EPC Scope REV 6

GE POWER SERVICES
REQUEST FOR QUOTATION

SCOPE OF WORK
Scope of Work Document for
Saudi Cement Company
Upgrade of existing Gas Turbines with AGP and Combined Cycle
Document Revision / Date Rev.5 Date: Sep 15, 2017

Prepared by Feras Akkad/ Abhay Kant
Reviewed by Idrees Sheikh/ Ahmad Dokmak
Approved by
TABLE OF CONTENTS
PARTS PAGE
1. PROJECT DESCRIPTION ....................................................................................................................................... 4

PROJECT SUMMARY:................................................................................................................................................... 4
MAJOR COMPONENTS ................................................................................................................................................ 5
EPC SCOPE OF WORK: ............................................................................................................................................... 6
BALANCE OF PLANT SUPPORT SYSTEMS: ........................................................................................................................ 6
2. DESIGN BASIS: ...................................................................................................................................................... 7
3. CODES AND STANDARDS .................................................................................................................................... 8
4. PERFORMANCE GUARANTEES: ......................................................................................................................... 12
5. CONTEXT AND CONDITIONS:............................................................................................................................ 13
6. BID EVALUATION CRITERIA: .............................................................................................................................. 14
7. REQUIRED OFFER DOCUMENTATION: ............................................................................................................. 14
8. BIDDER RESPONSIBILITIES: ............................................................................................................................... 14
9. ENGINEERING SCOPE OF WORKS .................................................................................................................... 15
10. LIST OF ATTACHMENTS................................................................................................................................. 16
APPENDIX A: SITE CONDITIONS: ....................................................................................................................... 17
APPENDIX B: PRELIMINARY HEAT AND MASS BALANCE DIAGRAM .............................................................. 18
APPENDIX C: EXISTING CONFIGURATION DETAILS ...................................................................................... 19
APPENDIX E: GAS TURBINE EXHAUST CONDITION POST GT UPGRADE ........................................................ 28
GE Proprietary Information Page 2 of 29

PROPRIETARY STATEMENT
This document is prepared by GE Power Services for the purpose of receiving offers to perform the
scope of work defined here within in this document. The information provided herein is the property
of GE Power Services.
This document is proprietary of GE Power Services and is for use of developing proposals requested in
this document. By accepting this document, the recipient agrees:
1. To use this document, and the information it contains, exclusively for the above stated
purpose and to avoid use of the information or disclosure of the information to, and use by,
competitors of GE on behalf of the recipient;
2. To avoid publication or other unrestricted disclosures of this document or the information it

contains;

1. Project Description
Saudi Cement Company is regional supplier of high quality clinker and cement, located in Eastern
Province of the Kingdom of Saudi Arabia, The company was established in 1955. With a market
capitalization of SR 14.7 billion (around USD 4 billion) as of the beginning of 2015, Saudi Cement is one of
Saudi Arabia’s and the GCC’s most trusted companies.
Saudi Cement’s Plant is located in eastern province approximately 120 km from Dammam, in the historic
city of Al-Hasa. The Plant consists of three kiln lines that are currently in operation. Line 6, designed for
4,000 tons of clinker per day, was commissioned in 1997, while lines 7 and 8, with a combined capacity to
produce 24,000 tons of clinker per day, were commissioned in 2008. Together these lines have a total
capacity of 28,000 MT of Clinker, equal to 9.2 million tons per year, which is also equivalent to 9.7 million
tons of cement yearly.
Saudi Cement Plant has partial captive power generation facility. Balance of the power requirement
is imported from Saudi Grid.
Current installed power generation equipment includes 3 * Frame 6 GE Gas Turbine and 3 * Alstom
Frame 9D Gas Turbine units. Currently the 3 * Frame 6 gas turbine units are in operation making the
operational capacity of the plant at 99.7 MW (at ambient temperature of 90 deg F).
Currently these Gas Turbines operate with Distillate, HFO and Natural Gas as fuel. For future
operation scenarios, only Natural Gas operation shall be considered.
Project Summary:
Saudi Cement Company is considering to add more power generation capacity and disconnect from
the Saudi grid. Saudi Cement Company is looking for a best value solution to reduce their
dependence on imported power while increasing power production at their current Hofuf site.
The plan is to consider all viable options that help optimize power production by utilizing the existing
GT installations as heat recovery options such as the installation of HRSG to the existing gas turbines
and/or adding waste heat recovery boilers to the existing cement kilns.
GE, being a total plant solution provider, is looking to design the best, most efficient, cost effective
alternative to meet the plant’s needs.
We are looking to partner with a competent local EPC company that is willing to contribute in the
development of the project as well as the eventual implementation on a shared risk/reward basis.
Key to success is to devise a division of work and division of responsibility matrix that is most
conducive to providing an optimal cost effective solution.
Proposed Project Scope of Work:
Below is required high level scope for the upgrade:

• Upgrade two GT 6B machines to Combined Cycle.
• Addition of 2 HRSG to the Frame 6B gas turbine units. (with one HRSG for One Gas Turbine).
• Addition of all associated balance of plant for the new HRSGs.

• Addition of one steam turbine with generator to utilize steam from the HRSG.
• Addition of associated electrical power evacuation systems.
• Relocation of existing fin fan coolers to accommodate new HRSG.
• Installation of air cooled condenser.
Note: The above scope calls for upgrade and new HRSGs for 2 units only. However, the proposal shall
be flexible to include these modifications for all 3 units, if it is determined at a later stage and during
the project phase. Condenser design shall be flexible/ modular to facilitate future expansion.
A high-level plant schematic is mentioned herewith…….
Major Components
The Facility shall consist of the following major components:
• Frame 6 B unit upgrades as per OEM latest upgrade available. (3 existing gas turbines will be
retained after doing latest upgrades)
• Two-pressure, non-reheat, unfired, horizontal gas flow HRSGs, each equipped with an exhaust
stack with dampers, transitions, expansion joints, and all required auxiliaries
• single flow exhaust, non-reheat condensing steam turbine generators with associated auxiliaries.
• One Distributed Control System (DCS) for the combined cycle facility and balance-of-plant (BOP),
(Customer preferred solution is GE Nexus System). This shall be supplied by GE.
A detailed scope split between GE and EPC shall be agreed upon prior to start of the project.

EPC Scope of Work:
Balance of Plant Support Systems:

Contractor shall carry out complete EPC scope for the below systems for the plant heat mass diagram
listed in Appendix B.
Refer Section 9 for definition of terms (Full EPC, PC, C etc)
The BOP support systems include, but are not limited to, the following:
• Electrical Energy evacuation system including unit transformer to be integrated with
existing plant system,
• MV/ LV SWGR system,
• Data acquisition and data analysis,
• Main steam systems, for each of the power islands,
• HP/ LP bypass,
• Feedwater systems,
• HRSG blowdown systems,
• Air cooled condensers and all required auxiliaries,
• Raw water treatment system,
• Fire protection system to be integrated with existing plant system,
• Demineralized water system to be integrated with existing plant system,
• Chemical storage and injection systems for the condensate and feedwater systems,
• Domestic (potable) water system to be integrated with existing plant system,
• Safety Showers for the combined cycle plant,
• New building to house Control room, SWGR, Electronics room,
• New administrative building. Details to be provided at later stage,
• Process waste water system study and integration with existing system,
• Instrument air system study and integration with existing system,
• Service air system study and integration with existing system,
• Permanent Facility communications system study and integration with existing
system,
• Storm water management system study and integration with existing system,
• Sampling system for the new HRSG/ Steam system,
• Emergency power system, including emergency electric power generator study and
integration with existing system,
• Safe shut down system,
• Lighting system study and integration with existing system,
• Lightning protection system for the new system,

• Cathodic protection system as per site requirement,
• Grounding system,
• Roads (including the access road), fencing and parking,
• Continuous Emissions Monitoring System (CEMS),
• Battery Charger & DC System,
• Black Start capability and interface with existing network,
• Complete piping & cable systems, including piping racks, tracks, trenches, hangers and
supports,
• Civil works required for the entire scope,
• Foundation of all equipment,
• Documentation and manuals.
Contractor EPC firm shall develop this list further as per design of the CC plant and recommend any other
systems that are necessary for reliable operation of the plant.
Deliverables:
Deliverables from the EPC firm shall be adequate to provide a complete and coherent proposal to end
user.
Deliverables shall include, at a minimum, the following…
• HMBD – GE will provide this,

• Complete technical proposal for scope of work listed above,
• Brief description & technical specification of each individual system,
• Expected operating parameters,
• Block Diagram,
• P&Ds – sub system level,
• Plant operation philosophy, - GE will provide this.
• List of documents to be supplied in the proposal,
• List of standards used for equipment selection,
• List of potential system supplier with demonstrated capability,
• Preliminary plot plan,
• List of required utilities to support construction,
• Preliminary project delivery & construction schedule,
• Preliminary heavy lift transportation plan.
2. Design Basis:
Site Conditions:
The facility shall be designed in accordance with the Site Conditions specified in Appendix A.

Site Elevation and Barometric Pressure:
The facility shall be designed based on the site elevation listed in Appendix A.
Temperatures:
Equipment shall be designed to operate and stand down without damage throughout the
temperature range listed in Appendix A.
Precipitation, Wind and Earthquake

The Facility shall be designed for the maximum rainfall conditions for Saudi Arabia.
Design wind loads shall be in accordance with the requirements set forth in the Saudi Arabia
Building Code and or local governing building code requirements.
Seismic design loads shall be in accordance with the requirements set forth in the Saudi Arabia
Building and or local governing building code. The applicable seismic zone shall be either Zone 4
or Zone 3 for the specific site location. The site shall be assigned a soil profile type as
substantiated by geotechnical data for the specific site. The Importance Factor for seismic shall
be 1.0 (non-essential facility).
Heat and Mass Balance Diagram:

Preliminary heat and Mass Balance Diagram (HMBD) is included in Appendix B.
The HMBD is subject to change based on additional requirements from customer, if any.
Codes and Standards

Systems and equipment shall be designed in accordance with Codes and Standards, Regulations,
Governmental Approvals and Governmental Rules in effect at the date of execution of this Contract.
Applicable sections of Governmental Rules will be referenced as required in the relevant technical
specifications. In case of conflict among this Scope Document, referenced Governmental Rules, and
manufacturer's standard practices, the Purchaser shall determine which will govern. Where there
are no applicable Governmental Rules, power industry practices shall apply.
3. CODES AND STANDARDS

Systems and equipment shall be designed in accordance with Codes and Standards, Regulations,
Governmental Approvals and Governmental Rules in effect at the date of execution of this Contract.
Applicable sections of Governmental Rules will be referenced as required in the relevant technical
specifications. In case of conflict among this Scope Document, referenced Governmental Rules, and
manufacturer's standard practices, the Purchaser shall determine which will govern. Where there are no
applicable Governmental Rules, power industry practices shall apply.
State and Local Building Codes, Standards and Ordinances

• Kingdom of Saudi Arabia local laws, ordinances, and regulations
OSHA
• Occupational Safety and Health Act (0SHA) - 29 CFR 1910, 1926
American Society of Mechanical Engineers
The following standards of the American Society of Mechanical Engineers (ASME) shall be followed:
• ASME Boiler and Pressure Vessel Code Sections:
I Power Boilers

II Material Specifications
Part A: Ferrous Materials
Part B: Nonferrous Materials
Part C: Welding Rods, Electrodes, and Filler Metals
V Nondestructive Examination
VIII Pressure Vessels Division 1
IX Welding and Brazing Qualifications
• ASME B31.1 - Power Piping
• ASME Standard TDP-1 - Recommended Practices for the Prevention of Water Damage
to Steam Turbines Used for Electric Power Generation, Part I - Fossil Fueled Plants
• ASME Performance Test Codes:
The following performance test code may be used as guidance in conducting the performance for the
overall facility:
• PTC 46 Overall Plant Performance
• PTC 1 General Instructions
• PTC -19.1 Measurement Uncertainty
The following performance test codes may be used as guidance in conducting performance tests if a
shortfall in overall Facility performance requires individual component testing:
• PTC - 4.4 Gas Turbine Heat Recovery Steam Generators
• PTC – 6 Steam Turbines (Alternative Tests)
• PTC -6 (Report) Guidance for Evaluation of Measurement Uncertainty in Performance
Tests of Steam Turbines
• PTC -19.2 Pressure Measurement
• PTC -19.3 Temperature Measurement
• PTC – 22 Gas Turbine Power Plants
American National Standards Institute

The following standards of the American National Standards Institute (ANSI) shall be followed:
• B16.1 Cast Iron Pipe Flanges and Flanged Fittings
• B16.5 Steel Pipe, Flanges, and Fittings
• B16.34 Steel Valves
• B30.17 Overhead and Gantry Cranes
• B133.8 Gas Turbine Installation Sound Emissions
• C2 National Electrical Safety Code
• C37.010 Application Guide for AC High Voltage Circuit Breakers Rated on a
Symmetrical Current Basis
• C37.04 Standard Rating Structure for AC High Voltage Circuit Breakers Rated on a
Symmetrical Current Basis

• C37.06 Switchgear - AC High Voltage Circuit Breakers Rated on a Symmetrical
Current Basis -Preferred Ratings and Related Required Capabilities
• C37.13 Standard for low Voltage AC Power Circuit Breakers Used in Enclosures
• C37.20.1 Standard for Metal-Enclosed Low-Voltage Power Circuit Breaker Switchgear
• C37.20.2 Standard Metal-Clad and Station-Type Cubicle Switchgear
• C37.23 Guide for Metal-Enclosed Bus and Calculating Losses in Isolated-Phase Bus
• C37.30 Definitions and Requirements for High-Voltage Air Switches, Insulators, and
Bus Supports
• C50.41 Polyphase Induction Motors for Power Generating Stations
• C57.12.10 Transformers - 230 kV and below, 833/958 through 8,333/110,417 kVA
Single Phase and 750/862 through 60,000/80,000/100,000 kVA Three Phase without
Load Tap C Changing, and 3,750/4,682 through 60,000/80,000/100,000 kVA With Load
Tap Changing- Safety Requirements
• C57.12.55 Transformers - Dry-Type Transformers Used in Unit Installation,
Including Unit Substations
• C57.12.70 Terminal Markings and Connections for Distribution and Power
Transformers
• C57.13 Standard Requirements for Instrument Transformers
• C57.109 Guide for Transformer Through-Fault-Current Duration
• C62.11 Standard for Metal-Oxide Surge Arresters for AC Power Circuits
Industry Standards
Applicable standards issued by the following industry organizations:
• American Association of State Highway and Transportation Officials (AASHTO)
• American Boiler Manufacturers Association (ABMA)
• American Concrete Institute (ACI)
• American Gas Association (AGA)
• American Gear Manufacturers Association (AGMA)
• American Institute of Steel Construction (AISC)
• American Iron and Steel Institute (AISI)
• Air Moving and Conditioning Association (AMCA)
• American National Standards Institute (ANSI)
• American Petroleum Institute (API)
• American Society for Nondestructive Testing (ASNT)
• American Society for Testing and Materials (ASTM)
• American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE)
• American Water Works Association (AWWA)
• American Welding Society (AWS)

• Anti-Friction Bearing Manufacturers Association (AFBMA)
• Crane Equipment Manufacturer’s Association of America (CMMA)
• Expansion Joint Manufactures Association (EJMA)
• Fluid Control Institute (FCI)
• Heat Exchange Institute (HEI)
• Hydraulic Institute (HI) - Standard for Pumps
• Illuminating Engineering Society (IES)
• Institute of Electrical and Electronics Engineers (IEEE)
• Insulated Cable Engineers Association (ICEA)
• Instrument Society of America (ISA)
• Manufacturers Standardization Society (MSS) of the Valve and Fittings Industry
• Metal Building Manufacturers Association (MBMA)
• National Association of Corrosion Engineers (NACE)
• National Electrical Manufacturers Association (NEMA)
• National Fire Protection Association (NFPA) National Fire Codes
• Pipe Fabrication Institute (PFI)
• Sheet Metal and Air Conditioning Contractors National Association (SMACNA)
• Steel Structures Painting Council (SSPC)
• Thermal Insulation Manufacturers Association (TIMA)
• Tubular Exchanger Manufacturers Association (TEMA)
• Underwriters Laboratories, Inc. (UL) - fire protection equipment only
• Welding Research Council (WRC)

Transactional Compliance Plan (TCP)
Below is summary of required technical compliance plan for Saudi Arabia. The supplier shall ensure to
abide by the required codes and standards as summarized in the below summary sheet. Details of
respective codes can be obtained upon request from TRS team.
4. Performance Guarantees:
Contractor shall provide performance guarantees for supplied associated systems.

Testing:
Contractor shall include relevant test requirement to verify the above guarantees post
commissioning of the plant.
Individual system test protocol shall be specified and used to determine system performance &
guarantees.
5. Context and conditions:

Qualified EPC contractors are invited to submit their best offers for the Engineering, Procurement and
Construction services of installing 2 GE Frame 6F gas turbines at the Saudi Cement Hofuf site per the
scope of work described herewith.
Bidders are requested to submit their offers on a lump sum turnkey basis for the listed scope of work.
A detailed price breakdown is also required to be submitted along with the proposal.
Bidders are requested to conduct their own site visit to ensure their full understanding of the scope as
well as specific site conditions. Request for a site visit should be coordinated with GE and planned well
in advance.
In general, bidders are expected to perform all needed work to fully complete the project without any
change orders.
The successful bidder shall be required to agree to perform the work with no additions to the
negotiated and agreed upon contract value. Therefore, a thorough evaluation and a site visit are
paramount and mandatory.

6. Bid Evaluation criteria:
All offers will be evaluated by the GE technical and commercial team based on compliance with the
following criteria:
• Compliance with GE ethical and contractual standards
• Completeness of offer and adherence to the scope of work
• Compliance with GE terms and conditions
• Technical merits of the offer.
• Experience of the bidder in similar projects
• Compliance with the GE Standards and quality procedures
• Acceptance of the GE financial payment terms
• Price
7. Required offer documentation:

Bidder offers shall include, at the minimum, the following:
• Lump-sum price for completing the scope of work
• Lump sum offer for completing the Engineering Scope of Work
• Line item pricing
• A time schedule showing the timing of various deliverables from the date of award
• A list for reference projects where bidder has performed similar engineering services
• List of key resources who will be involved in delivery of these services
• Proposed organization chart (Project and site)
• Site visit report clearly indicating the bidder has full knowledge of the site conditions
• List of exceptions to the scope of work, if any
• Preliminary project execution plan
• EHS Policy and manual
• QA/QC manual
8. Bidder responsibilities:
Bidders are responsible for the following tasks:
• Completion of preliminary design of the site layout, civil works, mechanical, system, electrical
system, cabling, piping, and support services
• Issuance of detailed designs and bill of materials (BOM)
• Providing a project construction plan
• Full Establishment and ownership of the project including project and site set up, security,
schedule, and logistics
• Design Engineering, procurement, and construction of the interconnecting piping, pipe racks,
pipe supports, isolation valves, and pipes insulation.
• Design Engineering, procurement, and construction of electrical cables, conduits, cable trays,
required supports, and termination of cables.
• Design engineering and construction of foundations.
• Design engineering, procurement, and construction of the steel support structures as
required.
• Adherence to the project schedule.
• Upon completion, issuing final as built drawings and QA/QC documentation.

9. Engineering Scope of Works
Contractor responsibility, depending on each line item is designated according to the following
description:
EPC Full solution:

Total ownership of the system including Engineering, Equipment selection, procurement,
construction, and commissioning.
EPC:
Engineering, Procurement, and construction of the system. But not full ownership. System may
include equipment to be supplied by others and contractor is responsible for the installation of
such equipment including foundation and electromechanical connections.
PC:
Procurement and construction. Contractor is responsible for procuring the material required for
the job and perform installation such as repair or replacement of an existing system without
modification.
C:
Contractor shall perform inspection, installation, and construction of systems that do not require
material other than consumables and items required for construction.

10. List of attachments
A set of selected documents is attached to this Scope of Work. A larger list of documents is available
and will be made available as requested.
• Site Layout (CPP Layout)

o CPP Layout and Earth pit Drawing
o GT layout details 131E7952
• Power Plant Electrical System Single Line Diagrams
o CPP Layout
o GT MV Switchgear single line
o Substation 16 KHD General Single line Diagram
• Heat and Mass Balance Diagrams (Appendix B)
o Combined HBD'S
• Soil report

Appendix A: Site Conditions:
• Altitude: 426.51 feet

• Ambient Press: 14.48 psi
• Design Humidity: 50 %
• Design Ambient Temp : 122 deg F
• Max Ambient Temp: 131 deg F
• Min Ambient Temp: 39.20 deg F
• Prevalent Wind Direction at site: North to South (See picture attached herewith)

Appendix B: Preliminary Heat and Mass Balance Diagram
Refer separate document for Heat balance diagrams for below 6 cases.
1. Peak fire, 15 deg C ambient temperature, EVAP ON.
2. Base Load, 15 deg C ambient temperature, EVAP ON.
3. Peak fire, 32.2 deg C ambient temperature, EVAP ON.
4. Base Load, 32.2 deg C ambient temperature, EVAP ON.
5. Peak fire, 50 deg C ambient temperature, EVAP ON.
6. Base Load, 50 deg C ambient temperature, EVAP ON.
Note:
These Heat balance diagrams are of preliminary nature and can be used for preliminary design. The
HMBD is subject to change based on additional requirements from customer, if any.

Appendix C: Existing Configuration Details
Installed Gas Turbine details:
• GT Type: GE Frame 6B. Dual Fuel (Liquid fuel is out of service)

• Number of Gas Turbines installed: 03 (Three)
• Site nomenclature of Gas Turbines: GT 4, 5 & 6.
• Main Fuel: Natural Gas
• Commercial Operation Date 2007
• Loading Pattern: Depending on the cement Loading, at least two unit are running at 80 % load
with one 9D
• Operation Mode: Connected to Grid
• Control System: MK VI (Upgrade by GE recently)
• Generator Rating: 44.3 MVA, 13.8kV
• Generator Transformer – No Generator Step up transformer
Layout and proposed equipment location:

Dimensioned layout drawing is included in the document package. Please refer this drawing for
all calculations and measurement. Picture provided below is for reference only for a quick
understanding of the proposed location of various equipment.
• Maintenance laydown area:

At present, the area in front of unit generators is marked as equipment maintenance
area. This area shall remain same as equipment area.
• New HRSG location:

Please refer picture mentioned below. Currently 2 possible option are being
considered. The Contractor is expected to carry out a site visit and determine best
suitable option for HRSG location by carrying out proper engineering evaluation. The
2 possible locations are mentioned in the picture attached herewith.
o Option 1: Currently Generator off base coolers are installed at this location.
If HRSG is located here, then the coolers shall be relocated at appropriate
location (to be determined by contractor)
o Option 2: Currently Water Injection skid is installed at this location. If HRSG is

located here, then the Water Injection skid shall be relocated at appropriate
location (Tentative location is on LHS of the Gas Turbine unit)
• Steam Turbine Area:

Proposed location of Steam turbine is mentioned in the below attached figure.
• Energy Evacuation Area:

At present the site has energy evacuation building as mentioned in the attached
figure. Additional building areas needs to be built as appropriate to accommodate
the new Control room and all additional electrical control centers, switch Gear rooms
etc adjacent to the existing energy evacuation area. Contractor shall plan location of
these areas after a site visit and submit the proposed areas for approval from GE.

Existing Electrical System
The existing Plant has MV switchgear of 13.8kV, 50 Hz. GTG 4, 5, 6 Incomer is directly feeding into this
incomer. There is another substation name 816 which gets the infeed from the old BBC station. Both the
switchgears are connected to the Cement plant incoming substation S07 thru two separate line 7, 8.
each line is feeding unit 7and 8 respectively independently. Line 7 and 8 are having two kinds of
connections; one thru bus and other thru underground cable.
Cement plant installed the bus system in recent past as under cable were not reliable, but the bus system
(Hollow conductor) installed is taken out due to recurrent failure of ground fault
Substation 816 is connected to the grid 115 kV thru SECO Network (Saudi Grid).
Customer has requested based on feasibility Connection of new STG breaker to be connected to
substation 816.
There is no spare incomer breaker in substation, there is only a one trafo and motor feeder spare, for
details please see the SLD (SCC-F30-S07-EC-02_Rev 5_23.04.2008-Model.pdf) attached in Annexure.
Space is also restricted in substation 816.
Contractor shall carry out a power flow study of the existing network and proposed new network and
based on the results of the study shall propose appropriate location of feeding the STG Power into plant
network.
o Based on feasibility and power flow study substation 816 to be extended to accommodate a STG
breaker along with bus adapter panel and line and Bus metering along with bus coupler. The
scope shall include the extension of switchgear building. Please refer the attached layout of
substation (816 Main Substation ground floor plan.pdf).
o Spare Transformer outgoing breaker OP8-S16 in substation 816 can be utilized to supply STG and
HRSG load, provide it can cater to the load. Outgoing breaker is rated for 630 Amp as per SLD

o DC and critical load system comprising of Battery charger, Inverter, Battery Banks, DC Distribution
Board, AC Distribution board to be considered complete new
o Switchgear room to be built to accommodate a room for new switchgear (MV/LV /DC system)
next to existing switchgear
o Generator protection, synchronisation excitation and control system for new STG to be added
The current plant electrical SLD is attached in the document package.
Emergency Diesel Generators and Black Start Capability:

Site has 2 EDGs currently installed to meet the current black start capability. With the addition of
combined cycle, adequate additional capability shall be added into the same network. A proper study of
black start requirement for entire plant and network adequacy study shall be included in the
scope by the contractor.
The existing 2 EDGs are connected to LV distribution, customer has still requested additional black start
EDG. Rating of Existing EDG is as found on name plate is below
• EDG Power 2011 kVA at 50 deg C

• Diesel Engine output 1775 kW
• Voltage 480 V
• Frequency 60 Hz
• Insulation Class F
• Engine Make and Model Mitsubishi S16RPTA – 2
• Generator Make and Model P734 E
• Power factor 0.8
• Efficiency at Full load 96.2%
• Speed 1800 rpm

Battery Charger & DC System:
There are two common Inverter and rectifier (Battery charger) for the Exiting GT4,5,6 DC load and critical
load. Rectifier is connected to a Ni-Cd battery bank
• Rectifier Input supply 480 V ,3phase
• Rectifier Output supply 110 VDC
• Battery Bank AH 176 AH
• No of cells 90
With the addition of combined cycle, adequate additional capability shall be added into the same DC
network. A proper study of DC Power requirement for entire plant shall be included in the scope by
the contractor.
Auxiliary Systems
The auxiliary system refer here is for off base auxiliaries,
Main auxiliary covered were
• Firefighting system
• DM plant
• Fuel oil system (off base)
• Air Compressor
With the addition of combined cycle, adequate additional capability shall be added into the same
auxiliary systems network as appropriate. A proper study of additional requirement of these system
shall be carried out and adequate additional capability shall be included in the scope by the
contractor for all auxiliary systems as required.
Fire Fighting System

Existing Firefighting system has main diesel engine driven pump, Main AC pump and Jockey pump.
Customer intend not to use the existing fuel oil system. Principally customer agreed to take the fire
hydrant system of fuel oil system and extend the hydrant system to Steam turbine, HRSG and its
auxiliaries, provided that it is adequate.

Type Details of Equipment’s
Jockey Pump Type- ATURIA VTK 31-50/4 , 20mc /h , Head 125 m.

Motor- ABB, M2QA160
M2B,B5,15KW,480V,60HZ,3600RPM.
Electrical Pump Type- ATURIA PDN 150-400 , 420mc /h , Head 100 m.
Motor- ABB, M2BAT
315,250KW,B3,480V,60HZ,1800RPM.
Diesel Engine Pump Type- ATURIA PDN 150-400 , 420mc /h , Head 100 m.
Engine-CLARKE JW 6H-UF58,224KW@1800RPM
Fire Water Tank 900 cubic meter
Foam Tank#1 6000 litres
Foam Tank#2 3500 litres
DM plant
There is small RO plant container unit with 2 tube bundle for which capacity is 10 m3 /hr as per P&Id, as
per the manual it is 70 m3/hr which is not correct.
Water treatment system water source is underground water or reservoir water which is received thru
cement Plant.
There is following dosing unit for the RO water
• Antiscalent Dosing
• Acid Dozing
• Pre-Chlorination dosing
• De Chlorination Dosing
DM plant is installed for the chiller installed for fuel gas compressor station.
There are 2 Storage tank one DM water storage tank and another make up water storage tank both
capacity 220 m3/Hr.
Instrument Air Compressor

There are two air compressors installed ZT 30 atlas capco make with a small 500 L air receiver tank. The
Instrument air system is utilized for the DM plant and fuel gas compressor station .
Fuel Oil System

The GT are capable to be fired on crude and Diesel. There are forwarding skid and storage tanks for the
crude, Diesel oil fuel. The Crude oil fuel has 2 electric heaters each of 480 kW and a fuel conditioning
system. There are two foam tank installed capacity of same is mentioned in Firefighting system.
Customer intent to remove the Fuel oil system as part of offering and space can be utilized for CC
especially HRSG related system.

Treated Crude oil 2000 cubic meter
storage tank#1
Treated Crude oil 2000 cubic meter
storage tank#2
Un treated Crude oil 50 cubic meter
storageTank#1
Un treated Crude oil 50 cubic meter
storageTank#2
Diesel Storage Tank 1000 cubic meter
Fuel Gas Compressor

There are 4 fuel gas compressors installed to increase the pressure of incoming gas supply to be used in
Gas turbine, they were not assessed as not related to combined cycle interface.
Fire Fighting pump skid Firefighting Diesel pump
Firefighting Jockey pump AC firefighting pump

Firefighting water storage tank Container Package RO plant
Dosing system Instrument air compressor and DM tank behind it

DM water and make up tank Air compressor ZT 30
Crude oil storage tank 1 and 2
Diesel fuel storage tank

Fuel oil forwarding station Crude oil electric heater

Appendix E: Gas Turbine Exhaust Condition post GT upgrade
At 59 deg F.
Operation Evap ON Evap ON Evap ON Evap ON Evap ON Evap ON Evap ON Evap ON Evap ON
Fuel NG NG NG NG NG NG NG NG NG
Ambient Temp (deg F) 59.0 59.0 59.0 59.0 59.0 59.0 59.0 59.0 59.0
RH (%) 30% 30% 30% 30% 30% 30% 30% 30% 30%
Atmosphereic Pressure (PSIA) 14.48 14.48 14.48 14.48 14.48 14.48 14.48 14.48 14.48
CTIM (deg F) 46 46 46 46 46 46 46 46 46
Load Peak 100% 90% 80% 70% 60% 50% 40% 30%
Generator Output (KW) 43510.6 41612.6 37320.4 33173.6 29026.9 24880.2 20733.5 16586.8 12440.2
Exh Flow (lbs/se) 312.1 311.9 270.3 249.5 249.2 248.9 248.6 248.3 248.1
Exh Temp ( deg F) 1038.0 1004.7 1066.9 1085.0 1001.1 921.8 847.3 778.1 715.0
Exh Energy (MM btu/hr) 287.8 276.8 257.3 242.0 219.9 199.4 180.5 163.2 147.8
Exhaust Pr Drop (inch H2O) 12.9 12.7 9.8 8.4 8.1 7.8 7.5 7.2 7.0
Exhaust Nox ( PPM) 162.8 154.9 144.9 137.1 120.3 105.8 93.3 82.5 73.1
Exhaust Gas Composition
Argan (%) 0.9% 0.9% 0.9% 0.9% 0.9% 0.9% 0.9% 0.9% 0.9%
N2 (%) 74.8% 74.9% 74.8% 74.8% 75.0% 75.3% 75.5% 75.7% 75.9%
O2 (%) 13.4% 13.7% 13.3% 13.3% 14.0% 14.7% 15.4% 16.0% 16.6%
CO2 (%) 3.4% 3.3% 3.5% 3.5% 3.1% 2.8% 2.5% 2.2% 1.9%
H2O (%) 7.4% 7.2% 7.6% 7.6% 6.9% 6.3% 5.7% 5.1% 4.6%
At 90 deg F.
RH (%) 30% 30% 30% 30% 30% 30% 30% 30% 30%
CTIM (deg F) 69 69 69 69 69 69 69 69 69
Load Peak 100% 90% 80% 70% 60% 50% 40% 30%
Exh Flow (lbs/se) 295.9 295.7 259.3 239.5 239.3 239.0 238.8 238.6 238.4
Exh Temp ( deg F) 1060.8 1027.4 1082.8 1101.0 1020.2 943.6 871.4 804.4 742.9
Exhaust Nox ( PPM) 145.8 138.8 129.3 122.0 107.6 95.1 84.2 74.8 66.6
Argan (%) 0.9% 0.9% 0.9% 0.9% 0.9% 0.9% 0.9% 0.9% 0.9%
N2 (%) 73.9% 74.0% 73.9% 73.9% 74.2% 74.4% 74.6% 74.8% 75.0%
O2 (%) 13.2% 13.5% 13.1% 13.1% 13.8% 14.5% 15.2% 15.8% 16.4%
CO2 (%) 3.4% 3.3% 3.4% 3.4% 3.1% 2.8% 2.5% 2.2% 1.9%
H2O (%) 8.6% 8.3% 8.6% 8.6% 8.0% 7.4% 6.9% 6.3% 5.8%

At 122 deg F.
RH (%) 30% 30% 30% 30% 30% 30% 30% 30% 30%
CTIM (deg F) 93 93 93 93 93 93 93 93 93
Load Peak 100% 90% 80% 70% 60% 50% 40% 30%
Exh Flow (lbs/se) 278.2 278.1 246.5 228.1 227.9 227.7 227.5 227.3 227.2
Exh Temp ( deg F) 1085.4 1052.0 1100.8 1119.2 1041.6 968.0 898.5 833.7 773.7
Exhaust Nox ( PPM) 108.9 103.6 96.4 90.8 80.5 71.6 63.7 56.9 50.9
Argan (%) 0.9% 0.9% 0.9% 0.9% 0.9% 0.9% 0.9% 0.9% 0.9%
N2 (%) 72.1% 72.2% 72.1% 72.1% 72.3% 72.5% 72.7% 72.9% 73.1%
O2 (%) 12.7% 13.0% 12.7% 12.7% 13.4% 14.0% 14.7% 15.3% 15.8%
CO2 (%) 3.4% 3.3% 3.4% 3.4% 3.1% 2.8% 2.5% 2.2% 1.9%
H2O (%) 11.0% 10.7% 11.0% 11.0% 10.4% 9.8% 9.3% 8.8% 8.3%

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GE POWER SERVICES

REQUEST FOR QUOTATION

Scope of Work Document for

Saudi Cement Company

Upgrade of existing Gas Turbines with AGP and Combined Cycle

Document Revision / Date Rev.5 Date: Sep 15, 2017

1. PROJECT DESCRIPTION ....................................................................................................................................... 4

3. CODES AND STANDARDS .................................................................................................................................... 8

4. PERFORMANCE GUARANTEES: ......................................................................................................................... 12

5. CONTEXT AND CONDITIONS:............................................................................................................................ 13

6. BID EVALUATION CRITERIA: .............................................................................................................................. 14

7. REQUIRED OFFER DOCUMENTATION: ............................................................................................................. 14

8. BIDDER RESPONSIBILITIES: ............................................................................................................................... 14

9. ENGINEERING SCOPE OF WORKS .................................................................................................................... 15

10. LIST OF ATTACHMENTS................................................................................................................................. 16

APPENDIX A: SITE CONDITIONS: ....................................................................................................................... 17

APPENDIX B: PRELIMINARY HEAT AND MASS BALANCE DIAGRAM .............................................................. 18

APPENDIX C: EXISTING CONFIGURATION DETAILS ...................................................................................... 19

APPENDIX E: GAS TURBINE EXHAUST CONDITION POST GT UPGRADE ........................................................ 28

GE Proprietary Information Page 2 of 29

2. To avoid publication or other unrestricted disclosures of this document or the information it

GE Proprietary Information Page 3 of 29

Proposed Project Scope of Work:

Below is required high level scope for the upgrade:

GE Proprietary Information Page 4 of 29

A high-level plant schematic is mentioned herewith…….

GE Proprietary Information Page 5 of 29

Balance of Plant Support Systems:

Refer Section 9 for definition of terms (Full EPC, PC, C etc)

GE Proprietary Information Page 6 of 29

• HMBD – GE will provide this,

GE Proprietary Information Page 7 of 29

Precipitation, Wind and Earthquake

Heat and Mass Balance Diagram:

Codes and Standards

3. CODES AND STANDARDS

State and Local Building Codes, Standards and Ordinances

GE Proprietary Information Page 8 of 29

American National Standards Institute

GE Proprietary Information Page 9 of 29

GE Proprietary Information Page 10 of 29

GE Proprietary Information Page 11 of 29

Contractor shall provide performance guarantees for supplied associated systems.

GE Proprietary Information Page 12 of 29

5. Context and conditions:

GE Proprietary Information Page 13 of 29

7. Required offer documentation:

GE Proprietary Information Page 14 of 29

EPC Full solution:

GE Proprietary Information Page 15 of 29

• Site Layout (CPP Layout)

GE Proprietary Information Page 16 of 29

• Altitude: 426.51 feet

GE Proprietary Information Page 17 of 29

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Installed Gas Turbine details:

• GT Type: GE Frame 6B. Dual Fuel (Liquid fuel is out of service)

Layout and proposed equipment location:

• Maintenance laydown area:

• New HRSG location:

o Option 2: Currently Water Injection skid is installed at this location. If HRSG is

• Steam Turbine Area:

• Energy Evacuation Area: