Caterpillar AP-900B Barber Greene BG-240C Asphalt Pavers AGJ00001-UP (MAC...

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Product:  ASPHALT PAVER 
Model:  AP-900B ASPHALT PAVER AGJ 
Configuration: Caterpillar AP-900B Barber Greene BG-240C Asphalt Pavers AGJ00001-UP (MACHINE) POWERED BY 3116 Engine 

Specifications
37-MT, 41-MT, and 42-MT Series Starting Motors
Media Number -SENR3581-04 Publication Date -01/10/2008 Date Updated -24/10/2008

i02274290

Starting Motor
SMCS - 1453

37-MT Starting Motors

The identification tag on the starting motor displays two numbers: Part Number and Consist Number.
The Part Number is used to order a complete starting motor. The Consist Number is used for
identifying the specific starting motor and acquiring serviceable parts for the starting motor. In some
cases, the Caterpillar part number and the Caterpillar consist number are identical.

Table 1
37-MT Part Numbers
Part Number Consist Number Replaced By Serviced By
104-7040 6V-5720 207-1511 106-8558
103-0875 103-0875 - -
146-3505 146-3505 207-1509 -
207-1507 207-1507 - -
207-1508 207-1508 - -
207-1509 207-1509 - -
207-1510 207-1510 - -
207-1511 207-1511 - 207-1517
3E-7676 3E-7676 - -
3E-7677 3E-7677 207-1507 -

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3Q-6610 3Q-6610 - -
6V-4212 6V-4212 207-1508 -
6V-4236 6V-4236 - -
6V-4237 6V-4237 - 6V-4238
6V-4238 6V-4238 207-1510 -
7C-1260 7C-1260 9X-1371 -
7X-5987 7X-5987 6V-4212 6V-4212
8C-4774 3E-1944 104-7040 106-8558
8C-4774 8C-4775 - -
8C-4774 9X-3416 - 106-8558
9X-1371 9X-1371 6V-4236 6V-4236
9X-1489 9X-1489 - 6V-4238
9X-1490 9X-1490 131-1275 6V-4238
9X-3491 9X-3491 3E-7677 -
9X-3492 9X-3492 3E-7676 -

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Illustration 1 g00782868

37-MT Typical cross section view

(1) Nut (Battery)

(2) Solenoid Mounting Screws

(3) Pinion

(4) Pinion Drive Housing Bolts

(5) Shift Lever Housing Bolts

(6) Field Winding Screws

(7) Laminated Core

(8) Rear Housing Bolts

(9) Brush

(10) Commutator

(11) Brush Lead Screws

(12) Motor Terminal Bolt

(13) Motor Terminal Nut

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Illustration 2 g00801361

37-MT Typical end view

(1) Nut (Battery)

(12) Bolt (Motor Terminal)

(13) Motor Terminal Nut

(14) Nut (Terminal)

(15) Ground Terminal Nut

Table 2
37-MT Complete Starting Motor Specifications
Rated Voltage: 12 V 24 V
Solenoid Pull-In Resistance (1) 0.17 to 0.19 Ohms 0.64 to 0.70 Ohms
Winding
Hold-In Resistance (1) 0.50 to 0.56 Ohms 2.96 to 3.48 Ohms
Pull-In Current (1)
89 ± 5 Amp at 12 V 36 ± 2 Amp at 20 V

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Hold-In Current (1)

23 ± 2 Amp at 12 V 6.75 Amp max at 20
V
Voltage 11.0 V 23.0 V
No-Load Test Current 127.5 ± 27.5 A 84 ± 16 A
Speed 7018 ± 1517 rpm 3628 ± 413 rpm
Voltage 9.0 V 18.0 V
Load Test (2) Current 1400 A 750 A
Speed 800 rpm 1200 rpm

Diameter 54.0 mm (2.13 inch)

54.0 mm (2.13 inch)

Diameter (min) 51.9 mm (2.04 inch)

51.9 mm (2.04 inch)
Commutator (5)

Depth Of Insulation Between The insulation cannot

0.64 mm (0.025 inch)
Commutator Bars (min) be undercut.

Total Indicator Runout (max) 0.13 mm (0.005 inch) 0.13 mm (0.005 inch)

Pinion (12) Clearance 1.0 ± 0.8 mm (0.04 ± 1.0 ± 0.8 mm (0.04 ±

0.03 inch) 0.03 inch)

Length (3)
23.0 mm (0.91 inch)
23.0 mm (0.91 inch)
Brush (6)

Length (4)
10.0 mm (0.39 inch)
10.0 mm (0.39 inch)

Laminated Core Total Indicator Runout (max)

0.13 mm (0.005 inch) 0.13 mm (0.005 inch)
(8)

Torques
Nut (Battery) (1) 30 ± 3 N·m (22 ± 2 lb 30 ± 3 N·m (22 ± 2 lb
ft) ft)
Solenoid Mounting Screws
(2) 17.8 ± 3.7 N·m (13 ± 3 17.8 ± 3.7 N·m (13 ±
lb ft) 3 lb ft)

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Pinion Drive Housing Bolts

23.7 ± 6.1 N·m (17 ± 4 23.7 ± 6.1 N·m (17 ±
(4)
lb ft) 4 lb ft)

Shift Lever Housing Bolts

18.9 ± 2.6 N·m (14 ± 2 18.9 ± 2.6 N·m (14 ±
(5)
lb ft) 2 lb ft)

Rear Housing Bolts (8) 5.7 ± 1.1 N·m (4 ± 1 lb 5.7 ± 1.1 N·m (4 ± 1
ft) lb ft)

Brush Lead Screws (11) 2.9 ± 1.0 N·m (26 ± 9 2.9 ± 1.0 N·m (26 ± 9
lb in) lb in)

Motor Terminal Bolt (12) 9.6 ± 1.1 N·m (7.1 ± 9.6 ± 1.1 N·m (7.1 ±
0.8 lb ft) 0.8 lb ft)

14.7 ± 3.4 N·m 14.7 ± 3.4 N·m

Motor Terminal Nut (13) (5)
(10.8421 ± 2.5077 lb (10.8421 ± 2.5077 lb
ft) ft)

Field Winding Screws (6) (6)

20.3 ± 2.3 N·m (180 ± 20.3 ± 2.3 N·m (180 ±
20 lb in) 20 lb in)

Nut (Terminal) (14) 2.6 ± 0.8 N·m (1.9 ± 2.6 ± 0.8 N·m (1.9 ±
0.6 lb ft) 0.6 lb ft)

Ground Terminal Nut (15) 30.5 ± 3.5 N·m (22 ± 30.5 ± 3.5 N·m (22 ±
2.5 lb ft) 2.5 lb ft)
(1)
Measured at 20 °C (68 °F)
(2)
Measured at 27 °C (81 °F)
(3)
New brush
(4)
Minimum brush length
(5)
Hold the terminal with 1U-8007 Torxalign bit and 1U-7182 Ratchet while nut (14) is being tightened.
(6)
Put 9S-3263 Thread Lock on the threads of screws (11) before installation.

41-MT Starting Motors

The identification tag on the starting motor displays two numbers: Part Number and Consist Number.
The Part Number is used to order a complete starting motor. The Consist Number is used for

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identifying the specific starting motor and acquiring serviceable parts for the starting motor. In some
cases, the Caterpillar part number and the Caterpillar consist number are identical.

Table 3
41-MT Part Numbers
Part Number Consist Number Replaced By Serviced By
106-8558 106-8559 207-1517 -
131-1275 131-1275 207-1514 -
143-8434 143-8434 207-1519 -
150-4247 150-4247 207-1516 -
168-3499 168-3499 - -
177-4715 177-4715 207-1513 177-4715
204-9742 204-9742 - -
207-1513 207-1513 - -
207-1514 207-1514 - -
207-1516 207-1516 - -
207-1517 207-1517 - -
207-1519 207-1519 - -
9X-9995 3E-2298 106-8558 -

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Illustration 3 g00782868

41-MT Typical cross section view

(1) Nut (Battery)

(2) Solenoid Mounting Screws

(3) Pinion

(4) Pinion Drive Housing Bolts

(5) Shift Lever Housing Bolts

(6) Field Winding Screws

(7) Laminated Core

(8) Rear Housing Bolts

(9) Brush

(10) Commutator

(11) Brush Lead Screws

(12) Motor Terminal Bolt

(13) Motor Terminal Nut

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Illustration 4 g00801361

41-MT Typical end view

(1) Nut (Battery)

(12) Bolt (Motor Terminal)

(13) Motor Terminal Nut

(14) Nut (Terminal)

(15) Ground Terminal Nut

Table 4
41-MT Complete Starting Motor Specifications
Rated Voltage: 12 V 24 V
Solenoid Pull-In Resistance (1) 0.11 to 0.15 Ohms 0.43 to 0.49 Ohms
Winding
Hold-In Resistance (1) 0.50 to 0.59 Ohms 1.37 to1.77 Ohms
92.5 ± 7.5 Amp at 10 56.5 ± 4.5 Amp at 20
Pull-In Current (1)
V V

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Hold-In Current (1)

23 Amp at 10 V 14.6 Amp at 20 V
Voltage 11.0 V 23.0 V
No-Load Test Current 127.5 ± 27.5 A 65.0 ± 15.0 A
Speed 7018 ± 1517 rpm 8450 ± 1250 rpm
Voltage 9.0 V 18.0 V
Load Test (2) Current 1400 A 750 A
Speed 1200 rpm 1500 rpm

Diameter 54.0 mm (2.13 inch)

54.0 mm (2.13 inch)

Diameter (min) 51.9 mm (2.04 inch)

51.9 mm (2.04 inch)
Commutator (5)

Depth Of Insulation Between The insulation cannot

0.64 mm (.025 inch)
Commutator Bars (min) be undercut.

Total Indicator Runout (max) 0.13 mm (0.005 inch) 0.13 mm (0.005 inch)

Pinion (12) Clearance 4.57 ± 0.76 mm (0.18 4.57 ± 0.76 mm (0.18

± 0.03 inch) ± 0.03 inch)

Length (3)
23.0 mm (0.91 inch)
23.0 mm (0.91 inch)
Brush (6)

Length (4)
10.0 mm (0.39 inch)
10.0 mm (0.39 inch)

Laminated Core Total Indicator Runout (max)

0.13 mm (0.005 inch) 0.13 mm (0.005 inch)
(8)

Torques
Nut (Battery) (1) 30 ± 3 N·m (22 ± 2 lb 30 ± 3 N·m (22 ± 2 lb
ft) ft)

Solenoid Mounting Screws

17.8 ± 3.7 N·m (13 ± 3 17.8 ± 3.7 N·m (13 ±
(2)
lb ft) 3 lb ft)

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Pinion Drive Housing Bolts

(4) 23.7 ± 6.1 N·m (17 ± 4 23.7 ± 6.1 N·m (17 ±
lb ft) 4 lb ft)

Shift Lever Housing Bolts

18.9 ± 2.6 N·m (14 ± 2 18.9 ± 2.6 N·m (14 ±
(5)
lb ft) 2 lb ft)

Field Winding Screws (6) (5)

20.3 ± 2.3 N·m (180 ± 20.3 ± 2.3 N·m (180 ±
20 lb in) 20 lb in)

Rear Housing Bolts (8) 5.7 ± 1.1 N·m (4 ± 1 lb 5.7 ± 1.1 N·m (4 ± 1
ft) lb ft)

Brush Lead Screws (12) 2.9 ± 1.0 N·m (26 ± 9 2.9 ± 1.0 N·m (26 ± 9
lb in) lb in)

Motor Terminal Bolt (13) 9.6 ± 1.1 N·m (7.1 ± 9.6 ± 1.1 N·m (7.1 ±
0.8 lb ft) 0.8 lb ft)

14.7 ± 3.4 N·m 14.7 ± 3.4 N·m

Motor Terminal Nut (14) (6)
(10.8421 ± 2.5077 lb (10.8421 ± 2.5077 lb
ft) ft)

Nut (Terminal) (15) 2.6 ± 0.8 N·m (1.9 ± 2.6 ± 0.8 N·m (1.9 ±
0.6 lb ft) 0.6 lb ft)

Ground Terminal Nut (11) 30.5 ± 3.5 N·m (22 ± 30.5 ± 3.5 N·m (22 ±
2.5 lb ft) 2.5 lb ft)
(1)
Measured at 20 °C (68 °F)
(2)
Measured at 27 °C (81 °F)
(3)
New brush
(4)
Minimum brush length
(5)
Put 9S-3263 Thread Lock on the threads of screws (11) before installation.
(6)
Hold the terminal with 1U-8007 Torxalign bit and 1U-7182 Ratchet while nut (14) is being tightened.

42-MT Starting Motors

The identification tag on the starting motor displays two numbers: Part Number and Consist Number.
The Part Number is used to order a complete starting motor. The Consist Number is used for
identifying the specific starting motor and acquiring serviceable parts for the starting motor. In some
cases, the Caterpillar part number and the Caterpillar consist number are identical.

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Table 5
42-MT Part Numbers
Part Number Consist Number Replaced By Serviced By
104-5724 104-5724 3T-2648 -
104-6547 104-5725 207-1535 3T-2648
104-7041 104-7042 - 6V-5539
104-7044 104-7044 - 6V-5795
106-8553 106-8553 207-1548 -
106-8555 6V-5207 207-1554 6V-5227
120-8967 120-8898 - -
128-3172 128-3172 - -
145-2413 145-2413 - -
146-3503 146-3503 207-1521 -
150-8750 150-8750 - -
151-8090 151-8090 - -
156-5461 156-5461 - 6V-5227
165-4619 165-4619 - -
193-9185 193-9185 - -
193-9186 193-9186 - -
198-7746 207-1521 - 207-1521
200-6962 200-6962 - -
200-6963 200-6963 - -
207-1520 207-1520 - 207-1532
207-1522 207-1522 - 207-1525
207-1523 207-1523 - -
207-1524 207-1524 - -
207-1525 207-1525 - -
207-1527 207-1527 - -
207-1529 207-1529 - 207-1525

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207-1531 207-1531 - 207-1525

207-1532 207-1532 - -
207-1533 207-1533 - -
207-1535 207-1535 - 207-1533
207-1537 207-1537 - 207-1524
207-1539 207-1539 - -
207-1541 207-1541 - 207-1551
207-1542 207-1542 - 207-1560
207-1543 207-1543 - 207-1560
207-1545 207-1546 - 207-1545
207-1547 207-1547 - -
207-1548 207-1548 - 207-1558
207-1549 207-1549 - 207-1556
207-1551 207-1551 - -
207-1552 207-1553 - 207-1560
207-1554 207-1555 - 207-1560
207-1556 207-1557 - -
207-1558 207-1558 - 207-1560
207-1560 207-1561 - 207-1560
207-1562 207-1562 - 207-1558
207-1564 207-1564 - 207-1556
3E-7863 3E-7863 201-1524 -
3E-7864 3E-7864 207-1531 6V-3948
3E-8845 3E-8845 - 8C-4090
3T-2646 8C-3645 6V-4246 6V-5539
3T-2648 8C-3646 - -
3T-2648 104-5724 207-1533 -
3T-2650 8C-3649 207-1549 6V-5539
3T-2652 8C-3647 207-1558 6V-5227

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3T-2655 8C-3648 207-1529 -

3T-2657 8C-3643 207-1527 -
3T-2764 8C-3594 6V-4641 -
3T-4586 8C-3650 207-1552 6V-5227
4N-3181 8C-3651 6V-5227 -
4Q-5708 4Q-5708 128-3172 -
4Q-5709 4Q-5709 - -
4Q-5739 4Q-5739 - 4Q-5708
5R-7873 5R-7873 - 6V-5227
6N-1889 8C-3644 207-1564 -
6V-3948 6V-3969 207-1525 -
6V-4031 6V-4031 - -
6V-4213 6V-4213 207-1532 -
6V-4214 6V-4214 207-1523 -
6V-4215 6V-4215 - 6V-3948
6V-4215 6V-4215 6V-3948 -
6V-4246 106-8551 207-1562 6V-5539
6V-4451 6V-4458 207-1543 6V-5227
6V-4641 6V-4646 207-1545 6V-4641
6V-5207 6V-5207 6V-5227 -
6V-5227 6V-5537 207-1560 6V-5227
6V-5539 106-8554 207-1556 -
6V-5795 6V-5795 - -
6V-5821 6V-5821 - -
8C-3592 8C-3592 207-1537 3E-7863
8C-3593 8C-3593 207-1520 6V-4213
8C-3595 8C-3595 6V-4214 -
8C-3596 8C-35960 207-1522 6V-3948
8C-3597 8C-3597 104-7044 6V-5795

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8C-4090 8C-4090 207-1547 -

8Q-1863 8Q-1863 - -
8T-9685 8T-9685 106-8553 -
9G-4339 9G-4339 207-1542 -
9W-0058 9W-0058 3E-7864 6V-3948

Illustration 5 g00801373

42-MT Cross section view

(1) Nut (Battery)

(2) Solenoid Mounting Screws

(3) Pinion

(4) Pinion Drive Housing Bolts

(5) Shift Lever Housing Bolts

(6) Field Winding Screws

(7) Laminated Core

(8) Brush

(9) Commutator

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(10) Ground Terminal Nut

(11) Brush Lead Screws

(12) Rear Housing Bolt

(13) Motor Terminal Bolt

(14) Motor Terminal Nut

Illustration 6 g00801384

42-MT End View

(1) Nut (Battery)

(10) Ground Terminal Nut

(13) Bolt (Motor Terminal)

(14) Motor Terminal Nut

(15) Nut (Terminal)

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Table 6
42-MT Complete Starting Motor Specifications
Rated Voltage: 12 V 24 V
Pull-In Resistance (1) 0.11 to 0.15 Ohms 0.43 to 0.49 Ohms
Hold-In Resistance (1) 0.5 to 0.59 Ohms 1.37 to1.77 Ohms
Solenoid
Winding 92.5 ± 7.5 Amp at 10 56.5 ± 4.5 Amp at 20
Pull-In Current (1)
V V
Hold-In Current (1)
23 Amp at 10 V 14.6 Amp at 20 V
Voltage 11.0 V 23.0 V
No-Load Test Current 127.5 ± 27.5 A 67.5 ± 7.5 A
Speed 6900 ± 1800 rpm 7643 ± 1683 rpm
Voltage 9.0 V 18.0 V
Load Test (2) Current 1400 A 750 A
Speed 1200 rpm 1200 rpm

Diameter 54.0 mm (2.13 inch)

54.0 mm (2.13 inch)

Diameter (min) 51.9 mm (2.04 inch)

51.9 mm (2.04 inch)
Commutator (6)

Depth Of Insulation Between The insulation cannot

0.64 mm (0.025 inch)
Commutator Bars (min) be undercut.

Total Indicator Runout (max) 0.13 mm (0.005 inch) 0.13 mm (0.005 inch)

Pinion (12) Clearance 9.1 ± 0.8 mm (0.36 ± 9.1 ± 0.8 mm (0.36 ±

0.03 inch) 0.03 inch)

Length (3)
23.0 mm (0.91 inch)
23.0 mm (0.91 inch)
Brush (7)

Length (4)
10.0 mm (0.39 inch)
10.0 mm (0.39 inch)

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Laminated Core Total Indicator Runout (max)

(8) 0.13 mm (0.005 inch) 0.13 mm (0.005 inch)

Nut (Battery) (1) 30 ± 3 N·m (22 ± 2 lb 30 ± 3 N·m (22 ± 2 lb

ft) ft)

Solenoid Mounting Bolts (2) 17.8 ± 3.7 N·m (13 ± 3 17.8 ± 3.7 N·m (13 ±
lb ft) 3 lb ft)

Pinion Drive Housing Bolts

23.7 ± 6.1 N·m (17 ± 4 23.7 ± 6.1 N·m (17 ±
(4)
lb ft) 4 lb ft)

Shift Lever Housing Bolts

18.9 ± 2.6 N·m (14 ± 2 18.9 ± 2.6 N·m (14 ±
(5)
lb ft) 2 lb ft)

Field Winding Screws (6) (5)

20.3 ± 2.3 N·m (180 ± 20.3 ± 2.3 N·m (180 ±
20 lb in) 20 lb in)

Rear Housing Bolts (12) 5.7 ± 1.1 N·m (4 ± 1 lb 5.7 ± 1.1 N·m (4 ± 1
Torques
ft) lb ft)

Brush Lead Screws (11) 2.9 ± 1.0 N·m (26 ± 9 2.9 ± 1.0 N·m (26 ± 9
lb in) lb in)

Motor Terminal Bolt (13) 9.6 ± 1.1 N·m (7.1 ± 9.6 ± 1.1 N·m (7.1 ±
0.8 lb ft) 0.8 lb ft)

14.7 ± 3.4 N·m 14.7 ± 3.4 N·m

Motor Terminal Nut (14) (6)
(10.8421 ± 2.5077 lb (10.8421 ± 2.5077 lb
ft) ft)

Nut (Terminal) (15) 2.6 ± 0.8 N·m (1.9 ± 2.6 ± 0.8 N·m (1.9 ±
0.6 lb ft) 0.6 lb ft)

Ground Terminal Nut (10) 30.5 ± 3.5 N·m (22 ± 30.5 ± 3.5 N·m (22 ±
2.5 lb ft) 2.5 lb ft)
(1)
Measured at 20 °C (68 °F)
(2)
Measured at 27 °C (81 °F)
(3)
New brush

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(4)
Minimum brush length
(5)
Put 9S-3263 Thread Lock on the threads of screws (11) before installation.
(6)
Hold the terminal with 1U-8007 Torxalign bit and 1U-7182 Ratchet while nut (14) is being tightened.

Copyright 1993 - 2016 Caterpillar Inc. Fri Jan 29 11:27:52 UTC+0700 2016 
All Rights Reserved.
Private Network For SIS Licensees.

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