PRESSURE VESSEL DESIGN REPORT

TABLE OF CONTENTS

PAGE
1.0 REFERENCES 4

2.0 DESIGN INFORMATION 4

3.0 SUMMARY 5

4.0 THICKNESS CALCULATION 6

4.1 Pressure Vessel Thickness Under Internal Pressure 6

4.2 Pressure Vessel Thickness Under External Pressure 7

4.3 Selected Vessel Thickness 9

4.4 MAWP 9

4.5 Test Pressure 9

5.0 WEIGHT CALCULATION 10

5.1 Shell weight 10

5.2 Head Weight 10

5.3 Nozzle and Support Weight 10

5.4 Fluid Weight at Test 10

5.5 Fluid Weight at Operation 11

5.6 Total Vessel weight 12

Page 1 of 12
1.0 DESIGN INFORMATION

Vessel Dimensions
Inside Diameter (Di) mm 2500
Length (T/T) (l ) mm 9000
Internal Corrosion allowance (CA) mm 12.5
Finished Thickness (Shell) mm 14
Finished Thickness (Head) mm 8
External Diameter (Do) mm 2528

Material Specification
Shell, Head and Pad A 516 Gr.70
Allowable Stress (Operating) (S) Barg 1379
Allowable Stress (Hydrotest) (UTS) Bar 4850
Yield Stress (Operating) (YS) Bar 2500
Nominal Density (rst) kg/m3 7850
UCS-66 Curve B
External Pressure Chart Name CS-2
Joint Effeciency Shell (Es) 1
Head (Eh) 1

Design Constraints
Design Internal Pressure (P) Bar 4
Design External Pressure (Pe) Bar 1.0349
o 60
Design Internal Temperature (T) C
o 60
Design External Temperature (Te) C
Hydrotest Type UG-99b
o -29
Minimum Design Metal Temperature (MDMT) C

Fluid Inputs
Water Density (rwt) kg/m3 1000
(rg) 3 793
Liquid Density kg/m
Liquid Height from Tangent Line mm 1800
Static Pressure for bottom of shell Bar
Static Pressure for bottom head Bar
Static Pressure for Hydrotest Bar

Page 2 of 12
3.0 SUMMARY

Thickness Required and Pressures

Required
Finished Internal External
Shell Required Thickness mm 8 15.700
Head minimum required Thickness mm 5 15.673
Corroded Internal Diameter mm 2525
External Diameter (Do) mm 2528
MAWP Corroded Bar 7
MAP (New & Cold) Bar
Test Pressure Bar

Weights (kg)
Fabricated - Bare W/O Removable Internals 10084
Shop Test - Fabricated + Water ( Full ) 58331
Shipping - Fab. + Rem. Intls.+ Shipping App.
Erected - Fab. + Rem. Intls.+ Insul. (etc)
Empty - Fab. + Intls. + Details + Wghts
Operating - Empty + Operating Liquid (No Ca) 32716
Field Test - Empty Weight + Water (Full)

Page 3 of 12
4 THICKNESS CALCULATION

4.1 Internal Pressure Calculations for Shell

Shell type: Welded Cylinder
Required shell thickness for Internal Pressure [tr]
t = P(Di/2 ) / (SEs− 0.6P) (ASME SEC VIII DIV. I, UG-27 C - eq 1)
= (3.5*2500/2) / (1379*1-0.6*3.5)
= 3.18 mm
tr = t+CA = 15.7 mm
Selected Shell thickness
tn = 8 mm
Outside Diameter = 2528 mm
Corroded ID = 2525 mm
Head type: Welded 2:1 Ellipsoidal

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= 2SEt / (Di/2+0.6t)
= 2*1379*1*3.177/(2525/2+0.6*3.177)
= 6.999 Barg
Max. Allowable Pressure at given Thickness, New and Cold [MAPnc]:
MAPnc = (S*E*t)/(Di/2+0.6*t)
= 2*1379*1*14/(1250+0.6*14)
= 30.683 Barg

Page 4 of 12
4 THICKNESS CALCULATION

4.1 Internal Pressure Calculations for Head

Head type: Welded 2:1 Ellipsoidal (as per CES Specification PVM-SU-4750-G)
Required thickness due to Internal Pressure [tr]:
t = ((P+hb)*(Di+2*Ca)) / (2SEh − 0.2P) (ASME SEC VIII DIV. I, UG-32 D - eq 1)
= ((3.5+)*(2500+2*12.5) / (2*1379*1-0.2*3.5)
= 3.173 mm
tr = t+CA = 15.673 mm
Selected Head thickness
tn = 5 mm
Outside Diameter = 2510 mm
Corroded ID = 2525 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
MAWP = 2SEt / (Di+0.2t) (ASME SEC VIII DIV. I, UG-27 D (eq 3))
= 2*1379*1*(5-12.5)/(2525+0.2*(5-12.5))
= -8.279 Barg
Max. Allowable Pressure at given Thickness, New and Cold [MAPnc]:
MAPnc = 2SEt / (Dc+0.2tn)
= 2*1379*1*5/(2500+0.2*5)
= 5.514 Barg

Page 5 of 12
4.2 Pressure Vessel Thickness Under external Pressure

Shell thickness

(ASME SEC VIII DIV.I, UG. 28)

Assumed required wall thickness (tr) 14.0 mm

Tan-tan Length l = 9000 mm

External Diameter = 2528 mm

Design External Pressure = 1.035 barg

Length for ext pressure calc

L = l + 0.1666Di
= 9000+0.1666*2528

= 9421 mm

Outside Diameter
Do = Di + 2tr

= 2528+2*14

= 2556 mm

L/Do = 9421.2/2528 = 3.68592

Do/t = 2528/14 = 182.58

From Fig. G in Subpart 3 of Section II, Part D

Corresponding value of Factor A is 0.00015

From Fig. CS-2 Subpart 3 of Section II, Part D for Carbon or Low Alloy Steel,

Corresponding value of Factor B is 151.05 bar

Maximum allowable external working pressure Pa

Pa = 4B / 3 (Do/t)

= 4*151.050279470773 / ( 3*182.58)

= 1.10308 bar

Maximum allowable external pressure Pa is greater than the external design pressure
Pe, the assumed thickness is satisfactory

Page 6 of 12
Pressure Vessel Thickness Under external Pressure

Head Thickness
Shell thickness (ASME SEC VIII DIV.I, UG. 33)
Assumed required wall thickness (tr) = 8 mm

Design External Pressure = 1.013 barg

Internal Diameter (Di) 2500 mm
Outside Diameter Do = Di + 2tr

= 2500+2*8
= 2516 mm
Internal Length of minor axis of head (hi)
ho = (1/4Di )+ tr

= (1/4*2500)+8
= 633 mm
Ratio of the major to the minor axis of ellipsoidal heads,
Do/2ho

= 2516/633
= 1.98736
Equivalent Spherical Radius Factor for ellipsoidal head with pressure on convex side Ko
Ko = 0.896
the equivalent outside spherical radius
Ro = KoDo

= 0.8955*2516
= 2253.1 mm
Factor A
A = 0.125 / Ro/t

= 0.125/2253.1/8
= 0.00044
From Fig. CS-2 Subpart 3 of Section II, Part D for Carbon or Low Alloy Steel,
Corresponding value of Factor B is 510 bar
Maximum allowable external working pressure Pa
Pa = B / Ro/t

= 510 /(2253.1/8)
= 1.9 bar
Since the maximum allowable external pressure Pa is greater than the external design
pressure Pe, the assumed thickness is satisfactory.
tR = t+CA = 8 mm

Page 7 of 12
4.3 Selected Pressure Vessel Thickness
Thickness required
Shell = 15.7 mm (Thickness Governed by Internal pressure)
Head = = (Thickness Governed by Internal pressure)
Thickness Nominal
Shell = 14.0 mm
Head = 8.0 mm

4.4 MAWP
MAWP for Internal Pressure (Corroded at design temperature)
At Shell (ASME SEC VIII DIV. I, UG-27 C (eq 1))

MAWP = SE(t -CA) / (Di/2 +0.6t)

= 1379**(14-12.5)/(2500/2+0.6*(14-3))
= 2 Barg

At Head (ASME SEC VIII DIV. I, UG-27 D (eq 3))

MAWP = 2SEt / (Di -1.8t)
= 2*1379**(8-12.5)/(2500-1.8*(8-12.5))
= -5 Barg

MAWP governed by Shell -5 Barg

4.5 Test Pressure

PT = 1.3 * MAWP (ASME SEC VIII DIV. I, UG-99 B)

= 1.3*-5
= -7 Barg

Page 8 of 12
5.0 WEIGHT CALCULATIONS
Do = 2.528 m l = 9. m ρwt = 1000. kg/cu.m
Di = 2.5 m ρst = 7850. kg/cu.m ρl = 793. kg/cu.m

5.1 Shell Weight

W sh = 0.785 * (Do2 - Di2 ) * l * ρst

= 0.785*(2.528^2-2.5^2)*9*7850
= 7808 kg

5.2 Head Weight

W hd = 2∗(π/24)∗( Do3 − Di3 )∗ρst for two heads (top and bottom)
= 2*0.1309*(2.528^3-2.5^3)*7850
= 1091 kg

5.3 Nozzle, Skirt, Lifting Lug, Ladder clips etc. weight

Total weight of Nozzle and Support estimated 20% of total weight Shell and Head
W ns = 20% * (W sh+W hd)
= 0.2*(7808+1091)
= 1000 kg

5.4 Weight of Test Fluid

Fluid weight in Shell
W wtrS = 0.785 * Di2 * l * ρwt
= 0.785*2.5^2*9*1000
= 44156 kg
Fluid weight in Head
W wtrH = 2∗(π/24)∗Di3 ∗ρwt for two heads (top and bottom)
= 2*0.1309*2.5^3*1000
= 4091 kg
Total Weight Fluid at Test
W wtr= W wtrS + W wtrH = 44156+4091 = 48247 kg

Page 9 of 12
Okan GGCP Debottlenecking Project OKG-K066-MEC-CAL-CAK-0000-02416-00
Calculation Sheet for TEG Lift Gas Contactor Rev G01

5.3 Estimation of nozzle and miscellaneous weights

Nozzle Projectn Flange

Bolt &
Prj Wt Prj Wt & Wt of Prj Wt &
MK NO. Size (ND) Rating Flange Type Nut Wt Water Projectn Water
Sch. (m) Wt (Kg) (Kg/m)
(Kg) (Kg/m) (Kg) (Kg)

I1 1 2" 160 150# RF WN 0.2 2.7 1.02 11 13 2.2 2.6

I2 1 2" 160 150# RF WN 0.2 2.7 1.02 11 13 2.2 2.6
S 1 2" 120 150# RF WN 0.2 2.7 1.02 11 13 2.2 2.6
V 1 2" 80 150# RF WN 0.2 2.7 1.02 11 13 2.2 2.6
D 1 2" 160 150# RF WN 0.2 2.7 1.02 11 13 2.2 2.6
M 1 24" 160 150# RF WN 0.35 118 44.72 807 996 282.45 348.6
U 2 2" 160 150# RF WN 0.2 2.7 1.02 11 13 2.2 2.6
PT1 1 2" 160 300# RF LWN 0.2 4.1 2.23 11 13 2.2 2.6
PT2 1 2" 160 300# RF LWN 0.2 4.1 2.23 11 13 2.2 2.6
PG 1 2" 160 300# RF LWN 0.2 4.1 2.23 11 13 2.2 2.6
L1/L2 1 2" 160 300# RF LWN 0.2 4.1 2.23 11 13 2.2 2.6
L3/L4 2 2" 160 300# RF LWN 0.2 4.1 2.23 11 13 2.2 2.6
L5/L6 2 2" 160 300# RF LWN 0.2 4.1 2.23 11 13 2.2 2.6

Total weights 158.8 64.22 308.85 379.8

(Weights obtained from Pipedata Pro-Evolution ANSI Flanges)
Weight of Flanges = 159 kg
Weight of Bolts and nuts = 64 kg
Weight of nozzle projection = 309 kg
Total weight of nozzles = 585 kg (10% contingencies added)
5.4 Miscelaneous Weights

Weight of Skirt = 600 kg

Estimated skid weight =
Total Miscellaneous weights = 600 kg
5.5 Total Empty Weight
Weight of Shell = 7808 kg (Including reducer weight)
Weight of heads = 1091 kg
Nozzle weights = 585 kg
Total Miscellaneous weights = 600 kg
Total Empty weight of Vessel = 10084 kg

PV 9 of 10
5.5 Weight in operation
Do = 2.528 m LAHH = 5.4 m ρwt = 1000. kg/cu.m

Di = 2.5 m ρst = 7850. kg/cu.m ρliq = 793. kg/cu.m

l = 9. m

Liquid weight in Shell during operation

W wtrS = 0.785 * Di2 * LAHH* ρwt

= 0.785*(2.5^2)*5.4*793

= 21010 kg

Liquid weight in dished Head (Bottom only)

W wtrH = (π/24)∗Di3 ∗ρwt

= (0.1309*^3)*793

= 1622 kg

Total weight of fluid at Operating condition

W HP = W wtrS + W wtrH

= 21010+1622

= 22632 kg

W sh = 7808 kg W hd = 1091 kg W ns = 1000 kg

W HP = 22632 kg W wtr = 48247 kg

Page 11 of 12
5.6 Total Vessel Weights
Vessel Empty weight ( WE )

W E = W sh + W hd + W ns = 10084 kg

Vessel Operating weight ( WOP )

W OP = W E + W HP = 10084+22632 = 32716 kg

Vessel Hydro Test weight ( WT )

W T = W E + W wtr = 10084+48247 = 58331 kg

Page 12 of 12