®

KOSANGAS LPG Vaporizer KT 92 – 50 and 100 kg/h

ATEX, DEMKO, PED approvals and CE marked (Zone 1)

1. Gas inlet connection

2. Gas outlet connection

3. Gas probe

4. Safety relief valve

5. Water drain plug

Product Model KT 92
Description : Indirect Electrically Heated Water Bath Vaporizer

Classification : Zone 1
Product range : 50 – 100 kg/h

Operating temperature range : 40oC - 70oC

This range of safe and reliable LPG vaporizers makes it possible to cover any
requirements in restaurants, small industrial enterprises and greenhouses where
natural vaporization of LPG is not sufficient to cover the demand.
___________________

Kosangas LPG Sdn Bhd KT 92 has been approved according to the highest safety standards allowing it to
A Member of Elpiji Malaysia Group be placed in Zone 1 (Hazardous Area). Safety distance is not required.
(co. no. 246091-A)

601-A, Level 6, Tower A, Uptown 5 Kosangas LPG recommends that all installations be carried out according to local
5 Jalan SS 21/39, Damansara Uptown
47400 Petaling Jaya, Selangor rules and regulations.
Malaysia
Tel : + 603 – 7660 1377
Fax : + 603 – 7661 1372 / 1373
Email : vaporizer@elpiji-group.com.my

www.elpiji-group.com
 KOSANGAS LPG Vaporizer KT 92 – 50 and 100 kg/h
ATEX, DEMKO, PED approvals and CE marked (Zone 1)

Easy to install KT 92 enables quick installation at low cost. No external control box is needed.
and maintain : Maintenance is minimal and all parts including heating elements are easy to replace.
Kosangas LPG recommends the use of anticorrosion/antifreeze (glycol) solution to
provide the necessary protection of the water chamber against corrosion and frost.

Technical KT 92 is an indirect electrically heated water bath vaporizer. It is equipped with the
Description : following technical features:

ƒ Solenoid valve (On/Off) controlled by a thermostat.

ƒ Temperature sensor protects against liquid penetration and overloading.
ƒ Two (2) level switches disconnect power supply if the water level in the
water chamber drops below a pre-specified minimum. Automatic start-up upon
refill of water/glycol solution.
ƒ Safety relief valve protects the pressure vessel against unacceptable
pressure increases.
ƒ Explosion-proof (Zone 1) execution.
ƒ Flameproof top compartment.
ƒ Mechanical thermostats.
ƒ Colour : Green RAL 60-24

Test pressure : 32.5 bar (470 psi).

Relief valve : Normal set point 25 bar (360 psi) or 17 bar (250 psi).

Classification Zone 1 : EEx d m II A T3,

EN 50014, EN 50018, EN 50028

Approvals : DEMKO (UL subsidiary) and PED (Pressure Equipment Directive) with CE marking.

Scope of supply : • Installation and maintenance manuals

• Pressure and electrical test certificates

Optional features : • Oil separator for drainage of residues

Capacity Gas Connected Water Voltage Weight Height Width Dimension Dimension
Inlet / Outlet Load Volume V Net A B C D
kg/h Norm KW Litre 50/60 Hz kg mm mm mm mm
50 BSP 1/2" BSP 1/2" 9.0 60 220 - 500 90 1,230 400 570 215
100 DN 25 DN 25 15.0 67 220 - 500 95 1,230 400 570 215

Subject to technical modifications.

October 2004
 ®

KOSANGAS LPG Vaporizer KT 92 – 150, 200, 300 and 400 kg/h

ATEX, DEMKO, PED approvals and CE marked (Zone 1)

1. Gas inlet connection

2. Gas outlet connection

3. Gas probe

4. Safety relief valve

5. Water drain plug

Product Model KT 92
Description : Indirect Electrically Heated Water Bath Vaporizer

Classification : Zone 1
Product range : 150 – 200 – 300 – 400 kg/h

Operating temperature range : 40oC - 70oC

This range of safe and reliable LPG vaporizers makes it possible to cover any
requirements in restaurants, small industrial enterprises and greenhouses where
___________________ natural vaporization of LPG is not sufficient to cover the demand.

Kosangas LPG Sdn Bhd KT 92 has been approved according to the highest safety standards allowing it to
A Member of Elpiji Malaysia Group
(co. no. 246091-A) be placed in Zone 1 (Hazardous Area). Safety distance is not required.
601-A, Level 6, Tower A, Uptown 5
5 Jalan SS 21/39, Damansara Uptown Kosangas LPG recommends that all installations be carried out according to local
47400 Petaling Jaya, Selangor
Malaysia rules and regulations.
Tel : + 603 – 7660 1377
Fax : + 603 – 7661 1372 / 1373
Email : vaporizer@elpiji-group.com.my

www.elpiji-group.com
 KOSANGAS LPG Vaporizer KT 92 – 150, 200, 300 and 400 kg/h
ATEX, DEMKO, PED approvals and CE marked (Zone 1)

Easy to install KT 92 enables quick installation at low cost. No external control box is needed.
and maintain : Maintenance is minimal and all parts including heating elements are easy to replace.
Kosangas LPG recommends the use of anticorrosion/antifreeze (glycol) solution to
provide the necessary protection of the water chamber against corrosion and frost.

Technical KT 92 is an indirect electrically heated water bath vaporizer. It is equipped with the
Description : following technical features:

ƒ Solenoid valve (On/Off) controlled by a thermostat.

ƒ Temperature sensor protects against liquid penetration and overloading.
ƒ Two (2) level switches disconnect power supply if the water level in the
water chamber drops below a pre-specified minimum. Automatic start-up upon
refill of water/glycol solution.
ƒ Safety relief valve protects the pressure vessel against unacceptable
pressure increases.
ƒ Explosion-proof (Zone 1) execution.
ƒ Flameproof top compartment.
ƒ Mechanical thermostats.
ƒ Colour : Green RAL 60-24
ƒ If two or more units of KT 92 – 400 kg/h are required for an installation to
achieve a capacity higher than 400 kg/h, each vaporizer should be equipped
with a thermovalve KTV 500 (see separate data sheet).

Test pressure : 32.5 bar (470 psi).

Relief valve : Normal set point 25 bar (360 psi) or 17 bar (250 psi).

Classification Zone 1 : EEx d m II A T3,

EN 50014, EN 50018, EN 50020, EN 50028

Approvals : DEMKO (UL subsidiary) and PED (Pressure Equipment Directive) with CE marking.

Scope of supply : • Installation and maintenance manuals

• Pressure and electrical test certificates

Optional features : • Oil separator for drainage of residues

• Thermovalve KTV 500 for parallel connection

Capacity Gas Connected Water Voltage Weight Height Width Dimension Dimension
Inlet / Outlet Load Volume V Net A B C D
kg/h Norm KW Litre 50/60 Hz kg mm mm mm mm
150 DN 25 DN 25 24.0 210 220 - 500 235 1,440 650 570 295
200 DN 25 DN 25 30.0 210 380 - 500 235 1,440 650 570 295
300 DN 25 DN 40 40.0 285 380 - 500 310 1,880 650 1,070 295
400 DN 25 DN 40 54.0 285 380 - 500 310 1,880 650 1,070 295

Subject to technical modifications.

October 2004
 ®

KOSANGAS LPG Vaporizer KTW 97 – 200 kg/h

(Hot-Water Heated) – PED, DEMKO approvals and CE marked (Zone 1)

1. Water inlet connection

2. Safety relief valve (gas)

3. Gas temperature probe

4. Water outlet connection

5. Safety relief valve (water)

6. Gas outlet connection

7. Gas inlet connection

8. Water drain plug

Product Model KTW 97

Description : Heated by recirculated hot water ranging from 40oC to 70oC

Classification : Zone 1
Range : 200 kg/h – subject to conditions in table overleaf.

Operating temperature range : 40oC - 70oC

This safe and reliable hot-water heated LPG vaporizer makes it possible to cover
the demands in a medium-sized industrial enterprise where a surplus of hot water
or lack of electrical power exists. When installation of a KTW 97 unit is possible
___________________ and surplus of hot water is available, low installation and running costs will result –
refer Operational Conditions Table overleaf.
Kosangas LPG Sdn Bhd
A Member of Elpiji Malaysia Group
(co. no. 246091-A) This unit has been approved according to the highest safety standards allowing it
601-A, Level 6, Tower A, Uptown 5
to be placed in Zone 1 (Hazardous Area). Safety distance is not required.
5 Jalan SS 21/39, Damansara Uptown
47400 Petaling Jaya, Selangor
Malaysia Kosangas LPG recommends that installations be carried out according to local
Tel : + 603 – 7660 1377 rules and regulations.
Fax : + 603 – 7661 1372 / 1373
Email : vaporizer@elpiji-group.com.my

www.elpiji-group.com
 KOSANGAS LPG Vaporizer KTW 97 – 200 kg/h
(Hot-Water Heated) – PED, DEMKO approvals and CE marked (Zone 1)

Easy to install KTW 97 enables quick installation at low cost. It may utilize either a surplus of hot water
and maintain : from a production/heating process or a separate boiler unit. Kosangas LPG
recommends installation of a heat exchanger between the heating source and the
vaporizer for safety reasons – to prevent gas from entering into the water heating
source e.g. a boiler. No external control box is needed. Maintenance is minimal and all
parts are easy to replace. Kosangas LPG recommends the use of
anticorrosion/antifreeze (glycol) solution to provide the necessary protection of the water
chamber against corrosion and frost.

Technical KTW 97 is heated by recirculated hot water, and is equipped with the following technical
Description : features:

ƒ Solenoid valve (On/Off) controlled by an electronic thermostat.

ƒ Temperature sensor protects against liquid penetration and overloading.
ƒ Two safety relief valves protect the pressure vessels against unacceptable
pressure increases both in the GAS and the WATER section.
ƒ Explosion-proof (Zone 1) execution
ƒ Flameproof control box
ƒ All electrical components are placed inside a compact control box mounted on the
side of the vaporizer
ƒ Colour : RAL 50-05

Test pressure for GAS section : 32.5 bar (470 psi)

Test pressure for WATER section : 3.8 bar (56 psi)

Relief valve for GAS section : Nominal set point 25 bar (360 psi) or 17 bar (250 psi).
Relief valve for WATER section : Nominal set point 2.5 bar (37 psi)

Classification Zone 2 : EEx d m [ia] II A T3,

EN 50014, EN 50018, EN 50028

Approvals : DEMKO (UL subsidiary) and PED (Pressure Equipment Directive) with CE marking.

Scope of supply : • Installation and maintenance manuals

• Pressure and electrical test certificates

Optional features : • Oil separator for drainage of residues

Norm Norm Current Volume Voltage Weight

Gas Section Water Section Load Water bath 50/60 Hz Net
Inlet / Outlet Inlet / Outlet Amp. Litre V kg
BSP 1/2" / BSP 1/2" BSP 1" / BSP 1" 1.0 60 220/230/240 70

Operational Condition Variations in Capacities based on inlet temperature

Water Supply Min. outlet Water Temperature Water Temperature Water Temperature
m3/h Gas Temperature Inlet 45oC - Outlet 40oC Inlet 55oC - Outlet 47oC Inlet 70oC - Outlet 60oC
2.0 40o C 100 kg/h 170 kg/h 200 kg/h
Energy needed for the Vaporization (Net) 10,000 Kcal/h 17,000 Kcal/h 20,000 Kcal/h

Subject to technical modifications.

October 2004
 ®

KOSANGAS LPG Vaporizer KTW 97 – 700 kg/h

(Hot-Water Heated) – PED, DEMKO approvals and CE marked (Zone 1)

1. Water inlet connection

2. Safety relief valve (gas)

3. Gas temperature probe

4. Water outlet connection

5. Safety relief valve (water)

6. Gas outlet connection

7. Gas inlet connection

8. Water drain plug

Product Model KTW 97

Description : Heated by recirculated hot water at 75oC

Classification : Zone 1
Range : 700 kg/h – subject to conditions in table overleaf.

Working temperature range : 40oC - 70oC

This safe and reliable hot-water heated LPG vaporizer makes it possible to cover
the demands in a medium-sized industrial enterprise where a surplus of hot water
or lack of electrical power exists. When installation of a KTW 97 unit is possible
___________________ and surplus of hot water is available, low installation and running costs will result –
refer Operational Conditions Table overleaf.
Kosangas LPG Sdn Bhd
A Member of Elpiji Malaysia Group
(co. no. 246091-A) This unit has been approved according to the highest safety standards allowing it
601-A, Level 6, Tower A, Uptown 5
to be placed in Zone 1 (Hazardous Area). Safety distance is not required.
5 Jalan SS 21/39, Damansara Uptown
47400 Petaling Jaya, Selangor
Malaysia Kosangas LPG recommends that all installations be carried out according to local
Tel : + 603 – 7660 1377 rules and regulations.
Fax : + 603 – 7661 1372 / 1373
Email : vaporizer@elpiji-group.com.my

www.elpiji-group.com
 KOSANGAS LPG Vaporizer KTW 97 – 700 kg/h
(Hot-Water Heated) – PED, DEMKO approvals and CE marked (Zone 1)

Easy to install KTW 97 enables quick installation at low cost. It may utilize either a surplus of hot water
and maintain : from a production/heating process or a separate boiler unit. Kosangas LPG
recommends installation of a heat exchanger between the heating source and the
vaporizer for safety reasons – to prevent gas from entering into the water heating
source e.g. a boiler. No external control box is needed. Maintenance is minimal and all
parts are easy to replace. Kosangas LPG recommends the use of
anticorrosion/antifreeze (glycol) solution to provide the necessary protection of the water
chamber against corrosion and frost.

Technical KTW 97 is heated by recirculated hot water, and is equipped with the following technical
Description : features:

ƒ Solenoid valve (On/Off) controlled by an electronic thermostat.

ƒ Temperature sensor protects against liquid penetration and overloading.
ƒ Two safety relief valves protect the pressure vessels against unacceptable
pressure increases both in the GAS and the WATER section.
ƒ Explosion-proof (Zone 1) execution
ƒ Flameproof control box
ƒ All electrical components are placed inside a compact control box mounted on the
side of the vaporizer
ƒ Colour : RAL 50-05

Test pressure for GAS section : 32.5 bar (470 psi)

Test pressure for WATER section : 3.8 bar (56 psi)

Relief valve for GAS section : Nominal set point 25 bar (360 psi) or 17 bar (250 psi).
Relief valve for WATER section : Nominal set point 2.5 bar (37 psi)

Classification Zone 1 : EEx d m [ia] II A T3,

EN 50014, EN 50018, EN 50028

Approvals : DEMKO (UL subsidiary) and PED (Pressure Equipment Directive) with CE marking.

Scope of supply : • Installation and maintenance manuals

• Pressure and electrical test certificates

Optional features : • Oil separator for drainage of residues

Gas Section Water Section Load Water bath 50/60 Hz Net

Inlet / Outlet Inlet / Outlet Amp. Litre V kg
DN 25 / DN 25 BSP 2" / BSP 2" 1.0 210 220/230/240 230

Operational Condition Variations in Capacities based on inlet temperature

Water Supply Min. outlet Water Temperature
m3/h Gas Temperature Inlet 75oC - Outlet app. 65oC
9.0 40o C 700 kg/h
Energy needed for the Vaporization (Net) 90,000 Kcal/h

Subject to technical modifications.

October 2004
 ®

KOSANGAS LPG Vaporizer KTW 97 – 1200 kg/h

(Hot-Water Heated) – PED, DEMKO approvals and CE marked (Zone 1)

1. Water inlet connection

2. Safety relief valve (gas)

3. Gas temperature probe

4. Water outlet connection

5. Safety relief valve (water)

6. Gas outlet connection

7. Gas inlet connection

8. Water drain plug

Product Model KTW 97

Description : Heated by recirculated hot water at 75oC

Classification : Zone 1
Range : 1200 kg/h – subject to conditions in table overleaf.

Operating temperature range : 40oC - 70oC

This safe and reliable hot-water heated LPG vaporizer makes it possible to cover
the demands in a medium-sized industrial enterprise where a surplus of hot water
___________________ or lack of electrical power exists. When installation of a KTW 97 unit is possible
and surplus of hot water is available, low installation and running costs will result –
Kosangas LPG Sdn Bhd refer Operational Conditions Table overleaf.
A Member of Elpiji Malaysia Group
(co. no. 246091-A)

601-A, Level 6, Tower A, Uptown 5

This unit has been approved according to the highest safety standards allowing it
5 Jalan SS 21/39, Damansara Uptown to be placed in Zone 1 (Hazardous Area). Safety distance is not required.
47400 Petaling Jaya, Selangor
Malaysia
Tel : + 603 – 7660 1377 Kosangas LPG recommends that all installations be carried out according to local
Fax : + 603 – 7661 1372 / 1373
Email : vaporizer@elpiji-group.com.my rules and regulations.
www.elpiji-group.com
 KOSANGAS LPG Vaporizer KTW 97 – 1200 kg/h
(Hot-Water Heated) – PED, DEMKO approvals and CE marked (Zone 1)

Easy to install KTW 97 enables quick installation at low cost. It may utilize either a surplus of hot water
and maintain : from a production/heating process or a separate boiler unit. Kosangas LPG
recommends installation of a heat exchanger between the heating source and the
vaporizer for safety reasons – to prevent gas from entering into the water heating
source e.g. a boiler. No external control box is needed. Maintenance is minimal and all
parts are easy to replace. Kosangas LPG recommends the use of
anticorrosion/antifreeze (glycol) solution to provide the necessary protection of the water
chamber against corrosion and frost.

Technical KTW 97 is heated by recirculated hot water, and is equipped with the following technical
Description : features:

ƒ Solenoid valve (On/Off) controlled by an electronic thermostat.

ƒ Temperature sensor protects against liquid penetration and overloading.
ƒ Two safety relief valves protect the pressure vessels against unacceptable
pressure increases both in the GAS and the WATER section.
ƒ Explosion-proof (Zone 1) execution
ƒ Flameproof control box
ƒ All electrical components are placed inside a compact control box mounted on the
side of the vaporizer
ƒ Colour : RAL 50-05
ƒ If two or more units of KTW 97 – 1200 kg/h are required for an installation to achieve
a capacity higher than 1200 kg/h, each vaporizer should be equipped with a
thermovalve KTV 1000 (see separate data sheet).

Test pressure for GAS section : 32.5 bar (470 psi)

Test pressure for WATER section : 3.8 bar (56 psi)

Relief valve for GAS section : Nominal set point 25 bar (360 psi) or 17 bar (250 psi).
Relief valve for WATER section : Nominal set point 2.5 bar (37 psi)

Classification Zone 1 : EEx d m [ia] II A T3,

EN 50014, EN 50018, EN 50028

Approvals : DEMKO (UL subsidiary) and PED (Pressure Equipment Directive) with CE marking.

Scope of supply : • Installation and maintenance manuals

• Pressure and electrical test certificates

Optional features : • Oil separator for drainage of residues

• Thermovalve KTV 1000

Norm Norm Current Volume Voltage Weight

Gas Section Water Section Load Water bath 50/60 Hz Net
Inlet / Outlet Inlet / Outlet Amp. Litre V kg
DN 40 / DN 40 BSP 2" / BSP 2" 1.0 285 220/230/240 300

Operational Condition Variations in Capacities based on inlet temperature

Water Supply Min. outlet Water Temperature
m3/h Gas Temperature Inlet 75oC - Outlet app. 65oC
16.0 40o C 1200 kg/h
Energy needed for the Vaporization (Net) 160,000 Kcal/h

Subject to technical modifications. October 2004