MT Bl475wi 485wi Revc

SERVICE MANUAL
Business Projector
EB-470/475W/475Wi/480/480i
EB-485W/485Wi
CONFIDENTIAL
EB-470/475W/475Wi/480/480i/485W/485Wi CONFIDENTIAL
NOTICE
 All rights reserved. No part of this manual may be reproduced, stored in retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without prior written of SEIKO EPSON CORPORATION.
 The contents of this manual should be handled with sufficient consideration for confidentiality reasons.
 After publication of this manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, note that the descriptions given in this
manual may not coincide with the actual machine.
 Other company or product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims
any and all rights in those marks.
General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Copyright © 2011 SEIKO EPSON CORPORATION.
SEIKO EPSON 2 Revision C

About This Manual

This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the product. The instructions and procedures included
herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Manual Configuration
CHAPTER 1. PRODUCT DESCRIPTIONS

Provides a general overview and specifications of the product.
CHAPTER 2. TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 3. DISASSEMBLY / ASSEMBLY

Describes the step-by-step procedures for disassembling and assembling the product.
CHAPTER 4. MAINTENANCE
Describes the points to be checked and the step-by-step procedures to inspect the troubling location from errors or abnormal phenomena of the
projected image.
CHAPTER 5. APPENDIX
Provides preventive maintenance procedures for servicing the product.

IMPORTANT PRECAUTIONS IN SAFETY AND MAINTENANCE PERFORMANCE

Here describes the important points to keep in mind in repair and maintenance performance.
SYMBOLS
To prevent injury to the repair technicians and to protect the devices, the categorized safety instructions are provided in this manual with the symbols below. Be sure
to read and understand their meanings before proceeding to the next section.
Category Symbol Meaning

Danger Indicates an extremely hazardous operation which, if ignored or operated
incorrectly, could result in serious or fatal personal injury.
Warning Indicates a potentially hazardous operation which, if ignored or operated

incorrectly, could result in serious or fatal personal injury.
Caution Indicates a potentially hazardous operation which, if ignored or operated

incorrectly, could result in minor injury or damage to equipment.
Prohibited Indicates a prohibited action or operation in repair and maintenance

Matter performance.
Instruction Indicates a compulsory action or operation that must be carried out in repair and
maintenance performance.

SAFETY INSTRUCTIONS Never modify the product for any reason whatsoever.
(Except for a case that is under the instructions to do so.)
The precautionary measures itemized below should be fully understood when
performing repair and maintenance procedures.
Never peer through the projection lens during repair/maintenance

work when the power is on.
(Such an action may cause a visual disability because of a very
strong light emission.)
When disassembling/assembling, be sure to turn off the power Never use a deformed plug or a damaged power cable to this
switch and pull out the power cable from the projector beforehand. product.
If any deformations or damages are found on the power cable or
plug section, replace it with a new specified power cable.
Never touch the current-carrying part or high temperature section Never use the air blowers that contain flammable gas in repair/
during a test operation, signal measurement or any other situations maintenance work.
that is necessary to perform the repair/maintenance work with the
power turned on and the cover removed.
Do not wear the metal products such as wrist watch, cuff buttons,
rings, tiepin etc. to avoid getting a electric shock.
Do not touch the lamp assy. or the parts around it. They are
extremely hot even after completed the cooling down operation, and
may cause a burn injury.
Therefore, leave the unit until it becomes cool enough before
performing maintenance work.
Never let the safety devices mounted in this product inactivated for
any reason whatsoever.
Never modify the safety devices or replace them with the ones that
are not designated for any reason whatsoever.
(Such actions may cause a fire or serious injury.)

Be careful not to drop a metal part such as a screw, a washer, or a

clip into the inside of the product. If such cases should occur
accidentally, never turn on the power supply until all the dropped
parts are found and removed.
Never use or replace with any service parts that is not specified by After reassembling the product, check the followings before
EPSON. turning the power on.
 All the parts and screws are installed and secured to the
proper positions.
 No cables are caught in the metal frames.
Be sure to perform the repair/maintenance work on the even and
stable work bench to prevent the product from dropping down or
mal-operation due to the improper setting of the product. OTHER CAUTION
Since the lamp of this product contains mercury, be sure to dispose the used lamp
Be sure to wear the gloves during the repair/maintenance work to pursuant to the government’s law and regulations.
avoid injuries by the parts with sharp edges such as metal plate or
the like.
To protect sensitive circuitry, follow the instructions below.

 When disassembling or reassembling, be sure to wear static
discharge equipment such as an anti-static wrist strap and a
mat.
 When replacing the circuit component such as a board or the
optical engine, be sure to get in contact with the anti-static
case containing the new one to the metal part of this product
before taking it out.
When performing the repair/maintenance work, be sure to use the
specified tools and follow the instructions that are specified in the
documents (service manual etc.) concerning to this product.
When carrying out the test operation, do not block the intake and
exhaust ducts.
(Such an action raises the internal temperature and may cause a
fire or a damages to the internal parts of this product.)

REVISION HISTORY
After first release of this manual, the parts and mechanism may be subject to change for improvement of their performance and the manual may be revised. Be sure
to always keep this manual up to date.
Revision Date Page of change Detail of change

A 2011.11.30 all First Release
B 2012.10.1 P.68 Addition of parts.
P.78 Addition of parts.
P.105 Change of parts.
P.145 ~ P.150 Reviw of Chapter 5
C 2013.4.5 P. 143 Collection of description.

Contents
Chapter 1 Product Description 3.3.3 IF Cover....................................................................................................... 60
3.3.4 Upper Case (assembly)................................................................................ 61
1.1 Features................................................................................................................. 11 3.3.4.1 SW Board/RC1 Board ........................................................................ 65
1.2 Specifications ....................................................................................................... 12 3.3.4.2 IBA Board/IBB Board ........................................................................ 67
1.3 Dimensions ........................................................................................................... 14 3.3.4.3 Upper Front Case/Upper Rear Case.................................................... 68
3.3.5 ITR Receiver (EB-475Wi/480i/485Wi only) .............................................. 69
3.3.6 MA Board (assembly) ................................................................................. 70
Chapter 2 Troubleshooting 3.3.6.1 IF Board .............................................................................................. 76
2.1 Required Tools ..................................................................................................... 17 3.3.6.2 Board Assy.......................................................................................... 77
3.3.7 DR Board..................................................................................................... 78
2.2 Troubleshooting Procedure .................................................................................. 17
3.3.8 Optical Engine (assembly)........................................................................... 79
2.3 Exterior Check...................................................................................................... 18 3.3.8.1 Auto Iris .............................................................................................. 83
2.3.1 Parts Layout Diagrams ................................................................................ 18 3.3.8.2 RCN Board ......................................................................................... 84
2.4 Error Indication and Problem diagnosis ............................................................... 24 3.3.9 EX Fan (assembly) ...................................................................................... 86
2.4.1 LED Indication ............................................................................................ 24 3.3.9.1 EX Fan/THM Board ........................................................................... 88
2.4.2 Troubleshooting based on LED Indications ................................................ 26 3.3.10 Lamp Fan (assembly) ................................................................................ 89
2.4.3 Troubleshooting from the Error Codes........................................................ 29 3.3.10.1 Lamp Fan .......................................................................................... 91
2.4.4 Troubleshooting without Error Indications ................................................. 35 3.3.11 INT Fan (assembly) ................................................................................... 92
2.4.5 Troubleshooting on image abnormality....................................................... 43 3.3.11.1 INT Fan (1)/(3) ................................................................................. 95
2.4.6 Cable Connection and Projector’s Status .................................................... 45 3.3.11.2 INT Fan (2)/THJ Board (1)............................................................... 96
2.5 Operation and Safety Check after repair .............................................................. 48 3.3.12 Speaker (assembly).................................................................................... 97
2.5.1 Each Operation Check ................................................................................. 48 3.3.12.1 Speaker.............................................................................................. 98
3.3.13 PS Ballast (assembly) ................................................................................ 99
3.3.13.1 PS Filter Assy (1)/BA Unit ............................................................. 104
Chapter 3 Disassembly and Assembly 3.3.14 PS Filter Assy (2) .................................................................................... 107
3.1 Precautions ........................................................................................................... 52 3.3.15 PS Fan...................................................................................................... 110
3.1.1 General Cautions in operation ..................................................................... 52 3.3.16 Lower Case/THJ Board (2) (3) ................................................................ 112
3.1.2 Precautions................................................................................................... 53 3.4 Safety Check after Servicing.............................................................................. 114
3.1.3 Workflow..................................................................................................... 53 3.5 Write the DR Data.............................................................................................. 117
3.1.4 Standard Operation Time............................................................................. 54 3.5.1 Overview ................................................................................................... 117
3.1.5 Tools ............................................................................................................ 54 3.5.2 Preparation................................................................................................. 118
3.2 Flowchart.............................................................................................................. 55 3.5.3 Operating Procedure .................................................................................. 118
3.3 Disassembly.......................................................................................................... 58 3.5.3.1 Workflow .......................................................................................... 118
3.3.1 Air Filter ...................................................................................................... 58 3.5.3.2 Check in advance .............................................................................. 119
3.3.2 Lamp ............................................................................................................ 59 3.5.3.3 Replacing the Optical Engine ........................................................... 121
3.5.3.4 Replacing the Board Assy................................................................. 123

3.6 Reference (Part Names given in the SPI) ........................................................... 127
Chapter 4 Maintenance
4.1 Precautions ......................................................................................................... 131
4.1.1 General Cautions in operation ................................................................... 131
4.1.2 Tools .......................................................................................................... 132
4.2 Replacing the Internal Parts/Components of Optical Engine............................. 133
4.2.1 N POLARIZER;B/N POLARIZER UNIT;R ............................................ 134
4.2.2 CONDENSER LENS;D/F/G/L/R.............................................................. 136
4.2.3 BDM/GDM................................................................................................ 137
4.2.4 MIRROR;R................................................................................................ 139
4.2.5 PBS MASK ASSY .................................................................................... 141
4.2.6 MULTI LENS;A........................................................................................ 143
Chapter 5 Appendix
5.1 AS (After Service) Menu.................................................................................... 146
5.1.1 How To Display the AS (After Service) Menu ......................................... 146
5.1.2 Displaying the Pages.................................................................................. 146
5.1.3 Initializing (Resetting) the AS Menu Values............................................. 150

CHAPTER
1
PRODUCT DESCRIPTION
CONFIDENTIAL
EB-470/475W/475Wi/480/480i/485W/485Wi Product Description CONFIDENTIAL
1.1 Features  Security functions
This projector is a business projector featuring a short focus. The features are as
follows:
 Short distance projection
You can project large images from a short distance without having to move the
projector away from the screen.
 Drawing function (Easy Interactive Function)
(EB-475Wi/EB-480i/EB-485Wi only)
 You can write characters and draw figures on the projected screen using the
electronic pen (Easy Interactive Pen).
 By connecting the projector to the computer, you will operate the computer
screen on the projection surface.
 Pattern function
You can project ruled lines and grid patterns when drawing diagrams on a white
board or black board.
 USB connection for projection (USB Display) is available.
USB terminal (Type B) for USB Display
 Slide show Figure 1-1. External View
 The images in a USB storage can be projected
 USB terminal (Type A) for USB Display
 Equipped with Network I/F for network-based control.
 Wired Network
 Wireless Network (Option)
 Connecting to a network and projecting images from the computer's screen
 With an optional document camera (ELPDC06), you can magnify and projector
the images of your documents.
 Other functions
 Auto Iris
 Hiding the image and sound temporarily (A/V Mute)
 Direct Power On/Off
 Project screen for WXGA (16:10) (EB-475W/475Wi/485W/485Wi only)

1.2 Specifications
Model
EB-470 EB-475W EB-475Wi EB-480 EB-480i EB-485W EB-485Wi
Item
0.55 inch 0.59 inch 0.55 inch 0.59 inch
Size
(with MLA) (without MLA) (with MLA) (without MLA)
786,432 dots 1,024,000 dots 786,432 dots 1,024,000 dots
LCD Pixel number
(1024 x 768) x 3 (1,280 x 800) x 3 (1024 x 768) x 3 (1,280 x 800) x 3
Native resolution XGA WXGA XGA WXGA
Aspect ratio 4:3 16:10 4:3 16:10
Specification Focus Type Manual focus
of main part
Projection Lens Type Digital zoom
Zoom
Ratio 1.0 - 1.35
Type UHE (E-TORL)
Power consumption 190 W 215 W
Lamp
Normal 3000 H
Life
Eco 4000 H
Normal mode Color mode: Dynamic, 2600 lm 3000 lm 3100 lm
Brightness
Eco mode Zoom: Wide 1900 lm 1950 lm 2000 lm
Sound output 16 W x 1 monaural
HDMI terminal x1
Wired LAN RJ45 x 1 100Mbps
Network Function
Wireless LAN Unit Option accessory (WN7512BEP) only
Type A x1
USB terminal USB I/O
Type B x1
Temperature 5°C to 35°C [41°F to 95°F]
Operating Temperature
Humidity 20 % to 80 %
Normal 0 m to 2286 m <0 ft to 7500 ft>
Operating Altitude
High altitude mode Over 1500 m <4921 ft>
Start-up period About 8 seconds
Warm-up period 30 seconds
Cool-down period Instant off

Model
EB-470 EB-475W EB-475Wi EB-480 EB-480i EB-485W EB-485Wi
Item
Power supply voltage 100 - 240 V AC ± 10 %, 50 / 60 Hz
ON
287 W 295 W 317 W 325 W 317 W 325 W
(Normal)
Lamp
ON
224 W 232 W 224 W 232 W 224 W 232 W
100-120V Area (Eco)
(USA, etc.) Network
7.4 W
(ON)
Standby
Network
0.2 W
(OFF)
Power
ON
Consumption 270 W 278 W 300 W 308 W 300 W 308 W
(Normal)
Lamp
ON
207 W 215 W 207 W 215 W 207 W 215 W
220-240V Area (Eco)
(Europe, etc.) Network
8.1 W
(ON)
Standby
Network
0.3 W
(OFF)
Rated Voltage & Current 100 - 240 V AC 50 / 60 Hz 4.4 - 2.6 A
Excluding feet 367 (W) x 143 (H) x 375 (D)
Size Unit: mm
Maximum Dimension 367 (W) x 181.5 (H) x 375 (D)
Approx. 11.5 lbs / Approx. 11.7 lbs /
Without Slide Plate Approx. 11.5 lbs / 5.2 kg Approx. 11.7 lbs / 5.3 kg
5.2 kg 5.3 kg
Weight
Approx. 13.2 lbs / Approx. 13.5 lbs /
With Slide Plate Approx. 13.2 lbs / 6.0 kg Approx. 13.5 lbs / 6.1 kg
6.0 kg 6.1 kg
Normal mode 35 dB
Fan noise
Eco mode 28 dB

1.3 Dimensions
39.3 76.8 84.8 M4x9-5

5 81.4 55.7
112.9
134.6
366.9
254
74
58.6
163.4
73.8
60.1
136.2
144 22.5 15 88.4 104.2
375
116 117.1 25
Unit: mm
74.4 90.2

1.55 3.02 3.34 M4x9-5

0.2 3.20 2.19
4.44
5.30
14.4
10.0
2.9
2.31
6.43
2.91
2.37
5.36
5.67 0.89 0.6 3.48 4.10
14.8
4.57 6.97 1.0
Unit: inch
2.92 3.55

CHAPTER
2
TROUBLESHOOTING
CONFIDENTIAL
EB-470/475W/475Wi/480/480i/485W/485Wi Troubleshooting CONFIDENTIAL
2.1 Required Tools 2.2 Troubleshooting Procedure

The following tools and equipment will be required in order to carry out This chapter describes troubleshooting procedure starting from error messages/status to
troubleshooting, and so you should check that they are on hand. diagnose problems. Refer to the descriptions and remedies below to specify the
troubled part, and carry out the necessary repair or replacement.
Name Qt. Application/Other
Projection screen 1 To project images on
Host computer 1 To output audio and video data to the projector Start
PC cable 1 (To check the component video input)
Video equipment 1 Check the parts to be repaired visually.

To output audio and video data to the projector
1 (To check the HDMI, composite video, USB input) (See ? 2.3 Exterior Check (p18)?.)
Audio and Video cables
each
Multi meter 1 To measure resistance values and voltages (AC/DC)
Problem diagnosis and troubleshooting
Microphone 1 To audio output
Double-sided tape q.s. To secure parts  If LED error indication is indicated,
General tools 1set Tools given in ? 3.1.5 Tools (p54)?. => See ? 2.4.2 Troubleshooting based on LED Indications (p26)?.
 If you know the error code
Note 1: q.s.: Sufficient quantity
2: When repairing an EB-475W/475Wi/485W/485Wi (16:10 wide panel model), prepare => See ? 2.4.3 Troubleshooting from the Error Codes (p29)?.
the video source and devices considering the full screen display of 16:10 aspect.  If abnormality related to the projector’s performance is occurring,
=> See ? 2.4.4 Troubleshooting without Error Indications (p35)?.
 If image quality is abnormal,
=> See ? 2.4.5 Troubleshooting on image abnormality (p43)?.
Reassembly, operation check and Safety check*

*In the case that a safety device (p.114) is repaired
or maintained.
Figure 2-1. Troubleshooting Workflow

2.3 Exterior Check Target part Check item

Any deformation/discoloration on the connector/
When repairing this product, carry out exterior check of the target parts/units as Interfaces terminals?
necessary. Any foreign objects on the connectors/terminals?
 Check Items Is it fixed to INT Duct correctly?
Air Filter Any dirt on the filter? (check for it with the filter
Target part Check item
removed.)
Any damage/deformation/cracking due to external
forces? Any deformation/discoloration on the frame?
Upper Case Is it fixed to Lower Case correctly? Any deformation/discoloration on the connector?
Lamp Are the screws that secure the Lamp tightened
Any foreign object/dirt on IR receiver?
securely?
Any foreign object/dirt on the speaker grills?
Any dirt on the glass surface?
Is it fixed to Upper Case correctly?
Control Panel (SW Board) Any stuck buttons?
2.3.1 Parts Layout Diagrams
Do buttons work smoothly?
The following are the diagrams to confirm and locate the parts and/or components to be
forces? repaired. The parts name used here indicate the references linked to the page titles for
IF Cover
their disassembling procedures.
Is it fixed to Lower Case correctly?
IF Case forces?
Is it fixed to MA Board correctly?
Is it fixed to Upper Case correctly?
Lamp Cover Any damage on the latch to operate the Interlock
Switch? (Check for it with the cover removed.)
ITR Receiver forces?
(EB-475Wi/480i/485Wi only)
Any foreign object/dirt on receiver?
Projection Lens Any dirt/scratches on the projection lens?
forces?
Lower Case
Any foreign object/dirt on the filter cover or the
vents?
Any deformation/discoloration on the connector/
AC Inlet terminals?
Any damage on the socket?

OPTICAL PARTS
Lamp (p59)
Auto Iris (p83)
Optical Engine (assembly) (p79)
Figure 2-2.

POWER SUPPLY
BA Unit (p.104)
PS Filter Assy (2) (p107)
PS Filter Assy (1) (p.104)
Figure 2-3.

COOLING SYSTEM COMPONENTS
Lamp Fan (p91)
INT Fan (3) (p.95)
EX Fan (p.88)
PS Fan (p110)
INT Fan (2) (p.96)
INT Fan (1) (p.95)
Figure 2-4.

SENSORS/SPEAKER
THM Board (p.88)
THJ Board (2) (p.112)

ITR Receiver (EB-475Wi/
480i/485Wi only) (p69)
Speaker (p98)
RC1 Board (p.65)

RCN Board (p84)

IBB Board (p.67)
IBA Board (p.67)
Figure 2-5.

CIRCUIT BOARDS
DR Board (p78)
SW Board (p.65)
Board Assy (p77)

IF Board (p76)
Figure 2-6.

2.4 Error Indication and Problem diagnosis  Abnormal Status

ON Blink OFF
2.4.1 LED Indication LED Status Error Problem/Error Status
The control panel on the projector has three LEDs to indicate the projector’s operation
status. When errors occur, you can identify error status with those LED indications. Internal Error
Video sub-processor
error
Red Abnormality is detected from the elements
on Board Assy.
Internal Error (RAM)
Red * Fast Blink
Fan Error
 Abnormality is detected from a fan.
Temperature Sensor
 Abnormality is detected from a sensor.
Error
Red Red
[Phenomenon]
The lamp turns off automatically, and the
projection stops. Left the projector for 5
High Temp Error minutes untouched, it switches to the
(overheating) standby mode.
Red Red [Status]
The internal temperature rises over the
specified level.
Temperature LED
Lamp LED  Abnormality has occurred to the lamp
Power LED Lamp problem and the ignition/illumination processes
Lamp failure fail.
 Lamp Cover is not securely closed.
Red
Figure 2-7. LED Indicators

Power Supply  Abnormality is detected from BA Unit.
(Ballast) Error  Abnormality is detected from Auto
Auto Iris Error Iris.
Red

LED Status Error Problem/Error Status
Obstacle Detection An obstacle has been detected around the

Error projection window.
Orange Orange
 Warning Status
ON Blink OFF Varies according to the projector status
LED Status Cause Status/Check point
This is not an abnormality. However, if the

temperature continues to rise higher afterwards,
projection stops automatically.
High Temp [Remedy]
Warning  Check that the air filter and the air exhaust
Red Orange vent are clear, and that the projector is not
placed against a wall.
 If the air filter is clogged, clean or replace it.
Warning to
Replace lamp with a new one.
replace Lamp
Orange

2.4.2 Troubleshooting based on LED Indications

This section describes the LED error indications and corresponding error codes and their remedies.
ON Blink OFF
Corresponding error code

LED Status Remedy Reference
and error name
RO ROM Error
Internal Error (1)
II I2C Error
ID DR Error 1. Disconnect AC cable once, and reconnect it, then turn the power
back on. " Troubleshooting from the
Red
IV Video sub-processor error 2. If the same error occurs, connect the PC to the projector and check Error Code on Electric Circuit
the error code on the AS Menu, then carry out the remedy referring Errors (p33)"
Internal Error (2) to the reference on the right column.
RA RAM Error
Red * Fast Blink
Fan Error
Sensor Error 1. Check the connections between each fan/sensor and Board Assy. If
FN Fan Error 1. "3.3.6 MA Board (assembly)
there is a connection failure, connect it correctly.
(p70)"
2. If the same error occurs after turning the power on, connect the PC
2. " Troubleshooting from the
to the projector and check the error code on the AS Menu, then
Error Code on Cooling
carry out the remedy referring to the references on the right
Red Red SE Sensor Error System Errors (p31)"
column.


and error name
High Temp Error
(overheating) 1. Check Air Filter's condition (dirt accumulation, clogging).
When clogging or the like is found, clean/replace the filter. 1. "3.3.1 Air Filter (p58)"
TH High Temp Error 2. If the same error occurs after turning the power on, connect the PC 2. " Troubleshooting from the
to the projector and check the error code on the AS Menu, then Error Code on Cooling
carry out the remedy referring to the references on the right System Errors (p31)"
Red Red column.
Power Supply Error

AI Auto Iris Error 1. "3.3.6 MA Board (assembly)
(p70)"
1. Check the connections of each corresponding cable. If there is a
connection failure, connect it correctly. 2. " Troubleshooting from the
Error Code on Electric
Red
PB Power Supply (Ballast) Error Circuit Errors (p33)"
Obstacle Detection Error

1. Confirm the following, then turn the power back on and check if
the error recurs. "3.3.4.2 IBA Board/IBB Board
OD Obstacle Detection Error
 Remove obstacles around the projection window if any. (p67)"
 Clean the obstacle sensor if there is no obstacle.
Orange Orange


and error name
1. Check the following one by one. After checking and improving, turn
on the power again and check if the same error occurs again.
 Lamp Cover status
LE Lamp burnt out
Secure it if it is loose/open.
 Lamp attachment
Lamp Error Check the lamp and secure it if it is loose.
 Lamp status (whether the lamp is broken/damaged.)
1. "3.3.1 Air Filter (p58)"
Take out and check the lamp for damage.
"3.3.2 Lamp (p59)"
• If the lamp is not cracked: Re-fit the lamp and turn on the power.
If the error continues, replace the lamp with a new one. 2. " Troubleshooting from the
Error Code on Lamp Errors
• If the lamp is broken/damaged, replace it with a new one.
(p30)"
Red  Air Filter's condition (dirt accumulation, clogging)
When clogging or the like is found, clean or replace the filter.
 When using the projector at an altitude of 1500 m or more, set “High
Altitude Mode” to “On”.
LF Lamp failure
2. If the same error occurs after turning the power on, connect the PC
to the projector and check the error code on the AS Menu, then carry
out the remedy referring to the references on the right column.

2.4.3 Troubleshooting from the Error Codes

If the projection does not start for some reasons, connect your PC
to the service terminal so as to display the AS menu and check the
error code. To display the AS Menu, see the following: "5.1 AS
(After Service) Menu (p146)"
This section explains the troubleshooting from the error codes displayed on the AS
(after service) Menu to carry out their necessary repair.
Display the AS Menu and switch it to the Error Log window to check the error code,
and locate its remedy from the table below and carry it out.
Start
Check the Error Code in the error log

from AS menu.
Locate the defective parts referring to the

table below with the Error Code.
Repair/replace the defective parts.
Figure 2-8. Flowchart of Troubleshooting

TROUBLESHOOTING FROM THE ERROR CODE ON LAMP ERRORS
Error code/error name Faulty part/part name Cause Remedy Reference
Lamp Lamp is broken. Replace Lamp. "3.3.2 Lamp (p59)"
"3.3.13.1 PS Filter Assy (1)/

BA Unit BA Unit is broken. Replace BA Unit.
BA Unit (p104)"
LE Lamp Burnt Out Error Air Filter Air Filter is clogging. Clean Air Filter. Replace it if not improved. "3.3.1 Air Filter (p58)"
PS Filter Assy PS Filter Assy is broken. • "3.3.13.1 PS Filter Assy

(1)/BA Unit (p104)"
Replace PS Filter Assy.
Safety Switch Safety Switch (PS Filter Assy) is • "3.3.14 PS Filter Assy
(PS Filter Assy) broken. (2) (p107)"
Abnormality of the bulb (arc tube) has
occurred.
Lamp Replace Lamp. "3.3.2 Lamp (p59)"
Lamp is broken.
BA Unit is broken.
LF Lamp Failure "3.3.13.1 PS Filter Assy (1)/
BA Unit Replace BA Unit.
Instability of the BA Unit’s drive BA Unit (p104)"
waveform has occurred.
• "3.3.13.1 PS Filter Assy
Filter Board (1)/BA Unit (p104)"
PS Filter Assy is broken. Replace PS Filter Assy.
(PS Filter Assy) • "3.3.14 PS Filter Assy
(2) (p107)"

TROUBLESHOOTING FROM THE ERROR CODE ON COOLING SYSTEM ERRORS

s
Air Filter Air Filter is clogging. Clean Air Filter. Replace it if not improved. "3.3.1 Air Filter (p58)"
• "2.4.6 Cable Connection

TH Board is broken. Replace the broken TH Board.
and Projector’s Status
(p45)"
 THM Board
• "3.3.6 MA Board
TH Cable is not connected properly. Connect TH Cable correctly to Board Assy. (assembly) (p70)"
 THJ Board (1)/(2)/(3)
• "3.3.9.1 EX Fan/THM
 Thermistor J Cable Board (p88)"
 M2P85 Cable • "3.3.11.2 INT Fan (2)/
TH Overheat Error THJ Board (1) (p96)"
TH Cable is broken. Replace the broken TH Cable.
• "3.3.16 Lower Case/THJ
Board (2) (3) (p112)"
• "3.3.4 Upper Case
Clean the vent to remove the foreign material.
Vent's status becomes worse. (dirt (assembly) (p61)"
Exterior Parts
accumulation/clogging/deformation) • "3.3.16 Lower Case/THJ
Replace the parts with deformed vent. Board (2) (3) (p112)"
If the error continues after carrying out the remedies
Elements for temperature control on
Board Assy above, the related circuit on Board Assy is broken, "3.3.6.2 Board Assy (p77)"
Board Assy are broken.
replace Board Assy.
The fan cable is not connected
Connect the fan cable correctly.
properly.
• "3.3.9.1 EX Fan/THM
The fan cable is broken. Replace the fan with a broken cable. Board (p88)"
 EX Fan
• "3.3.10.1 Lamp Fan
Blades are broken. Replace the fan with broken blades. (p91)"
 Lamp Fan
• "3.3.11.1 INT Fan (1)/(3)
 INT Fan (1)/(2)/(3) Revolutions of the fan has become (p95)"
Replace the abnormal fan.
FN Fan Error  PS Fan abnormal.
• "3.3.11.2 INT Fan (2)/
THJ Board (1) (p96)"
Accumulation of dust has occurred on • "3.3.15 PS Fan (p110)"
Clean the fan with foreign material to remove it.
the fan.

replace Board Assy.


 THM Board • "2.4.6 Cable Connection
TH Board is broken. Replace the broken TH Board.
 THJ Board (1)/(2)/(3) and Projector’s Status
(p45)"
TH Cable is not connected properly. Connect TH Cable correctly to Board Assy. • "3.3.6 MA Board
(assembly) (p70)"
• "3.3.9.1 EX Fan/THM
 Thermistor J Cable Board (p88)"
SE Sensor Error  M2P85 Cable • "3.3.11.2 INT Fan (2)/
TH Cable is broken. Replace the broken TH Cable.
THJ Board (1) (p96)"
• "3.3.16 Lower Case/THJ
Board (2) (3) (p112)"
replace Board Assy.

TROUBLESHOOTING FROM THE ERROR CODE ON ELECTRIC CIRCUIT ERRORS
RA Internal error RAM RAM has become abnormal.
Board Assy Board Assy is broken. Replace Board Assy.

RO Internal error ROM
Flash ROM has become deteriorated.
Instability of the input AC Power If not appropriate, request the customer to improve such
Input AC power supply
Supply. (an external factor) instability. "3.3.6.2 Board Assy (p77)"
II Internal error I2C Environment (Temperature
Access timing error (occurs in a low If not appropriate, request the customer to improve the
of the customer’s operating
temperature environment (Y43series)) usage environment.
environment)
ID Internal error DR
IV Video sub-processor error

The cable is not connected properly. Connect the cable correctly to Board Assy. (p45)"
Auto Iris • "3.3.6 MA Board
AI Auto Iris Error (assembly) (p70)"
Auto Iris is broken. Replace Auto Iris. "3.3.8.1 Auto Iris (p83)"
Board Assy Board Assy is broken. Replace Board Assy. "3.3.6.2 Board Assy (p77)"

BA Unit BA Unit is broken. Replace BA Unit.
Connect the SCI cable to BA Unit and Board Assy (p45)"
Power Supply The cable is not connected properly.
PB correctly. • "3.3.6 MA Board
(Ballast) Error
SCI Cable (assembly) (p70)"
SCI Cable is broken. Replace the broken cable. • "3.3.13.1 PS Filter Assy
(1)/BA Unit (p104)"


Connect the cable correctly to IBA Board/IBB Board and
The cable is not connected properly.
Sensor Cable Board Assy.
Sensor Relay Cable "3.3.4.2 IBA Board/IBB
The cable is broken. Replace the broken cable.
Board (p67)"
OD Obstacle Detection Error
IBA Board
IBA Board or IBB Board is broken. Replace the broken board.
IBB Board
Board Assy Board Assy is broken. Replace Board Assy. "3.3.6.2 Board Assy (p77)"

2.4.4 Troubleshooting without Error Indications

This section provides troubleshooting procedures based on observed faults.
TROUBLESHOOTING AT POWER-ON
Error Status Faulty part/part name Cause Remedy Reference
The cable is not connected properly. Connect the cable correctly.

"3.3.4.1 SW Board/RC1
SW Board
Board (p65)"
SW Board is broken. Replace SW Board.
• "2.4.6 Cable
Connection and
Projector’s Status
The cable is not connected properly. Connect the cable to Board Assy correctly.
The projector does not operate at (p45)"
PS Filter Assy
all. (Power indicator does not • "3.3.6 MA Board
light up orange.) (assembly) (p70)"
• "3.3.13.1 PS Filter
PS Filter Assy is broken. Replace PS Filter Assy.
Assy (1)/BA Unit
(p104)"
Interlock Switch The Interlock Switch cable or target
Replace PS Filter Assy. • "3.3.14 PS Filter Assy
(PS Filter Assy) parts are broken. (2) (p107)"
"3.3.6.2 Board Assy
(p77)"

TROUBLESHOOTING ON IMAGE DISPLAY & QUALITY

The selected input video cable is not
Input video signal Connect the selected input video cable correctly. ---
connected correctly.
No image is projected.
IF Board IF Board is broken. Replace IF Board. "3.3.6.1 IF Board (p76)"
(Lamp lights)
"3.3.6.2 Board Assy
Board Assy Video Input terminal is broken. Replace Board Assy.
(p77)"
Projection Lens
Projection Lens is broken. Replace Optical Engine.
(Optical Engine) "3.3.8 Optical Engine
Focus cannot be adjusted.
(assembly) (p79)"
Focus Knob Focus Knob is broken. Replace Focus Knob.
"3.3.6.2 Board Assy

Zoom cannot be adjusted. Board Assy Video Input terminal is broken. Replace Board Assy.
(p77)"


FPC for L/V (R) is not connected
Connect FPC for L/V (R) to Board Assy correctly.
properly.
Optical Engine
FPC for L/V (R) is broken. Replace Optical Engine.
Black part of image is reddish.
DR Board DR Board is broken. Replace DR Board.

• "2.4.6 Cable
FPC for L/V (G) is not connected Connection and
Connect FPC for L/V (G) to Board Assy correctly.
properly. Projector’s Status
Optical Engine
(p45)"
FPC for L/V (G) is broken. Replace Optical Engine.
• "3.3.6 MA Board
Black part of image is greenish.
(assembly) (p70)"
Board Assy Board Assy is broken. Replace Board Assy. • "3.3.7 DR Board
(p78)"
DR Board DR Board is broken. Replace DR Board. • "3.3.8 Optical Engine
(assembly) (p79)"
FPC for L/V (B) is not connected
Connect FPC for L/V (B) to Board Assy correctly.
properly.
Optical Engine
FPC for L/V (B) is broken. Replace Optical Engine.
Black part of image is blueish.
DR Board DR Board is broken. Replace DR Board.
"2.4.5 Troubleshooting
Clean or replace the optical part(s). on image abnormality
Abnormality can be seen on the Deterioration, mal-alignment, or (p43)"
Optical parts
projected image. contamination of the optical part(s).
"3.3.8 Optical Engine
Replace Optical Engine.
(assembly) (p79)"

TROUBLESHOOTING ON EASY INTERACTIVE FUNCTION (EB-475Wi/480i/485Wi only)
Battery is run out. Replace battery. ---

Interactive Pen
Interactive Pen is broken. Replace Interactive Pen. ---
Foreign object or dust is on the light • "2.4.6 Cable

Remove foreign object or dust.
receiving section. Connection and
Interactive function does not Cable is not connected properly. Connect the cable correctly to Board Assy. (p45)"
operate.
ITR Receiver • "3.3.5 ITR Receiver
Cable is broken. Replace ITR MA Cable. (EB-475Wi/480i/
485Wi only) (p69)"
ITR Receiver is broken. Replace ITR Receiver. • "3.3.6 MA Board
(assembly) (p70)"
"3.3.6.2 Board Assy
(p77)"
Calibration is not performed properly. Perform calibration. Users Guide

Pointed position of Interactive
ITR Receiver "3.3.5 ITR Receiver
Pen is not recognized properly.
ITR Receiver is broken. Replace ITR Receiver. (EB-475Wi/480i/485Wi
only) (p69)"

TROUBLESHOOTING ON AUDIO INPUT/OUTPUT
Cable is not connected properly. Connect input audio cable correctly. ---
Input audio cables
Cable is broken. Replace input audio cables. ---
Speaker cable is not connected • "2.4.6 Cable

Connect Speaker cable to IF Board correctly.
properly. Connection and
Cable is broken. (p45)"
Speaker
• "3.3.6 MA Board
Sound does not come out. Replace Speaker. (assembly) (p70)"
Speaker is broken. • "3.3.12 Speaker
(assembly) (p97)"
IF Board IF Board is broken. Replace IF Board.
"3.3.6.2 Board Assy

Input terminal is broken.
If the error continues after carrying out the remedies above, the (p77)"
Board Assy
Elements for audio control on Board related circuit on Board Assy is broken, replace Board Assy.
Assy are broken.

TROUBLESHOOTING ON OPERATION ABNORMALITY
Batteries ran out. Replace batteries with new ones. ---

Remote Controller
Remote Controller is broken. Replace Remote Controller. ---
"3.3.4.3 Upper Front

 Front RC Filter Front RC Filter or Rear RC Filter is Clean Front RC Filter or Rear RC Filter. Replace Front RC Filter
Case/Upper Rear Case
 Rear RC Filter dirty. or Rear RC Filter if not improved.
(p68)"
 RC1 Board • "2.4.6 Cable
RC Board is broken. Replace the broken RC Board.
Operation using Remote  RCN Board Connection and
Controller cannot be made. Projector’s Status
Cable is not connected properly. Connect the cable between RC Board and Board Assy correctly. (p45)"
• "3.3.6 MA Board
 RC Cable (assembly) (p70)"
• "3.3.4.1 SW Board/
 SW Relay FFC
Cable is broken Replace the cable. RC1 Board (p65)"
• "3.3.8.2 RCN Board
(p84)"
Elements for remote control on Board If the error continues after carrying out the remedies above, the "3.3.6.2 Board Assy
Board Assy
Assy are broken. related circuit on Board Assy is broken, replace Board Assy. (p77)"
SW Board SW Board is broken. Replace SW Board.

"3.3.4.1 SW Board/RC1
SW Buttons are not fixed properly or Board (p65)"
SW Buttons Re-assemble the SW Buttons. Replace them if they are broken.
broken.
"3.3.8.2 RCN Board
RCN Board RCN Board is broken. Replace RCN Board.
(p84)"
• "2.4.6 Cable
Operation using Control Panel Cable is not connected properly. Connect the cable correctly.
Connection and
cannot be made. Projector’s Status
 SW FFC (p45)"
 SW Relay FFC • "3.3.6 MA Board
Cable is broken. Replace the cable. (assembly) (p70)"
• "3.3.4.1 SW Board/
RC1 Board (p65)"
Elements for operation control on If the error continues after carrying out the remedies above, the "3.3.6.2 Board Assy
Board Assy
Board Assy are broken. related circuit on Board Assy is broken, replace Board Assy. (p77)"


• "2.4.6 Cable
Cable is not connected properly. Connect the cable correctly.
 SW FFC Connection and
 SW Relay FFC Projector’s Status
Cable is broken. Replace the cable. (p45)"
• "3.3.6 MA Board
LED does not light. (assembly) (p70)"
SW Board SW Board is broken. Replace SW Board. • "3.3.4.1 SW Board/
(Power can turn on.)
RC1 Board (p65)"
"3.3.8.2 RCN Board
RCN Board RCN Board is broken. Replace RCN Board.
(p84)"
Elements for LED display on Board If the error continues after carrying out the remedies above, the "3.3.6.2 Board Assy
Board Assy
Assy are broken. related circuit on Board Assy is broken, replace Board Assy. (p77)"

TROUBLESHOOTING ON OTHER ABNORMALITY
Lamp Burn on dust from heat. Clean the area around Lamp to remove dust or the like.
"3.3.2 Lamp (p59)"
Cable Burn on cables from heat. If burn on cables has occurred, replace them with new ones.
Smoke/Abnormal odor • "3.3.13.1 PS Filter
Assy (1)/BA Unit
 PS Filter Assy
Burn on circuit board from heat. Replace PS Filter Assy or BA Unit. (p104)"
 BA Unit
• "3.3.14 PS Filter Assy
(2) (p107)"
• "3.3.13.1 PS Filter
Assy (1)/BA Unit
Pulse transformer vibrates
PS Filter Assy Replace PS Filter Assy. (p104)"
abnormally.
• "3.3.14 PS Filter Assy
(2) (p107)"
"3.3.13.1 PS Filter Assy
BA Unit BA Unit vibrates abnormally. Replace BA Unit.
(1)/BA Unit (p104)"
• "3.3.9 EX Fan
Foreign material sticks on a fan. Clean the fan to remove foreign material.
(assembly) (p86)"
Abnormal noises Check if a fan contacts other parts. In such a case, correct its • "3.3.10.1 Lamp Fan
Fan is contacting other parts. (p91)"
 EX Fan installation.
• "3.3.11.1 INT Fan
 Lamp Fan
(1)/(3) (p95)"
 INT Fan (1)/(2)/(3)
• "3.3.11.2 INT Fan
 PS Fan (2)/THJ Board (1)
Fan’s impeller is broken. Replace the broken fan with a new one.
(p96)"
• "3.3.15 PS Fan
(p110)"
Operating parts Screws are loose or fallen off. Tighten the screws or reassemble the parts. ---

2.4.5 Troubleshooting on image abnormality

This section describes this projector’s possible troubles in image quality, and provides identification and troubleshooting procedures based on the observed phenomena.
Illumination reduction
Phenomenon Defective part/part name Cause Remedy Reference
The projected image became darker. Some optical parts might mist for some
reasons.
 CONDENSER LENS;
D/F/G/L/R • "4.2.2 CONDENSER LENS;D/F/
Clean the lenses, mirrors with a G/L/R (p136)"
 BDM
nonwoven fabric wiper or
 GDM • "4.2.3 BDM/GDM (p137)"
cotton bud moistened with
 Mirror;R • "4.2.4 MIRROR;R (p139)"
ethanol.
 MULTI LENS;A • "4.2.6 MULTI LENS;A (p143)"
 MULTI LENS;B
COLOR NON-UNIFORMITY

• Some optical parts may become
Color non-uniformity can be seen partially
deteriorated due to the prolonged usage.
in the projected image.
• Some optical parts may be broken.
 N POLARIZER;B • "4.2.1 N POLARIZER;B/N

Replace the defective parts with
 N POLARIZER UNIT;R POLARIZER UNIT;R (p134)"
new ones.
 PBS MASK ASSY • "4.2.5 PBS MASK ASSY (p141)"

COLOR BANDING (SHADOW)

There occur “shadows”* on the right and left Some optical parts may be displaced due to
side. some shock or the like.
Re-assemble the defective parts.

If the phenomenon not
improved, replace the part with a • "4.2.6 MULTI LENS;A (p143)"
 MULTI LENS;A
new one. • "3.3.8 Optical Engine
 MULTI LENS;B
If the phenomenon not (assembly) (p79)"
improved, replace the Optical
Engine.
* “Shadow” is a vertical color banding

appearing on the left or right side.
ABNORMAL IMAGE

Some abnormality can be seen in the projected Some optical parts may be detached.
image.
Re-assemble the defective parts.

 MULTI LENS;A
If the phenomenon not • "4.2.6 MULTI LENS;A (p143)"
 MULTI LENS;B
improved, replace the part with a • "4.2.5 PBS MASK ASSY (p141)"
 PBS MASK ASSY new one.

2.4.6 Cable Connection and Projector’s Status

This section describes the projector’s status when disconnection occurs somewhere between the parts/units and the Board Assy/IF Board/DR Board/RCN Board/IBA Board. Refer
to the following table and check the doubted connectors are securely connected. If there is a disconnection or a loose connection, connect it correctly.
䎦䎱䎔䎕䎓䎖䎦䎱䎔䎕䎓䎜䎦䎱䎕䎓䎓䎓䎦䎱䎔䎔䎓䎔

IF Board
䎦䎱䎔䎕䎓䎛䎦䎱䎔䎜䎓䎓
䎦䎱䎔䎕䎓䎙䎦䎱䎗䎓䎓
䎦䎱䎔䎘䎓䎓
䎦䎱䎘䎕䎦䎱䎘䎔
䎦䎱䎔䎕䎓䎔
䎦䎱䎔䎕䎔䎓
RCN Board
䎦䎱䎔䎕䎓䎚
䎦䎱䎔䎕䎓䎓
䎦䎱䎔䎕䎓䎗
䎦䎱䎔䎕䎓䎕
䎦䎱䎔䎔䎓䎕䎦䎱䎔䎕䎓䎘
Board Assy
䎦䎱䎜䎔
䎦䎱䎔䎓䎓
䎦䎱䎔䎖䎓䎕 DR Board
䎦䎱䎔䎔䎓䎓 IBA Board

䎦䎱䎗䎕䎓䎔
䎦䎱䎗䎗䎓䎔䎦䎱䎗䎓䎓䎔
䎦䎱䎔䎖䎔䎓
Connector (Front side)

Connector (Back side)
Figure 2-9. Connector layout of the Board Assy/IF Board/DR Board/RCN Board/IBA Board

MAL-CONNECTION ON EACH CONNECTOR (Board Assy/IF Board/DR Board/RCN Board/IBA Board)
Connector Error Information

Destination Status Reference
No. Code Name
The power can turn on and Power LED lights orange. When pressing the power button, the
error message about Auto Iris is displayed on the screen, and advises the user to turn off the
"Troubleshooting from the Error
power and to contact the Epson Service. When pressing the power button, the LEDs indicate
CN1900 Auto Iris AI Auto Iris Error Code on Electric Circuit Errors
the warning and after a certain period of cooling the power turns off automatically with two
(p.33)"
beeps into error stand-by status. The LED Indicator’s warning display continues until
unplugging the AC cable.
The power can turn on and Power LED lights orange. When pressing the power button,
initialization starts but instantly the projector changes into the Power Supply (Ballast) Error "Troubleshooting from the Error
BA Unit Power Supply
CN1101 PB status. After a certain period of cooling, the power turns off automatically with two beeps Code on Electric Circuit Errors
(SCI Cable) (Ballast) Error
into error standby status. The LED Indicator’s warning display continues until unplugging (p.33)"
the AC cable.
When the AC cable is connected, the power LED does not light orange. The power button "Troubleshooting at Power-ON
CN2000 PS Filter Assy --- ---
does not work or power cannot turn on. (p.35)"
RC1 Board The power can turn on and the projection starts normally. Because the other RC receiver is "Troubleshooting on Operation
CN51* --- ---
(*On RCN Board) near, even if the cable of the front RC receiver is disconnected, the control is still effective. Abnormality (p.40)"
• "Troubleshooting at Power-ON
When the AC cable is connected, the power LED does not light orange. The power button
SW Board (p.35)"
CN52* --- --- does not work or the power cannot turn on. But turning on the projector from a remote
(*On RCN Board) • "Troubleshooting on Operation
controller can be made.
Abnormality (p.40)"
When the AC cable is connected, the power LED does not light orange. The power button "Troubleshooting on Operation
CN1100 RCN Board --- ---
does not work or the power cannot turn on. Abnormality (p.40)"

Connector Error Information

Destination Status Reference
No. Code Name
CN1201 THM Board
CN1202 Sensor error occurs while initializing, and LEDs indicate the error, then the projector turns
SE Sensor Error
CN1203 THJ Board into the abnormal stand-by status.
CN1204
CN1205 INT Fan (1) "Troubleshooting from the Error
Code on Cooling System Errors
CN1206 INT Fan (2) (p.31)"
CN1207 EX Fan Fan error occurs while initializing and LEDs indicate the error, then the projector turns into
FN Fan Error
CN1208 INT Fan (3) the abnormal stand-by status.
CN1209 Lamp Fan

CN1210 PS Fan
When pressing the power button, initialization starts normally, then the projection starts. But "TroubleShooting on Audio
CN400 Speaker --- ---
the Speaker does not function. Input/Output (p.39)"
The power can turn on and the projection starts normally. If a wireless LAN unit is attached,
CN1302 USB Cable --- --- ---
check the operation as necessary.
ITR Receiver "TroubleShooting on Easy
When pressing the power button, initialization starts normally, then the projection starts. But
CN1310 (EB-475Wi/480i/ --- --- Interactive Function (EB-475Wi/
the operation with the interactive pen cannot be done.
485Wi) 480i/485Wi only) (p.38)"
CN1102 IBA Board The power can turn on and Power LED lights orange. When pressing the power button,
initialization starts but instantly the projector changes into the Internal Error status. After a "Troubleshooting from the Error
Obstacle Detection
OD certain period of cooling, the power turns off automatically with two beeps into error Code on Electric Circuit Errors
CN91 IBB Board trouble Error
standby status. The LED Indicator’s warning display continues until unplugging the AC (p.33)"
cable.
Optical Engine When pressing the power button, initialization starts normally, then the projection starts. But
CN4001
(L/V(R)) the black part of the projected image is reddish.
Optical Engine When pressing the power button, initialization starts normally, then the projection starts. But
CN4201
(L/V(G)) the black part of the projected image is greenish. "Troubleshooting on image
--- ---
Display & Quality (p.36)"
When pressing the power button, initialization starts normally, then the projection starts. But
Optical Engine the black part of the projected image is bluish. (This phenomenon is not easily recognized on
CN4401
(L/V(B)) Logo screen or No Signal screen; therefore try displaying the menu or the like to check for
it.)

2.5 Operation and Safety Check after repair 2.5.1 Each Operation Check
When repairing this product, carry out the check for each operation if necessary.
INITIALIZATION CHECK
After repairing this product, carry out the following initialization check. When
OPERATION CHECK FOR SW BOARD
repairing a Safety Device, refer to ? 3.4 Safety Check after Servicing (p114)? and carry After repairing SW Board, carry out the check below following the instructions.
out the necessary procedure for safety. (See " Troubleshooting on Operation Abnormality (p40)".)
Procedure Check item Procedure Check item
1. Connect the power cable. Does the [Power] LED light orange? Does the [Power] button switch on/off the projector?
Does the [Power] LED flash green, then light green? Does the [Source Search] button switch the sources?
2. Press the [Power] button on the
projector.
Does the lamp light? Does the [Menu] button display/close the menu?
1. Press [Power] button on the projector Does the [Keystone] button correct keystone?
to turn it on.
2. Check all the buttons on SW Board
if they work properly. Does the [Esc] button stop the current function?
Does the [Help] button display/close the menu?
Does not [Enter] button confirm about settings?
With the [Wide] [Tele] buttons, can you control the

size of the projection screen?

OPERATION CHECK FOR REMOTE CONTROLLER OPERATION CHECK FOR VIDEO INPUT/OUTPUT
After repairing the remote controller, carry out the check below following the After repairing the parts related with video input/output, carry out the check below
instructions. (See " Troubleshooting on Operation Abnormality (p40)".) following the instructions. (See " Troubleshooting on image Display & Quality
(p36)".)
Procedure Check item
Does the [Power] button on the controller switch on/
1. Press [Power] button on the remote
off the projector? 1. Set the projector on an even
controller to turn the projector on.
workbench.
2. Check all the buttons on the remote
Do all the buttons function correctly? 2. Press the [Power] button to turn the  Does the lamp light?
controller if they work properly.
power ON.  Is the image projected after the lamp lit?
3. Check if the front and rear receivers
Can the remote controller work from the front/rear of 3. Adjust the focus with Focus Knob.  Is “No Signal” message displayed on the screen?
work properly.
the projector? 4. Adjust keystone with the [Keystone]  Are focusing available?
buttons.  Do the rings smoothly work?
5. From the menu, select [Position] and
adjust the image position.
6. Connect all the IF cables and display

 Is the image of the selected input source
an image.
projected?
7. Press the [Source Search] button,
 Is image vivid enough?
and select the corresponding source.
8. Check the [A/V Mute] function by

pressing the [A/V Mute] button on Is the image turned on/off?
Remote Controller.

OPERATION CHECK FOR AUDIO INPUT/OUTPUT INTERNAL CABLE CONNECTION CHECK

After repairing the parts related with audio input/output, carry out the check below
following the instructions. (See " TroubleShooting on Audio Input/Output (p39)".)

Be sure to turn off the power switch and pull out the power cable from the
1. Connect your PC to video and audio projector before checking.
inputs of Board Assy.
2. Press the [Source Search] button and  Does sound come out from speaker?
switch to the corresponding source.  Can you control the volume with the volume When replacing/removing Board Assy, make sure to check all the cables are connected
3. Input audio signal to the projector buttons on Remote Controller? correctly referring to ? 2.4.6 Cable Connection and Projector’s Status (p45)?.
from your PC, and output sound
from the built-in speaker.
OPERATION CHECK FOR INTERACTIVE PEN (EB-475Wi/480i/
4. Check the [A/V Mute] function by 485Wi only)
pressing the [A/V Mute] button on Is sound turned on/off?
the remote controller. After repairing this product, make sure to check Interactive Pen operates properly
referring to the user manual.

CHAPTER
3
DISASSEMBLY AND ASSEMBLY
CONFIDENTIAL
EB-470/475W/475Wi/480/480i/485W/485Wi Disassembly and Assembly CONFIDENTIAL
3.1 Precautions
This section describes cautions before starting disassembling and assembling this
product. Make sure to read the precautions below before starting.  When carrying out any of the following operations, check that there is no
dust or dirt on any component or on any glass surface before installation. If
3.1.1 General Cautions in operation any contamination is found, clean it off using isopropyl alcohol.
• Optical Engine removal
General cautions for disassembling and assembling this product are provided below.
• Lamp removal
Cautions for each procedure are provided in its corresponding section. Make sure to
refer to them before starting.  When the projector is disassembled, the dust in and around parts (such as
those on the fans or air filter) may get transferred to other parts such as the
R, G and B light valves which are the central part of the display
mechanism. This may have an adverse effect on the quality of projected
images. Accordingly, be sure to check whether any of the parts are dusty or
dirty, and use a vacuum cleaner to clean them first before carrying out
 Do not touch the lamp or the parts around it. They are extremely hot even disassembly/reassembly work.
after the cooling down operation completed. If any maintenance work
inside the projector is necessary soon after the projector is in operation,  After reassembling the product, check the followings before turning the
leave the unit until it becomes cool enough before performing maintenance power on.
work. • All the parts and screws are installed and secured to the proper
 Never use the air blowers such as a lens cleaner, etc. that contain positions.
flammable gas in repair/maintenance work. • No cables are caught in the metal frames.
 Do not disassemble any components not as specified in this Service Manual.

 The Optical Engine, the circuit boards are very sensitive to static
electricity; therefore, be sure to take appropriate measures to prevent static
destruction such as to place them inside static-proof bags once they have
been removed from the projector.
 The Optical Engine is very sensitive to vibration and shocks; therefore,
make sure to handle it with care.
 The speaker unit contains a permanent magnet; therefore, make sure to
keep it away from any storage media such as floppy disks or magnetic
cards.
 Be careful not to drop a metal part such as a screw, a washer, or a clip into
the inside of the product. If such cases should occur accidentally, never
turn on the power supply until all the dropped parts are found and
removed.

3.1.2 Precautions 3.1.3 Workflow

The precautions given below must be always observed whenever disassembling/
reassembling the projector to ensure the safety of service personnel and maintain the
quality. Disassembly
Disassemble the product
following the given instructions.
 Do not wear the metal products such as a wrist watch, cuff buttons, rings,
tie-pin etc. to avoid getting into an unsafe state due to touching the
projector.
Repair/Maintenance
 When disassembling/assembling the projector, be sure to turn off the
power switch and pull out the power cable from the projector beforehand. Perform the repair and cleaning,
etc.
Reassembly
 When disassembling/assembling the projector, be sure to wear the gloves Unless otherwise specified,
and static discharge equipment such as an anti-static wrist strap and a mat. reassembly is the reverse of the
When replacing the circuit component such as a board or the optical When carrying out repair or
disassembly procedure.
engine, be sure to contact the anti-static case containing the new one to the
metal part of this product before taking it out. maintenance of a safety device.
 Disconnect all the interface cables from the projector.

 Before disassembling the projector, make sure to clean dust or dirt on the
air filter, the interface section and outer cases using a vacuum cleaner or Safety Check after servicing
the like.
Refer to “Safety Check after
 When treating the non-after-service-parts as an assembly in this section, servicing (p.114)”, and carry out
they are indicated as “Lower Case (assembly)”. the required safety checks.
Finish

3.1.4 Standard Operation Time 3.1.5 Tools

The standard operation time for each operation is provided at the beginning of each The following table indicates the tools recommended for use for disassembly,
part. Use the time as a guideline for actual operation. reassembly and adjustment.
 Basis for the standard operation time
Table 3-1. List of Tools
 A service employee would have sufficient knowledge for the target product’s
Tool Name Qty. Application
structure, and be able to disassemble/reassemble the product without any
reference to guide books. Phillips screwdriver No. 00 (8 cm) 1 Disassembling the small parts
 Each operation time is the total time of disassembling/removing the target part Phillips screwdriver No. 0 (8 cm) 1
Disassembling the outer cases and
following the given shortest procedure, and reassembling it. inner components
Disassembling the outer cases and
 Guide to the standard operation time Phillips screwdriver No. 1 (10 cm) 1
inner components
Standard Operation Time: Shortest Procedure: Disassembling the outer cases and
Phillips screwdriver No. 2 (10 cm) 1
The total time to disassemble/ The shortest way to remove the inner components
reassemble the target part target part.
following the shortest Hexagonal box screwdriver (5 mm) 1 Removing the computer interface
procedure.
Securing cables.
EB-470/475W/475Wi/480/480i/485W/485Wi Disassembly and Assembly CONFIDENTIAL Use commercially available Polyimide
Heat-resistant tape q.s.*1
3.3.7 DR Board tape generally called “KAPTON
Standard Operation Time 17 Min.
TAPE”.
1. Remove the Air Filter. (p.60)
2.
3.
Remove the Lamp. (p.61)
Remove the IF Cover. (p.62)
Brush 1 Cleaning away dust
DR Board
4. Remove the Upper Case (assembly). (p.63)
5. Remove the ITR Receiver. (p.71) Vacuum cleaner 1 Cleaning away dust
6. Remove the MA Board (assembly). (p.72)
7. Disconnect each Light valve’s FPC from the DR Board. Lens cleaner q.s.*1 Cleaning the projection lens
8. Remove the nine screws ( )( )( )( ) and remove the DR Board.
9. Remove the five screws ( ) and remove the Left DR Plate and Right DR Plate
together from the DR Board. Right DR Plate Gloves 1 pair ---
10. Remove the screw ( ) and disassemble the Left DR Plate and Right DR Plate.
Anti-static wrist band 1 ---

Left DR Plate
Note : *1 q.s.: Sufficient quantity
C.C.SCREW,2X6,F/ZN-3C
C.C.P-TITE SCREW,3X8,F/ZN-3C
C.B.P-TITE SCREW,2.5X8,F/ZN-3C
C.P.(O)SCREW,3X5,F/ZN-3C
Figure 3-15.
SEIKO EPSON 80 Revision A

3.2 Flowchart CONSUMABLES/OPTIONS
The general disassembly procedure for the EB-470/475W/475Wi/480/480i/485W/ Start

485Wi projectors is illustrated in flowchart below. Unless otherwise specified, all
reassembly should be carried out by following the disassembly procedures in reverse,
therefore reassembling procedures are omitted.
"3.3.1 Air Filter (p58)" "3.3.2 Lamp (p59)" "3.3.3 IF Cover (p60)"
 The part names in this chapter are simplified. See the

“Reference (Part Names given in the SPI) (p.127)” for the
corresponding official names.
 The parts in yellow are target parts in their category. They
are explained in details in the corresponding sections so as to
reach the parts in the shortest way.
 The parts in white are those which are required to be
removed to reach the parts in yellow.

HOUSINGS ELECTRIC CIRCUIT PARTS/OPTICAL PART
Start Start
"3.3.1 Air Filter (p58)" "3.3.1 Air Filter (p58)"
"3.3.2 Lamp (p59)" "3.3.2 Lamp (p59)"
"3.3.3 IF Cover (p60)" "3.3.3 IF Cover (p60)"
"3.3.4 Upper Case "3.3.4 Upper Case

(assembly) (p61)" (assembly) (p61)"
"3.3.5 ITR Receiver (EB- "3.3.4.3 Upper Front

475Wi/480i/485Wi only) Case/Upper Rear Case "3.3.4.1 SW Board/ "3.3.5 ITR Receiver (EB- "3.3.4.2 IBA Board/
(p68)" RC1 Board (p65)" 475Wi/480i/485Wi only) IBB Board (p67)"
"3.3.6 MA Board
(assembly) (p70)" "3.3.6 MA Board
(assembly) (p70)"
"3.3.7 DR Board (p78)"

"3.3.12 Speaker "3.3.6.2 Board Assy
(assembly) (p97)" "3.3.7 DR Board (p78)" "3.3.6.1 IF Board (p76)" (p77)"
(assembly) (p79)"
"3.3.13 PS Ballast "3.3.8 Optical Engine
(assembly) (p99)" (assembly) (p79)"
"3.3.9 EX Fan (assembly)
(p86)"
"3.3.14 PS Filter Assy
(2) (p107)" "3.3.9 EX Fan "3.3.8.2 RCN Board
(assembly) (p86)" "3.3.8.1 Auto Iris (p83)" (p84)"
"3.3.10 Lamp Fan
(assembly) (p89)"
"3.3.15 PS Fan (p110)"
"3.3.10 Lamp Fan
(assembly) (p89)"
"3.3.16 Lower Case/THJ
Board (2) (3) (p112)"
"3.3.11 INT Fan
(assembly) (p92)"
"3.3.13 PS Ballast
"3.3.12 Speaker (assembly) (p99)"
(assembly) (p97)"
"3.3.13.1 PS Filter Assy

"3.3.12.1 Speaker (p98)"

(2) (p107)"

COOLING MECHANISM DEVICES
Start
"3.3.1 Air Filter (p58)"
"3.3.2 Lamp (p59)"
"3.3.3 IF Cover (p60)"
"3.3.4 Upper Case

(assembly) (p61)"
"3.3.5 ITR Receiver (EB-

475Wi/480i/485Wi only)
"3.3.6 MA Board
(assembly) (p70)"
"3.3.7 DR Board (p78)"

(assembly) (p79)"
"3.3.9 EX Fan
(assembly) (p86)"
"3.3.10 Lamp Fan "3.3.9.1 EX Fan/THM

(assembly) (p89)" Board (p88)"
"3.3.10.1 Lamp Fan "3.3.11 INT Fan

(p91)" (assembly) (p92)"
"3.3.13 PS Ballast
(assembly) (p99)"
"3.3.11.1 INT Fan (1)/ "3.3.12 Speaker
(3) (p95)" (assembly) (p97)"
(2) (p107)"
"3.3.15 PS Fan (p110)"
"3.3.16 Lower Case/THJ

Board (2) (3) (p112)"

3.3 Disassembly
This section explains one of the shortest ways to reach the target part to repair. The
parts to be removed in advance are indicated in italic with their reference pages, so
remove those parts referring to their pages before starting.
When repairing the product, attach the included feet before proceeding to the
next procedure to keep the product horizontal.
Air Filter
3.3.1 Air Filter
Standard Operation Time - Min.
Air Filter Cover
1. Slide the lever in the direction of the arrow to release the hook, and remove the Air
Filter Cover.
2. Release the dowel ( ) and remove the Air Filter Cover.
3. Remove the Air Filter from the Air Filter Cover.
Figure 3-1.

3.3.2 Lamp 2. Loosen the two screws and remove the Lamp.
Standard Operation Time - Min.

Lamp
Lamp is designated as a Safety Device. When removing/replacing
the Lamp for repair, be sure to refer to “3.4 Safety Check after
Servicing (p.114)”. According to the instructions in it, handle the
part and perform the procedure after servicing.
1. Loosen the screw, then slide and remove the Lamp Cover Unit.
Lamp Cover
Figure 3-3.
Figure 3-2.

3.3.3 IF Cover
1. Loosen the two screws and remove the IF Cover.
IF Cover
Figure 3-4.

3.3.4 Upper Case (assembly) [Bottom]

2. Remove the Lamp. (p.59)
3. Remove the IF Cover. (p.60)
4. Remove the six screws ( ) on the bottom of the projector.
C.B.P-TITE SCREW,3X12,F/ZN-3C
Figure 3-5.

[Top]
In the next step, make sure not to pull away the Upper Case (assembly) too far
because cables are connected to the case. Upper Case
(assembly)
5. Remove the screw ( ) on the air filter side.
6. Remove the seven screws ( ) on the top.
7. Disconnect the Sensor Relay Cable from the MA Board (assembly).
8. Disconnect the SW FFC and RC Cable from the RCN Board.
9. Remove the Upper Case (assembly).
RC Cable
Sensor Relay
Cable
SW FFC
Figure 3-6.

When installing the Upper Case (assembly), route the cables taking care of the
following.
 Connect the RC Cable to the RCN Board.
 Connect the SW FFC to the connector on the RCN Board with the terminal
side up.
SW FFC
RC Cable
RCN Board

 Checking Caution Labels Check if all the caution labels are attached on the locations shown below.
This part (Caution Label) is designated as a Safety Device. When WARNING LABEL,Sheet
removing/replacing the part for repair, be sure to refer to “3.4 WARNING LABEL,Sheet (Part C)
(Part D)
Safety Check after Servicing (p.114)”. According to the
instructions in it, handle the part and perform the procedure after WARNING LABEL,Sheet
servicing. (Part B)
When replacing the part (with caution labels attached), make sure to transfer
the labels to the new one.
WARNING LABEL,Sheet
(Part A)

3.3.4.1 SW Board/RC1 Board

SW Board
1. Remove the Air Filter. (p.58) RC Cable
RC1 Board
3. Remove the IF Cover. (p.60) SW FFC

5. Remove the five screws ( ) and remove the SW Board.
SW Button
6. Disconnect the SW FFC from the SW Board. Front RC
Filter
7. Remove the SW Button and LED Lens from the Upper Case (assembly).
8. Remove the two screws ( ) and remove the Front RC Filter.
9. Remove the screw ( ) and remove the RC1 Board from the Front RC Filter. LED Lens
10. Disconnect the RC Cable from the RC1 Board.
Upper Case (assembly)
C.C.P-TITE SCREW,2.5X6,F/ZN-3C
Figure 3-7.

When installing the SW Board/RC1 Board, route the cables taking care of the
following.
 Secure the RC Cable on the hook on the Upper Case (assembly).
 Fold the SW FFC at the end of the IBA Board.
RC Cable
Hook
SW FFC
IBA Board

3.3.4.2 IBA Board/IBB Board

Standard Operation Time 9 Min. Upper Case Cushion
1. Remove the Air Filter. (p.58) Sensor Spring B

Sensor Cover
Sensor Cable
5. Remove the screw ( ) and remove the Sensor Spring A.
6. Release the dowel ( ) and remove the IBA Board. Sensor Cushion
7. Remove the following parts from the IBA Board. IBB Board
• Partition Sensor Cover Sensor Sensor Relay
Sensor Fasten Sheet
• Sensor Fasten Tape (x 2) Tape Cable
• Sensor Relay Cable
8. Disconnect the Sensor Cable from the IBA Board. Partition
Sensor Cover Sensor Spring A
9. Remove the two screws ( ) and remove the Upper Case Cushion, and then
remove the Sensor Cover. IBA Board
10. Release the dowel ( ) and remove the Sensor Spring B from the Sensor Cover.
Sensor Fasten
11. Release the four hooks ( ) and remove the Sensor Sheet. Tape
12. Remove the IBB Board from the Sensor Cover.

13. Remove the following parts from the IBB Board.
• Partition Sensor Cover
• Sensor Fasten Tape (x 2)
• Sensor Cushion
• Sensor Cable
Upper Case (assembly)
Figure 3-8.

3.3.4.3 Upper Front Case/Upper Rear Case

Logo Plate
2. Remove the Lamp. (p.59) Upper Front Case
5. Remove the three screws ( ) and disassemble the Upper Front Case and Upper
Rear Case.
6. Remove the six screws ( ) and remove the Lens Cover.
7. Remove the following parts from the Lens Cover. Model Plate
• Rear RC Filter
• Button Cushion (x6)
• Cover Ring Cushion (x4) Cover Ring Cushion
• Upper Case Cushion B (1) (x2) Upper Case
Cushion B (1) Button
• Upper Case Cushion B (2) Cushion
8. Remove the following parts from the Upper Front Case.
• Logo Plate Button
Plate Nut M3 Cushion
• Model Plate
9. Remove the screw ( ) from the Upper Rear Case and remove the Plate Nut M3.
Lens Cover
Rear RC Filter
Cover Ring Cushion
Upper Case
Cushion B (2)
Upper Rear Case
Figure 3-9.

3.3.5 ITR Receiver (EB-475Wi/480i/485Wi only)

ITR Receiver

5. Disconnect the ITR MA Cable from the ITR Receiver.
6. Remove the three screws ( ) and remove the ITR Receiver.
ITR MA Cable
Figure 3-10.

3.3.6 MA Board (assembly)

Reference
2. Remove the Lamp. (p.59) Table 3-2. Connector No. and its destination
3. Remove the IF Cover. (p.60) CN No. Destination CN No. Destination
4. Remove the Upper Case (assembly). (p.61) CN100 IF Board (TO-IF) CN1206 INT Fan (2) (LV-FAN2)
5. Remove the ITR Receiver. (p.69) CN1100 RCN Board (RCN) CN1207 EX Fan (EX-FAN)
6. Disconnect all the cables from the MA Board (assembly). CN1101 BA Unit (SCI) CN1208 INT Fan (3) (LV-FAN3)
CN1102 (SENSOR) CN1209 Lamp Fan (LNP-FAN)
䎦䎱䎔䎕䎓䎖䎦䎱䎔䎕䎓䎜䎦䎱䎕䎓䎓䎓䎦䎱䎔䎔䎓䎔
CN1200 Optical Engine (LV-TH) CN1210 PS Fan (PS-FAN)
䎦䎱䎔䎕䎓䎛䎦䎱䎔䎜䎓䎓 CN1201 THM Board (LAMP-TH) CN1302 USB Cable (W-LAN)
䎦䎱䎔䎕䎓䎙
CN1202 THJ Board (AIR-TH) CN1310 ITR Receiver (IU)
䎦䎱䎔䎘䎓䎓 CN1203 THJ Board (BA-TH) CN1500 DR Board (TO-DR)
䎦䎱䎔䎕䎓䎔 CN1204 THJ Board (PS_2-TH) CN1900 Auto Iris (AI)
䎦䎱䎔䎕䎔䎓
䎦䎱䎔䎕䎓䎚 MA Board CN1205 INT Fan (1) (LV-FAN1) CN2000 PS Filter Assy (PS)
䎦䎱䎔䎕䎓䎓
䎦䎱䎔䎕䎓䎗
䎦䎱䎔䎕䎓䎕
䎦䎱䎔䎔䎓䎕䎦䎱䎔䎕䎓䎘
䎦䎱䎔䎓䎓
䎦䎱䎔䎖䎓䎕
䎦䎱䎔䎔䎓䎓
Connector (Front side)

䎦䎱䎔䎖䎔䎓
Connector (Back side)
Figure 3-11.

7. Remove the three screws ( ) that secure the IF Case.

8. Remove the ten screws ( )( ) and remove the MA Board (assembly). MA Board
(assembly)
9. Remove the IF Label from the IF Case. IF Label IF Case
IF Plate
Figure 3-12.

When installing the MA Board (assembly), route the cables referring to the  Route the PS Fan cable through the hook (1) on the Air Filter Holder.
following.
 Route the INT Fan (2) cable through the hook (2) on the Air Filter Holder.
 Route the following cables in front of the Lamp Fan.  Twist the INT Fan (2) cable and SCI Cable.
• Thermistor J Cable
• INT Fan (3) cable
• Lamp Fan cable INT Fan (2) cable
• Auto Iris cable
 Twist the Thermistor J Cable and INT Fan (3) cable.
Thermistor J Cable
PS Fan cable
SCI Cable
Air Filter Holder
Lamp Fan
INT Fan (3)

Auto Iris cable cable

 Bundle the INT Fan (1) cable and the Thermistor J Cable, then secure  Put the Thermistor J Cable, EX Fan cable and M2P85 Cable together in
them with tape on the Upper INT Duct. the corner outside the Lamp Cover as shown below.
 Route the INT Fan (1) cable through the hooks (1 to 3) on the Upper INT
Duct.
Lamp Cover
 Route the Thermistor J Cable through the hook on the Upper INT Duct. M2P85 Cable
Upper INT Duct
Thermistor J Cable
1 2
Tape
Thermistor J Cable
EX Fan cable
INT Fan (1) cable

 Confirm that the SW Relay FFC is not in contact with the focus ring of the  Secure the Speaker (assembly)’s ferrite core on the hook on the IF Case.
projection lens.
Speaker (assembly)
Hook IF Case
SW Relay FFC
Ferrite core
Focus Ring

 Align the end of the Sensor Relay Cable's tube with the Lower Case as
shown below.
Sensor Relay Cable tube
Rib
Lower Case

3.3.6.1 IF Board
MA Board (assembly)
5. Remove the ITR Receiver. (p.69)
7. Remove the two screws( ).
IF Board
8. Remove the two screws ( ) from the two connectors on the MA Board
(assembly) and remove the IF Board.
IF Plate
9. Remove the 12 screws ( )( )( ) and remove the IF Plate from the IF Board.
C.B.SCREW,3X6,F/NI
1/4-40X1/4,H.H.,F/NI,O SCREW
C.B.P-TITE SCREW,3X10,F/ZB-3C
Figure 3-13.

3.3.6.2 Board Assy

Standard Operation Time 14 Min. MA Shield
Plate B
EMI
2. Remove the Lamp. (p.59) Suppressor F
4. Remove the Upper Case (assembly). (p.61) MA Plate
Board Assy
6. Remove the MA Board (assembly). (p.70) ITR MA Cable
7. Remove the three screws ( ) and remove the MA Plate and MA Shield Plate B.
EMI
8. Remove the following parts from the Board Assy. Suppressor
• EMI Suppressor (x 3)
• EMI Suppressor H (x 2)
• EMI Suppressor F Gasket (2)
HDMI Shade
• DR Insulation Sheet Cushion
• MA Shield Plate EMI
• MA Insulation Sheet MA Insulation Suppressor H
• Gasket (2) Sheet
• HDMI Shade Cushion
• ITR MA Cable
MA Shield DR Insulation
Plate Sheet
EMI
Suppressor
Figure 3-14.

3.3.7 DR Board

EMI DR Board
4. Remove the Upper Case (assembly). (p.61) Suppressor
5. Remove the ITR Receiver. (p.69) EMI
Suppressor F
7. Disconnect each Light valve’s FPC from the DR Board.
8. Remove the nine screws ( )( )( )( ) and remove the DR Board.
9. Remove the five screws ( ) and remove the Left DR Plate and Right DR Plate
together from the DR Board. Right DR Plate
10. Remove the screw ( ) and disassemble the Left DR Plate and Right DR Plate.
11. Remove the following parts from the DR Board.
• EMI Suppressor
• EMI Suppressor F
Left DR Plate
Figure 3-15.

3.3.8 Optical Engine (assembly)

Standard Operation Time 21 Min. Focus Knob
Shaft
Lamp Cover
3. Remove the IF Cover. (p.60) Focus Knob
7. Remove the DR Board. (p.78)
8. Remove the three screws ( ) and release the cables, then remove the Lamp
Cover.
9. Remove the screw ( ) and pull out the Focus Knob Shaft, then remove the Focus
Knob.
Figure 3-16.

10. Remove the six screws ( ) and remove the Optical Engine (assembly).
Optical Engine
(assembly)
Figure 3-17.

When installing the Optical Engine (assembly), route the cables taking care of  Separate the two wires of the Safety Switch cable with the rib.
the following.
 Route the SW Relay FFC through the space ( ) between the boss on the
Lower Case and the Optical Engine (assembly). Lamp Cover
Optical Engine
(assembly)
Rib
Safety Switch cable
Boss
Lower Case

 Route the EX Fan cable through the hooks (1 to 3) on the Lamp Cover.
 Route the M2P85 Cable and the Thermistor J Cable through the hook (3)
on the Lamp Cover.
EX Fan cable
Lamp Cover
M2P85 Cable
Thermistor J Cable

3.3.8.1 Auto Iris 9. Remove the two screws ( ) and remove the Auto Iris from the Optical Engine
(assembly).

Optical Engine
2. Remove the Lamp. (p.59) (assembly)
Auto Iris
8. Remove the Optical Engine (assembly). (p.79)
 Take special care not to deform the wings of Auto Iris.

 Be sure to remove the Auto Iris in the lever position as below.
OK
Position to install Figure 3-18.
the Auto Iris
Lever
NG
Position to install
the Auto Iris
Lever

3.3.8.2 RCN Board

Standard Operation Time 22 Min. SW Relay FFC
1. Remove the Air Filter. (p.58) Optical Engine

(assembly)
9. Remove the screw ( ) and remove the RCN Board.
10. Remove the SW Relay FFC from the RCN Board.
RCN Board
Figure 3-19.

Attach the SW Relay FFC as follows. 4. Connect the SW Relay FFC to the connector on the RCN Board with the
terminal side up.
1. Fold the SW Relay FFC at the point shown below at a right angle.
5. Secure the SW Relay FFC on the Optical Engine (assembly) with tape.
2. Fold the SW Relay FFC as shown below.
3. Fold the SW Relay FFC at the point shown below at a right angle with the
terminal side up. Optical Engine
(assembly)
Step 1 Step 2
40mm
RCN Board
SW Relay FFC Terminal
SW Relay FFC
端子部 SW Relay FFC
Tape
Step3 SW Relay FFC

3.3.9 EX Fan (assembly)


3. Remove the IF Cover. (p.60) EX Case
9. Release the Lamp Connector, the Safety Switch and the Interlock SW.
10. Remove the two screws ( ). EX Fan
(assembly)
11. Remove the five screws ( )( ) and remove the EX Fan (assembly) and EX Case.
Figure 3-20.

When installing the EX Fan (assembly), route the cables taking care of the
following.
 When attaching the Interlock SW, set it to the EX Duct A with the printed
side facing outward.
 Route the Interlock SW cable inside of the boss on the Lower Case.
 Set the Safety Switch to the EX Duct A with the cables up.
Safety Switch EX Duct A
Interlock SW
printed
surface
Boss Interlock SW cable

3.3.9.1 EX Fan/THM Board

Standard Operation Time 27 Min. M2P85 Cable

2. Remove the Lamp. (p.59) THM Board
EX Duct A
7. Remove the DR Board. (p.78) EX Fan
9. Remove the EX Fan (assembly). (p.86)
10. Remove the three screws ( ) and remove the EX Fan.
11. Remove the three screws ( ) from the rear of the projector and disassemble the
EX Duct A and EX Duct B.
12. Remove the EX Duct Plate from the EX Duct A.
EX Duct
13. Remove the screw ( ) and remove the THM Board. Plate
14. Disconnect the M2P85 Cable from the THM Board.
EX Duct B
Figure 3-21.

3.3.10 Lamp Fan (assembly)


2. Remove the Lamp. (p.59) Lamp Fan
(assembly)
10. Remove the two screws ( ) and remove the Lamp Fan (assembly).
Figure 3-22.

When installing the Lamp Fan (assembly), route the cables taking care of the
following.
 Route the PS Cable through the space ( ) between the Lower Case and the
Lamp Fan (assembly).
 Be careful not to catch the PS Cable between the Lamp Fan (assembly) and
the Lower Case with the screw which secures the Lamp Fan (assembly).
Space
Lamp Fan
(assembly)
PS Cable
Lower Case

3.3.10.1 Lamp Fan

Lamp Fan Duct A
Lamp Fan
10. Remove the Lamp Fan (assembly). (p.89)
11. Remove the two screws ( ) and remove the Lamp Fan from the Lamp Fan
Duct A.
Figure 3-23.

3.3.11 INT Fan (assembly)


INT Fan
10. Remove the Lamp Fan (assembly). (p.89) (assembly)
11. Remove the screw( ).

12. Remove the seven screws ( ) and remove the INT Fan (assembly).
Figure 3-24.

When installing the INT Fan (assembly), route the cables taking care of the  Route the INT Fan (1) cable through the ribs (1 and 2) on the Upper INT
following. Duct.
 Route the INT Fan (2) cable through the hook (1) on the Lower INT Duct,  Route the Thermistor J Cable through the hooks (1 to 3) and groove on the
and through the ribs (2 and 3), groove (4), and hook (5) on the Upper INT Upper INT Duct.
Duct.  Route the Thermistor J Cable outside of the boss on the Upper INT Duct.
 Pull out the INT Fan (3) cable from the groove on the Upper INT Duct.
 Pull out the Thermistor J Cable from the hole on the Lower INT Duct.
INT Fan (2) cable

Upper INT Duct Upper INT Duct
Thermistor J Cable 3
Boss
5 2
INT Fan (3) cable
4 1
3
Groove
2
Thermistor J Cable
1 Hole
INT Fan (1) cable
Lower INT Duct

 Route the PS Fan cable through the hook and groove on the Upper INT
Duct.
Hook
PS Fan cable
Groove
Upper INT Duct

3.3.11.1 INT Fan (1)/(3)

1. Remove the Air Filter. (p.58) Air Filter Holder

INT Fan (3)
Upper LV Duct
10. Remove the Lamp Fan (assembly). (p.89) Upper INT Duct
11. Remove the INT Fan (assembly). (p.92)

12. Remove the Upper LV Duct and Lower LV Duct and release the six hooks ( ) to
disassemble the Upper LV Duct and Lower LV Duct. INT Fan (1)
13. Remove the five screws ( ) and remove the Air Filter Holder.
14. Remove the four screws ( ) and remove the Upper INT Duct.
INT Fan Sheet
15. Remove the two screws ( ) and release the cables, then remove the INT Fan (1).
16. Remove the two screws ( ) and release the cables, then remove the INT Fan (3).
Lower LV Duct
17. Remove the INT Fan Sheet from the INT Fan (1).
Figure 3-25.

3.3.11.2 INT Fan (2)/THJ Board (1)

Standard Operation Time 34 Min. INT Fan (2)

THJ Board (1)
12. Remove the INT Fan (1)/(3). (p.95)
Thermistor J
13. Remove the two screws ( ) and remove the INT Fan (2). Cable
14. Remove the screw ( ) and remove the THJ Board (1).
15. Disconnect the Thermistor J Cable from the THJ Board (1).
Lower INT Duct C.B.P-TITE SCREW,3X12,F/ZN-3C

Figure 3-26.

3.3.12 Speaker (assembly)


10. Remove the Lamp Fan (assembly). (p.89) Speaker
(assembly)
12. Remove the four screws ( ) and remove the Speaker (assembly).
Figure 3-27.

3.3.12.1 Speaker
Speaker Holder
SP Conduction
10. Remove the Lamp Fan (assembly). (p.89) Plate
Speaker
12. Remove the Speaker (assembly). (p.97)
13. Remove the screw ( ) and remove the SP Conduction Plate.
14. Remove the screw ( ) and remove the Speaker.
15. Remove the Speaker Cushion from the Speaker Holder.
Speaker Cushion
Figure 3-28.

3.3.13 PS Ballast (assembly)

USB Fasten Frame InsulockTie
USB Cable
6. Remove the MA Board (assembly). (p.70) IM Plate
13. Remove the two screws ( ) and remove the InsulockTie, and then remove the
USB Cable.
14. Remove the two screws ( ) and remove the IM Plate and the USB Fasten Frame
from the USB Cable.
Figure 3-29.

15. Remove the six screws ( ) on the bottom and two screws ( ) on the rear, and
remove the PS Ballast Case. PS Ballast Case
16. Remove the PS Cushion from the PS Ballast Case.
17. Remove the four screws ( ) and remove the PS Plate A.
18. Remove the six screws ( )( )from the PS Filter Assy (1).
19. Disconnect the connector of the Interlock Switch cable and remove the PS Filter
Assy (1).
When placing the projector with the Lower Case side down, make sure to
PS Cushion
attach the PS Ballast Case on its original position.
The PS Ballast Case covers the THJ Board, so if you place the projector without
the PS Ballast Case, the THJ Board may be damaged.
PS Filter Assy (1) PS Plate A
C.B.SCREW,3X6,F/ZB-3C
Figure 3-30.

When installing the USB Cable, route the cable taking care of the following.  Route the USB Cable through the space between the boss and rib on the
1. Secure the USB Cable's ferrite core in the position shown below. (1) Lower Case.
2. Route the USB Cable outside of the rib on the Lower Case shown below. (2)  Secure the USB Cable ferrite core on the MA Front Plate with
3. Fold and secure the USB Cable at the point on the Lower Plate A shown below. InsulockTie.
(3)
USB Cable
Lower Plate A
MA Front Plate
Ferrite core 3
Lower Case Ferrite core
USB Cable
Boss and Rib InsulockTie

When routing the PS Cable, route it taking care of the following. When routing the PS Ballast (assembly) cable, route it taking care of the
following.
 Route the PS Cable through the space (1) between the boss and the
positioning pin on the Lower Case.  Route the PS Cable through the hole (1) on the Lower Case.
 Route the PS Cable along the Upper LV Duct. (2)  Pull out the AC Cable from the hole (2) on the Lower Case, and connect it to
the connector on the PS Ballast (assembly)
.
Upper LV Duct
PS Ballast
Lower Case (assembly)
PS Cable
1 2
PS Cable
AC Cable
Lower Case

When routing the PS Ballast Cable, route it taking care of the following. Route the PS Ballast Cable inside of the screw on the Lower Case.
 Route the PS Ballast Cable inside of the rib on the Lower Case.
 Secure the PS Ballast Cable with Lower Case hook.
Screw
PS Ballast Cable
Rib
Lower Case
Hook
PS Ballast
Cable

3.3.13.1 PS Filter Assy (1)/BA Unit

PS Filter Assy is designated as a Safety Device. When removing/

replacing the part for repair, be sure to refer to “3.4 Safety Check
after Servicing (p.114)”. According to the instructions in it,
handle the part and perform the procedure after servicing.
Even if only either of PS Filter Assy (1) or PS Filter Assy (2) should be replaced,
make sure to replace both of them together at a time.

13. Remove the PS Ballast (assembly). (p.99)

14. Open the Ballast Insulation Plate and remove the three screws ( ).
15. Disconnect the PS Ballast Cable from the BA Unit. PS Cable
16. Remove the BA Unit from the PS Ballast Holder.
17. Remove the following parts from the BA Unit. BA Lamp Cable
• Ballast Insulation Plate

• SCI Cable Cushion,pu
mp;D PS Filter Assy (1)
• BA Lamp Cable
18. Remove the three screws ( )( ) and remove the PS Plate B.
19. Remove the screw ( ) and remove the PS Filter Assy (1) from the PS Ballast PS Ballast Cable
Holder.
20. Disconnect the PS Ballast Cable and the PS Cable from the PS Filter Assy (1).
21. Remove the Cushion,pump;D from the PS Filter Assy (1).
22. Remove the Light Valve Cushion from the PS Ballast Holder. SCI Cable
Light Valve
Cushion
BA Unit
PS Plate B Ballast Insulation Plate
Figure 3-31.

When routing the SCI Cable, route it taking care of the following.
 Route the SCI Cable through the two cutouts on the Ballast Insulation
Plate.
 Route the SCI Cable through the hole on the Lower Case.
Cutouts
SCI Cable
Ballast Insulation
Plate Hole

3.3.14 PS Filter Assy (2)

This part is designated as a Safety Device. When removing/

replacing the part for repair, be sure to refer to “3.4 Safety Check
after Servicing (p.114)”. According to the instructions in it,
handle the part and perform the procedure after servicing.
Even if only either of PS Filter Assy (1) or PS Filter Assy (2) should be replaced,
make sure to replace both of them together at a time.


14. Remove the five screws ( )( ) and remove the Lower Plate B.
15. Release the cable of the Interlock Switch.
Lower Plate B
16. Remove the screw ( ) and remove the Filter Insulation Plate.
17. Remove the screw ( ) and remove the PS Ballast Holder.
18. Remove the screw ( ) and release the GND cable.
19. Remove the two screws ( ) and remove the PS Filter Assy (2). Filter Insulation Plate
20. Remove the screw ( ) and remove the Filter Plate from the PS Filter Assy (2).
PS Ballast Holder Filter Plate
PS Filter Assy (2)
C.P.(O)SCREW,4X6,F/NI
Figure 3-32.

When routing the PS Filter Assy (2) cable, route it taking care of the following.  Route the AC Cable around the boss on the Lower Case.
 Secure the two ferrite cores in the holes on the Lower Case.
 Secure the two ferrite cores in the holes on the Lower Case.
Boss
 Route the GND cable outside of the rib on the Lower Case.
 Route the AC Cable and GND cable through the hook on the Lower Case.
 Set the AC Inlet correctly as shown below.
Grooves
AC Cable
AC Cable
 Secure the AC Cable with the two ribs on the Lower Case.
 Route the Thermistor J Cable through the boss on the Lower Case.
Hook
Rib
GND cable Boss
Lower Case
Rib Thermistor J Cable

AC Inlet
AC Cable

3.3.15 PS Fan
Standard Operation Time 36 Min. PS Fan

Lower Case
14. Remove the two screws ( ) and remove the PS Fan.
Figure 3-33.

When installing the PS Fan, route the PS Fan cable through the hole on the
Lower Case.
PS Fan
PS Fan cable
Lower Case
Hole

3.3.16 Lower Case/THJ Board (2) (3)

Lower Plate C Rear Conduction
Standard Operation Time 45 Min. Plate
4. Remove the Upper Case (assembly). (p.61) Gasket (1)

MA Front
8. Remove the Optical Engine (assembly). (p.79) Plate

Shielding Gasket Lower Plate A
14. Remove the PS Filter Assy (2). (p.107)
Conduction Spring
15. Remove the PS Fan. (p.110)
16. Remove the two screws ( ) and remove the MA Front Plate. Lower Plate D
17. Remove the screw ( ) and remove the Conduction Spring from the MA Front
Plate.
18. Remove the four screws ( )( ) and remove the Lower Plate C.
19. Remove the screw ( ) and remove the Rear Conduction Plate.
Lower Case
20. Remove the six screws ( ) and remove the Lower Plate A.
21. Remove the Gasket (1) from the Lower Plate A.
22. Remove the Lower Plate D from the Lower Case. C.B.P-TITE SCREW,2.5X8,F/ZN-3C
23. Remove the Shielding Gasket from the Lower Plate D. C.P.(O)SCREW,3X5,F/ZN-3C
Figure 3-34.

24. Remove the screw ( ) and remove the THJ Board (3).
25. Disconnect the Thermistor J Cable from the THJ Board (3).
26. Remove the screw ( ) and remove the THJ Board (2). THJ Board (3)
27. Disconnect the Thermistor J Cable from the THJ Board (2). Security Bar
28. Remove the two screws ( ) and remove the Plate Nut M3 (x2). Thermistor J
Cable
29. Remove the screw ( ) and remove the Security Bar.
30. Remove the Hexagonal nut. Plate Nut M3
Hexagonal nut
Plate Nut M3
Lower Case
THJ Board (2)

Thermistor J
Cable
Figure 3-35.

3.4 Safety Check after Servicing  Method to check the Safety Control Points
Carry out the Check in the order given below.
To Maintain the safeness of the product, make sure to carry out the safety check
following the instruction in this section after repairing the safety device specified Repair Insulation resistance test Ground continuity check Illumination check End
below.
 Definition of Safety Device/Functions Safety inspections
 The parts that fall into an unsafe state* if their specifications or functions are
nonconforming.  Testing apparatus
 The parts that require attention to the safety precautions of the customer. Insulation ohmmeter (Rating: 500 V/100 MΩ)
 The parts that are designated by the public safety regulations or the like.
Ground terminal Line terminal
* “Unsafe state” is the state of a part that may cause or contain the risk of the
Display
following:
• Personal injuries
• Damages to the property
• Abnormal heat generation
• Smoking
• Fire
• Explosion
• Damage to the part to be installed
• Disturbance to/from the peripheral device (EMC disturbance)
• Chemical substances regulated by the law
 The Safety Control Points are: Measure switch
 The processes that Safety Devices/Functions are manufactured, or checked.

 The processes that require the management to maintain the workers' safety.
 Safety Devices/Functions of this product
 PS Filter Assy (p.99) Range selection
switch

 Standard
Power supply lines
Insulation resistance should be 10 MΩ or more.
 Testing procedure
1. Insulation resistance test
1. Set the range selection switch to 500 V.
2. Connect the black lead wire to the ground terminal. a b
3. Connect the red lead wire to the line terminal.
Projector AC inlet
Because high voltage (500 V) is present, do not touch the probe during testing. (1)
(2)
4. Connect the crocodile clip of the black lead wire to “c” of the PC
connector. (refer to Fig. 3-36)
5. Insert the probe of the red lead wire into “a”.
6. Set the measure switch to LOCK, and wait for one minute.
7. Measure the insulation resistance between “a” and “c” (1) after one c
minute.
8. Check that the insulation resistance after one minute is 10 MΩ or
PC connector
more between “a” and “c” (1). Exposed metal part of the device
9. Measure the insulation resistance between “b” and “c” (2) in the same
Figure 3-36.
way as for (1).
10. Check that the insulation resistance after one minute is 10 MΩ or
more between “b” and “c” (2).

2. Ground continuity check  Testing procedure

 Testing apparatus 1. Turn on the power switch.
2. Set the range selection switch to Ω.
Multimeter (with sensitivity down to 0.1 Ω)
3. Connect the black lead wire to the COM terminal.
Display 4. Connect the red lead wire to the V/Ω/Hz terminal.
5. Check that the resistance at (1) in the diagram below is 0.5 Ω or less.
Power supply lines
Projector AC inlet
DC/AC, SW (1)
Range selection switch
Terminals
PC connector
Exposed metal part of projector
Figure 3-37.
COM V, Ω, Hz
3. Illumination check
• Test conditions: Input a PC or video signal to the LCP and check the
 Standard/Judgment level illumination for about 5 minutes.
• Judgment : Projector should operate normally with no smoke or fire.
Should be no resistance (0.5 Ω or less)

3.5 Write the DR Data
3.5.1 Overview
In this projector’s case, when either of the Optical Engine or the Board Assy is broken, you can replace the broken Optical Engine or Board Assy alone if you carry out the following
procedure. In this case (a new combination of them), you will write the DR data adjusted for the characteristics of the Optical Engine (current or replaced) into the newly-combined
Board Assy according to the specified procedure. This section describes the specific repair process including how to write the DR data.
Factory (ESL) Optical Engine DR data
Optical adjustment
ASP Depository
Optical Engine Board Assy
Board Assy DR data inquiry

Optical Engine (Engine’s S/N required)
Replace Replace DR data

Troubleshooting
[Optical Engine] broken Optical Engine
Optical Engine Writing DR data

Board Assy Optical Engine
Writing DR data
Optical Engine Board Assy
Board Assy
[Board Assy] broken Board Assy
Distributor’s service section
Figure 3-38. Conceptual diagram of the replacement using DR data

3.5.2 Preparation 3.5.3 Operating Procedure

Obtain the following tools from the Tech Exchange in advance.
3.5.3.1 Workflow
Tool Name Remark The whole replacing operation work flow is shown below.
CAT (IRIS/CAT)*1 Install it in your PC.
“IRIS_MENT.zip” file*2 Save this file to the specified folder. START
Necessary for selecting the current model on the CAT, and
Model Group List*2 also for preparing the correct ASP for the projector to be
repaired.
"3.5.3.2 Check in advance" (p.119)
Note *1: (Definition file)
*2: Use the latest ones referring to “TI08-30e”.
"3.5.3.3 Replacing the Optical "3.5.3.4 Replacing the Board Assy"

Engine" (p.121) (p.123)
END END
Figure 3-39. Workflow for the replacement using DR data
In the following procedure, refer to the “CAT Operation Manual”

published as the technical information TI08-30e for more detailed
operation procedures of CAT.

3.5.3.2 Check in advance PROCEDURE FOR CHECK IN ADVANCE

This check inspects the Optical Engine and the Board Assy to specify the current
trouble is occurring either in the Optical Engine or in the Board Assy.  Checking the Optical Engine’s S/N
1. Write down the serial number (11digits) on the label attached on the Optical
START Engine.
Take care not to mistake the numbers such as “6” for “5” because
of the font used for the serial number of the Optical Engine. Some
numbers are easily mistaken.
Checking the Optical Engine’s S/N
Checking the Board Assy Serial Number

Check the part codes of the Optical
Engine and Board Assy, and confirm the
Checking the model group list model group using the model group list of
the Tech Exchange.
Locating the trouble (Optical Locate the broken part (Optical Engine
Engine/Board Assy) or Board Assy).
 Checking the Board Assy

2. Check the label attached on the Board Assy for the current model.
3. Confirm the check marks in the marking box.
“Hxxxx-xxxxxxxx” is printed on the label. The three or four digits
Go to "3.5.3.3 Replacing the Go to "3.5.3.4 Replacing the after “H” indicate the current model.
Optical Engine" (p.121) Board Assy" (p.123)
Figure 3-40. Flow for the check in advance
Label
Marking box
(Continued to the next page)

 Checking the model group list

4. Referring to the Technical Information (No. TI08-30) and obtain the latest
model group list, then check which group the current Board Assy belongs to.
 Make sure the group is correct since even among the same
model projectors, various Board Assys may be used.
 Even if 3-digit number; “HHH” of serial number indicated on a
label attached to the Optical Engine; “FYMHHHNNNN”, is
different, this engine can be used as the same type of optical
engine as long as the parts compatibility is maintained.
 Locating the trouble (Optical Engine/Board Assy)

5. Prepare both a good engine and an Board Assy, and check either of the engine
or the Board Assy has trouble by changing it with the good one.

3.5.3.3 Replacing the Optical Engine OBTAINING THE DR DATA

This section describes how to repair when the optical engine is broken.
 Preparing a good Optical Engine for replacement
"3.5.3.2 Check in advance" (p.119) 1. Prepare a good Optical Engine belonging to the same model group as the
current Board Assy for replacement.
2. Note down the 11-digit serial number of the good Optical Engine for
Preparing a good Optical replacement.
Engine for replacement Take care not to mistake the numbers such as “6” for “5” because
of the font used for the serial number of the Optical Engine. Some
numbers are easily mistaken.
Obtaining the DR data

Serial Number
Saving the data to the PC
Replacing it with a good

Optical Engine
 Obtaining the DR data

Turning on the projector
3. Obtain the corresponding DR data referring to the Technical Information
TI08-30e.
 Saving the data to the PC
Connect the projector to the PC 4. Save the DR data file to the following folder in the PC.
C:\IRIS\DRDATA\
 RESTORE cannot operate correctly if the DR data is not saved
Writing the DR data in the specified folder.
 Serial number (11digits) of the optical engine that was put into
the " Engine Serial " column might be different from file name
displayed as a result of the retrieval. No problem with the
Image/Operation check difference.
Entered OE serial number Result of retrieval (Goose File name)
E9X30900004 H309_12_E9X_00002__050000_06FFFF.bin
END
Figure 3-41. Optical Engine replacement workflow

 Replacing it with a good Optical Engine  Image/Operation check

5. Replace the Optical Engine and reassemble it until the projector can be 11. Restart the projector (Power OFF - Power ON) once, and confirm there is no
powered on correctly. problem in the projected image and operation.
 Turning on the projector
6. Turn the projector ON.
 Connect the projector to the PC
7. Connect the projector to the PC using an RS-232C cable.
Refer to the user’s manual for communication configuration.
 Writing the DR data

8. Start up the CAT.
9. Select the group from [SETUP] - [SELECT MODEL] menu, by referring to
the number; *** and sax, that can be found in a file name;
“H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin” of supplied DR data.
10. Enter serial number (11digits) that has been displayed in “MAB-DataSerial”
column as a result of retrieval. Execute RESTORE.

3.5.3.4 Replacing the Board Assy BACKING UP THE DR DATA

This section describes how to repair when the Board Assy is broken but the projector
can be powered on.  Turning on the projector
"3.5.3.2 Check in advance" (p.119)  Connect the projector to the PC
 Backing up the DR data using CAT

Connect the projector to the PC
4. Select [SETUP] − [SELECT MODEL], and choose the group matched with
the model group list.
Backing up the DR data 5. Run “BACKUP”.
using CAT
Even if the model number; excused that indicated on a label
attached to the Board Assy, is not matching to the model number
indicated on the serial number label of the Optical Engine, you can
BACKUP succeeded BACKUP failed still execute BACKUP operation by selecting the group in the
Model Group List for [SELECT MODEL] menu.
Go to " Replacing the Board Assy Go to " Replacing the Board Assy (Continued to the next page)
(when BACKUP succeeded)" (when BACKUP failed)" (p.125).
(p.124).
Figure 3-42. Board Assy replacement workflow

 Replacing it with a good Board Assy

REPLACING THE BOARD ASSY (WHEN BACKUP SUCCEEDED)
1. Prepare a good Board Assy belonging to the same model group, and replace
BACKUP succeeded the boards.
Replacing the Board Assy  Connect the projector to the PC
(when BACKUP succeeded)
Connect the projector to the PC  Writing the DR data

5. Select the group from [SETUP] - [SELECT MODEL] menu, by referring to
the number; *** and sax, that can be found in a file name;
Writing the DR data
“H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin” of the DR data that stored in
C:\IRIS\DRDATA folder.
6. When BACKUP is complete, the completion message including file name is
Image/Operation check displayed. Recompose the file name as follows and enter the 11digits. And
then, execute RESTORE.
END
Figure 3-43. Board Assy replacement workflow (when BACKUP succeeded)
HES 　 2 9 8 　 0 0 0 3 6
FYM 　 HHH 　 NNNNN

The DR data is not stored on a brand-new Board Assy, and due to REPLACING THE BOARD ASSY (WHEN BACKUP FAILED)
this, “$$$$$$$$” appear on the menu screen when trying to restore
the DR data, but a restore operation itself can be completed BACKUP failed
normally.
 Image/Operation check
Obtaining the DR data
7. Restart the projector (Power OFF - Power ON) once, and confirm there is no
problem in the projected image and operation.
Saving the data to the PC
Replacing it with a good

Board Assy
Connect the projector to the PC
Writing the DR data
Image/Operation check
END
Figure 3-44. Board Assy replacement workflow (when BACKUP failed)

 Obtaining the DR data  Writing the DR data

1. Obtain the corresponding DR data referring to the Technical Information 6. Start up the CAT.
TI08-30e. 7. Select the group from [SETUP] - [SELECT MODEL] menu, by referring to
 Saving the data to the PC the number; *** and sax, that can be found in a file name;
2. Save the DR data file to the following folder in the PC. “H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin” of supplied DR data.
C:\IRIS\DRDATA\ 8. Enter serial number (11digits) that has been displayed in MAB-DataSerial
column as a result of retrieval. And then, execute RESTORE.
 RESTORE cannot operate correctly if the DR data is not saved
in the specified folder.
 Do not change the name of the DR data file.
 Replacing it with a good Board Assy

3. Prepare a good Board Assy belonging to the same model group, and replace
the boards.
 Connect the projector to the PC
The DR data is not stored on a brand-new Board Assy, and due to

this, “$$$$$$$$” appear on the menu screen when trying to restore
the DR data, but a restore operation itself can be completed
normally.
 Image/Operation check
9. Restart the projector (Power OFF - Power ON) once, and confirm there is no
problem in the projected image and operation.

3.6 Reference (Part Names given in the SPI) Names used in this Chapter Official Name given in SPI
Focus Knob KNOB,FOCUS
Part names used in this chapter are rewritten so as to be read easily in sentences. The
part names used in this manual and the corresponding official names given in SPI are Focus Knob Shaft SHAFT.KNOB,FOCUS
listed below. Front RC Filter FILTER,RC,FRONT
Gasket (1) GASKET 13_10_40
PART NAMES GIVEN IN THE SPI
Gasket (2) GASKET 6x6 L=8
Names used in this Chapter Official Name given in SPI HDMI Shade Cushion CUSHION,SHADE,HDMI
Air Filter AIRFILTER IBA Board PCB ASSY;IBA_R1
Air Filter Cover LID ASSY,AIR FILTER;AS IBB Board PCB ASSY;IBB_R1
Air Filter Holder HOLDER,AIR FILTER IF Board PCB ASSY;IF_R1
Auto Iris AUTO IRIS ASSY;AS IF Case CASE,IF
BA Lamp Cable CABLE,BALLAST LAMP;B IF Cover LID ASSY,IF;AS
BA Unit BALLAST UNIT;B IF Label LABEL,IF
Ballast Insulation Plate INSULATION PLATE,BALLAST IF Plate PLATE,IF
Board Assy BOARD ASSY;AS IM Plate PLATE,IM
Button Cushion CUSHION,BUTTON InsulockTie InsuLockTie
Conduction Spring SPRING,CONDUCTION,PJ INT Fan (1) FAN,INTAKE
Cover Ring Cushion CUSHION,COVER,RING;B1 INT Fan (2) FAN,INTAKE
DR Board PCB ASSY;DR_R1 INT Fan (3) FAN,INTAKE
DR Insulation Sheet INSULATION SHEET,DR INT Fan Sheet SHEET,INTAKE FAN_2
EMI Suppressor EMI, SUPPRESOR ITR MA Cable CABLE,MA,ITR
EMI Suppressor F EMI, SUPPRESOR;F ITR Receiver RECEIVER ASSY,ITR;AS
EMI Suppressor H EMI,SUPPRESSOR;H Lamp LAMP ASSY;AS
EX Case CASE,EXHAUST Lamp Cover COVER,LAMP
EX Duct A DUCT,EXHAUST;A Lamp Cover Unit LID ASSY,LAMP;AS
EX Duct B DUCT,EXHAUST;B Lamp Fan FAN,LAMP
EX Duct Plate PLATE,DUCT,EXHAUST Lamp Fan Duct A DUCT,LAMP FAN;A
EX Fan FAN,EXHAUST LED Lens LENS,LED
Filter Insulation Plate INSULATION PLATE,FILTER Left DR Plate PLAET,DR,LEFT
Filter Plate PLATE,FILTER

Names used in this Chapter Official Name given in SPI Names used in this Chapter Official Name given in SPI
Light Valve Cushion CUSHION,LIGHT VALVE PS Holder HOLDER,PS
Lens Cover COVER,LENS PS Plate A PLATE,PS;A
Logo Plate LOGO PLATE, 3LCD PS Plate B PLATE,PS;B
Lower Case CASE,LOWER RC Cable CABLE,RC
Lower INT Duct DUCT,INTAKE,LOWER RC1 Board PCB ASSY;RC1_R1
Lower LV Duct DUCT,LV;LOWER RCN Board PCB ASSY;RCN_R1
Lower Plate A PLATE,LOWER;A Rear Conduction Plate PLATE,CONDUCTION,REAR
Lower Plate B PLATE,LOWER;B Rear RC Filter FILTER,RC,REAR
Lower Plate C PLATE,LOWER;C Right DR Plate PLATE,DR,RIGHT
Lower Plate D PLATE,LOWER;D SCI Cable CABLE,SCI
M2P85 Cable CABLE,M2P85 Security Bar SECURITY BAR
MA Front Plate PLATE,MA;FRONT Sensor Cable CABLE,SENSOR
MA Insulation Sheet INSULATION SHEET,MA Sensor Cover COVER,SENSOR
MA Plate PLATE,MA Sensor Cushion CUSHION,SENSOR
MA Shield Plate SHIELD PLATE,MA Sensor Fasten Tape TAPE,FASTEN,SENSOR
MA Shield Plate B SHIELD PLATE,MA:B Sensor Relay Cable CABLE,SENSOR,RELAY
Model Plate MODEL NAME PLATE Sensor Sheet SHEET,SENSOR
Optical Engine OPTICAL ENGINE;AS Sensor Spring A SPRING,SENSOR;A
Optical Engine and MAB set Optical Engine and MAB set Sensor Spring B SPRING,SENSOR;B
Partition Sensor Cover COVER,PARTITION,SENSOR Shielding Gasket SHIELDING GASKET
PS Ballast Cable CABLE,PS BALLAST SP Conduction Plate PLATE,CONDUCTION,SP
Plate Nut M3 PLATE,NUT;M3 Speaker SPEAKER,16W;A
PS Ballast Case CASE,PS BALLAST Speaker Cushion CUSHION,SPEAKER
PS Ballast Holder HOLDER,PS BALLAST Speaker Holder HOLDER,SPEAKER
PS Cable CABLE,PS SW Board PCB ASSY;SW_R1
PS Cushion CUSHION,PS SW Button BUTTON,SW
PS Fan FAN,PS SW FFC FFC,SW
PS Filter Assy PS FILTER ASSY;AS SW Relay FFC FFC,RELAY,SW

Names used in this Chapter Official Name given in SPI

Thermistor J Cable CABLE,THERMISTOR;J
THJ Board (1) PCB ASSY;THJ_R1
THM Board PCB ASSY;THM_R1
Upper Case Cushion CUSHION,CASE,UPPER
Upper Case Cushion B (1) cushion,case upper;B
Upper Case Cushion B (2) CUSHION,CASE,UPPER;B
Upper Front Case CASE,UPPER,FRONT
Upper INT Duct DUCT,INTAKE,UPPER
Upper LV Duct DUCT,LV;UPPER
Upper Rear Case CASE,UPPER,REAR
USB Cable CABLE,USB
USB Fasten Frame FRAME,USB FASTEN

CHAPTER
4
MAINTENANCE
CONFIDENTIAL
EB-470/475W/475Wi/480/480i/485W/485Wi Maintenance CONFIDENTIAL
4.1 Precautions
4.1.1 General Cautions in operation  If the image quality is not improved even if the troubled optical parts are
General cautions for disassembling and assembling this product are provided below. Cautions for replaced, replace the Optical Engine with a new one.
each procedure are provided in its corresponding section. Make sure to refer to them before  When reassembling, make sure to install the removed optical parts in the
starting. original locations.
 Do not remove the four screws around the Projection Lens shown in the
figure below. After these screws are installed, the engine is optically adjusted.
Removing them may misalign the adjustment.
Do not touch the lamp or the parts around it. They are extremely hot even after
completed the cooling down operation, and may cause a burn injury. Therefore,
leave the unit until it becomes cool enough before performing maintenance
work. Screws
 When operating the inside of the Optical Engine, make sure to follow the
instructions given in this chapter.
 When disassembling the Optical Engine, make sure to choose a location with
less influence from dirt and dust.
 If there is dirt or dust intruding inside the Optical Engine, you can clean it by
air-blowing or the like. However; make sure to avoid such cleaning in the
same location for disassembling/repairing the Optical Engine.
 Do not remove any parts except the exchangeable parts shown in this Screws
chapter.
 The optical parts secured by adhesive-bonding cannot be replaced;
therefore, if replacing such parts is necessary, replace the Optical Engine.
Projection Lens
 When disassembling the Optical Engine, take care not to damage the parts
attached on the LIGHT GUIDE,UPPER. Figure 4-1.
 If you should touch and contaminate an optical parts, clean the part using
ethanol.

4.1.2 Tools
The following table indicates the tools recommended for use in disassembly, reassembly and
adjustment.
Table 4-1. List of Tools

Tool Name Qt. Availability Application
Phillips screwdriver No. 0 Disassembling the outer case and
1 4
(10 cm) inner components
Ethanol 1 4 Cleaning the optical parts/components
Nonwoven fabric wiper 1 4 Cleaning the optical parts/components
Cotton bud 1 4 Cleaning the optical parts/components
Precision flat-head Removing springs
1 4
screwdriver

4.2 Replacing the Internal Parts/Components of Optical Engine

Before starting this operation, remove the Optical Engine from
the projector, and also remove the Auto Iris from the engine in
advance. (See ?3.3.8 Optical Engine (assembly)? (p.79),?3.3.8.1
Auto Iris? (p.83).)
CONDENSER LENS;G (p136)

N POLARIZER UNIT;R (p135)
N POLARIZER;B (p135)
CONDENSER LENS;R (p136)
MULTI LENS;A (p143)
MIRROR;R (p139)
PBS MASK ASSY (p141)
MIRROR;R (p139)
CONDENSER LENS;L (p136)
CONDENSER LENS;D (p136)

BDM (p137)
CONDENSER LENS;F (p136)
GDM (p137)
Figure 4-2. Inside of the Optical Engine

4.2.1 N POLARIZER;B/N POLARIZER UNIT;R
LIGHT GUIDE, LOWER

Take care not to damage the optical parts (N POLARIZER ADJUST
ASSY.;G;AS) when disassembling/reassembling. After removal, so as not to
deform the part, make sure to take a protection measure when keeping it such as
to place it upside down as shown below.
Back side
N POLARIZER ADJUST ASSY.;G;AS
LIGHT GUIDE,UPPER
(Backside)
Figure 4-3.
Figure 4-4.
1. Remove the six screws ( ) and remove the LIGHT GUIDE,UPPER.

When reassembling the LIGHT GUIDE,UPPER, make sure to re-install the N Install the N POLARIZER;B and the N POLARIZER UNIT;R taking care in
POLARIZER ADJUST ASSY.;G;AS into the correct location taking care not to the following instructions.
mis-align the adjusted parts or damage it.  Install the N POLARIZER;B and the N POLARIZER UNIT;R with its
marking on the top right as seen from the incidence side.
2. Remove the N POLARIZER;B.
3. Remove the N POLARIZER UNIT;R. Red Marking
Blue Marking
N POLARIZER;B
N POLARIZER UNIT;R
Incidence side Incidence side
N POLARIZER UNIT;R N POLARIZER;B
 Insert the N POLARIZER;B and N POLARIZER UNIT;R without any

gap between the bottom of them and the Lower Light Guide Assy.
N POLARIZER;B
N POLARIZER UNIT;R
No gap in between
LIGHT GUIDE, LOWER

Figure 4-5.
Figure 4-6.

4.2.2 CONDENSER LENS;D/F/G/L/R

1. Remove the LIGHT GUIDE,UPPER. (p.134)
CONDENSER
CONDENSER LENS;F CONDENSER
2. Remove the CONDENSER LENS;D. LENS;F
LENS;G
3. Remove the CONDENSER LENS;F (x2).
CONDENSER
4. Remove the CONDENSER LENS;G (x2). LENS;D
CONDENSER
5. Remove the CONDENSER LENS;L. LENS;L
CONDENSE
6. Remove the CONDENSER LENS;R. R LENS;R
Insert the CONDENSER LENS;D/F/G/L/R without any gap between the bottom
of them and the LIGHT GUIDE,LOWER. CONDENSER
LENS;G
Each condenser lens
No gap in between
LIGHT GUIDE,LOWER
Figure 4-7.
Figure 4-8.

4.2.3 BDM/GDM
BDM
2. Remove the BDM.
3. Remove the Spring,Mirror Fixing,FIF ( ).
4. Remove the GDM.
5. Remove the two Spring,Mirror Fixing,FIFs ( ). GDM
Spring,Mirror
Fixing,FIF
Spring,Mirror
Fixing,FIF
Figure 4-9.

When reassembling the BDM/GDM, take care in the following instructions. 2. Insert the BDM/GDM without any gap between the bottom of them and the
1. Install the BDM/GDM into the LIGHT GUIDE,LOWER with their markings LIGHT GUIDE,LOWER.
coming on the top right as seen from the incidence side.
BDM/GDM
LIGHT GUIDE,LOWER
Marking
Marking BDM No gap in between

GDM
Figure 4-11.
3. Insert each spring without any gap between the bottom and the LIGHT
GUIDE,LOWER to secure the GDM/BDM.
Spring,Mirror BDM/GDM
Fixing,FIF
LIGHT GUIDE,LOWER
LIGHT GUIDE,LOWER
Figure 4-10.
Figure 4-12.

4.2.4 MIRROR;R
MIRROR;R
2. Remove the two MIRROR;R.
3. Remove the two Spring,Mirror Fixing,FIFs.
Spring,Mirror
Spring,Mirror Fixing,FIF
Fixing,FIF
Figure 4-13.

Insert the MIRROR;R without any gap between the bottom of them and the LIGHT
GUIDE,LOWER.
MIRROR;R
LIGHT GUIDE,LOWER
No gap in between
Figure 4-14.
Insert the springs without any gap between the bottom and the LIGHT
GUIDE,LOWER to secure the MIRROR;R.
Spring,Mirror Fixing,FIF MIRROR;R
LIGHT GUIDE,LOWER
Figure 4-15.

4.2.5 PBS MASK ASSY

2. Remove the two screws and remove the ML Cover.
ML Cover
3. Remove the PBS MASK ASSY.
4. Remove the Spring,Mirror Fixing,FIF.
PBS MASK ASSY
Spring,Mirror
Fixing,FIF
LIGHT GUIDE,LOWER
Figure 4-16.

Insert the PBS MASK ASSY without any gap between the bottom and the LIGHT
GUIDE,LOWER.
PBS MASK ASSY LIGHT GUIDE,LOWER
No gap in between
Figure 4-17.
Insert the spring without any gap between the bottom and the LIGHT
GUIDE,LOWER to secure the PBS MASK ASSY.
Spring,Mirror Fixing,FIF PBS MASK ASSY
LIGHT GUIDE,LOWER
Figure 4-18.

4.2.6 MULTI LENS;A

2. Remove the ML Cover. (p.141) MULTI LENS;A
3. Remove the SPRING,ML FASTEN and the SPRING, ML.
4. Remove the MULTI LENS;A.
SPRING,ML
FASTEN
SPRING,ML
When installing the MULTI LENS;A, set it with the inscription on the top as
seen from the outgoing side, and also without any gap between the bottom and
the LIGHT GUIDE,LOWER.
MULTI LENS;A LIGHT GUIDE,LOWER

×××
270
No gap in between
Figure 4-19.
LIGHT GUIDE,LOWER
Figure 4-20.

 Install the MULTI LENS;A with the convex side facing the inside of the  Install the MULTI LENS;A2 with the convex side facing the outside of the
LIGHT GUIDE,LOWER. (EB-475W/475Wi/485W/485Wi) LIGHT GUIDE,LOWER. (EB-470/480/480i)
MULTI LENS;A MULTI LENS;A2
Convex
LIGHT GUIDE,LOWER side
Convex LIGHT GUIDE,LOWER
side
Figure 4-21. Figure 4-22.

CHAPTER
5
APPENDIX
CONFIDENTIAL
EB-470/475W/475Wi/480/480i/485W/485Wi Appendix CONFIDENTIAL
5.1 AS (After Service) Menu PC/HDMI/USB input's case
XXXXXXXXXX (1)
Input Signal : XXXXXXXXXXXXXXXX (2)

Frequency : H ---.---KHz/ V ---.---Hz (3)
The contents of this chapter are only for use of Epson Authorized Services. Do
not disclose them to the end-users. Sync Polarity : H ---- / V ---- (4)
Sync Mode : ---- (5)
This menu provides information and settings that are not displayed on the standard Detected Comp Mode : XXXX (6)
menu.You can check detailed information on the projector with it. Direction : XXXX (7)
Total Operation Time : 0H (8)
5.1.1 How To Display the AS (After Service) Menu Lamp Op. Time (C) : 0H (9)
(H/M/L) : 0H/ ----H/ 0H (10)
1. Press the [Menu] button either on the remote controller or on the projector's
control panel for at least 5 seconds. Lamp Replacement : 0Times (11)
2. Within 4 seconds after pressing the [Menu] button, press the buttons in order Lamp ON/Lamp OFF : 0Times/ 0Times (12)
(13)
shown below to display the AS Menu. Destination : XXXX
Engine Type : XXXXXX (14)
[Esc] => [Esc]
(After the AS menu was displayed, all the key (except [Menu] button) operations
on the remote controller become invalid for 2 seconds.)
5.1.2 Displaying the Pages No. Item No. Item

1 Input source 11 Lamp replacement times
The AS Menu consists of 4 pages. You can switch the pages with the [ ] or [ ]
buttons either on the projector or the remote controller. The contents of each page are 2 Input Selection Setting (Detected signal) 12 Lamp ON/OFF times
described on the following pages. 3 Current horizontal/vertical frequency 13 Destination
4 Horizontal/Vertical synchronization polarity 14 Type of Optical Engine
 1st Page 5 Synchronization mode
The general operational history of the projector is displayed. The contents displayed on 6 Current detected computer mode
the screen vary according to the input video sources. 7 Installation angle
8 Total operation time
9 Total lamp operation time (converted into low

brightness operation)
10 High/Middle/Low brightness lamp operation
time

Video's case
Versions
(1)
XXXXXXXXXXXXXX P XXXXXXXXXXXXXXX (1)
ideo Signal
Video : ----------- (2)
R XXXXXXXXXXXXXXX (2)
(3)
Direction : XXXX O XXXXXXXXXXXXXXX (3)
(4)
otal Operation Time
Total : 0H J XXXXXXXXXXXXXXX (4)
(5)
Lamp Op. Time
ime (C) : 0H/ 0H E XXXXXXXXXXXXXXX (5)
(6)
(H/M/L) : 0H/ -----H/ 0H
Lamp Replacement : 0T
0Times (7)
Lamp ON/Lamp OFF : 0T

0Times/
imes/ 0T 0Times (8)
(9)
Destination : XXXXXXXX (10) No. Description
Engine Type : XXXXXX 1 PW firmware version
2 Sub-processor version
3 IM firmware version
No. Item No. Item
4 Subsystem firmware version
1 Video source 9 Destination
Interactive firmware version
2 Current input Video signal 10 Type of Optical Engine
*NV ○○○○□□□□
3 Installation angle 11 PW firmware version 5
○ - MCU firmware version
4 Total operation time 12 Sub-processor version □ - FPGA firmware version
Total lamp operation time (converted

5 13 IM firmware version
into low brightness operation)
High/Middle/Low brightness lamp
6 14 Subsystem firmware version
operation time
7 Lamp replacement times 15 External vendor firmware 1 version
8 Lamp ON/OFF times
 2nd page
The version information such as firmware is displayed.

 3rd page Table 5-1. Error log items

The error log of the projector is displayed.
Item Contents Representation
CD Error Code Two alphabets

CD TOT (h:m:s) LOT (h:m:s) POT (h:m:s) ST DR (1)
h: 5-digit number (00000-
TOT Total Operation Time
Error : TH 00009 4657 00005 3627 00000 0223 01 01 65535)
Log : FN 00008 3534 00005 3404 00000 0001 02 02 LOT Lamp Operation Time Over 65535: “65535” (Not
cleared to “0.”)
: LF 00008 4246 00005 0516 00000 1441 01 01 (2)
Error Log POT Time after Lamp is ON m: 2-digit number (00-59)
: LF 00007 3451 00004 4221 00000 0000 02 02 s: 2-digit number (00-59)
: LF 00007 3451 00004 4221 00000 0000 02 02 ST PJ (Projector)’s status
Acquired data of PWR? of the
Error : TH01 FN01 SE00 LE00 LF03 RA00 RO00 II00 ESC/VP21 command
Count : ID00 LC00 EC00 CF00 AI00 RS00 RP00 DU00 (3)
DR
Value for the response of
Two figures
: WL00 WS00 PB00 IV00 SH00 FE00 FP00 VE00 "DIRECTION"
• The last 5 error logs are displayed (the latest on top). None is displayed if there’s no
: OD01 error.
Warning : TH00 IM00 WL00 CF00 SH00 LI00 AI00 WI00 (4)
• In the case of the display in the previous page, the latest error is “Internal Overheat”.
Count : LO00 IU00 OD00

When error occurred, Total Operation Time was 9 hours 46 minutes 57 seconds, Lamp
Operation Time was 5 hours 36 minutes 27 seconds, the time after the lamp turned ON
(5) was 0 hours 2 minutes 23 seconds, the projector’s status was “Lamp ON”.
Control : 3F5324FF AF3C27B34B0EF3 0F (6) • The 2nd latest error is “Fan Error”. When error occurred, Total Operation Time was 8
hours 35 minutes 34 seconds, Lamp Operation Time was 5 hours 34 minutes 4 seconds,
the time after the lamp turned ON was 0 hours 0 minutes 1 second, the projector’s status
was “Warming up”.
No. Description ]
1 Error log items. (See Table 5-1 "Error log items (p148)".)
2 Last 5 error logs are displayed. #2 (top) is the latest.
3 Error count
4 Warning count
5 Control Data 1
6 Control Data 2

Table 5-2. Error Count Code List Table 5-3. Warning Count Code List
Item Contents (Warning count) Representation
Item Contents Representation
High temperature warning
TH Internal overheat TH
count
FN Fan error
EasyMP internal abnormal-
SE Thermistor error IM
ity count
LE Lamp burnt out WL Low air flow warning count
LF Lighting failure CF Cinema filter warning count
RA Internal error (RAM) SH Shutter warning count 2-digit number (00-99)
RO Internal error (ROM) Warning
LI Lens iris warning count Over 99: “99”
Count
II Internal error (I2C) (Not cleared to “0.”)
AI Static iris warning count
ID Internal error (DR) WI WirelessHD warning count
LC Lamp cover open LO Lens cover warning count
EC Electric capacitor error Interactive unit internal
IU
CF Cinema filter error abnormality count
2-digit number (00-99)
AI Auto Iris error Obstacle detection warning
Over 99: “99” OD
Error Count count
RS Sub system ROM error (Not cleared to “0.”)
RP Sub system PW error
DU DVD unit error
WL Air filter wind lowered
WS Wind sensor error
PB Power error (Ballast)
IV Internal error (SO)
SH Shutter error
Cooling system error
FE
(peltier device)
Cooling system error
FP
(pump)
VE Exhaust shutter error
OD Obstacle detection error
Thermal data of each
Control data 1 Acquired data of TEMP?
Control thermistor
of the ESC/VP21 command
Control data 2 Voltage of each fan

 4th page 5.1.3 Initializing (Resetting) the AS Menu Values

The error log of the ballast is displayed. The last 7 error logs are displayed (the latest The operational procedures and the values of initialization of the AS Menu are shown
on top). None is displayed if there’s no error. below.
Clearing the Lamp Clearing the AS Clearing the Log
Type
(1) (2) (3) (4) (5) Information Information Information
Press [Right] either
on the projector or
PB Log 1: Operation Press [ ] and Press [ ] and
the controller for
[Source Search] on [Source Search] on
more than 5 sec.,
the projector for 10 the projector for 10
ERR LOG CD Item sec. during display- sec. during display-
then within 3 sec.
press [Enter] for 2
ing the menu. ing the menu.
sec. during display-
03041032 FFFF14FF PB ing the menu.
Total Operation
XXXXXXXXXX 576655FFFF FF Time
N/A Reset to 0 N/A
Lamp Operation
Reset to 0 Reset to 0 N/A
Time (C/H/M/L)
Lamp ON Reset to 1 Reset to 1 N/A
Lamp OFF Reset to 0 Reset to 0 N/A
Add 1 to the
Lamp Replacement Reset to 0 N/A
current value
Spacing (Initialized
Error Log N/A N/A to the status of
acquiring none)
Error Count N/A N/A Reset to 0
Control N/A N/A N/A
No. Item No. Item
Spacing (Initialized
1 Status of ballast error 4 Type of error PB Error Log N/A N/A to the status of
2 Page number of ballast error log acquiring none)
5 TEMP information is displayed Spacing (Initialized
3 Log on ballast error Warning Log N/A N/A to the status of
acquiring none)

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SERVICE MANUAL

SEIKO EPSON 2 Revision C

About This Manual

CHAPTER 1. PRODUCT DESCRIPTIONS

CHAPTER 3. DISASSEMBLY / ASSEMBLY

SEIKO EPSON 3 Revision C

IMPORTANT PRECAUTIONS IN SAFETY AND MAINTENANCE PERFORMANCE

Category Symbol Meaning

Warning Indicates a potentially hazardous operation which, if ignored or operated

Caution Indicates a potentially hazardous operation which, if ignored or operated

Prohibited Indicates a prohibited action or operation in repair and maintenance

SEIKO EPSON 4 Revision C

Never peer through the projection lens during repair/maintenance

SEIKO EPSON 5 Revision C

Be careful not to drop a metal part such as a screw, a washer, or a

To protect sensitive circuitry, follow the instructions below.

SEIKO EPSON 6 Revision C

Revision Date Page of change Detail of change

SEIKO EPSON 7 Revision C

SEIKO EPSON 8 Revision C

3.6 Reference (Part Names given in the SPI) ........................................................... 127

SEIKO EPSON 9 Revision C

1.1 Features  Security functions

SEIKO EPSON 11 Revision C

SEIKO EPSON 12 Revision C

SEIKO EPSON 13 Revision C

39.3 76.8 84.8 M4x9-5

SEIKO EPSON 14 Revision C

1.55 3.02 3.34 M4x9-5

SEIKO EPSON 15 Revision C

2.1 Required Tools 2.2 Troubleshooting Procedure

Video equipment 1 Check the parts to be repaired visually.

Reassembly, operation check and Safety check*

Figure 2-1. Troubleshooting Workflow

SEIKO EPSON 17 Revision C

2.3 Exterior Check Target part Check item

SEIKO EPSON 18 Revision C

Auto Iris (p83)

Optical Engine (assembly) (p79)

SEIKO EPSON 19 Revision C

PS Filter Assy (2) (p107)

PS Filter Assy (1) (p.104)

SEIKO EPSON 20 Revision C

COOLING SYSTEM COMPONENTS

Lamp Fan (p91)

INT Fan (3) (p.95)

INT Fan (2) (p.96)

INT Fan (1) (p.95)

SEIKO EPSON 21 Revision C

THM Board (p.88)

THJ Board (2) (p.112)

THJ Board (3) (p.112)

RC1 Board (p.65)

RCN Board (p84)

IBA Board (p.67)

SEIKO EPSON 22 Revision C

Board Assy (p77)

SEIKO EPSON 23 Revision C

2.4 Error Indication and Problem diagnosis  Abnormal Status

2.4.1 LED Indication LED Status Error Problem/Error Status

Internal Error (RAM)

Red * Fast Blink

Figure 2-7. LED Indicators