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COURSE INFORMATION
PREREQUISITE : -
CORE REQUISITE : -
COURSE OUTCOMES
The person who is competent in this CU shall be to enable vehicle are service regularly or periodically to avoid major faulty after
long mileage and ensuring vehicle are at optimum condition after lubrication service complying with vehicle lubrication manual &
practice. Upon completion of this competency unit, trainees will be able to:
Change lubrication oil & oil filter
Confirm lubrication compliance
Carry out engine drive belt and tensioner replacement
Conduct cooling system pressure test
Carry out radiator pressure cap replacement
Inspect engine cooling system’s components condition
Carry out engine cooling system’s thermostat replacement
Inspect exhaust system’s component’s condition
Change air filter replacement
Change fuel filter replacement
Change spark plugs replacement
COURSE DESCRIPTION
Vehicle engine service is an essential role for vehicle maintenance to ensure that oil levels are sufficiently topped up to avoid major
faulty repair. It is to exchange the engine oil, replace the oil filter, lubricate the chassis and all wear points.
The competency includes change lubrication oil & oil filter, confirm lubrication conformance, carry out engine drive belt and tensioner
replacement, conduct cooling system pressure test, carry out radiator pressure cap replacement, inspect engine cooling system’s
components condition, carry out engine cooling system’s thermostat replacement, and inspect exhaust system’s component’s
condition
The outcome of this competency is to able vehicle are service regularly or periodically to avoid major faulty after long mileage and
ensuring vehicle are at optimum condition after lubrication service complying with vehicle lubrication manual & practice.
Attitude:
i. Adhere to workplace safety practises
ii. Follow safety signage
Safety:
Environmental:
RELATED KNOWLEDGE
ASSESSSMENT CRITERIA
2.1 Next service internal recommended.
2 JAM 2. LUBRICATION 2.2 Measurement of oil level. 2.1 Check lubrication level according to
COMPLIANCE 2.3 Understand warning indicator (oil press) engine specification
light service 2.2 Check lubrication leakage to ensure
worthiness of lubrication services
APPLIED SKILLS 2.3 Perform oil pressure level indictor
observation to confirm standard pressure.
2.1 Check oil level. 2.4 Perform next service indicator recording.
2.2 Check oil leakage.
2.3 Observe oil pressure level indicator.
2.4 Record/ reset next service interval
sticker.
Attitude:
i. Adhere to workplace safety practices
ii. Follow safety signage
Safety:
Environmental:
3 JAM 3. ENGINE DRIVE 3.1 Types of job order such as: 3.1 Perform job order interpret and compare
BELT AND Work sheet / job card with manufacturer specification
TENSIONER 3.2 Function of job order 3.2 Confirm tools, equipment and parts
REPLACEMENT 3.3 Tools and equipment such as: according to job requirement
Mechanic hand tools set 3.3 Perform repair activity planning according
Flare nut wrenches to workshop manual
3.4 Types of cooling system 3.4 Check engine drive belt and tensioner
3.5 Layout of drive belt and tensioner for according to service manual
cooling system 3.5 Perform engine drive belt and tensioner
3.6 Procedures of testing and checking drive replacement according to manufacturer’s
belt and tensioner service manual
3.7 Procedures of replacing and tensioning .
drive belt
APPLIED SKILLS
Attitude:
i. Systematic in organizing work activities
ii. Follow safety signage
Safety:
i. Adhere to safety precaution in carrying out
engine drive belt and tensioner replacement
ii. Ensure correct tension of belt
Environmental:
4 JAM 4. COOLING 4.1 Principles of cooling system 4.1 Perform cooling system pressure
SYSTEM 4.2 Procedures of testing cooling system test preparation according to
PRESSURE TEST pressure workshop manual.
4.3 Cooling system pressure test such as: 4.2 Perform cooling system pressure
Radiator test according to service manual
Radiator cap
APPLIED SKILLS
Attitude:
i. Always use extreme caution when conducting
cooling system pressure test
ii. Always follow vehicle manufacturer’s
warnings, cautions and service procedures
iii. Follow safety signage
Safety:
i. Follow pressure test safety procedure
ii. Ensure engine is cool before opening radiator
cap
iii. Cautions when opening radiator cap while
Last Edited 28 Nov – 2 Dis 2017
Course MTA 2013 Document Page 8/21
KSKV SVM 2017
Environmental:
2 JAM 5. RADIATOR 5.1 Function of radiator and radiator cap 5.1 Check radiator cap condition
PRESSURE CAP 5.2 Procedure or removing and replacing according to service manual
REPLACEMENT radiator cap 5.2 Perform radiator cap pressure testing
according to service manual
APPLIED SKILLS 5.3 Perform radiator cap replacement
according to service manual
5.1 Check cap seal deterioration
5.2 Check return spring condition
5.3 Check release valve
5.4 Test radiator cap using pressure tester
5.5 Replace radiator cap
Attitude:
i. Always use extreme caution when carrying
out radiator pressure cap replacement
ii. Always follow vehicle manufacturer’s
warnings, cautions and service procedures
iii. Follow safety signage
Safety:
i. Ensure engine is cool before opening radiator
cap
ii. Cautions when opening radiator cap while
temperature of the engine is high
Environmental:
7 JAM 6. ENGINE 6.1 Types of cooling system 6.1 Perform engine cooling system’s
COOLING 6.2 Layout of cooling system components condition inspection
SYSTEM’S 65.3 Procedures of checking cooling system according to service manual
COMPONENTS components 6.2 Determine Engine cooling system’s
CONDITION 6.4 Components of cooling system such as: components functionality
Water pump
Radiator
Belting
Fan blade
Fan motor/ pulley
Thermostat
Radiator cap
Water temperature sender unit
6.5 Functions of cooling system
components
APPLIED SKILLS
Attitude:
i. Always use extreme caution when inspecting
engine cooling system’s components
condition
ii. Always follow vehicle manufacturer’s
warnings, cautions and service procedures
iii. Follow safety signage
Safety:
i. Ensure engine is cool before opening radiator
cap
Environmental:
7 JAM 7. ENGINE 7.1 Function of thermostat 7.1 Check engine cooling system’s
COOLING 7.2 Types of thermostat thermostat condition according to
SYSTEM’S 7.3 Construction of thermostat service manual
THERMOSTAT 7.4 Procedure of testing thermostat 7.2 Perform engine cooling system’s
REPLACEMENT 7.5 Engine cooling system’s thermostat thermostat removing and replacement
location according to service manual
7.6 Procedure of removing and replacing
thermostat
APPLIED SKILLS
Attitude:
i. Always use extreme caution when carrying
out engine cooling system’s thermostat
replacement
ii. Always follow vehicle manufacturer’s
warnings, cautions and service procedures
iii. Follow safety signage
Safety:
i. Careful when handling hot water
ii. Ensure engine is cool before opening
radiator cap
Environmental:
5 JAM 8. EXHAUST 8.1 Types of job order such as: 8.1 Interpret and compare job order to
SYSTEM’S Work sheet / job card manufacturer specification
COMPONENT’S 8.2 Function of job order 8.2 Confirm tools, equipment and parts
CONDITION 8.3 Hand tools such as: according to job confirm
Mechanic hand tools set 8.3 Perform repair activity planning
8.4 Purpose of exhaust muffler According to workshop manual.
8.5 Layout of exhaust system component 8.4 Inspect exhaust system component’s
8.6 Types of exhaust system’s component condition according to service manual
8.5 Perform exhaust system component’s
APPLIED SKILLS functionality confirmation.
Attitude:
i. Systematic in organizing work activities
ii. Follow safety signage
Safety:
i. Adhere to safety precaution in inspecting
exhaust system’s component’s condition
ii. Disconnect battery terminal, ECU connector
during welding
Environmental:
2 JAM 9. AIR FILTER 9.1 Types of job order such as: 9.1 Perform job order interpretation and
REPLACEMENT Work sheet / job card compare with manufacturer
9.2 Function of job order specification
9.3 Hand tools such as: 9.2 Perform tools, equipment and parts
Mechanic hand tools set confirm according to job specification.
9.4 Function of air filter 9.3 Perform repair activity planning
9.5 Types of air filter according to nob specification
9.6 Procedure of replacing air filter 9.4 Removed air filter according to service
manual
APPLIED SKILLS 9.5 Check air filter condition according to
service manual
9.1 Interpret job order 9.6 Perform air filter replacement
9.2 Consult service advisor / job controller according to service manual
9.3 Select tools and equipment
9.4 Plan work activity
9.5 Remove air filter
9.6 Check air filter condition
9.7 Clean air filter unit
9.8 Replace air filter
9.9 Install air filter
Attitude:
i. Systematic in organizing work activities
Safety:
i. Adhere to safety precaution in carrying out air
filter replacement
Environmental:
i. Practice 3R (Reduce, Reuse, Recycle)
2 JAM 10. FUEL FILTER 10.1 Function of fuel filter 10.1 Remove fuel filter and fuel filter
REPLACEMENT 10.2 Fuel filter location hose according to service manual
10.3 Procedure of removing and replacing 10.2 Replace fuel filter and fuel filter
fuel filter hose according to service manual
APPLIED SKILLS
Attitude:
i. Always use extreme caution when carrying
out fuel filter replacement
ii. Always follow vehicle manufacturer’s
warnings, cautions and service procedures
Safety:
i. Careful when handling flammable liquid
ii. Avoid working near heat source
iii. Do not spill fuel the floor
Last Edited 28 Nov – 2 Dis 2017
Course MTA 2013 Document Page 20/21
KSKV SVM 2017
Environmental:
i. Practice 3R (Reduce, Reuse, Recycle)
2 JAM 11. SPARK PLUGS 11.1 Types and function of spark plug 11.1 Remove sparks plug according to
REPLACEMENT 11.2 Construction of spark plug service manual
11.3 Heat ranges and reach of spark plugs 11.2 Replace sparks plug according to
11.4 Spark plug condition service manual
APPLIED SKILLS
Attitude:
i. Systematic in organising work activities
Safety:
i. Adhere to safety precaution in changing spark
plugs replacement
Environmental:
i. Practice 3R (Reduce, Reuse, Recycle)
CORE ABILITY
CORE ABILITY
1. Engine 1:5
2. Job order sample 1:5
12. Customer handling sample. 1:5
13. Chronology of event sample. 1:5
5. Warranty term & condition sample. 1:5
15. Tools, equipment and parts. 1:5
16. Consumable material/parts guideline and references. 1:5
8. Workplace setup requirement. 1:5
9. Tools setup and arrangement procedure. 1:5
10. Safety and security protecting materials. 1:5
11. Manufacturer SOP sample. 1:5
References