SAFETYPRECAUnONSENCLOSED

DO NOT DESTRDY
This manual contains Important safety Infonnation and should be PARTS
made available to all personnel who operate and/or maintain this
product Carefully read this manual before attempting to operate
or perfonn maintenance. LIST
PRECAUCfONES DE SEGUfRIDAD
NOOESTRUiR
Este manual contiene infonnaci6n importante y debe estar al
alcance de todo el personal que opera y/o mantlene este producto.
Lea culdadosamente este manual antes de intentar operar 0 efectuar
cualquler mantenimiento a este producto.

Air Compressors

INGERSOLL-RAND®
AIR COMPRESSORS

Refer all communications to the nearest Ingersoll-Rand Full Service Distributor. Form SCD-184C
Para cualquier consulta, contacte a su Distributor Ingersoll-Rand mas cercano.
September 1989
 AWARNING
STATEMENT CONCERNING THE USE OF THIS EQUIPMENT FOR BREATHING AIR AND/OR AQUA
LUNG SERVICE.
If the model number on a oompressor oontains the letlers "BAP"; the air compressor is suitable for breathing
air services. Compressors that DO NOT bear this designation are NOT capable of producing airof breathing
quaiity. For use in breathing air applications, an air oompressor must be fitted with additionai specialized
equipment to properly filter and/or plrly the air to meet all applicable federal, slate and local laws, rules,
regulations and oodes, such as, but not limited to, OSHA 29 CFR 191 0.34. ~ Gas Association
Commodity Specifications G-7.1-1966. Grade 0 Breathing Air, and/or Canadian Standards Association.
Should the Purchaser and/or User fail to add such specialized equipment, and proceed to use the air
oompressor for breathing air service, the PurchaserlUser assumes all liability res~ng thereti1lm without
any responsibility or liability being assumed by Ingersoll-Rand Company.
The purchaser is urged to include the above provisions in any agreement for any resale of this oompressor.
Hazandous vapors. Can cause severe nausea, lainting or death. Vapores peligrosos. Pueden causar nausea, desmayo 0 muerte.
Compressed air or gas from this oompressor may oonlain poisonous vapors or gases. El aire oomprimido de este compresor puede contener mon6xido de carbono venenoso.
Certain sprayed material such as paints, insecticides, weed killer, sand, etc., may be harmful H Ciertos malarialas propuludos por aire talas como pinturas, insacticidas, arena etc. pueden ser
inhaled or used in a closed area. peligrosos si se inhalan 0 utilizan en un cenrada.
Never cirectly inhale the compressed air or gas produced by this compressor.
~ays read container labels when spraying paints or poisons.
~ays use the oompressor in a well-ventilated area.
Use a respirator or mask whenever there is a chance that you might inhale any sprayed material. If a mask
is used, read all instructions provided with the mask to ensure tt will protect you from the materials you are
spraying.
J&
Flammabla vapors. Can cause a fire or explosion, and result in severe Injury or death.
f/ (, ::Snts.from the motor's electrical oontacts can igntte fla"nmable vapors from gasoline, natural gas or
, Do not operate the compressor in any a'eas where explosive or flammable vapors or liquids may exist
Never smoke or use open flame in the vicinity of the oompressor or any gas bottle or source.
Compressed aingas has great force.
Ovor-pressurizing the bottle, tank or receiver, or using a receiver which does not meat the dasign
limits forthis compressor, can causatham to rupture or explode, and resultin severe injury or death.
Changes to tha bollle, tank or receiver structure will cause it to waaken and can cause it to rupture
or explode, and result in severe injury or death.
Internal rusting in the bottle, tank or receiver will cause it to weaken and can cause it to rupture or
exploda, and resu~ in severe injury or death.
Pressure beyond design lnits can cause the bo1IIe, tank or receiver to rupture or explode, and resuK in
severe injury or death.
Improper use 01 airtools or attachments can cause an explosion, and resu~in severe injury or death.
The botlle, tank or receiver is equipped with a relief valve to protect against over-pressurization. DO NOT
~
REMOVE, ADJUST OR MAKE SUBSTITUTIONS FOR THE RELIEF VfJJ.VE. Periocically pull the ring on
the relief valve to ensure ij operates freely. If the valve is stuck or does not operate freely, ij must be replaced.
Never drill into, weld to, or aller the botlle, tank or receiver in any manner.
Drain waterlcondensate from the air receiver daily or before each use.
Pressure switch and unloader valve operation is related to motorlengine horsepower, air receiver rating, and
relief valve setting. DO NOT ATTEMPT TO ADJUST, REMOVE OR BYPASS THE PRESSURE SWITCH,
OR CHANGE OR MODIFY ANY PRESSURE CONTROL RELATED DEVICE.
Do not use any airtools or air attachments withoutfirstdeterrnining the maximum air pressure reoommended
for that pa'ticula' piece of equipment
Compressed natural gas oompressors are equipped with explosion-proof electrical systems. Ensure any
additional electrical equipment is also explosion-proof.
Gas leaks can occur in compressed natural gas compressors or associated piping. Even small leaks pose
a potential haza"d and should be corrected before the oompressor is operated. If a maintenance function
involves breaking a gas-tightjoint, always recheck for gas leaks after reassembling by using a commercial
gas leak detector.
11 !!I
Rotating compressor. Can propel dirt, sand, metal shavings, ate., and result in severe injury.
Never point an air nozzle or air sprayer toward any part of the body, or toward another person.
~ays wear safety glasses or goggles when servicing.
MOving parts. Can causa severe injury.
Always disconnect the power supply before attempting to perform any maintenance or repair work.
~ays ens... the press ... is released from the compressor, botlles, tanks, receiver and air attachments
before performing any maintenance or repair work.
~ays disconnect the power supply on electric motor models if the compressor is to be lefl unattended.
Never operate oompressor with the fan shroud removed, or if the shroud is da"naged or broken.
~ Hot p.-ts. Compressors gat hot while running, and can cause severe bums Htouched.
V Never touch the oompressor, motorlengine, or tubing during or shortly alter compressor operation.
WARNING: THE EXPORT OR RE-EXPORT OF THIS DRAWING OR A PRODUCT PRODUCED BY THIS DRAWING IS SUBJECT TO U.S. EXPORT ADMINISTRATION
REGULATIONS AND OTHER APPLICABLE GOVERNMENTAL RESTRICTIONS OR REGULATIONS.
AADVERTENCIA
DOCUMENTO CONCERNIENTE AL USO DE ESTE EQUIPO PARA EL SERVlCIO DE AIRE
RESPIRABLE YID SERVlClO DE BUCEO.
Si eI n"mero del modeIo en un compresor de aire contiene las letras BAP, eI compresor esta disenado pa'a
eI usa en servicias de aire respirable. En la ausencia de tal designaci6n, eI oompresor no puede ser
oonsiderado adecuado para producir aire respirable. Para que un oompresor sea adecuado para ser usado
en aplicaciones de aire respirable, debe estar aeandicionado oon equipo especializado Pa'a filfrar ylo
pllificar apropiada"nente eI aire y asi cumplir oon las leyes, reglas y regulaciones federales, locales y
estataIes, no limitadas a OSHA 29 CFR 1910.34,las Especificaciones de laAsociaci6n de Gas Cornprimido
G-7.1-1966 Aire respirable Grado 0, ylo Asociaci6n de Estanda"es Canadienses. Si eI comprador ylo eI
usuario no ailaden esle equipo especializado y procede a USa'eI oompresorparaservicio de aire respirable,
eI CompradorlUsuario asume toda la responsabilidad resultante de esto sen que ninguna responsabilidad
u obligaci6n sea asumida por la campania Ingersoll-Rand.
Se sugiere aI comprador que incluya la anterior provisi6n en cualquier acuerdo por cualquier re-venta de
esle oompresor.
area
Nunca inhale directrnente eI aire oomprimido producido par esle oompresor.
Lea siempre las etiquetas de Ios oontenedores cuando este roeiando pintura 0 venenos.
Siempre utilice eI compresor en un area bien ventilada.
Utilice el respiradar 0 mascara cuando haya riesgo de inhalarcualquier material que este lOciando. Si utiliza
mascara, lea muy bien las instrucciones para que usted pueda saber de que 10 va a proteger mienlras roela.
Voltaje peligroso. Puede causar haridas saveras 0 muerte.
Siempre desoonecta eI suministro electrico antes de hacer cualquier mantenimiento 0 repa'aci6n.
Siempre conecte el suminislro electrioo a un circutto adecuado y oon eI voitaje especificado.
Nunca utilice el oompresor en la lIuvia, 0 en un area cerca de una atm6sfera explosiva.
Vapores inflamables. Puaden causar fuego 0 una explosion, y el resultado puede ser harida severa
o muerte.
Chispas del motor electrioo pueden encender vapores infla"nables de gasolina, gas natural 0 solventes.
No operan el compresoren ningunas areas donde vapores 0 los IIquidosexplosivos 0 oombustibles pueden
existir.
Nunca funar 0 eI uso abre llama en la vacindad del oompresor, botella de gas 0 fuente de gas.
El aire oomprimido tiena gran luarza.
El tanque da aira sobre-presurizado puede causar que eI tanque de aire explole 0 se rompa, y pueda
resultar en haridas severas 0 muerte.
Cambios an la estructura del tanque de aire pueden causarqua altanque de aire se dabi6tecausando
la ruptura 0 explosion de este, resultando en harida severa 0 muerte.
El dabililamianto dall estructura daltanquede aire dabido aoxidation internapuedecausarrupturas
o exploSion dal tanque y puede resultar an haridas severas 0 muarte.
La presion de aireluera de sus Umiles puade causarquaaltanqueexploleo serompa, y esto causaria
haridas severn 0 muerte.
El uso impropio da las harramiantas naumilticas 0 sus aceesorios puaden causar explosi6n, y
resultar en haridas severas.
El tanque de aire esta protegido de sobrepresurizaci6n par una villvula de seguridad. NO QUITE, HAGA
AJUSTES, 0 SUSTITUCIONES EN ESTA VALVUlA. Ocasionalmente hale el anillo en la valvula de
seguridad pa'a asegurarse de que la villvula tuncione libremente. Si la villvula esta atascada 0 no tunciona,
debe ser reernplazada.
Nunca perfore, suelde 0 camble eI tanque de aire en ninguna forma.
Drene eI agua!oondensado del tanque de aire diaria"nente 0 antes de cada uso.
NO TRATE DE AJUSTAR, REMOVER, 0 DERIVAR EL BOTON DEL INTERRUPTOR DE PRESION, 0
CAMBIE Y MODIFIQUE CUfJJ.QUIER ESTRUCTURA RELACIONADA CON EL CONTROL DE PRESION.
No utilice ninguna herra"nienta neumiltica 0 accesorio sin determina' la presi6n maxima de aire comprimido
que se reoomienda para esa herramienta en particular.
Los compresors cornprimidos de gas natural se equipan con sistemas electrioos que no estallaran. Asegure
cualquier eqtipo electrioo adicional es tambien incapaz de estaIla'.
Los escapes de gas pueden ocurrir en los oompresors naturales de gas 0 asociadas tubas. Cualquier
escape es un peligro potencial y debaria corregirse antes de eI compresor se opera. Si una funci6n de
mantenimiento involucra quitando un sujetador, siernpre detecta cualquier gas escapa despues de armar
nuevamente por usa' un detector de escape de gas.
Aire comprimido. Puede expulsar polvo, metal 0 arena etc. y puede resultar en haridas.
Nunca apunte la boquilla hacia alguna parte del cuerpo 0 hacia otra persona.
Use siempre gafas protectoras.
Las partes en movimianto pueden causar haridas severas.
Desconeete siernpre el suministro electrico antes de cualquier mantenimienlo 0 reparacicin.
Desoonecte siernpre el suminislro electrioo si el compresor no va ser usado.
AsegUrese que eI aire a presi6n es liberado del oompresor, del tanque de aire, y dernas accesorias de aire
antes de hacer cualquier mantenimiento 0 reparaci6n.
Nunca opere eI oompresor sin eI guarda poieas. Nunca opere el oompresor oon una polea dailada 0 rota.
Partes ca6entes. Los compresores de aire se ca&antan an oparaeion y pueden caus", quamaduras
sevaras.
Nunca toque eI oompresor, el motor, 0 la tuberia de descarga durante 0 poco despues de opera' eI
compresor.
 10---- 10---~
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35 GA VALVE 50 GA VALVE

FIGURE 1. VALVE ASSEMBLIES, 15T BARE COMPRESSOR.

35GAVALVE 50GAVALVE UNITS REC." SPARES
REF. PART PART PER.
NBR. NUMBER NUMBER DESCRIPTION ASSY. 1 2 3

1-1 37004827 -- VALVE - COMPLETE - 35 GA 1 1 1

1-1 -- 37004843 VALVE - COMPLETE - 50 GA 2 2 2
1-2 32156713 32156739 .ASSEMBLY, VALVE 1
1-3 30220925 30279897 • • BOLT, VALVE 1
1-4 30217608 30229538 • • SEAT, VALVE - DISCHARGE 1
1-5 30215941 30181499 • • PLATE, VALVE - DISCHARGE 1 1 1 1
1-6 30221576 30221501 • • SPRING, VALVE - DISCHARGE 1 1 1 1
1-7 30218994 30218978 • • PLATE, STOP - DISCHARGE 1
1-8 95076808 95076816 • .NUT, HEX i
1-9 32158644 37092897 • • WASHER, BELLEVILLE 2 2
1-10 30287643 30287650 • • NUT, ACORN 1
1-11 30221501 30221550 .SPRING, VALVE - INLET 1 1 1 1
1-12 30181499 30215891 .PLATE, VALVE - INLET 1 1 1 1

IF VALVE REPLACEMENT IS DESIRED,

WE RECOMMEND AN ECONOMICAL
VALVE/GASKET KIT. SEE PAGE 10.

3
 ,,~-34
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DETAIL A

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FIGURE 2. COMPRESSOR FRAME ASSEMBLY.

4
 UNITS REC.SPARES
REF. PART PER.
NBR. NUMBER DESCRIPTION ASSY. 1 2 3

2-1 95078648 PLUG, PIPE - HEX HEAD 1/2· 1

2-2 95344651 PLUG,~PE-SaUARECOUNTERSUNK 1/2" 1
2-3 30389003 PLUG, OIL FILLER - COMPLETE 1
2-4 95018149 .0 - RING 1 1 1 2
2-5 95053146 CAPSCREW - HEX 3/8-16 x 7/8" 8
2-6 95674677 GASKET - COPPER WASHER 8
2-7 37128089 COVER, FRAME END 1
2-8 30439285 GASKET, FRAME END COVER 1 1 1 2
2-9 32003667 WHEEL, V-BELT 1
2-10 37113701 VALVE, PILOT 1 1 1
2-11 30346597 WASHER, COPPER 1
2-12 32028706 PIN ASSEMBLY, THRUST 1 1 2
2-13 90799289 LOCKWIRE, 20 GA x 5· 1
2-14 95101929 CAPSCREW - 3/8-16 x 1· 2
2-15 30210272 CAP ASSEMBLY, CRANKPIN 1
2-16 90799271 .LOCKWIRE, 12 GA x 4" 1
2-17 30214951 .PIN, CENTRIFUGAL UNLOADER WEIGHT 2
2-18 30220875 .WEIGHT, CENTRIFUGAL UNLOADER 2
2-19 30285688 .PLUNGER, CENTRIFUGAL UNLOADER 1
2-20 30815898 .SPRING, CENTRIFUGAL UNLOADER 1 1
2-21 30210322 .BODY, CRANKPIN CAP 1
2-22 32003659 ROD, CONNECTING - LOW PRESSURE 2 1 2
2-23 32003642 ROD, CONNECTING - HIGH PRESSURE 1 1 1
2-24 95053146 CAPSCREW - HEX 3/8-16 x 7/8" 4
2-25 95674677 GASKET - COPPER WASHER 4
2-26 37128071 COVER, SHAFT END 1
2-27 32204562 SEAL, OIL 1 1 2
2-28 30294961 GASKET, SHAFT END COVER 1 1 1 2
2-29 30211601 CRANKSHAFT - COMPLETE 1
2-30 95083721 .KEY, WOOD~UFF 1
2-31 30287668 .NUT- HEX 1
2-32 95265690 .LOCKWASHER, SPRING 1
2-33 32182602 FRAME,COMPRESSOR 1
2-34 95053070 CAPSCREW - HEX 1/4-20 x 1/2 2
2-35 95043196 LOCKWASHER, SPRING - 1/4 2
2-36 30290043 BAFFLE, LOW OIL LEVEL SWITCH 1

OPTIONAL EQUIPMENT
2-37 32201527 SWITCH, LOW OIL LEVEL - NEMA 1 1
2-37 32217390 SWITCH, LOW OIL LEVEL - NEMA 7 1

IF BEARING AND CONNECTING ROD REPLACEMENT IS

DESIRED, WE RECOMMEND A BEARING/CONNECTING ROD KIT.
SEE PAGE 10.

5
 -45
33 30-
45 46
30 46 47
31 31
-30 44
32 30
23
37 25-

23

-26

27
28-

-10

3
9
-5
6

FIGURE 3. MODEL 1ST BARE COMPRESSOR.

6
 UNITS REC.SPARES
REF. PART PER.
NBR. NUMBER DESCRIPTION ASSY. 1 2 3
3-1 32109779 FILTER COMPLETE - INLET 2
3-2 32012957 .ELEMENT, FILTER - 10 MICRON 1 2 2 2
3-3 37003845 TUBE ASSEMBLY, CYLINDER RELIEF/PILOT VALVE - 3/8 DIA. 1
3-4 37003829 TUBE ASSEMBLY, BREATHER - 5/16 DIA. 1
3-5 37003837 TUBE ASSEMBLY, FRAME END COVER/L.P. CYLINDER - 5/16 DIA. 1
3-6 32157554 CONNECTOR, MALE - 5/16 x 1/4 1
3-7 95031860 ELBOW, TUBE - 5/16 x 1/8 2
3-8 95110441 ELBOW, TUBE - 5/16 x 1/4 1
3-9 95040143 ELBOW, TUBE - 3/8 x 1/4 1
3-10 95252409 PLUG, PIPE - HEX 1/4 1
3-11 30291801 ASSEMBLY, CYLINDER RELIEF VALVE 1 1
3-12 35154111 .BODY, CYLINDER RELIEF VALVE 1
3-13 35154129 .VALVE, CYLINDER RELIEF BARE 1
3-14 30672638 .SPRING, CYLINDER RELIEF VALVE 1 1 1 2
3-15 30279293 .CAP, CYLINDER RELIEF VALVE 1
3-16 95053054 CAPSCREW - HEX 1/2-13 x 3 6
3-17 37130382 AIRHEAD, TOP - HIGH PRESSURE 1
3-18 32179038 .PLUG, PIPE - HEX HEAD 1/4 2
3-19 37007754 GASKET, AIRHEAD - TOP/BOTTOM - HIGH PRESSURE 1 1 1 2
3-20 37130366 AIRHEAD, BOTTOM HALF - HIGH PRESSURE 1
3-21 37114030 DOWEL 1
3-22 30294508 GASKET, AIRHEAD - HIGH PRESSURE 1 1 1 2
3-23 95053054 CAPSCREW - HEX 1/2-13 x 3 6
3-24 37130515 AIRHEAD, TOP - LOW PRESSURE 2
3-25 32179038 .PLUG, PIPE - HEX HEAD 1/4 6
3-26 37007747 GASKET, AIRHEAD - TOP/BOTTOM - LOW PRESSURE 2 2 2 4
3-27 37130499 AIRHEAD, BOTTOM HALF - LOW PRESSURE 2
3-28 37114030 DOWEL 2
3-29 30294193 GASKET, AIRHEAD - LOW PRESSURE 2 2 2 4

NOTE: PARTS LISTED BELOW USED WITH OPTIONAL

CONSTANT SPEED CONTROL
3-30 37003852 ASSEMBLY, TUBE - L.P./L.P./H.P. CONSTANT SPEED - 5/16 DIA. 2
3-31 95082483 CONNECTOR, TUBE - 5/16 x 1/8 4
3-32 30292015 UNLOADER - COMPLETE - HIGH PRESSURE 1
3-33 95102042 .CAPSCREW - HEX 3/8-16 x 3-1/2 4
3-34 30345227 .WASHER, FLAT - 3/8 4
3-35 37129905 .COVER,UNLOADER 1
3-36 30294656 .GASKET, UNLOADER COVER 1 1 1 2
3-37 37129889 .BODY, UNLOADER 1
3-38 32136715 .O-RING 1 1 1 1
3-39 32139883 .P!STON, UNLOADER 1
3-40 30416853 .SPRING, UNLOADER PISTON 1 1
3-41 30294680 .GASKET, UNLOADER BODY 1 1 1 2
3-42 32016578 .ASSEMBLY, UNLOADER PLATE 1
3-43 32012395 .SPRING, UNLOADER PIN 2
3-44 30292007 UNLOADER - COMPLETE - LOW PRESSURE 2
3-45 95102042 .CAPSCREW - HEX 3/8-16 x 3-1/2 4
3-46 30345227 .WASHER, FLAT - 3/8 4
3-47 37129905 .COVER,UNLOADER 1
3-48 30294656 .GASKET, UNLOADER COVER 1 1 1 2
3-49 37129947 .BODY, UNLOADER 1
3-50 32136715 .O-RING 1 1 1 2
3-51 32139883 .PISTON, UNLOADER 1
3-52 30416853 .SPRING, UNLOAOER PISTON 1 2
3-53 30294698 .GASKET, UNLOADER BODY 1 1 1 2
3-54 32016537 .ASSEMBLY, UNLOADER PLATE 1
3-55 32012395 .SPRING, UNLOADER PIN 3 3

IF FILTER REPLACEMENT IS DESIRED, WE RECOMMEND AN

ECONOMICAL FILTER KIT. SEE PAGE 10.

7
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3.5 INCH 5 INCH

PISTON, RINGS, & CYLINDER PISTON, RINGS & CYLINDER

FIGURE 4. PISTONS, RINGS, AND CYLINDERS

UNITS REC.SPARES
REF. PART PER.
NBR. NUMBER DESCRIPTION ASSY. 1 2 3

4-1 95053567 CAPSCREW - HEX 1/2-13 x 1-1/4 12

4-2 95674701 GASKET - COPPER WASHER 1/2 12
4-3 30294235 GASKET, FLANGE 3 3 3 6
4-4 37128501 CYLINDER, AIR - 3.5 INCH HIGH PRESSURE 1
4-5 32218182 SET, RING - 3.5 INCH HIGH PRESSURE 1 1 1 2
4-6 30215198 PISTON, AIR - COMPLETE - 3.5 INCH HIGH PRESSURE 1 1 1
4-7 30288450 .RING, LOCK 2
4-8 37128782 CYLINDER, AIR - 5 INCH LOW PRESSURE 2
4·9 32198376 SET, RING - 5 INCH lOW PRESSURE 2 2 2 4
4-10 32054504 PISTON, AIR - COMPLETE - 5 INCH LOW PRESSURE 2 2 2
4-11 30288450 .RING, LOCK 2

IF PISTON RING REPLACEMENT IS DESIRED,

WE RECOMMEND AN ECONOMICAL
RING/GASKET KIT. SEE PAGE 10.

8
 17
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6
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11

FIGURE 5. INTERCOOLER ASSEMBLY

UNITS REC.SPARES
REF. PART PER.
NBR. NUMBER DESCRIPTION ASSY. 1 2 3
5-1 95053070 CAPSCREW - HEX 1/4-20 x 1/2 1
5-2 95043196 LOCKWASHER, SPRING - 1/4 1
5-3 95094298 WASHER, FLAT - 1/4 1
5-4 30209829 BRACE, INTERCOOLER SHROUD 1
5-5 32175572 CAPSCREW - SERRATED WASHER HEAD 1/4 8
5-6 30218283 SHROUD, BOTTOM - INTERCOOLER 1
5-7 30218275 SHROUD, TOP - INTERCOOLER 1
5-8 30357842 VALVE, SAFETY - 65 PSIG 1 1 2
5-9 95033338 PLUG, PIPE - SQUARE COUNTERSUNK 1-1/4 4
5-10 95085965 LOCKNUT - 1/4 2
5-11 95053484 CAPSCREW - HEX 1/4-20 x 4 2
5-12 32024911 BRACE, INTERCOOLER TUBE 4
5-13 32025686 ASSEMBLY, TUBE 41-1/2 INCH 6 1 2
5-14 32025678 ASSEMBLY, TUBE 38-3/4 INCH 7 1 2
5-15 32024697 ASSEMBLY, TUBE 36 INCH 7 1 2
5-16 95083143 CONNECTOR, MALE - 3/8 x 1/4 40
5-17 95054128 CAPSCREW - HEX 5/8-11 x 2 2
5-18 95054144 CAPSCREW - HEX 5/8-11 x 2-1/2 1
5-19 30345185 WASHER, FLAT - 5/8 3
5-20 37129012 MANIFOLD, INTERCOOLER - LOW PRESSURE 1
5-21 37129020 MANIFOLD, INTERCOOLER - HIGH PRESSURE 1
5-22 30294870 GASKET, MANIFOLD 3 1 1 3
5-23 30221121 CONNECTION, MANIFOLD 3

9
 18

10

16

17
9

FIGURE 5. TYPICAL COMPRESSOR DRIVE, AIR RECEIVER, AND ACCESSORIES.

UNITS REC.SPARES
REF. PART PER.
NBR. NUMBER DESCRIPTION ASSY. 1 2 3
6-1 * MOTOR, ELECTRIC 1
6-2 * PULLEY, MOTOR 1
6-3 95100541 BELT, "V" (15 HP) 3 3 3
6-3 95100558 BELT, "V" (20 & 25 HP) 3 3 3
6-4 32188708 TlGHTENER, BELT - COMPLETE 1
6-5 32162406 RECEIVER ASSEMBLY - 120 GAL. HORIZONTAL - 200 PSIG 1
6-5 32162414 RECEIVER ASSEMBLY - 120 GAL. HORIZONTAL - 260 PSIG 1
6-6 32002529 BELTGUARD - COMPLETE 1
6-7 32003410 .BACK, BELTGUARD 1
6-8 32003329 .COVER, BEL TGUARD 1
6-9 32027120 VALVE, MANUAL DRAIN 1
6-10 32180242 VALVE, BALL - 1" M/F (SERVICE VALVE) 1 1
6-11 37005907 SWITCH, PRESSURE - NEMA 1 - 200 PSIG 1 1 1 1
6-11 37005923 SWITCH, PRESSURE - NEMA 1 - 250 PSIG 1 1 1 1
6-12 31385693 VALVE, SAFETY - 200 PSIG (RECEIVER) 1 1
6-12 32174799 VALVE, SAFETY - 260 PSIG (RECEIVER) 1 1
6-13 32013872 GAUGE, PRESSURE - 300 PSIG 1 1 1 1
6-14 32146235 AFTERCOOLER, WATER COOLED 1
6-15 35229723 VALVE, AUTOMATIC WATER 1
6-16 32005282 TRAP, AUTO DRAIN 1
6-17 32180200 VALVE, BALL - 1/4" 1 1
6-18 32003238 COIL, AFTERCOOLER - AIR COOLED 1 1
6-19 32174286 VALVE, SAFETY - DISCHARGE - 325 PSIG 1 1
*** 32170771 VALVE, AUXILIARY - CONSTANT SPEED CONTROL 1
*** 32170797 VALVE, AUXILIARY - DUAL CONTROL 1
*** 32212649 KIT, DECAL 1
** 32178766 OIL, XL-T30 - SYNTHETIC COMPRESSOR LUBRICANT 1 GAL. 1

* Specify discharge pressure of compressor and complete motor nameplate data.

* * Purchase from your local Ingersoll-Rand Distributor.
*** Not Shown in Illustration

STEP SAVER KIT

For your convenience, the following parts and/or spare parts for your compressor are available in parts kits. When ordering the kits
below, use kit names as Description and the Part No. as shown.

1 - - - - - - - - - - PART NO. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ DESCRIPTlON _ _ _ _ _ _ _ _ _ _ _ 1

32127482 KIT, FILTER
32127490 KIT, VALVE/GASKET
32218869 KIT, RING/GASKET
32127516 KIT, BEARING/CONNECTING ROD
30418834 KIT, GASKET

10
 NOTICE
THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE
INGERSOLL-RAND COMPANY APPROVED PARTS LIST MAY CREATE
UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH
INGERSOLL-RAND COMPANY HAS NO CONTROL. INGERSOLL-RAND
COMPANY SHALL BEAR NO RESPONSIBILITY FOR EQUIPMENT ON WHICH
NON-APPROVED REPAIRS PARTS ARE INSTALLED.
The manufacturer reserves the right to make changes or add improvements without
notice and without incurring any obligation to make such changes or add such
improvements to products previously sold.
NOTA
EL USO DE PARTES PARA REPARACION DIFERENTES A LAS INCLUIDAS EN
LA LISTA DE PARTES APROBADA DE INGERSOLL-RAND PUEDE CREAR
CONDlCIONES INSEGURAS 0 FALLAS MECANICAS SOBRES LAS CUALES
INGERSOLL-RAND NO TIENE CONTROL. POR LO TANTO INGERSOLL-RAND
NO PUEDE SER RESPONSABLE POR EQUIPOS EN LOS QUE SE HAN USADO
PARTES NO APROBADAS.
El fabricante se reserva el derecho a hacer cambios 0 adicionar mejoras sin
notificaciOn y sin incurrir en la obligaciOn de hacer dichos cambios 0 adicionar tales
mejoras a productos vendidos previamente.

GLOSSARY GLOSARIO
Group Assembly Parts List Lista de Partes de Conjuntos de Ensamble
Parts are listed in disassembly sequence. where applicable. Each assembly is broken Las partes estan listadas en secuencia de desarme en donde sea aplicable. La relaciOn
down into subassemblies and detail parts which are idented with "buller' (0) symbols in de un articulo con su mas alto e inmediato ensamble esta indicado per una indentaciOn
the DESCRIPTION column to indicate the relationship to the next higher assembly: (0). Por ejemplo en la columna de DESCRIPCI6N:
Assemblies and Detail Parts Ensambles y partes detalladas
o Attaching Parts for Assemblies and Detail Parts o Partes para ensambles y partes detalladas
o 0 Subassemblies o 0 Subensambles
o 0 0 Detail Parts for Subassemblies, etc. o 0 0 Partes detalladas para sub-ensambles etc.

Reference Number Column Columna de Items

The reference number is the number assigned to the part in the listing. The reference
number corresponds to the item on the associated illustration. Where applicable, the
follOWing abbreviations might appear in this column:
NI Not Illustrated.
REF Reference Only. Refer to the figure and page noted in the description
column.
Part Number Column
All numbers listed in this column are INGERSOLL-RAND part numbers, and must be
specified when ordering replacement parts. The following abbreviations appear in this
column:
NA Not Applicable. This abbreviation indicates items which are not used on
particular models or packages.
NSS Not Sold Separately. These items must be ordered under the next higher
assembly, or, where applicable, as part of a Step Saver Kit.
Consumable Materials (lubricants, sealants, etc.). Purchase directly from
your local INGERSOLL-RAND Air Center or Full Service Distributor.
Part Number Varies. Specify the compressor bare speed and complete
nameplate data when ordering.
Description Column
The description column indicates the item by standard name followed by modifiers. The
modifiers identify specific characteristics (i.e. dimensions, capacity, pressure setting,
etc.), and/or the particular location or function on the compressor. Always include the
description when ordering replacement parts or kits.
Quantity Per Assembly Column
Quantities listed in this column reflect the number used in the next higher assembly, and
are not necessarily the total quantity of the part used in the complete package. Specify
the desired quantity when ordering replacement parts.
Recommended Spares Column
Quantities listed in this column reflect the number of each item which we recommend
be kept on hand for maintenance or repair:
CLASS 1 MINIMUM. Recommended quantity for Domestic Service where
interruptions in service are not important.
CLASS 2 AVERAGE. Recommended quantity for Domestic Service where
interruptions in continuity of service are not objectionable.
CLASS 3 MAXIMUM. Recommended quantity for Intemational or Domestic Service
where interruptions in service are not acceptable.
Step Saver Kits
Step Saver Kits are available for all compressor models. These kits are designed to
provide all of the parts you will need to perform routine maintenance and repair tasks.
A list of available Step Saver Kits is included in the Parts List manual which came with
your compressor. When ordering Step Saver Kits, please follow the instructions set out
below for ordering replacement parts.
ORDERING INSTRUCTIONS
All parts listed in the Part List manual for your compressor are available through your
locaIINGERSOLL-RAND Air Center or Full Service Distributor. Consult the Directory of
Distributors included with your compressor to locate the distributor in your area.
When ordering replacement parts or Step Saver Kits, please specify:
1. The MODEL and SERIAL NUMBER as stamped on the compressor nameplate.
2. The FORM NUMBER of the Parts List manual.
3. The QUANTITY, DESCRIPTION and PART NUMBER exactly as listed.
El mlmero de item es el asignado a la parte en ellistado. Este mlmero de Item identifica
la parte en la ilustraciOn asociada. Las abreviaturas siguientes pedrian aparecer en esta
columna:
NI No ilustra.
REF Para la referencia. Refiera a la pagina e ilustraciOn apropiada.
Columna de Numero de Parte
Todos los numeros son numeros de parte INGERSOLL-RAND los cuales deben ser
especificados cuando se ordenen los repuestos. Las abreviaturas siguientes podrlan
aparecer en esta columna:
NA Significan que la parte no es aplicable a determinados modelos.
NSS Indican que la parte no se vende por separado para determinados modelos.
Las letras
Los Materiales Consumibles (Iubricantes, adhesivos, etc.).
Compredirectamente desde un INGERSOLL-RAND Distribuidor de Servicio
o Air Center.
El Numero de Parte Varia. Especifique los datos completos de compresor
cuandoordenaciOn.
Columna de Descrlpclon
Esta columna de descripciOn contiene el nombre del articulo estandar con
modificadores. La relaciOn de un articulo con su proximo ensamble mas allo se muestra
en esta columna por una indentaciOn. Siempre incluir la descripciOn cuando ordenadora
conjuntos 0 partes dereemplazo.
Columna de Cantldad Por Ensamble
Las cantidades especificadas en esta columna son el numero de partes usadas p~r
cada ensamble superior y no necesariamente son el numero total de partes del modelo
en general. Especifique la cantidad deseada cuando partes ordenadoras de reemplazo.
Como Selecclonar Repuestos Recomendados
Este catalogo contiene una lista de partes que esta incluidas en cada una de las
siguientes clases de repuestos recomendados:
CLASE 1 MINIMA. Sugerida para uso domestico donde interrupciones en la
continuidad del servicio no son importantes.
CLASE 2 PROMEDIO. Sugerida para servicio domestico donde algunas
interrupciones en la continuidad del servicio no son objetables.
CLASE 3 MAXIMA. Sugerida para exportaciOn 0 para servicio domestico donde la
interrupciOn en el servicio es objetable.
Conjuntos de Partes
Los conjuntos de Partes son dispenibles para todos los compresors. Estosconjuntos
se diseilan para proveer todas las partes usted necesitara desempei'larel
mantenimiento de rutina y repara tareas. Una lista de Conjuntosdispenibles se incluye
en el lista de partes que vino con su compresor. Cuando se ordenen repuestos
recomendados 0 kits practicos, siga el procedimiento descrito para partes del
compresor.
INSTRUCCIONES DE ORDEN DE COMPRA
Todas las partes enumeraron en el Lista de Partes para su compresor son disponibles
mediante su Air Center 0 Distribuidor de Servicio de INGERSOLL-RAND. Consulte el
Directorio de Distribuidores incluyOcon su compresor para ubicar el distribuidor en su
area.
Cuando se ordenen repuestos, por favor especifique:
1. El MODELO Y NUMERO DE SERIE como esta impreso en la placa del compresor
2. El NUMERO DE FORMATO de la lista de partes.
3. La CANTIDAD, DESCRIPCION Y NUMERO DE PARTE exactamente como fue
listado.

EXAMPLE EJEMPLO

Send the follOwing parts for model ?lOO Envie las siguientes partes para un modelo ?lOO
Serial Number T3QQQQQQO Nfunero de Serie T3QQQQQQQ
Literature Form Number SCP-478A Nfunero de formato de la literatura SCP-478A

1 Switch, Pressure - NEMA 1 37005907 1 Interruptor, Presi6n 37005907

2 Element, Filter 32012957 2 Elemento, Filtro 32012957
1 Gauge, Pressure 32013872 1 Man6metro 32013872
C ®
INGERSOLL-RAND® .
PARTSUST
SUPPLEMENT
Small Compressor Division
INGERSOU..RAND COMPANY
Campbellsville, KY 47218

T-30 TECHNICAL MANUAL SUPPLEMENT

This Publication Supplements:
Form SCD-184C
Model15T & H15T Parts List

PURPOSE.
The purpose of this publication is to provide parts list information reflecting the latest design
improvements on the Model 1ST and H1ST Two-Stage Industrial Air Compressors. The
information contained herein has not yet been incorporated into the parts list manual listed
above.
PRECEDENCE.
The information contained on the reverse page of this publication supersedes the data listed
on page 10 of Form SCD-184C (September 1989) in its entirety. When ordering spare or
replacement parts for your compressor, always use the part numbers listed on the reverse
side of this publication. This form, along with the instruction manual and parts list for your
compressor, should be kept in a location which is accessible to operating and maintenance
personnel.

C 1993 Ingersoll-Rand Company FORM SCD-582

Printed in the U.S.A. September 1993
 18

FIGURE 6. TYPICAL COMPRESSOR DRIVE, AIR RECEIVER, AND ACCESSORIES.

REF. PART UNITS SPARES

DESCRIPTION PER
NBR. NUMBER ASSY. 1 2 3

6-1 * MOTOR, ELECTRIC 1

6-2 * PULLEY, MOTOR 1
6-3 95100541 BELT, ·V" (15 HP) 3 3 3
6-3 95100558 BEL T, "V· (20 & 25 HP) 3 3 3
6-4 32188708 TIGHTEN ER, BELT - COMPLETE 1
6-5 32162406 RECEIVER ASSEMBLY -120 GAL. HORIZONTAL - 200 PSIG 1
6-5 32162414 RECEIVER ASSEMBLY -120 GAL. HORIZONTAL - 260 PSIG 1
6-6 32276214 BELTGUARD,COMPLETE 1
6-7 32252140 BACK, BELTGUARD 1
6-8 32184897 COVER, BELTGUARD 1
6-9 32027120 VALVE, MANUAL DRAIN 1
6-10 32180242 VALVE, BALL - 1" M/F (SERVICE VALVE) 1 1
6-11 37005907 SWITCH, PRESSURE - NEMA 1 - 200 PSIG 1 1 1 1
6-11 37005923 SWITCH, PRESSURE - NEMA 1 - 250 PSIG 1 1 1 1
6-12 31385693 VALVE, RELIEF - 200 PSIG (RECEIVER) 1 1
6-12 32174799 VALVE, RELIEF - 260 PSIG (RECEIVER) 1 1
6-13 32013872 GAUGE, PRESSURE - 300 PSIG 1 1 1 1
6-14 32146235 AFTERCOOLER, WATER COOLED 1
6-15 35229723 VALVE, AUTOMATIC WATER 1
6-16 32005282 TRAP, AUTO DRAIN 1
6-17 32180200 VALVE, BALL - 1/4" 1 1
6-18 32244428 COIL, AFTERCOOLER - AIR COOLED 1 1
6-19 32174286 VALVE, RELIEF - DISCHARGE - 325 PSIG 1 1
*** 32170771 VALVE, AUXILIARY - CONSTANT SPEED CONTROL 1
*** 32170797 VALVE, AUXILIARY - DUAL CONTROL 1
*** 32212649 KIT, DECAL 1
** 32178766 OIL, XL-T30 - SYNTHETIC COMPRESSOR LUBRICANT 1 GAL. 1

* Specify discharge pressure of compressor and complete motor nameplate data.

** Purchase from your local Ingersoll-Rand Distributor.
*** Not Shown in Illustration.

STEP SAVER KIT

For your convenience, the following parts andlor spare parts for your compressor are available in parts kits. Wlen ordering the kits below, use kit
names as Description and the Part No. as shown.
PART NUMBER DESCRIPTION
32127482 KIT, FILTER
32127490 KIT, VALVE/GASKET
32218869 KIT, RING/GASKET
32127516 KIT, BEARING/CONNECTING ROD
30418834 KIT, GASKET

10
INGERSOLL-RAND® Supplement
AIR COMPRESSORS
Small Compressor Division Ingersoll-Rand Company Campbellsville, KY 42718

This form provides supplemental information for:

Automatic Drain Valves
Part Numbers 32296238 & 32310690
32296238 Used On the Following Models: start-stop mode of compressor delivers this
2340 Simplex intermittent pressure.
2475 Simplex INSTALLATION _______________________
OL Simplex & Duplex
32310690 Used On the Following Models: On compressors that have been in service without an
2545 Simplex & Duplex automatic drain valve, all debris at the bottom of the
7100 Simplex & Duplex tank should be cleaned and blown out. If the debris is
3000 Simplex & Duplex not removed, or if the compressor is more than two
15T Simplex & Duplex years old, we recommend installing a y-type strainer
2340 Duplex ahead of the drain valve.
2475 Duplex
MAINTENANCE _______________________

PURPOSE _____________________________
RESERVOIR
This supplement applies only to units equipped with PART NUMBER 32498317 (STAN)ARDJ
PART NUM8ER 32498309 (LARGE
an optional automatic drain valve (part numbers SIZE FOR MODEL 3000 DUPLEX)

32296238 and 32310690). It contains information

which is not included in the product literature provided
ELSOW,TlIIE - 114" 3
with your unit. Keep this supplement with your PART NUMBER 32311080

product literature for future reference.

DESCRIPTION _______________________
The automatic drain valve removes condensed water
and oil from compressed air systems. This device will 114 NPT
PLOT PORT 114 NPT MANUAL
not restrict air flow, create a pressure drop or open DRAIN PORT
118 NPT
the system to the atmosphere. Its unique design CONDENSATE OUTLET
maintains systems pressure and volume during
operation, and increases productivity. Figure 1. Typical Automatic Drain Valve Cutaway
View. (32296238 Automatic Drain Valve
OPERA TlON ______________________
Illustrated).
The automatic drain valve functions on the principle
of piston movement which is achieved by intermittent
pressure provided at the pilot port. The forward
motion of the piston due to pressure at the pilot port
allows condensate from the receiver to flow into the
valve reservoir. When the pressure at the pilot port
drops the piston comes back to its original position
and the condensate is expelled from the condensate
outlet. The constant speed control or automatic

© 1996 Ingersoll-Rand Company Form SCD-671C

Printed in U.S.A. November 1996
Replaces SCD-671 B
2

Troubleshooting Guide

long enough in automatic start

and stop mode or in constant
speed mode does not run
unloaded long enough to remove

on when
compressor shuts off and does
not allow piston to return allowing
discharge. (Crack open
compression fitting on intermittent
air end of valve and see if valve

Constant leak of air present at water cap """',,,.. ,,'"

discharge port after compressor is worn. Number 32310971).

Air continuously leaks from Seals on are worn.

port while compressor is running. (Part Number 32314924 or
32310.989, depending on
automatic drain valve used. See
table of

NOTICE
Considering normal operation ofthe duplex in
which both compressors are operating and cycling
with each other, the automatic drain valve has
been piped to one compressor only (the one
closer to the service valve). Therefore, the
automatic drain valve will function as long as this
compressor is operating. If this compressor is shut
off for long periods of time, then manual draining
of the receiver must be performed.
The automatic drain valve requires very little operator
intervention. However, it will be necessary to
periodically clean the screen inside the valve to keep
it functioning at maximum capacity. Blowing out the
receiver will clean out the strainer screen in the valve.
Note there may be a small amount of water between
the bottom ofthe receiver and the drain valve. (In
harsh conditions, removal of the manual drain prior to
exhaust may be required for complete cleaning).
Reinstall manual drain valve. Follow the daily
NOTICE
In Model 3000 duplex compressors, a larger
reservoir (Part Number 32496309) is used. This
must be noted when ordering replacements.
NOTICE
The automatic drain valve functions only if the unit
is running in a start-stop mode or constant speed
control mode. Ifthe unit is running in continuous
duty mode, then draining the receiver with the
manual drain valve is recommended.
maintenance procedures outlined in your product
literature.
Most ofthe individual components ofthe valve are
not sold separately. The only parts sold separately
are those in the service kits available from
Ingersoll-Rand. If replacement parts are necessary,
order from the list of available kits.
<f!j) Ingersollland® Instruction Sheet
Installation, Operation & Maintenance Instructions
For Model EDV-2000 Electric Condensate Drains
PRODUCT DESCRIPTION TIMER SETTINGS
The EDV-2000 removes condensed water and oil from the air The "time off" setting determines the interval between cycles from
receiver tank. Additional drains may be installed throughout your 30 seconds to 45 minutes. The "time on" setting determines the
compressed air system, including aftercoolers, filters, drip legs and actual time the compressor drains condensate from the 114" or 1/2"
dryers. condensate outlet port.
The EDV-2000 operates on a timer which can be set to The timer's cycle rate and drain opening time should be adjusted to
automatically drain the air receiver tank at operator-determined open just long enough to discharge the condensate. The timer is
intervals. properly set when it opens and discharges condensate and then
Key features include: vents air for approximately one second before closing. Adjustments
may be made depending on many factors, including humidity and
• 100% continuous duty duty cycle .
TROUBLESHOOTING
• NEMA 4 enclosure
• Adjustable time on (.5 - 10 seconds) Trouble Cause Action

• Adjustable time off (.5 - 45 minutes) Valve will not close. 1. Debris in solenoid 1. Remove solenoid
valve prevents valve, disassemble,
• Stainless steel operator diaphragm from clean and
seating. reassemble.
• LED to indicate electrical power is on
2. Short in electrical 2. Check and replace
• LED to indicate valve is open component. power cord or timer
as needed.
• Manual override Timer will not activate . 1. No electrical supply. 1. Apply power.
• 6' power cord (AC plug on 110/220 volt drains only) 2. Timer malfunction 2. Replace timer.
• Agency approval 3. Clogged port. 3. Clean valve.
4. Solenoid valve 4. Replace solenoid
RECEIPT & INSPECTION malfunction. valve.
Remove the EDV-2000 from packaging and inspect for 5. Clogged strainer. 5. Clean strainer.
transportation damage. Ensure the voltage rating on the solenoid
valve matches your power supply. MAINTENANCE
INSTALLATION NOTE: The following maintenance schedule has been
On compressors that have been in service without an automatic developed for typical applications. Maintenance intervals
drain, all debris at the bottom of the tank should be cleaned and should be shortened in harsher environments.
blown out before installing the electric drain.
WARNING: DO NOT install the EDV-2000 on a pressurized DRAIN VALVE MAINTENANCE SCHEDULE
tank. Depressurize the tank and disconnect the power
supply before installing. Test the valve for proper operation.
DAILY
Clean the filter screen if needed.
NOTE: For ease of installation, it may be necessary to
elevate the tank. Ensure adequate lifting equipment is MONTHLY (EVERY 30 DAYS) Clean the filter screen.
available.
1. Install EDV-2000 using proper sealant (Le., Loctite 567) on the To clean the filter screen, perform the following steps:
threads. Ensure sealant does not enter the valve body.
2. Supply EDV-2000 with the proper electrical supply voltage. 1. Close the strainer ball valve completely to isolate it from the air
receiver tank.
OPERATION 2. Press the TEST button on the timer to vent the pressure remaining
CAUTION: Do not operate the EDV-2000 outside the in the valve. Repeat until all pressure is removed.
following pressure and temperature ranges: CAUTION! High pressure air can cause injury from flying
debris. Ensure the strainer ball valve is completely
Maximum Operating Pressure: 250 psig closed and pressure is released from the valve prior to
Compressed Air Temperature: 33 to 265°F cleaning.
Ambient Temperature: 33 to 125°F 3. Remove the plug from the strainer with a suitable wrench. If tOU
1. Open the strainer ball valve. hear air escaping from the cleaning port, STOP IMMEDIATE Yand
repeat steps 1 and 2.
Strainer Ball Valve. 4. Remove the stainless steel filter screen and clean it. Remove any
debris that may be in the strainer body before replacing the filter
screen.
OPEN
5. Replace plug and tighten with wrench.
6. When putting the EDV-2000 back into service, press the TEST
button to confirm proper function.

2. Set the "time off" and "time on" knobs. See TIMER SETTINGS
(below) for an explanation of the settings.
3. During compressor operation, check for air leaks.

Form SeD-87gB
August 2002
 PARTS LIST

EDV-2000 Drain Valve With Strainer/Ball Valve Assembly

PART NO. DESCRIPTION MAX DISCHARGE RATE (GALLONS PER 5 NPT SIZE ORIFICE
110/120V 230/240 V PRESS. SECONDS "ON TIME") •• SIZE
(PSI)
38018222 38018230 EDV-2000 250 UPTOO.1 1/4" 3/32"
38018289 38018206 EDV-2000 250 UPTO 1.0 1/4" 7/16"
38018198 38018214 EDV-2000 250 UPTO 1.6 1/2" 7/16"

EDV-2000 Field Retrofit Assembly (Includes Drain Valve, Strainer/Ball Valve Assembly, Connector and Manual Drain Valve)
PART NO. DESCRIPTION MAX DISCHARGE RATE (GALLONS PER 5 NPT SIZE ORIFICE
110/120 V 230/240 V PRESS. SECONDS "ON TIME") •• SIZE
(PSI)
54579248 97339402 EDV-2000 FIELD RETROFIT ASSEMBLY 250 UPTOO.1 1/4" 3/32"

MISCELLANEOUS REPLACEMENT PARTS

PART NO. DESCRIPTION
38000154 STAINLESS STEEL FILTER SCREEN
95480273 O-RING

~
CL

1St
~
ON DIAl... (S[C.) or-r----'~~------_1__JF~~~
CL

~~§§~~----------(::)6.r.~~
!j
w
n::.
TWI$l KNOB fOR
MANUAL DRAIN

VALV" 0.... , "'WAl

! /3" NPl OUllH PORT
/1
NOTES:

.230 volt models are supplied without AC plugs.

• Discharge rate based upon 90 PSIG air system and 5 seconds
valve "on time." Flow rates may vary with installation.
• For Commercial Garages, Repair And Storage installations, refer
to the National Electric Code (NEC 1999) Article 511 for the
proper installation instructions.
• Disposal of any liquid should be done in accordance with the
local, state or federal guidelines that apply to your area.
 Inuersollfland~ Supplement Sheet
Pressure Switches
Models 2340, 2475, 2545,
7100, 15T, 3000, 2000

This supplement sheet contains installation, maintenance and replacement parts information that has not yet been
incorporated into the owner's manual and parts list for your air compressor. Please retain this information for
reference.

ADJUSTING THE PRESSURE SWITCH SETTINGS

WARNING! High voltage is present at the pressure switch contacts when the power supply is connected.
Disconnect, lock and tag main power supply before making adjustments.

CAUTION! Do not adjust the pressure switch to exceed the maximum discharge pressure of the unit.
Cut-off failure can occur by over adjusting the range nut.

NOTE Adjust the pressure switch only if adjustments are absolutely necessary.

To properly adjust the range, follow the instructions below:

1. Remove the pressure switch cover.

2. Adjust the range by turning the range adjustment screw clockwise (in) to
increase the cut-out point or counter-clockwise (out) to decrease the cut-out
point.

NOTE: One full turn (360°) changes the setting approximately 6 PSIG.

3. Replace cover, reconnect power supply and start the compressor.

4. Note the pressure gauge reading at which the compressor cuts out.
5. Repeat adjustment procedure if necessary.

PRESSURE SWITCH INSTALLATION PRECAUTIONS

Diaphragm leaks can occur if a new pressure switch is installed improperly. During installation of a new pressure switch, do
not tighten the pressure switch by turning the switch body by hand. Putting sideways pressure on the switch body puts stress
on the body-to-diaphragm connection and may cause later failure due to vibration, temperature expansion, or pressure.

In addition, do not use the pressure switch assembly as a handle when moving the compressor. This places stress on the
body-to-diaphragm connection and can distort internal components.

Failure can occur by putting undue stress on the unloader body while tightening the unloader tubing with a wrench. Do not
adjust the orientation of the pressure switch by turning the entire assembly with a wrench placed on the unloader connection.

TYPICAL PRESSURE SWITCH SETTINGS

Minimum Maximum Differential

On Off (Non-Adjustable)
100 175 30-40

© Ingersoll-Rand Company Form SCO-914

Printed in U.SA July 2000
PART NUMBERS AND DESCRIPTIONS FOR PRESSURE SWITCHES

The pressure switch part numbers shown below are for 175 psi air compressors that are equipped with standard NEMA 1
electrical enclosures.

HP MODEL PART NO. DESCRIPTION

5 2340L5 SINGLE PHASE 56288806 SWITCH, PRESSURE

2340L5 THREE PHASE 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE
2-2340E5 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE
AND 56288798 SWITCH, PRESSURE
2545N5-PS 56288798 SWITCH, PRESSURE
2475N5 STANDARD 56288772 SWITCH, PRESSURE - WITH UNLOADER VALVE AND LEVER
2475N5 TOTALLY PACKAGED 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE

7-1/2 2475N7.5 56288772 SWITCH, PRESSURE - WITH UNLOADER VALVE AND LEVER
2-2475E7.5 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE
AND 56288798 SWITCH, PRESSURE
2545N7.5-PS 56288780 SWITCH, PRESSURE - WITH LEVER

10 2545E10V 56288772 SWITCH, PRESSURE - WITH UNLOADER VALVE AND LEVER

2-2545A10V 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE
AND 56288798 SWITCH, PRESSURE
2545E10 56288780 SWITCH, PRESSURE - WITH LEVER
2545K10 56288780 SWITCH, PRESSURE - WITH LEVER
7100E10-PS 56288798 SWITCH, PRESSURE

15 7100E15 56288798 SWITCH, PRESSURE

15TE15 56288798 SWITCH, PRESSURE
15TE15-PS 56288798 SWITCH, PRESSURE
7100E15V 56288772 SWITCH, PRESSURE - WITH UNLOADER VALVE AND LEVER

20 15TE20 56288798 SWITCH, PRESSURE

2000E20-PS 56288798 SWITCH, PRESSURE
3000E20 56288798 SWITCH, PRESSURE

25 2000E25-PS 56288798 SWITCH, PRESSURE

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3000E25 56288798 SWITCH, PRESSURE

30 2000E30-PS 56288798 SWITCH, PRESSURE

3000E30 56288798 SWITCH, PRESSURE

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Do For YOU. .• Puede
EFRaENTRELDSERWCE EFICIENTE SERVICO EN EL CAMPO
We maintain a highly trained staff of technicians to Mantenemos un grupo de mecanicos entrenados para
service your equipment for preventive maintenance, or to suministrarle mantenimiento preventivo 0 atender
assist you should emergencies ever occur. cualquier emergencia que puede tener.

COMPLETE REPAIR SERVICE COMPLETO SERVICIO DE REPARACION

Our trained technicians will repair or overhaul your Mecanicos entrenados repararan su compresor segun los
equipment to factory specifications, using only genuine metodos recomendados por fabrica usando solamente
I-R parts. partes genuinas Ingersoll-Rand.

SPECIAL ENGINEERING SERVICE SERVICO DE INGENIERIA ESPECIAL

We can help you identify and solve your compressed air Nosotros podemos ayudarlo con sus problemas de aire
problems by evaluating your needs and recommending comprimido investigando sus necesidades y
the proper compressor and air piping system to give you recomendando el compresor y el sistema de aire
maximum efficiency. adecuados para lograr maxima eficiencia.

SPARE PARTS PARTESDEREPUESTO

By stocking genuine I-R spare parts, we can help you Mantenemos partes genuinas Ingersoll- Rand, evitando
avoid costly delays, or substituting inferior parts. Using posibles sobrecostos debido a demoras en la sustitucion
genuine I-R parts on your I-R equipment will help to keep de partes menores. Como resultado, los equipos
even older machines running in good-as-new condition. antiguos son mantenidos como nuevos.

COMPLETE STOCK OF EQUIPMENT STOCK COMPLETO DE EQUlPOS

We carry a complete line of I-R equipment and Nuestro stock de maquinas completas que pueden
accessories designed to met any compressed air encargarse usualmente de cualquier necesidad, esta
application. We are backed by Ingersoll-Rand's prompt soportado por un eficiente sistema de despachos de
factory shipment to ensure you on-time delivery. fabrica de Ingersoll-Rand para asegurarie entrega a
tiempo.

A SUesMUTE IS NOT A REPLACEMENT UN SUSMUO NO ES UN REEMPLAZO

Ensure you get peak performance and longevity out of Asegurese que obtiene maximo desempeiio y duracion
your Ingersoll-Rand compressor by insisting on genuine de su compresor insistiendo en usar solamente partes de
Ingersoll-Rand replacement parts and maintenance kits. reemplazo genuinas y kits de mantenimiento
Not only are the replacement parts made to precise Ingersoll-Rand. No solamente estan construidas con
dimensions and OEM-specified metallurgy, but each part dimensiones precisas y especificaciones exactas de
is backed by the Ingersoll-Rand warranty. Your local Air metalurgia, sino que cada parte esta respaldada por la
Center, Full-Service distributor or direct Ingersoll-Rand garantia Ingersoll-Rand. Su Air Center, su Distribuidor de
salesperson will work with you to ensure you get the parts Servicio 0 el personal de ventas directo de
you need to do the job right. Equip your machines with Ingersoll-Rand trabajaran con Usted para asegurarle que
only the best - Ingersoll-Rand Genuine Parts. recibe las partes para efectuar el trabajo correcto. Equipe
sus maquinas solo con 10 mejor - Partes Genuinas
Ingersoll-Rand.
DISTRIBUTED BY:
DISTRIBUIDO POR:

I I
I I
I I
I I Ingersoll-Rand Company
I I Reciprocating Compressor Division
Small Compressor Business Unit
I I Campbellsville, KY 42718
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