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HRSG Eff PDF
HRSG Eff PDF
691
Volume 4, Issue 6, June 2015
www.ijsret.org
International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 – 0882
692
Volume 4, Issue 6, June 2015
www.ijsret.org
International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 – 0882
693
Volume 4, Issue 6, June 2015
There are reference standards for HRSG Where B=Width, C=Clearance is given on two
Testing at Site using indirect method namely British sides of the gas duct.
Standard, BS 845: 1987 and USA Standard is ASME Hight of duct occupied by the economizer
PTC-4-1 Power Test Code Steam Generating Units’. (h)= 𝑛𝑡 *Pitch
Indirect method is also called as heat loss
method. The efficiency can be arrived at, by WITH BAFFLE PLATES
𝑉𝑜𝑙𝑢𝑚𝑒 𝑜𝑟 𝑀𝑎𝑠𝑠 𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒
subtracting the heat loss fractions from 100. The Maximum velocity = 𝜌×𝐶𝑟𝑜𝑠𝑠 𝑓𝑙𝑜𝑤 𝑎𝑟𝑒𝑎
standards do not include blow down loss in the 𝑚°
efficiency determination process. A detailed procedure C = 𝜌×𝐴
𝑠
for calculating HRSG efficiency by indi rect method is 18840
C = 2.66×10.08
given below. However, it may be noted that the
=7.0028 Ton/hr
practicing energy mangers in industries prefer simpler
At 151.34°C
calculation procedures.
ρ = 2.669 Kg/m3
The principle losses that occur in a HRSG are: 𝐷×𝐶×𝐿𝐵
Loss of heat due to dry fluegas As = = 10.08 m2
𝑃𝑡
Loss of heat due to moisture in fuel and D- Diameter of Economizer tube = 3.6m
combustion air C- Tube Clearance= 1.05m
Loss of heat due to combustion of hydrogen LB- Baffle Pitch=0.6m
Loss of heat due to radiation Pt- Tube Pitch= 0.225m
Loss of heat due to unburnt BAFFLE ANGLE 𝜽 = 𝟓°𝑪
In the above, loss due to moisture in fuel and the loss LB=π×3.2×Tan 5°=0.98947
3.2×1.05×0.98947
due to combustion of hydrogen are dependent on the As= =10.21m2
0.225
fuel, and cannot be controlled by design. 𝑚°
The data required for calculation of HRSG efficiency 7002.8=2.669×1021
using indirect method are: m°=190829.73Kg/hr
Ultimate analysis of fuel (H2, O2, S, C, Economizer Efficiency After Baffle Plate is
moisture content, ash content) Placed With 5° Angle Of Inclination.
Percentage of Oxygen or CO2 in the flue gas 190829.73(656.213×152.335)
Flue gas temperature in °C (Tf) =96.154
96.154
Ambient temperature in °C (Ta) & humidity of =
636.256
air in kg/kg of dry air =15.11%
GCV of fuel in kCal/kg Difference between existing and modified
Percentage combustible in ash (in case of solid Efficiencies is
fuels) 15.11–14.92=0.19≈ 0.20%
GCV of ash in kCal/kg (in case of solid fuels)
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International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 – 0882
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Volume 4, Issue 6, June 2015
Percentage
C.P
H.P.S
H.P.Eva
L.P Sup
L.P Eva
www.ijsret.org
International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 – 0882
695
Volume 4, Issue 6, June 2015
www.ijsret.org