applications and all Twin Power™ 1200cc pistons have 1/16”
STD. 16-5700 $37.50 compression rings
SUSPENSION + .010” 16-5710 37.50 • Standard bore is 3.438”
+ .020” 16-5720 37.50 • Fits 55-80 Big Twin
BRAKE + .030” 16-5730 37.50 STD. H-D#22325-55TB 16-5600 $28.95
+ .040” 16-5740 37.50 +.010” H-D#22327-55TB 16-5610 28.95
INSTRUMENT + .050” 16-5750 37.50 +.020” H-D#22328-55TB 16-5620 28.95
& LIGHTING + .060” 16-5760 37.50 +.030” H-D#22329-55TB 16-5630 28.95
ELECTRICAL/ Early 1340cc +.040” H-D#22330-55TB 16-5640 28.95
IGNITION • Hastings® #6127 moly-faced replacement rings for O.E.M. pistons +.050” H-D#22331-55TB 16-5650 28.95
VALVE • Standard bore is 3.498” +.060” H-D#22334-78TB 16-5660 28.95
TRAIN • Fits 78-E83 FL; 79-E82 FX +.070” H-D#22335-78TB 16-5670 28.95
STD. 16-5900 $38.50 Early 1340cc
ENGINE + .010” 16-5910 38.50 • Hastings® #6127 replacement rings for listed O.E.M.
+ .020” 16-5920 38.50 applications and all Twin Power™ Shovelhead 1340cc pistons
PRIMARY
DRIVE
+ .030” 16-5930 38.50 • Standard bore is 3.498”
+ .040” 16-5940 38.50 • Fits 78-E83 FL; 79-E82 FX
TRANNY Late 1340cc STD. H-D#22334-78TB 16-5800 $31.50
• Hastings® #6164 moly-faced replacement rings for O.E.M. pistons +.010” H-D#22335-78TB 16-5810 31.50
FINAL • Standard bore is 3.4978” +.020” H-D#22336-78TB 16-5820 31.50
DRIVE • Fits L83-99 Evolution Big Twin +.030” H-D#22337-78TB 16-5830 31.50
GASKETS & STD. H-D#21920-83 16-5500 $37.50 +.040” 16-5840 31.50
HARDWARE + .005” H-D#21921-83 16-5501 37.50 Late 1340cc
SECURITY + .010” H-D#21922-83 16-5510 37.50 • Hastings® #6164 replacement rings for listed O.E.M.
& COVERS + .020” H-D#21923-83 16-5520 37.50 applications with 5/32” oil rings and all Twin Power™
TRAILERS
+ .030” H-D#21924-83 16-5530 37.50 Evolution 1340cc pistons
& RAMPS + .040” 16-5532 36.95 • Standard bore is 3.498”
Twin Cam 88 1450cc • Fits L83-99 Evolution Big Twin
CHEMICAL • Hastings® #2M4942 for O.E.M. pistons STD. H-D#21920-83 16-5400 $33.95
• Bore is 95.25mm or 3.750” +.005” H-D#21921-83 16-5405 33.95
TOOLS & • Fits 99-06 Twin Cam +.010” H-D#21922-83 16-5410 33.95
SUPPLIES STD. 16-5535 $48.95 +.020” H-D#21923-83 16-5420 33.95
GENERAL + .005” 16-5536 48.95 +.030” H-D#21924-83 16-5430 33.95
ACCESSORIES + .010” 16-5537 48.95 +.040” 16-5432 31.75
+ .020” 16-5538 48.95
HEADGEAR Twin Cam 88 1550cc
RIDING • Hastings #2M4941

®
APPAREL • Bore is 98.43mm or 3.875”

• Fits 99-08 Twin Cam
CASUAL
APPAREL STD. 16-5540 $47.00
+ .005” 16-5541 47.00
DISPLAY & + .010” 16-5542 47.00
PROMO
+ .020” 16-5543 47.00
CROSS
REFERENCE
762
BIKER’S CHOICE
ENGINE
CYLINDERS
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
EXHAUST
FUEL & AIR

S&S® 49-9962
REPLACEMENT CYLINDERS CONTROL &
HANDLEBARS
AND PISTONS FOR 103” HOT SET UP KIT
FOR 2007 BIG TWINS S&S® 95” TWIN CAM BIG BORE KIT CABLES
• Pistons can be used in stock cylinders by boring them to • For Twin Cam motors
3-7/8”, or a 3-7/8” bore cylinder kit can be purchased • Designed to increase displacement of stock Twin Cam 88” FOOT
• Designed to be used with the stock 4-3/8” stroke flywheels in engines to 95” CONTROLS
2007 96” engines • Kit comes with all the necessary parts to change your 88” to a 95” TIRES &
• Replacement parts for S&S® 103” Hot Set Up Kits® for 2007 • Includes cylinders, pistons, rings, wrist pin, clips, head gaskets WHEELS
Twin Cam 96™ and Twin Cam 96B™ engines and base gaskets
• Available natural or black powder-coated finish FRAMES &
Description P/N Retail FENDERS
Natural 49-3248 $517.45 • Fits 99-06 Twin Cam
Black Powder-coated 49-3249 605.42 Description P/N Retail TANKS &
Standard 103” Piston Kit 49-3276 300.10 Natural 49-9962 $822.77 OIL SYSTEMS
Black Powder-coated 49-5220 910.75
SUSPENSION
BRAKE
INSTRUMENT
& LIGHTING
ELECTRICAL/
IGNITION
VALVE
TRAIN
S&S® ENGINE
3-5/8” SIDEWINDER KIT PRIMARY
• Kit includes cylinders with fitted forged pistons, piston rings, DRIVE
wrist pins, clips, head and base gaskets and comprehensive
installation instructions TRANNY
• Kit is designed for use with 4-5/8” flywheels and will yield
a 96” displacement FINAL
• Crankcase machining or big bore cases are necessary DRIVE
• Fits 84-99 Big Twin models GASKETS &
49-9629 $745.15 HARDWARE
SECURITY
& COVERS
TRAILERS
& RAMPS
S&S ®
S&S 80” SHOVELHEAD TOP END KIT
®
106” BIG BORE KIT • S&S® now offers Shovelhead style top end kits that provide CHEMICAL
• No need to bore or split the cases, everything you need to replace the top end of a 80”
just swap out the cylinders Shovelhead engine TOOLS &
• Matching silver or black wrinkle • Kit includes a set of S&S® Shovelhead style cylinder heads, a SUPPLIES
powder-coated finish to match set of S&S® stock bore cylinders (3-1/2” for 80”), S&S® cast GENERAL
stock finish 8:1 compression pistons complete with rings and wrist pins, ACCESSORIES
• Superior cylinder liner material over stock, drag and dyno tested manifold clamps, manifold seals, all required hardware and gaskets
• 3.927” bore, 4-3/8” stroke, 10:1 CR on stock heads, 9.7:1 CR • 4-1/4” stroke pistons and rubber band style cylinder heads are HEADGEAR
on S&S® 89cc heads also included RIDING
• Fits 07-Up Big Twin models • Pistons are pre-fit to the cylinders, so there is no machine work APPAREL
Note: This kit yields excellent results with stock cylinder heads, but done and very little down time
adding a performance cam is recommended to get best CASUAL
• Fits 79-84 Shovelheads, 4-1/4” stroke, 8:1 Compression Ratio APPAREL
performance and easier engine starts. For most applications, the 49-8521 $1992.32
S&S® single bore EFI throttle body with a teardrop air cleaner or DISPLAY &
tuned induction is recommended. 08-Up Touring models will need PROMO
to use stock intake or Screamin’ Eagle 58mm throttle body and CROSS
Race Tuner or Pro EFI Super Tuner.
Pistons
ON PAGE 754 REFERENCE
Silver Powder-coated Finish 49-5660 $628.99 763
Black Powder-coated Finish 49-5661 629.99
BIKER’S CHOICE
ENGINE
CYLINDERS & HARDWARE
BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
TWIN POWER™
EXHAUST CYLINDERS
• Shovelhead cast iron cylinders
FUEL & AIR • Evolution cylinders, 1340 stock O.E.M.
replacement cylinders
CONTROL & • Sold individually COLONY
HANDLEBARS
Application P/N Retail HI-TORQUE CYLINDER BASE NUTS SET
CABLES Shovelhead • Designed specifically for big bore engines, but may be used
66-80 74” Front H-D#16485-74A 49-2589 $159.95 on any engine
FOOT 66-80 74” Rear H-D#16492-74A 49-2590 159.95 • Machined from high strength steel and heat-treated
CONTROLS 78-84 80” Front H-D#16494-78 49-2868 164.95 for durability
TIRES & 78-84 80” Rear H-D#16495-78 49-2869 164.95 • Reduced hex size provides ample wrench clearance
WHEELS Evolution • Chrome-plated
FRAMES & • Aluminum cylinders • Fits 36-84 Big Twin models
FENDERS • Steel liners 04-4250 $29.99
1340cc Big Twin Models 49-3036 $201.95
TANKS &
OIL SYSTEMS
SUSPENSION
BRAKE
INSTRUMENT
& LIGHTING
ELECTRICAL/
IGNITION COLONY
VALVE HEADBOLT KITS
TRAIN • Polished and chrome-plated 12-point dome top headbolts
CYLINDER BASE Application P/N Retail
ENGINE 86-92 XL; L85-91 Big Twin
CUSTOM HARDWARE KITS H-D# 16480-85A, 16478-85A 04-4335 $84.99
PRIMARY • Acorn
93-Up XL; 92-Up Big Twin
DRIVE Application P/N Retail H-D# 16480-92, 16478-85A 04-4336 84.99
30-77 FL; 72-78 FX 04-4101 $19.99
TRANNY
78-84 FL; 79-84 FX 04-4187 26.99
FINAL
DRIVE
GASKETS &
HARDWARE
SECURITY
& COVERS
TRAILERS
& RAMPS
CHEMICAL
S&S® 04-4304
STAINLESS STEEL BASE NUTS
TOOLS & • 7/16” Hex allows the use of box end wrench to tighten base
SUPPLIES nuts on S&S® Sidewinder cylinders
GENERAL
ACCESSORIES
• Requires .375”-.400” stud engagement, stud height may need
to be adjusted
CYLINDER BASE HARDWARE
• O.E.M. style reproductions
• Sold in packs of 8 Application P/N Retail
HEADGEAR 49-6609 $57.39 Stud Kit
RIDING 30-77 FL; 72-78 FX H-D#16831-30 04-4303 $28.99
APPAREL Chrome Nut Kits
CASUAL 52-85 K, XL H-D#7804 04-4210 $16.99
APPAREL 30-77 FL; 72-78 FX H-D#16602-30 04-4209 19.99
78-84 FL, FX (with flange) H-D#16838-78 04-4328 17.99
DISPLAY &
PROMO COLONY Chrome Spacer Kit
78-84 FL; 79-84 FX H-D#16836-78 04-4304 $22.99
CROSS HEADBOLT WASHERS
REFERENCE • Exact duplicate of O.E.M.
764 • Fits 84-91 Sportster, Big Twin models
04-4337 H-D# 16482-85 $31.99
BIKER’S CHOICE
ENGINE
CYLINDER HARDWARE & COVERS
49-6859 49-7864 BAGGER
WINDSHIELDS
SEATS &
LUGGAGE
49-6860 EXHAUST
49-4378 KURYAKYN®
FUEL & AIR
CYLINDER BASE/TIMING HOLE COVERS
• Adds a nice touch to the cylinder base while covering CONTROL &
the timing hole HANDLEBARS
• Installs in minutes
KURYAKYN® • Mfg/N 8140 CABLES
CYLINDER BASE COVER • Fits 84-99 Evolution Big Twin with forward controls
• Smooths the transition between the cylinders and the engine cases 49-7256 $39.99 FOOT
• Covers the entire gap between the cylinder base and the CONTROLS
inner primary TIRES &
• Installs in minutes WHEELS
• Sold individually FRAMES &
Application P/N Retail FENDERS
07-09 Touring Models; 06-09 Dyna (Mfg/N 8392) 49-6859 $69.99 TANKS &
07-09 Softail Models (Mfg/N 8393) 49-6860 69.99 OIL SYSTEMS
00-06 Softail; 99-06 Road King, Dresser;
99-05 FXDWG (99-05 FXD Converted to forward controls) SUSPENSION
Mfg/N 8143 49-7864 62.99
91-03 Sportster Models (Mfg/N 8141) 49-4378 39.99
48-2722
BRAKE
BIKER’S CHOICE ®
INSTRUMENT
CYLINDER BASE COVER & LIGHTING
• Chrome, add a beautiful finish to the left side of the engine ELECTRICAL/
• Easy to install IGNITION
• Hardware included VALVE
Application P/N Retail TRAIN
04-09 Sportster H-D#32729-07 48-2720 $39.95
07-09 Twin Cam Softail H-D#32042-07 48-2721 49.95 ENGINE
59-8050 06-09 Twin Cam Dyna; 07-09 Touring Models
PRIMARY
59-8051 H-D#32077-07 48-2722 49.95 DRIVE
CYLINDER PIGTAIL KIT ®
• Kit includes; 2 cylinder pigtails, 1-3/8” x 16 tpi aluminum tap, TRANNY

3/16” hex wrench and instructions
• Stop oil leaks FINAL
DRIVE
• Misalignment is no problem
• No O-rings to dry out GASKETS &
• Easily removable for cylinder service HARDWARE
• Made in USA S&S® SECURITY
Note: Kit designed for use on stock style & bore cylinders only. & COVERS
CRANKCASE BREATHER
TRAILERS
Kit REED VALVES & RAMPS
86-03 XL; 84-99 Evolution Big Twin Models 59-8050 $74.95 • Consists of 3 steel reeds that are
normally in the closed position CHEMICAL
Replacement PigTails®
• When pistons travel downward in the
86-03 XL; 84-99 Evolution Big Twin Models 59-8051 $42.95 cylinders, the air in the crankcase is TOOLS &
compressed and pressure in the SUPPLIES
crankcase below the pistons increases GENERAL
• Pressure causes the reeds to open, ACCESSORIES
allowing the air and oil mist in the
crankcase to escape into the cam chest HEADGEAR
• When pistons change direction and
begin traveling back upward in the RIDING
cylinders, a vacuum is created in the APPAREL
close, preventing air from entering the CASUAL
crankcase
PRECISION MACHINED • A slight vacuum is maintained in the
APPAREL
COLONY CYLINDER STUDS crankcase and oil scavenging is greatly
DISPLAY &
PROMO
CYLINDER BASE STUD KIT • Chrome-moly steel improved
• Heat treated alloy steel studs equal or • Made in USA • Fits 84-99 Big Twin models CROSS
surpass O.E.M. • Sold in sets of 8 Application P/N Retail REFERENCE
• Fits 99-Up Big Twin models • Fits 84-99 Evolution Big Twin Standard Diameter 49-7214 $93.10 765
04-4338 H-D# 16834-00 $72.99 49-9293 $69.45 + .30” 49-5217 109.95
BIKER’S CHOICE
ENGINE
PLUGS & HARDWARE KITS
BAGGER
WINDSHIELDS
SEATS & 04-1450 04-4249 04-4104

LUGGAGE CUSTOM MOTOR
EXHAUST HARDWARE SETS
• Chrome-plated
FUEL & AIR • Sets include replacements for side covers, lifter blocks, timing
plug, inner primary mount, motor mounts and rocker boxes
CONTROL & 04-1565 04-4255 04-4248 • Header mount, point cover or generator mount, washers and
HANDLEBARS nuts supplied where applicable
TIMING AND DRAIN PLUGS
CABLES Application
P/N Retail Allen
Allen Style 70-E76 Shovelhead 04-1641 $65.50
FOOT
CONTROLS • Sold in packs of 10 L76-84 Shovelhead Models 04-1640 58.50
Sportster, Big Twin (1/8”-27 N.P.T.) H-D#45830-48 04-1450 $8.95 87-99 Softail Models 04-1683 97.50
TIRES & Hex Style
WHEELS 00-06 Softail Models 04-1847 116.95
52-76 K, XL Case/Oil Tank; 37-86 Big Twin Transmission 07-08 Softail Models 04-1754 119.95
FRAMES & (1/2”x13) H-D#707 04-4249 $7.50 91-98 FLT, FXR Models 04-1678 92.95
FENDERS H-D Timing Hole & Oil Tank (5/8”-18) H-D#704 04-4214 7.50 99-05 Dyna Models (Polished) 04-0983 134.50
TANKS & Acorn
07-08 Dyna Models (Polished) 04-1755 138.95
OIL SYSTEMS 5/8”-18 H-D#704 04-4104 $8.50
Button Head 99-06 FLT Models (Polished) 04-0985 131.50
38-00 H-D Timing Hole & Oil Tank (5/8”-18) H-D#720 04-1565 $10.95 07-08 FLT Models (Polished) 04-1753 143.95
SUSPENSION
Custom Hex
BRAKE H-D Timing Hole & Oil Tank (5/8”-18) H-D#704/720 04-4255 $9.99 04-1114
Domed Hex
INSTRUMENT 81-89 Big Twin Oil Tank (1/2”-20) H-D#706 04-4248 $10.99
& LIGHTING
ELECTRICAL/ 04-1851
IGNITION
VALVE
TRAIN
ENGINE MOUNT
04-4149 04-4147 CUSTOM HARDWARE KITS
ENGINE Application P/N Retail
Acorn
PRIMARY 34-84 OVH Big Twin Lower H-D#4435W 04-1161 $18.50
DRIVE Allen
48-84 FL, FX Top Front and Rear 04-1615 $20.95
TRANNY 85 FX; 84-99 FXST Top, Front and Rear 04-1656 26.95
FINAL
87-90 FLT, FXR Top, Front and Rear 04-1676 49.49
91-96 FXR, FLHT Top, Front and Rear 04-1114 36.95
DRIVE OVERSIZE PLUG KIT 00-06 Softails Top, Front and Rear with Front spacers 04-1851 67.95
GASKETS & • Acorn style 00-06 Twin Cam 88B-Lower Front Set with spacers 04-1852 40.50
HARDWARE • Used to retap worn or stripped 5/8”-18 thread timing plug holes 12 Point
SECURITY 84-99 Softail Models Top, Front and Rear 04-1117 $35.95
Timing Plug with Tap
& COVERS
52-99 K, Sportster; 38-99 Big Twin Models 04-4147 $42.99
TRAILERS Timing Plug Only
& RAMPS 52-99 K, Sportster; 38-99 Big Twin Models 04-4148 $8.50 MOTOR MOUNT
CHEMICAL
Drain Plug with Tap
• Used to retap worn or stripped 1/2”-13 thread drain plug holes
HARDWARE KITS
• Chrome-plated
TOOLS & 52-76 K, XL; 37-86 FL, FX (Engine and Transmission) 04-4149 $42.99 • O.E.M. hex head style
SUPPLIES Drain Plug Only
• Kit includes nuts, bolts and stud mounts
• Used to retap worn or stripped 1/2”-13 thread drain plug holes
GENERAL 52-76 K, XL; 37-86 FL, FX (Engine and Transmission) 04-4150 $8.50 Application P/N Retail
ACCESSORIES 70-84 Big Twin Top, Front and Rear 04-4289 $35.99
84 FX; 84-99 Softail 04-1857 26.50
HEADGEAR
RIDING
APPAREL COLONY ENGINE
CASUAL GARDNER-WESTCOTT CASE STUD KITS
APPAREL • All required hardware to bolt
DRAIN PLUGS cases together included
DISPLAY & • Allen
PROMO • Chrome-plated brass • O.E.M. style
• Chrome-plated
CROSS • 1/8”-27 NPT Description P/N Retail
REFERENCE • Sold in packs of 10 48-64 Panhead H-D#24809-30 04-4218 $50.99
04-1056 $28.50 per pack
766 70-78 Shovelhead H-D#24815-40 04-4221 50.99
79-99 Big Twin (exc. Twin Cam) 04-4223 50.99
BIKER’S CHOICE

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• Kit includes; 2 cylinder pigtails, 1-3/8” x 16 tpi aluminum tap, TRANNY

SEATS & 04-1450 04-4249 04-4104

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