S.

no Planned Date Description

1 12/22/2017 Program backup

2 P.L.C &G4 program backup

22-12 2017 to 25- Machine Upgrade/ Layout

3
12-2017 Expansion

4 12/22/2017 Yearly PM

22-12-2017 to 23-
5 Yearly PM
12-2017

22-12-2017 to 24-
6 Yearly PM
12*2017

24-12-2017 to 25-
7 Yearly PM
12-2017

22-12 2017 to 25-

8 Yearly PM
12-2017

22-12 2017 to 25-

9 Yearly PM
12-2017

10 12/22/2017 Spares Localisation

 Machine Stage
Tex E Stripping,CMC Stripping,Laser
Section1,2,3
Marking

All machines All sections

IR Oven / Tex E Wrapping / Machine

Section 2,3
Movement

Insulator Hipot,CMC,Copper Foil,N1

Offline
Winding,Section1 Conveyors

Winding Machine N2-N6,Soldering

Section 1
1,Core Assembly

UV Glue/UV Oven/CMC Stripping/Epoxy

Section 2 Glue/L Conveyor/Oven Pick and
Place,Soldering-CMC,TexE

Testing,Core Tapping,Brown
Section 3
taping,Table Conveyor

Soldering Machines/All Conveyors /

Carriers-Epoxy-UV-Varnishing-Core All sections
Aeembly-Testing

Varnishing Booth,Varnish Cleaning,Box

Varnishing Room/
Oven

CMC Carrier unlocking gear,Box Oven

Heater, Motors Shaft Dia,Copper Foil tool All sections
and die
 Required Spares Qty DRI

Hard disk 6 Karthikeyan P

Laptop 1 Aravindh/Joseph/Vijay

N/A Vadamalai

Cloth Consumables,Cloths,OKS,Cable
N/A Vijay
Tie,Spiral Hose,IPA

Cloth
Consumables,Grease,Cloths,OKS,WD N/A Aravinth/Joseph
40,Cable Tie,Spiral Hose,IPA

Cloth
Consumables,Grease,Cloths,OKS,WD N/A Vinoth Kannan
40,Cable Tie,Spiral Hose,IPA

Cloth
Consumables,Grease,Cloths,OKS,WD N/A Elumalai
40,Cable Tie,Spiral Hose,IPA

Cloth
Consumables,Grease,Cloths,OKS,WD N/A Saravanan
40,Cable Tie,Spiral Hose,IPA,Pins,springs

Cloth Consumables,Cloths,OKS,Cable
N/A Vinoth Durai
Tie,Spiral Hose,IPA

All vendors Visitor pass and rgp N/A SanthoshKumar

 Support PR date Remarks
IT/Abuthahir/Santhosh
11.10.2017
Kumar

SanthoshKumar N/A

Vendor/SanthoshKumar Vendor/SanthoshKuma
/Suresh r/Suresh

Vendor/SanthoshKuma
Vijay Kumar Wangyip Spares to be ready
r/Suresh

Subhash/Pakrutheen/Sa Vendor/SanthoshKuma 500 CC barrel,Chemical Hose to be

njeevi r/Suresh get ready,Lint free cloth

Epoxy Valve fixture,Chain

Vendor/SanthoshKuma
Andarasu/VijayaKumar Guard,500 CC Barrel,CMC
r/Suresh
Soldering Right side Pin,

Vendor/SanthoshKuma
Tamil Vanan/Thirumal
r/Suresh

Reema to confirm GR Spings

Vendor/SanthoshKuma
Abdul Riyaz registered otherwise hand purchase
r/Suresh
to be made

Vendor/SanthoshKuma Hydraulic Oil and Vaccum Oil VM 4

Vikaram
r/Suresh handpurchase to be made.

Vadamalai/Suresh Pretech/Inthel
S.No Section Stage
1
2
Insulator Hipot
3
4
5
6 CMC Winding
7
8
9
10 Offline
11 Copper Foil
12
13

14
N1 Winding Machine
15
16 N1 to Soldering 1

17
18
19
20 Winding Machines
21
22

23
24
25
26
27 Soldering 1
28
29
30
31
32
33
34 Varnishing
35
36
37
38
39
Box Oven
Section 1
 Box Oven
40 Section 1
41
42
43
44
45
46
47
48 Core Assembly
49
50
51
52
53
54
55
56
57
58
Soldering 2
59
60
61

62

63
64
65
UV Glue
66
67
68
69
70
71
72
UV Oven
73
74
75
76
77
CMC Stripping
78
79
80
81
82
83
CMC Trimming
84
85
86

87

88
89
90
Conductive /Epoxy Glue
91
92
93
Section 2
94
95
96 L Conveyor
97
98

99 Oven Pick & Place

100
101
102
103
104
105
106
107
108 CMC Soldering
109
110
111
112
113
114
115
116
117 Tex E Soldering
118
119
120
121
122
123
124 All Section Conveyors PM Section 1,2,3
125
126
127

128 After PM Machine Checking Section 1,2,3

 Activities
General Cleaning
LM Guide Degreasing - Greasing
All Electrical Connections Tightness
PM as per checksheet
General Cleaning
PM as per checksheet
All Electrical Connections Tightness
General Cleaning
LM Guide Degreasing - Greasing
All Electrical Connections Tightness
PM as per checksheet
Copper Foil Exhaust Fixing

Foil Cutter Measurements

Machine General Cleaning

PM as per checksheet

Belt Conveyor PM

Machine General Cleaning

PM as per checksheet
Teflon Rollers Cleaning
All Electrical Connections Tightness
Mandrell, Cut hold finger,Tape grippers tightness
Ball Plunger Screw replacement
Bellow Fixing
Degreasing and Greasing
Machine General Cleaning
PM as per checksheet
Flux Cleaning
All Electrical Connections Tightness
Drass Cleaning
Exhaust Chimney Cleaning
Degreasing and Greasing
Machine General Cleaning
PM as per checksheet
Hydraulic olil and vaccum oil replenishment
All Electrical Connections-Motor,Heater,Panel Tightness
Spilled Oil Cleaning
Exhaust Chimney Cleaning
Degreasing and Greasing

Box Oven taking out Heater measurements

Machine General Cleaning
All Electrical Connections-Motor,Heater,Panel Tightness
Impeller Tightness
PM as per checksheet
Glue Cleaning
Machine General Cleaning
500 CC barrel changing
Interlock Updation
Degreasing and Greasing
PM as per checksheet
Electrical Tightness
Inductance Test Male - Female Modification
Laser locator pin Problem Replacement
Laser Unit PM
Carrier Unlocking Core press Pin Metal to Delrin Change
Machine General Cleaning
PM as per checksheet
Flux Cleaning
All Electrical Connections Tightness
Drass Cleaning
Exhaust Chimney Cleaning
Degreasing and Greasing
Core Pickup Magnet Changing

Soldering 2 exit conveyor Emergency/Conveyor stopped interlock to be created

Before Shutdown Mechanical Master ;position check program to be created

Glue Cleaning
Machine Complete Cleaning
500 CC barrel changing
UV Valve Servicing
Degreasing and Greasing
PM as per checksheet
Electrical Tightness
Damaged Photo Sensor replacement
Machine General Cleaning and side filters cleaning
PM as per checksheet
Electrical Tightness
Oven Trip detection Implement
Glue Cleaning
Machine Complete Cleaning
PM as per checksheet
Electrical Tightness
Laser Unit PM
Degreasing and Greasing
Gear Rod Measurements
Machine Complete Cleaning
PM as per checksheet
Electrical Tightness
Trimmers Checking
Degreasing and Greasing

Before Shutdown Mechanical Master ;position check program to be created

Glue Cleaning
Machine Complete Cleaning
Conductive Glue Cleaning
Epoxy Glue valve Cleaning
Degreasing and Greasing
PM as per checksheet

Electrical Tightness
Valve fixtures replacement
Degreasing and Greasing
PM as per checksheet

Electrical Tightness

Machine Complete Cleaning

Oven Upgrade Support
Pick Up arm block for shaking arrest purpose
Return Conveyors PM
Degreasing and Greasing
PM as per checksheet
Electrical Tightness
Machine General Cleaning
PM as per checksheet
Flux Cleaning
All Electrical Connections Tightness
Drass Cleaning
Exhaust Chimney Cleaning
Degreasing and Greasing
CMC Right Side pin to be changed
Left Cylinder fixing to be corrected
Machine General Cleaning
PM as per checksheet
Flux Cleaning
All Electrical Connections Tightness
Drass Cleaning
Exhaust Chimney Cleaning
Degreasing and Greasing
Auto Flux meathod to be fixed
Sensor Check and finetuning
Degreasing and Greasing
Bearing,Sprocket,Belt Checking
Stopper Cylinder and Shaft Cleaning and Lubrication
Conveyor Guard fixing
Chain Lubrication

Operations,Safety,Quality Checking trail production

 Target
Section DRI Responsible Required Support
Date
VijayKumar
VijayKumar
VijayKumar
VijayKumar
Stalin
Stalin
Stalin
Vijay K
Vijay K
Vijay K Vijay K
Vijay K
Vijay K Facility

SanthoshKumar Pretech Tools Vendor

Stalin
VijayKumar

Vijay with Tech Operators

Subhash
Subhash
Subhash
Joseph Pakrutheen
Subhash
Subhash
Suresh/Santhosh
Pakrutheen
Pakrutheen
Pakrutheen
Pakrutheen Production
Saravanan Pakrutheen
Pakrutheen
Pakrutheen
Pakrutheen
Vikram/Vinoth
Vikram/Vinoth
Vikram/Vinoth
Vikram/Vinoth
Vikram/Vinoth Production
Vikram/Vinoth
Vinoth Durai Vikram/Vinoth

SanthoshKumar Facility
Vikram/Vinoth
 Vinoth Durai

Vikram/Vinoth
Vikram/Vinoth
Vikram/Vinoth
Sanjeevi/Sadhananadan
Sanjeevi/Sadhananadan
Aravinth
Aravinth Tanac Engineer
Sanjeevi/Sadhananadan
Sanjeevi/Sadhananadan
Sanjeevi/Sadhananadan
Sanjeevi/Sadhananadan MST
Aravinth
Karthikeyan Hans-Dijo
Aravinth Sanjeevi/Sadhananadan Tool Room
Sanjeevi/Sadhananadan
Sanjeevi/Sadhananadan
Sanjeevi/Sadhananadan Production
Sanjeevi/Sadhananadan
Sanjeevi/Sadhananadan
Sanjeevi/Sadhananadan
Sanjeevi/Sadhananadan
Sanjeevi/Sadhananadan

Saravanan Saravanan

Aravinth Vadamalai
VijayaKumar
VijayaKumar
VijayaKumar
VijayaKumar Tanac Engineer
VijayaKumar
VijayaKumar
VijayaKumar
VijayaKumar MST
VijayaKumar
VijayaKumar
VijayaKumar Tool Room
Santhosh/Saravanan
Vinoth Kannan
Vinoth Kannan
Vinoth Kannan
Vinoth Kannan
Karthikeyan
Vinoth Kannan Vinoth Kannan
Vinoth Kannan
SanthoshKumar Inthel Vendor
Vinoth Kannan
Vinoth Kannan
Vinoth Kannan
Vinoth Kannan
Vinoth Kannan

Aravinth
Anbarasu
Anbarasu
Anbarasu
Anbarasu
Anbarasu
Anbarasu

Anbarasu Pretech/Cheran Tech

VijayaKumar
VijayaKumar
VijayaKumar

Suresh/Santhosh

Suresh/Santhosh
Vadamalai Suresh/Santhosh
Suresh/Santhosh
Suresh/Santhosh
Suresh/Santhosh
Suresh/Santhosh
Vijay
Vijay
Vijay
Vijay
Vijay
Vijay
Vijay
Vijay
Vijay
Anbarasu
Anbarasu
Saravanan
Anbarasu
Anbarasu
Anbarasu
Anbarasu
Anbarasu
Anbarasu
Suresh
 Vijayakumar
Vijayakumar
Vijayakumar
Vasantharaj
Vasantharaj
Vasantharaj

Vadamalai Aravinth/Saravanan/Karthikeyan Production/Quuality

 Remarks

RGP ans Visitor Pass to be Created

Varnish to be cleaned and refilled

Power &exhaust connections to be
removed
Need Parts for trail
run,Vakidation,Adjustments to all stages
500CC Barrel
Chemical Hose
Epoxy Fixture
Consumables
RGP
Visitor Pass
PPE'S
IPA/Thinner
Coils for trails
Epoxy Pin
Plunger Screw
OKS
Grease
Lint free cloth
Bellow Fixing