Beruflich Dokumente
Kultur Dokumente
89]97
Received 18 March 1999; received in revised form 20 November 1999; accepted 6 January 2000
Abstract
A laboratory study was undertaken to evaluate the effectiveness of cement kiln dust ŽCKD. as a soil stabilizer. The study
revealed that increases in the unconfined compressive strength ŽUCS. of soil occurred with the addition of CKD. Increases in
UCS were inversely proportional to the plasticity index ŽPI. of the untreated soil. Significant PI reductions occurred with CKD
treatment, particularly for high PI soils. Measurements indicate that the change in pH of soil as a function of CKD content is
related to the PI of the untreated soil, and good correlation between pH response and performance of CKD treated soil was
observed. Q 2000 Elsevier Science Ltd. All rights reserved.
0950-0618r00r$ - see front matter Q 2000 Elsevier Science Ltd. All rights reserved.
PII: S 0 9 5 0 - 0 6 1 8 Ž 0 0 . 0 0 0 0 7 - 6
90 G.A. Miller, S. Azad r Construction and Building Materials 14 (2000) 89]97
lime, silica, alumina and iron into the upper end of a tially result in the formation of expansive minerals
kiln. The mix passes through the kiln at a rate con- ettringite and thaumasite with the addition of a cal-
trolled by the slope of the kiln and the speed at which cium-based stabilizer. The dust used for the study
the kiln rotates. Burning fuel is forced into the lower reported herein had a sulfate level of 6450 ppm, as
end of the kiln where it produces temperatures of determined by quantitative chemical analysis. Subse-
1400]16508C, changing the raw mix to a cement clinker. quent swell tests on this dust mixed with a sulfate-
During this operation a small percentage of the mate- bearing shale Ž1008 ppm soluble sulfate . revealed no
rial in the form of dust ŽCKD. is collected. The physical increased tendency for swelling as a result of CKD
and chemical properties of CKD can vary from plant- treatment. However, the swell testing was limited in
to-plant, depending on the raw materials used and type scope and additional research is needed to further
of collection process in the plant. However, the dust investigate the potential for problematic sulfate reac-
collected from the same kiln and producing the same tions in CKD-treated soils.
cement type will typically have a relatively consistent
composition w2x. It is a good practice to frequently test 2.2. Soil stabilization with CKD
the material to evaluate its characteristics and quality.
Typical analytical chemical compositions of CKD from Previous research has shown that CKD is a poten-
a plant in Oklahoma are given in Table 1. Also shown tially useful soil stabilizer. Baghdadi w5x found that after
in Table 1 are the chemical composition of cement 28 days of curing kaolinite samples mixed with 16% Žby
compounds, Alite and Belite, that were used to guide weight. CKD, the unconfined compressive strength
the manufacturing of a cement stabilizer developed by ŽUCS. was increased from 210 to 1115 kPa. For highly
Kamon and Nontananandh w3x. They suggested that a plastic bentonite Žsodium montomorillonite. clay,
cementitious stabilizer should have a hydration modu- Baghdadi w5x found that the addition of 8% CKD
lus between that of Alite and Belite, as shown in Table resulted in a reduction of the plasticity index ŽPI. from
1. CKD satisfies this requirement and thus, having 513 to 326%. This reduction in PI was found to in-
self-cementing characteristics, reacts with soil in a crease with increasing CKD content. Fatani and Khan
manner similar to Portland cement. Typically, CKD has w6x utilized CKD to stabilize dune sand and asphalt
approximately one-third of the amount of cement ox- mixes used for pavement bases; they reported a 10-fold
ides ŽCaO, Al 2 O 3 , SiO 2 , Fe 2 O 3 . present in Portland improvement in mix stability with the addition of 11%
cement. Of the total analytical calcium oxide shown in CKD. Baghdadi et al. w2x found that CKD significantly
Table 1, approximately 6]10% represents free lime. increased the compressive strength of dune sand and
It is important to note that soluble sulfates de- that the compressive strength increased with increasing
termined by quantitative chemical analysis can be rela- amount of CKD and curing duration. Zaman et al. w7x
tively high in CKD. In a separate study by the first found that when added to a highly expansive clay, CKD
author on dusts from three different manufacturers, increased the UCS from 103 to 263 kPa after 28 days of
soluble sulfate levels were found to vary from 2270 to curing, and the PI of the clay decreased from 64 to
25 800 ppm. According to a study by Prakash et al. w4x, 46% 2 h after mixing. Results of scanning electron
sulfate levels of this magnitude in a soil could poten- microscopy revealed that crystalline hydration products
Table 1
Analytical chemical composition of CKD, Alite and Belite
were present in the CKD treated soils, and these are given along with results obtained from an indepen-
hydration products were presumed to be the major dent laboratory, and shown for comparison are the
factor contributing to strength improvements. Miller et compositions for the cement compounds Alite and
al. w8x found that CKD substantially reduced the col- Belite. Relative to these cement compounds, CKD
lapse potential and compressibility of compacted shale. contains main oxides CaO, Al 2 O 3 , SiO 2 and Fe 2 O 3 in
For three shales compacted dry of the OMC the col- proportions that produce intrinsic cementitious proper-
lapse strain was reduced from approximately 5% to ties as indicated by the calculated hydration modulus
zero with the addition of 16% CKD, at a vertical stress w3x.
of 380 kPa. Test soil properties are listed in Table 2. Three
Recently, a field implementation study was con- natural soils from Oklahoma were selected: Ž1. a high
ducted by the FHWA at the Oklahoma PRA-CHIC plasticity clay from Norman, OK; Ž2. a medium plastic-
12Ž1. Guy Sandy Area of the Chickasaw National ity clay from Atoka, OK; and Ž3. a low plasticity silt
Recreation Area w9x. Laboratory optimization of the from Shawnee, OK. Soils 1, 2 and 3 have Unified Soil
CKD content for the soil on this project ŽPI f 28. led Classification System designations of CH, CL and ML,
to the use of 10% CKD, which compared to lime, respectively.
resulted in an estimated cost savings of approximately
$25 000 w10x for 18 000 m2 of treated area. With 10%
CKD the PI was reduced from 28 to 15% and the 4. Laboratory tests on CKD–soil mixtures
California Bearing Ratio ŽCBR. value was increased
from slightly less than 10 Žno CKD. to approximately
Laboratory work on mixtures of CKD and soil in-
50. Compared to lime, the increase in CBR due to
cluded pH, moisture]density, unconfined compression
CKD was much greater; however, lime proved to be
and Atterberg Limit testing. The effectiveness of CKD
better at reducing the PI, giving a PI reduction from
was judged on the basis of the increase in UCS and
28% to nearly 0% at 5% lime content. The available
decrease in PI that occurred as a result of adding CKD
literature indicates that given the proper conditions,
to each test soil. According to ASTM Standard D 4609
CKD can be an effective soil stabilizer. The remainder ŽStandard Guide for Evaluating the Effectiveness of
of this paper presents results of a study conducted at
Chemicals for Soil Stabilization. w11x, a 345-kPa in-
the University of Oklahoma to evaluate the effective-
crease in UCS or a significant PI reduction due to the
ness of CKD for stabilizing three different fine-grained
addition of an additive indicates a potentially effective
soils.
stabilizer. The lowest percentage of CKD used with
each soil was based on the presumption that it would
perform similarly to Portland cement, except that the
3. CKD and test soil properties required CKD amount would be approximately three
times greater than required for Portland cement
Chemical properties and associated methods of anal- stabilized soil w12x. This presumption is based on the
ysis are presented in Table 1 for the CKD used in the observation that the amounts of main oxides present in
study. Results of analyses supplied by the manufacturer CKD are approximately one-third of the amounts found
Table 2
Test soil properties
4.1. pH testing
Fig. 3. Optimum moisture content vs. CKD content for soils 1, 2, and
3.
Fig. 6. Twenty-eight-day unconfined compression strength vs. CKD Fig. 7. Change in strength due to the addition of 15% CKD vs.
content for soils 1,2 and 3. plasticity index of untreated soil. Regression lines labeled a, b, and c
correspond to 7-day Žcircles., 14-day Žtriangles . and 28-day Žsquares.
curing periods, respectively. First order regression yields: Ža. DUCS
Ž%. s 638]11.2 PI, r 2 s 0.9975; Žb. DUCS Ž%. s 1234]26.4 PI, r 2 s
the strength gain over time exhibited by treated 0.9920; and Žc. DUCS Ž%. s 1425]31.3 PI, r 2 s 0.9859.
soil 3 ŽPI s 6. is significantly greater.
4. Untreated soils disintegrated when immersed in
water Žindicated by UCS values of zero in Fig. 5.. the soil increases. Apparently, a certain amount of
5. The UCS for treated soils immersed in water for 48 CKD is required to satisfy cation-exchange and other
h was 50]100% of the strength obtained for similar reactions, which leaves lower pH levels and less CKD
samples that were not immersed. The percent of for the continued formation of cementitious reaction
retained strength was between 75 and 95% for products. In Fig. 7 the change in soil strength due to
the addition of 15% CKD is shown as a function of the
most samples. Compared with untreated soil, these
untreated soil PI for 7-, 14-, and 28-day curing periods.
results show that CKD provides resistance to ad-
Fifteen percent CKD was selected because based on
verse effects of saturation.
the lead author’s experience it appears to represent a
6. Significant increases in UCS occurred with in-
practical upper limit for cost-effective stabilization.
creases in CKD content in treated soils.
While the data is limited, the change in strength corre-
7. The increase in UCS due to the addition of similar
lates strongly to the PI of the clay. It follows that the
amounts of CKD is dramatically higher for the low
pH response of soil]CKD mixtures as represented by
PI soil Žno. 3. relative to the higher PI soils Žnos. 1
pH avg should show an equally strong correlation, as
and 2.. However, the change in UCS of treated
shown in Fig. 8.
soils as a function of percent of CKD is roughly The data in Fig. 8 demonstrates that for the CKD
similar for each soil. This is observed in Fig. 6 by used, the change in UCS of a soil due to the addition of
comparing the slopes of the curves for the three 15% CKD can be predicted using pH avg determined
data points plotted beyond the zero-percent CKD from a pH response curve for soil]CKD mixtures. In
point. The average slopes are 99, 85 and 123 kPar% Fig. 9, similarly obtained data from a separate study
of CKD, for soils 1, 2 and 3, respectively. This Žopen symbols., involving a single soil but three differ-
suggests that a certain amount of CKD is needed ent sources of CKD, is plotted next to the 7-day data
to satisfy the various reactions that can occur with from Fig. 8. The trend of the limited data shown
the chemicals and minerals present in clay, and suggests there is merit to the concept of using pH
that CKD in excess of this amount contributes response to predict the strength of CKD-treated fine-
primarily to cementitious reactions. This is similar grained soils. The concept is useful because it allows
to lime in that a certain amount of lime is con- for rapid assessment of the stabilizing potential of
sumed through cation-exchange and reactions with CKD, since pH data can be generated in a little over 1
sulfates, organic carbon and other chemicals pre- h after sample preparation. As an example, consider
sent in the soil w13x. To obtain significant strength that ASTM Standard D 4609 suggests that an effective
gain, lime must be added so that all of these chemical stabilizer should increase the UCS of a soil by
reactions are satisfied. approximately 345 kPa. Using Fig. 9 and pH data, a
quick check for this requirement can be made for a
The effectiveness of CKD is diminished as the PI of CKD]soil combination. If the CKD is potentially use-
G.A. Miller, S. Azad r Construction and Building Materials 14 (2000) 89]97 95
fates that may also react with the CKD, whereas the
ful, then additional testing can be conducted for verifi- pH response should to some extent reflect these reac-
cation and selection of the optimum CKD content. tions.
Developing a correlation based on the pH response The unconfined compression stress]strain behavior
is more appealing than one based on PI because the of test soils was dramatically altered with the addition
pH response appears to better represent the nature of of CKD, as shown in Fig. 10. The stiffness increased
both the soil type and CKD type. That is, the same soil substantially and failure occurred at much smaller val-
may react differently with CKD from different sources. ues of axial strain when compared to the untreated soil.
This is demonstrated by the additional data presented With few exceptions, the tangent modulus from UCT
in Fig. 9 Žopen symbols. that were obtained using CKD stress]strain curves increased approximately 10-fold
from three different sources, mixed at the same con- with the addition of CKD. Brittle failure was exhibited
centration with the same soil Ži.e. same PI.. Further- by the treated soils at axial strains of approximately
more, the PI of a soil may not reflect the presence of 1]3%, whereas untreated soils exhibited plastic behav-
other soil constituents such as organic carbon or sul- ior.
Fig. 11. Liquid limit Žsolid symbols. and plastic limit Žopen symbols. Fig. 13. Reduction in plasticity index due to the addition of 15%
vs. CKD content for soil 1 Žcircles., soil 2 Žtriangles. and soil 3 CKD vs. pH avg . First order regression yields DPI Ž%. s 535]47.3
Žsquares.. pH avg , r 2 s 0.9458.
the plastic limit to the cation exchange complex of the against pH avg in Fig. 13 where it is seen that for the
soil. The LL has been observed to increase or decrease limited data shown there is some correlation between
due to lime treatment depending on the nature of the pH avg and PI reduction.
cation exchange complex whereas the PL nearly always
increases significantly. Calcium saturated clays tend to
exhibit increases in LL when treated with lime, whereas
5. Conclusions
clays with lower valence cations such as sodium will
experience significant cation exchange and a significant
reduction in LL with increasing lime content. The Cement kiln dust added to soil in modest amounts
difference in LL behavior exhibited by soils 1 and 2 in has a beneficial effect on the soil behavior and is a
Fig. 11 is likely due to different cation exchange com- viable material for stabilizing certain soil types. It has
plexes in each of these soils. For the predominantly the potential to significantly decrease PI and increase
cohesionless soil 3, the addition of the CKD resulted in soil strength in a relatively short time. Based on the
a nearly equivalent increase in LL and PL that probably study presented in this paper the following conclusions
resulted from the increase in CKD fines and the ac- are made:
companying increased affinity for water.
The change in PI that results from adding 15% CKD 1. Addition of CKD to soil can substantially improve
to each of the soils was determined from the piecewise the unconfined compressive strength. The improve-
linear curves shown in Fig. 12. This change is plotted ment is more significant for soils with low PI.
2. Relative to untreated soil, CKD provides some
protection from the adverse effects of saturation
on strength.
3. Addition of CKD rapidly increases unconfined
compressive strength for 7]14 days after com-
paction, and thereafter more slowly. For similar
CKD contents the rate of increase is greater for
low PI soils.
4. The CKD-treated soil exhibits brittle behavior dur-
ing unconfined compression. Significant increases
in modulus and decreases in the strain at failure
occur with the addition of CKD.
5. The optimum moisture content and maximum dry
unit weight, increase and decrease, respectively,
with increasing amounts of CKD.
6. Treatment with CKD reduces the PI of moderately
to highly plastic soil.
Fig. 12. Plasticity index vs. CKD content for soils 1, 2 and 3. 7. The pH response of soil]CKD mixtures provides
G.A. Miller, S. Azad r Construction and Building Materials 14 (2000) 89]97 97
an indication of the potential increase in uncon- cement kiln dust. Proceedings of the 7th International Confer-
fined compressive strength and PI reduction of soil. ence on Expansive Soils, Dallas, TX, 3]5 August, 1992. 347]51.
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for Oklahoma Pra-Chic 12Ž1. Guy Sandy Area Chickasaw Na-
The authors gratefully acknowledge the financial tional recreation area, Internal report, Federal Highway
Administration Central Federal Lands Highway Division Mate-
support of this research by Dr Floyd Farha of New rials Branch, May 1, 1997.
Technology Ventures, Inc. of Oklahoma City, OK. w10x Shawn, S. Value engineering proposal, prepared for the Fed-
eral Highway Administration office, Sulfur, OK, January 1,
1997.
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