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CONTROL COPY N0 1

DYCONSULTANCY S/B SAFETY & HEALTH PLAN ABKT/3/2013


Project Condominium Awan Biru Doc. No
Kuala Terengganu.

DY CONSULTANCY SDN BHD

SAFETY & HEALTH PLAN


for
CADANGAN MEMBINA & MENYIAPKAN 2 BLOK
CONDOMINIUM MEWAH, 35 TINGKAT DAN LAIN2 KERJA
INFRASTRUKTUTR DI JALAN SULTAN OMAR,
MUKIM BANDAR,
DAERAH KUALA TERENGGANU,
KUALA TERENGGANU,
TERENGGANU DARUL IMAN.
for
AWAN BIRU SDN BHD

March 8, 2013
Date Safety & Health General Manager
Manager

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(i) PROJECT PROFILE.

Project Title CADANGAN MEMBINA & MENYIAPKAN 2 BLOK CONDOMINIUM

MEWAH, 35 TINGKAT DAN KERJA-KERJA INFRASTRUKTUR


Place DI ATAS JALAN SULTAN OMAR

MUKIM BANDAR, DAERAH KUALA TERENGGANU,

KUALA TERENGGANU,

TERENGGANU DARUL IMAN.


Client AWAN BIRU SDN BHD,

NO 21 JALAN KP 2/3

KAJANG PRIMA, 43000

KAJANG SELANGOR
Document No ABKT/3/2013
Confidentiality Level Level 1
Copyright Status THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL
RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION,
TRADE SECRET AND DESIGN RIGHTS) ARE OWNED BY RCZ
CONSTRUCTION SDN BERHAD. NO USE OR DISCLOSURE IS TO
BE MADE WITHOUT PRIOR WRITTEN APPROVAL OF RCZ
CONSTRUCTION SDN BHD. ALL RIGHTS RESERVED
Legality Status THIS DOCUMENT IS A LEGAL DOCUMENT WHICH IS SUBMITTED
TO AUTHORITIES IN COMPLIANCE TO THE ACTS &
REGULATIONS.

(ii) RECORD OF AUTHORIZED HOLDERS OF SAFETY & HEALTH PLAN.

Authorized holder of SHP;

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No Control Copy No Holder Remarks Date


1 Control Copy No .1 Safety Manager
2 Control Copy No. 2 Director
3 Control Copy No. 3 Project Manager
4 Control Copy No. 4 SHO
5 Control Copy No. 5 SSS
6 Control Copy No. 6 Client Tender submission
7 Control Copy No. 7 JKKP For site registration

(iii) RECORD OF AMENDMENTS.

It is certified that the amendments listed below has been incorporated into this SHP.

No Amended Section Date Description Amended by

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(iv) TABLE OF CONTENT

No. Subject Page No


1.0 Objective of Safety & Health Plan 9
2.0 Project Information. 9, 10
2.1 Client
2.2 Main Contractor.
2.3 Contract Period
2.4 Contract Sum.
2.5 Subcontractor Civil.
2.6 Subcontractor Electrical
2.7 Subcontractor Mechanical
3.0 Applicable Act, Regulations, Code of Practice & Standard 11
4.0 References to DYCSB Safety Management System 12
5.0 Safety & Health Policy 13
6.0 Safety & Health Organization 14
7.0 Responsibility of Employee & Subcontractors. 15, 16,17,18,19
7.1 Project Manager.
7.2 Safety Manager
7.3 Safety & Health Officer.
7.4 Safety & Health Officer.
7.5 Site Safety Supervisor.
7.6 General Worker
7.7 Subcontractors.
7.8 Visitors.

8.0 Construction Hazards 20


9.0 -10.1 Safety Control Measures. 21- 25
9.1 HIRAC.
9.2 First Day at Work Safety Induction for New Worker
9.3 Safety Undertaking Letters.
9.4 Subcontractors Safety Performance Record.
9.5 Subcontractors Safety Pledge.
9.6 Subcontractors Safety Supervisor.
9.7 NIOSH Card / CIDB Green Card.
9.8 Morning Exercise Program.
9.9. Foreign Worker Management.
10.0 Safety Briefing by SHO/SSS.
10.1 Worker’s Feed Back Box.
10.2 – 12.7 10.2 Tool Box Meeting by Subcontractors Supervisor 25 - 36
10.3 Personal Protective Equipments.
10.4 Daily Safety Inspection.
10.5 Daily Site Meeting.
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10.6 Job Safety Analysis.


10.7 Scaffold Erection.
10.8 Work at Height.
10.9 Mobile Work Platform.
11.0 Work at Edge of Slab.
11.1 Excavation Works
11.2 Excavation Machinery.
11.3 Lifting Machinery.
11.4 Confined Space Procedures.
11.5 Hazardous Chemicals.
11.6 Noise Exposure Level.
11.7 Fire Response Plan.
11.8 Communication System.
11.9 Monthly Safety & Health Report.
12.0 Gotong Royong Activity
12.1 Accident Reporting Procedures
12.2 Permit To Work.
12.3 Floor Opening Hazard.
12.4 Safety Campaign Week.
12.5 Training Program.
12.6 Emergency Response Plan.
12.7 Management Audit & Review

13.0 Appendices.

(v) ABBREVIATIONS.

No TERM REMARK
1 SHO Safety & Health Officer
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2 SSS Site Safety Supervisor


3 PM Project Manager
4 OSHO Occupational Safety & Health Officer
5 DOSH Department of Occupational Safety & Health
6 JKKP Jabatan Keselamatan & Kesihatan Pekerjaan
7 CIDB Construction Industry Development Board
8 MBKT Majlis Bandaraya Kuala Terengganu
9 JSA Job Safety Analysis
10 HIRAC Hazard Identification, Risk Assessment & Control
11 SOP Safe Operating Procedure
12 PPE Personal Protective Equipments
13 PTW Permit to Work
14 LTI Lost Time Injury
15 KPI Key Performance Index
16 BOMBA Fire Fighting Department
17 SATU Syarikat Air Terengganu
18 IWK Indah Water Konsortium
19 TNB Tenaga National Berhad

(vi) DEFINITIONS.

For the purpose of this SHP the following definition shall apply.

6.1. Accident: An occurrence arising out of or in the course of work which result in fatal

injury or non-fatal injury.

6.2. Dangerous Occurrence: An occurrence which rises out of or in connection with work

as listed in Table 6 NODOPOD.

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6.3. Fatal Injury: An injury leading to immediate death or death within one year from the

date of the accident. For fatal cases, the number of Lost Workdays is 6000 days.

6.4. First Aid: Any one time treatment of minor scratches, cuts, burns, splinters even

though provided by registered medical practitioner.

6.5. First Report of Accident/ Dangerous Occurrence: A report submitted by telephone or

fax or other means using JKKP 6 or JKKP 7 to DOSH.

6.6. Register of Accident: Record of yearly accident to be submitted to DOSH by February

preceding year using JKKP 8.

6.7. Lost Time: Lost days, consecutive or not, counted from and including the day

following the day of the accident.

1.0 OBJECTIVE OF SAFETY & HEALTH PLAN.

1.0 Objective of Safety & Health Plan.

The Safety and Health Plan (SHP) was prepared in accordance with Datuk Yahizan

Consultancy Sdn Bhd (DYCSB) safety, health management system requirements and it

is in compliance to the Acts, Regulations, Codes of Practices, statutory obligations and

other enforceable laws by the Authorities, Government Department and Agency

The main objective for the issuance of the Safety and Health Plan is to manage the

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worker’s safety, health, security and welfare aspect in an effective and efficient manner.

The prevention of down time or stop work order due to fatality or serious accident and ill

health during the construction activities in the Condominium Awan Biru project site will

be priority number one.

DYCSB has set a target of ZERO FATAL ACCIDENT for this project. The number of

SERIOUS ACCIDENT should be not more than 2 cases in a year. In this respect the co-

operation of all workers in working in a safe manner is highly appreciated. Various

program and activities has been identified to achieve the target set.

2.0 Project Information.

The project is for the construction of 2 Blok Condominium Mewah, 35 Tingkat dan Kerja-

Kerja Infrastruktur Yang Berkaitan Di Jalan Sultan Omar Mukim Bandar,

Daerah Kuala Terengganu, Terengganu Darul Iman.

2.1 Client.

Awan Biru Sdn Bhd.

No 21 Jalan KP 2/3,

Kajang Prima,

43000 Kajang

Selangor.
2.2 Main Contractor.

DY Consultancy Sdn Bhd

888, Aras 8,

Kompleks Permint Harmoni,

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Jalan Batas Baru,

20300 Kuala Terengganu.

Terengganu Darul Iman.


2.3 Contract Period.

48 months - 1 March, 2013 to 1March, 2017


2.4 Contract Sum.

RM777 Juta
2.5 Subcontractor Civil.

Mat Jembal Sdn Bhd.


2.6 Subcontractor Electrical

AsasEletrik Sdn Bhd


2.7 Subcontractor Mechanical.

PowerMekanikal Sdn Bhd

3.0 Applicable Acts, Regulations, Codes of Practice & Standard.


The SHP complies to, but not limited to the Acts, Regulations, Codes of Practice and
Standard listed below.

No Acts, Regulations, Codes of Practice & Standard. Remark


1 Occupational Safety & Health Act 1994 Act 514 -1994
2 Factory & Machinery Act 1967 Act 139 -1967
3 Environmental Quality Act 1974 Act 127 1974
4 Construction Industry Development Board Act 520 -1999
5 Passport Act 1966 Foreign worker work permit
6 Local Authority Act Building plan, overtime
7 ISO 9001 -2000 Quality Management
System

8 Code of Practice for Safe Working in a Confined Space COP


9 Notification of Accident, Dangerous Occurrence, NODOPOD- 2004
Occupational Poisoning & Occupational Disease 2004

10 Guidelines for Occupational Safety & Health DOSH


Management System

11 Guidelines for the Prevention of Falls at Workplaces DOSH


12 Street, Drainage & Building Act Local authority

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13 Uniform Building By Laws Local Authority


14 Fire Services Act BOMBA

4.0 REFERENCES TO DYCSB SAFETY MANAGEMENT SYSTEM.

The following documents are referred and should be read with this SHP.

DY Consultancy Safety Management System. Doc No.


1. Safety & Health Manual SMS -001
2. Emergency Response Procedure for Fire / Accident SMS -002
3. Subcontractors Safety Procedures. SMS-003
4. Safety Organization Procedures SMS -004
5. Risk Assessment Procedures SMS -005
6. Job Safety Analysis SMS -006
7. Accident Investigation Procedures SMS -007
8. Non Conforming, Corrective Action & Prevention Procedure. SMS -008
9. Permit To Work Procedures SMS -009
10. Site Safety Inspection Procedures SMS -010
11. Machinery Inspection Procedures SMS -011
12. Construction Waste Management Procedures SMS -012
13. Hazardous Chemical Procedures SMS -013
14. Working at Height Procedures. SMS -014
15. Scaffold Procedures SMS -015
16. Lifting Procedures SMS -016
17. Environmental Protection Procedures. SMS -017
18. Safety Audit Procedures SMS -018

5.0 SAFETY & HEALTH POLICY.

The Safety and Health Policy of DYCSB explicitly outlined our statutory obligations and

responsibility to provide, as far as practicable, a safe and healthy working environment for

all workers and subcontractors.

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The safety of the general public will also be given due attention to protect against any

direct and / or indirect injury arising out of our work activities.

The Safety & Health Policy demonstrates our sincere intention of complying to the safety

regulations such as, but not limited to the Occupational Safety & Health Act (OSHA 1994),

Factories and Machinery Act (FMA 1967), Environmental Quality Act (EQA 1974) and

other applicable statutory obligations by Local Authorities, Government Departments and

Agencies.

It is our policy to ensure all construction work activities are carried out in a safe manner

and well trained, experienced and competent project management personnel and site

supervisors will be employed to work in the project work site.

Plants, machineries and equipments will be maintained in working good condition.

Operators of these machineries are to possess the necessary license to operate the

machine from relevant Authority.

The SHP Policy will be displayed at strategic places in the work site and will be revised as

and when necessary to incorporate new requirements and acts.

6.0 SAFETY & HEALTH COMMITTEE ORGANIZATION.

The project management will establish a safety and health committee organization in the

site that comprised representatives from every subcontractor. Committee members are

selected from the management level, supervisor level and representatives from the

workers.
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The safety committee will meet at least once a month to discuss site safety and health

matters, unsafe condition and unsafe act of workers. If there is more than one project site

the safety committee will cross audit the other site on a monthly basis.

The objective for the setting up of the site safety and health committee organization is to

promote safety awareness among workers, to channel safety information, evaluation of

safe work procedures, accident prevention initiatives and to gather feedbacks of health

and safety matters from the workers.

Members from the committee will conduct site safety inspection in other project sites to

provide an in-depth examination of construction activities. Corrective action will be

recommended by the committee members to address any weakness found in the safety

and health management of the work site.

Committee members will undergo periodic training in safety and health matters in NIOSH

in order to upgrade and increase their understanding of occupational safety and health

laws and regulations.

7.0 RESPONSIBILITY OF EMPLOYEES & SUBCONTRACTORS.

The responsibility of all site personnel, workers and subcontractors towards self

regulation and complaint to the relevant safety and health Acts and regulations are clearly

defined in the SHP. The SHP also define the responsibility of the general public and

visitors to the worksite in term of wearing appropriate PPE and ensuring personal safety.

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7.1 Project Manager.

 Responsible for monitoring the implementation of safety inspections, activities and

programs in the workplace as outlined in the Safety & Health Plan.

 Responsible overall for all matters concerning health, safety, security and welfare

of workers in the work site.

 Responsible for the provision of information, instruction, training and supervision

as is necessary to ensure the safety and health of the workers.

 Responsible to be the chairman of the project safety & health committee

organization and to conduct project safety committee meeting regularly.

 Responsible to monitor subcontractors work activity with regard to safety, security,

health and welfare compliance.

 Responsible for making recommendation as and when necessary to further

improve the Safety & Health Plan.

7.2 Safety & Health Manager.

 Responsible to advise the project managers, workers, subcontractors of the safety

regulations such as, but not limited to the Factories & Machinery Act 1967,

Occupational Safety and Health Act 1994, Environmental Quality Act 1974 and

other applicable statutory obligations by Local Authorities, Government

Departments and Agencies.

 Responsible for the monitoring and coordinating the implementation of safety

inspections and programs in each project site as outlined in the Safety & Health

Plan.

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 Responsible to co-ordinate and to chair the Management Safety and Health

Committee Organization meeting every month.

 Responsible for ensuring Project Directors, Project Managers, Safety & Health

Officers and Site Safety Supervisors are familiar with the Safety Plan

requirements, inspection program and activities.

 Responsible for conducting safety induction and safety training for Project

Directors, Project Managers, Safety & Health Officers, Site Safety Supervisors

and all employees.

 Responsible for the updating of Safety & Health Plan as and when necessary.

 Responsible for ensuring the safety of public and neighbors near the work site

7.3 Safety & Health Officer.

 Responsible to advise project managers, employees and subcontractors of the

safety regulations such as, but not limited to the Factories & Machinery Act 1967,

Occupational Safety & Health Act 1994, Environmental Quality Act 1974 and other

applicable statutory obligations by Local Authorities, Government Departments

and Agencies.

 Responsible to implement the safety activities and safety programs in the work

site as outlined in the Safety & Health Plan.

 Responsible to conduct daily site inspection for non-conformance of safety

regulations, unsafe act of workers, unsafe condition in the workplace and to take

immediate corrective action to rectify all non- compliance.

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 Responsible to investigate any accident, near miss, dangerous occurrence,

occupational poisoning or diseases in the work site.

 Responsible to be the secretary of the project and special safety and health

committee organization and to conduct safety meeting regularly.

 Responsible to collect and tabulate statistics of fatal accident, dangerous

occurrence, occupational poisoning and diseases in the work site.

 Responsible to submit a monthly safety and health report that comprised of

manhours worked, accident frequency rate, severity rate and details of safety

programs implemented.

 Responsible to assist the Department of Occupational Safety & Health (JKKP)

officers during site inspection, audit activity and other safety programs.

 Responsible to carry out other duties as and when necessary to ensure the

health, safety, security, welfare and environmental aspect in the worksite is given

appropriate attention.

7.4 Site Safety Supervisor.

 Responsible to advise employees, subcontractors of the safety regulations such

as, but not limited to the Factories & Machinery Act 1967, Occupational Safety &

Health Act 1994, Environmental Quality Act 1974 and other applicable statutory

obligations by Local Authorities, Government Departments and Agencies.

 Responsible to implement the safety activities and safety programs in the work

site as outlined in the Safety & Health Plan.

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 Responsible to conduct daily site inspection for non-conformance of safety

regulation, unsafe act of worker, unsafe condition in the workplace and to take

immediate corrective action to rectify all non- compliance.

 Responsible to investigate any accident, near miss, dangerous occurrence,

occupational poisoning or diseases in the work site.

 Responsible to be the secretary of the project safety and health committee

organization when the Safety & Health Officer is not available.

 Responsible to collect and maintain statistics of accident, dangerous occurrence,

occupational poisoning and diseases in the work site.

7.5 General Workers.

 All workers must abide by the safety regulations such as, but not limited to the

Factories & Machinery Act 1967, Occupational Safety & Health Act 1994,

Environmental Quality Act 1974 and other applicable statutory obligations by Local

Authorities, Government Departments and Agencies.

 Workers are to work in safe manner and to avoid personal injury and serious

accidents. Safe work practices should be employed in daily work activities.

 No worker shall intentionally or recklessly interfere with or misuse anything

provided for safety, welfare or health under relevant statutory provision.

 Workers must report site accident, near miss or damage to property or equipment

to their immediate supervisor.

7.6 Subcontractors.

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 All subcontractors must abide by the safety regulations such as, but not limited to

the Factories & Machinery Act 1967, Occupational Safety & Health Act 1994,

Environmental Quality Act 1974 and other applicable statutory obligations by Local

Authorities, Government Departments and Agencies.

 Subcontractors are to prepare their own SHP and to follow all site regulations.

7.7 Visitors.

 All visitors must abide by the safety regulations such as, but not limited to the

Factories & Machinery Act 1967, Occupational Safety & Health Act 1994, RZCSB

Safety & Health Plan and other applicable statutory obligations by Local

Authorities, Government Departments and Agencies.

 Visitors must register with the security guard at the main gate and to fill-in

personal particulars and details of visit in the Visitors Record book.

 Visitors are required to wear necessary Personal Protective Equipments such as

safety helmet, safety belt and safety boots when entering work site.

 Visitors are not allowed to enter construction areas without being escorted by

supervisors.

 Visitors are to ensure personal safety and not to create unnecessary danger to

themselves and other workers.

 DYCSB will not be held liable for any personal injury, fatality or unforeseen

accident due to non-compliance of the safety regulations, negligence or

carelessness whatsoever by workers, subcontractors or by visitors.

 Trespassers will be handled over to the authorities for further action.

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8.0 CONSTRUCTION HAZARDS.

 Deep Excavations

 Piling Works.

 Work in Confined Space

 Heavy Lifting Activity

 Erection & Dismantling of Scaffolding

 Usage, Storage of Chemicals, Hazardous Materials & Substances.

 Noise Exposure

 Work at Height

 Falling Object Hazards

 Fire Hazard

 Machinery Safety

 Electrical Safety

 Roof Work

 Welding Activity

 Fall Through Floor Opening

 Work at Edge of Slab.

 Fall into Lift Opening.

9.0 SAFETY CONTROL MEASURES.

The objective for this safety control measures is to identify safe work procedures, best

safety practices, accident prevention initiatives and suitable control measures that will be

implemented in the site for the various trade workers and in all workplaces. The safety
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arrangement will be improved as construction work progress and as more hazard are

identified in the work process.

Various safety programs and activities will be implemented so as to create a high level of

awareness among workers, secure compliance to the Act and regulations and to ensure

full commitments from workers and subcontractors towards self regulation.

All workers will be involved in the safety program and accident control measures. Full co-

operation is vital for this program to succeed and the activities will be revised accordingly

to suit the construction progress. This is to ensure the project is completed without

downtime due to fatal accident, serious injury or stop work order.

9.1 Hazard Identification, Risk Assessment & Control Measures (HIRAC)

Dangerous and high risk construction activities will be formally subjected to a stringent

hazard identification process prior to the commencement of the work. The purpose is to

identify the level of hazard and the degree of risk associated with each particular job and

then to determine appropriate safety control measures to prevent any untoward accident

happening.

The selection of suitable type of personal protective equipments for each the job is also

decided based on the result of the risk assessment process. HIRAC and Job Safety

Analysis are produced for record keeping purposes.

9.2 First Day at Work Safety Induction for New Worker.

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New workers reporting for work on the first day are required to attend the First Day at

Work Safety Induction program conducted by the Safety & Health Officer or Safety

Supervisor before being allowed to start work in the worksite. Workers will have to sign an

undertaking letter which acknowledged their commitment to the compliance of health,

safety and welfare regulations.

9.3 Safety Undertaking Letters.

Workers, irrespective of trade and work scope are to sign the Undertaking Letter which

recorded their personal undertaking and self commitment to ensure personal safety,

wearing of appropriate personal protective equipment required of their trade jobs. The

undertaking program also ensures a sound understanding of safe work culture, personal

responsibility, statutory obligations and compliance of safety regulations and

requirements

9.4 Subcontractor’s Safety Performance Indicator.

Subcontractors selected to work in the project site will have to submit latest Safety

Performance Indicator record which indicate the past 3 years accident statistic, safety

training activities conducted or attended and particulars of safety personnel involved.

9.5 Subcontractors Safety Pledge.

In order to show full commitments and serious intention of complying to the safety

regulation and to prevent accidents, subcontractors are to sign the Safety Pledge

document.

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9.6 Subcontractor’s Safety Supervisor.

In order to comply to Regulation 26 of the Factory & Machinery Act (BOWEC 1986),

subcontractors who employ more than 20 workers have to appoint a part time safety

supervisor to perform safety supervision at least for 5 hours per week in the work site.

The safety supervisor will become member of the safety committee organization.

9.7 NIOSH Card / Green Card.

Workers must attend the compulsory Safety Induction for Construction Worker training

before starting work in the construction site and to be in possession of either a Safety &

Health Induction for Construction Workers card from the National Institute of Occupational

Safety & Health (NIOSH) or to posses a Green Card issued by the Construction Industry

Development Board (CIDB).

The possession of the NIOSH Card or Green Card does not absolved the workers from

complying to other safety regulation such as OSHA 1994, FMA 1967 or site requirements

imposed by DYCSB.

9.8 Morning Exercise Program.

The main objective of the Morning Exercise program is to enable the site management to

check on the total numbers of workers present and also to remind them of their

responsibility towards complying of safety regulations and site requirements. Other

objectives are:
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 To perform physical fitness routine.

 To brief worker on work schedule and safety requirements.

 To check on wearing of Personal Protective Equipments.

 To check condition of tools and equipments.

9.9 Foreign Worker Management.

Foreign workers intending to work in the project site has to produce their original passport

and work permit for security checking before the issuance of a security pass. Only

workers possessing valid passport and valid work permit in the construction sector will be

issued with a security pass to work in the site.

A release letter from the original permit holder is required if the worker changes employer.

The worker also needed to be covered under foreign worker compensation scheme or

posses insurance coverage for foreign workers.

Local workers need to produce their identity card and photograph when applying for

security pass.

10.0 Safety Briefing by Safety & Health Officer / Safety Supervisor.

Safety information and current matters concerning health, safety, security, welfare and

environmental issues involving the workers is disseminated to all workers present during

the safety briefing each morning. Workers are also informed of accidents in other site in

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the effort of sharing information and also to learn from past mistakes so as to prevent a

similar accident recurring.

10.1 Worker’s Feedback Box.

Workers are encouraged to give feedbacks and ideas to improve the work site condition,

welfare facilities and other personal issues. A feedback box will be placed at strategic

location for the workers to write in their suggestions, comments and complaints.

Feedbacks from the workers are addressed immediately to ensure high morale and spirit

of co-operation among workers. A Feedback Box will be placed at site office for workers

to write in suggestions or give inputs on safety management in the site.

10.2 Tool Box Meeting By Subcontractor’s Supervisor.

All workers are to be briefed on the need of safety control measures, accident prevention

initiatives and also compliance to site safety requirements. This is to ensure their

personal safety and other workers working nearby are given top priority. The tool box

meeting is conducted by the subcontractor’s safety supervisor in charge of the work

before work starts.

Proper record of the safety issues discussed is keep for inspection. Personal protective

equipments and necessary tools used are checked for suitability and safe usage.

10.3 Personal Protective Equipments.

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Workers will be provided with appropriate Personal Protective Equipments of approved

type for usage during the course of work, such as safety helmet, safety boot, visor,

earplug, dust mask, safety belt and safety harness. Proper record of PPE distribution to

all workers is kept for inspection purposes. The Personal Protective Equipments are to be

worn everyday when working in site.

10.4 Daily Safety Inspection.

The Safety & Health Officer and Safety Supervisor will conduct daily safety inspection in a

continuous effort of providing a safe and healthy working environment, identifying unsafe

act of the workers, unsafe condition in the workplace and also to detect other non-

compliance of safety regulations and breach of statutory regulations. Immediate action is

taken to rectify the unsafe condition and to correct the unsafe action of worker.

Unsafe act of workers, unsafe conditions in the work site and other non compliances are

recorded in the Daily Safety Inspection Report and the issues are deliberated during the

Daily Meeting among all subcontractors.

10.5 Daily Meeting.

A daily meeting session is attended by the site manager, planning manager, safety &

health officer, supervisors and subcontractors is scheduled every afternoon to discuss

progress issues and safety matters. The Daily Safety Inspection Report is presented to all

subcontractors for immediate action and rectification purposes.

10.6 Job Safety Analysis.

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Job Safety Analysis will be prepared for high risk job and dangerous work activity to

clearly state the role of specific personnel involved, work sequence, machinery used and

the potential hazards identified. Safety control measures will be implemented in order to

ensure the safety of all workers and also to protect the general public during the

construction activities.

10.7 Scaffolding Erection.

The erections of scaffolding structures below 15 meters were to be performed by

competent scaffolder who is registered with the Department of Occupational Safety &

Health (JKKP). Design erection for structures of more than 15 meters high is by

Professional Engineer and to be submitted to the Department of Occupational Safety &

Health for approval.

Scaffold erection are to be inspected on a weekly basis and also after heavy rain. It is to

be green tagged to show the safe status and unsafe scaffold structures are to be red

tagged. The scaffolding erections are to be maintained in good condition and proper

record kept for inspection.

10.8 Work at Height.

When job activities involved working on top of roof, ceiling level or at height of more than

2 meters workers must wear fall hazard protection such as safety harness. Safety

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harnesses are to be of approved type and are checked for wear and tear. A permit to work

system will be implemented when necessary for work at height activities.

10.9 Mobile Work Platform.

Mobile work platform is to be used for performing high level mechanical, electrical, wiring,

air condition, ducting and ceiling works. The mobile working platform must be erected

according to specification by a competent scaffolder using sound scaffold frames and

cross bracer. It is to be checked on daily basis before use.

Green safety tag and an identification tag of the owner of the mobile platform must be

attached onto the work platform. Timber ladders are not allowed to be used as it has

caused numerous falls due to bad condition of timber and low quality construction.

11.0 Work at Edge of Slab.

Work areas at edge of slab will be barricaded with either timber barricade, galvanized iron

pipe barricade or wire rope barricade in order to prevent workers from falling down below.

Safety net will be installed at the barricade to give a sense of safety to workers. SOP for

work at edge will be implemented to ensure work at edge of slab is done in a safe manner

with adequate PPE worn and other safety measures are in place.

Workers are to use safety belt as restraining belt when working at edge of slab in order to

establish a safe working zone and warning mechanism. Suitable warning signages are to

be posted at all conspicuous place to give ample warning.

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All workers are reminded daily of the dangers during the morning safety briefing and

toolbox meeting. Safety netting is to be provided to secure the perimeter of the work

areas and to prevent falling objects hitting the workers below.

11.1 Excavation Works.

Adequate safety control measures will be implemented to ensure safe condition for

working in deep excavation especially for safe access into and egress out of the

excavated area. Workers going into deep excavation are to hang their security pass onto

the security pass board before entering the deep excavation and later picking it up as

they come out of the excavated area. This is to ensure every worker is accounted for after

work is completed. The stability of nearby buildings and slope condition are closely

monitored to prevent slope collapse or during flooding.

Earth disposal permit needed to be applied from the Local Authority and road cleanliness

is to be considered. The top of dump trucks need to be covered before leaving work site.

11.2 Excavation Machinery.

Operators of construction machinery of any class are to posses approved license from

the Road Transport Department and or relevant Authorities as stipulated by Regulation 18

of the Factories & Machinery (Building Operations and Works of Engineering

Construction –Safety Regulations 1986. Such machineries are excavators, backhoes,

back pushers, bulldozers and other heavy machinery.

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Operators of these machineries are to check the overall machinery condition and the

safety mechanism system of the machinery on a daily basis by using the machinery

checklist. All vehicles used in construction site must be registered with the appropriate

Authority. The heavy machineries must be in good working condition and safe to use. The

machineries must be regularly serviced and periodic maintenance performed. Records of

maintenance must be kept for checking purposes.

11.3 Lifting Machinery.

Lifting machinery such as skylift, scissor, lift, mobile crane, tower crane, derrick crane and

crawler crane must be in good working condition, safe to use and have a valid Permit

Mesin Angkat (PMA) from the Department of Occupational Safety & Health.

Operators of all type of cranes must be competent and possess valid Sijil Operator Krin

license (SOK) from DOSH and they are to sign an undertaking letter to acknowledge their

responsibility towards safe lifting procedures.

Operators are to check the crane daily before start using and to fill-in the detail in the

checklist available. Lifting operation is to be done in a safe manner and supervised by an

experienced signalman. The lifting area and possible drop zone of equipment and

materials are to be barricaded and signage posted to warn workers of lifting dangers.

11.4 Confined Spaces Procedures.

Working in confined spaces such as in manholes, boilers and in tunnels will be subjected

to a permit to work system and a written safe work procedures which complies to all the

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necessary safety regulations and requirements set by the Department of Occupational

Safety & Health.

The air quality, oxygen level and toxic gas level inside the confined space must be tested

by an Authorized Gas Tester registered with the Department of Occupational Safety &

Health prior to entering. Sufficient training will be conducted for the inexperience workers

before they are allowed to enter the confined work place.

Additional safety precautions will be provided such standby person stationed at the

entrance of manhole and implementing the buddy system working inside the confined

space. Necessary safety equipment such as safety line, SCBA, emergency rescue

equipment and adequate number of ventilation machines will be provided inside the

confined space work area.

11.5 Hazardous Chemicals.

Handling, usage, storage of hazardous materials and chemicals are to be closely

monitored by establishing an inventory system and maintaining a material safety data

sheet information file. Personnel involved are to be adequately trained and provided with

the necessary Personal Protective Equipments.

11.6 Noise Exposure Level.

No employee shall be exposed to noise level exceeding equivalent continuous sound

level of 90 dB (A) or exceeding the limits specified in the First Schedule or exceeding the

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daily noise dose of unity as specified in Factories and Machinery (Noise Exposure

Regulation –1989). Ear protection such as ear plug and ear muff will be provided to

workers working in high noise areas.

11.7 Fire Response Plan.

Adequate number of portable fire extinguishers will be placed at strategic locations in the

work site, kongsi area and also in the site office for use in case of fire break out. Fire

Drills will be conducted regularly to familiarize site workers with the correct usage of fire

extinguishers.

Smoking of cigarettes while working or in the working area is strictly prohibited except at

designated place that have been provided with cigarette box and fire extinguishers.

11.8 Communication System.

An effective radio communication system will be established in the work site, to be

operated and maintained as formal instruction channel, reporting and communication

network between safety personnel and others during working hours and emergency

period.

Telephone contact number of all staff will be displayed in the office for emergency

communication purposes. Emergency Response Plan is posted at strategic locations.

11.9 Monthly Safety & Health Report.

A detailed and comprehensive report of all construction activities involving health, safety,

welfare, manpower record, accident statistic and other relevant matters will be prepared

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and submitted to the management on a monthly basis. The report will also be submitted

to the client and consultant if needed.

12.0 Gotong Royong Activity.

Weekly general housekeeping activity will be conducted in the work site to ensure overall

site cleanliness and to promote a sense of responsibility among the workers.

All workers and site staff are to attend this event after morning exercise.

12.1 Accident Reporting Procedures.

Fatal, serious accident or dangerous occurrence in the site will be reported to the

Department of Occupational Safety and Health immediately by telephone and a

preliminary report faxed using the prescribed JKKP 6 forms.

The company planned to achieve a Zero Fatal Accident target for this site and plan to

complete the work activities without any fatal, serious accident and downtime due to stop

work orders. The co-operation of all workers are vital to prevent work site accidents and

to avoid summons or stop work order from the Authorities.

12.2 Permit to Work.

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A formal Permit to Work System will be enforced for specific high risk job and dangerous

work such as working in live plant, blasting work, working in confined space, deep

excavation, tunneling work and other dangerous operations.

Accident preventive measures will be put in place to prevent accident from occurring with

the standby of emergency rescue personnel and rescue equipments readied for any

eventuality.

12.3 Floor Opening Hazard.

Small openings on the floors that are intended for mechanical pump and other electrical

equipments are to be covered with reinforcement bars. Plywood and red painted over will

make the hole visible and safe from accidental fall through.

Horizontal safety nets are used to cover-up large size concrete floor openings and

galvanized iron pipe vertical barricades are erected around the opening to prevent fall

down accidents. Adequate warning signage is posted to warn of fall through hazard.

12.4 Safety Campaign Week.

Safety campaign week program is scheduled to be implemented twice a year in an effort

to share important information about workplace hazard and impart knowledge about

safety compliance. The demonstration for finding hazard is conducted by supervisors

themselves.

During the safety campaign period five most safety conscious workers from among the

workforce will be selected to receive certificate of appreciation and token. The workers

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are chosen based on their compliance of safety regulations such as the wearing of

personal protective equipments, working in safe manner, possessed positive attitudes,

co-operative and helpful character.

Workers are also invited to produce safety slogan and best safety slogan are chosen to

receive letter of appreciation and token.

12.5 Training Program.

Site personnel, supervisors and other staff will be trained as and when required in order

to perform their duties effectively and efficiently. The training are conducted internally by

consultants or and by experienced staff whenever the need arises.

Adequate training for new workers will be given and they will be supervised by

experienced supervisors to ensure their personal safety. Overseas training are also

provided to selected staff to enhance their knowledge and expertise in selected field.

As required by the Occupational Safety & Health Act 1994, Safety & Health Officers will

be sent for the Continuous Education Program training at the National Institute of

Occupational Safety & Health. Training of other employees are to be conducted on a

regular basis as a continuous effort to upgrade their skill and capability.

12.6 Emergency Response Plan.

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As construction activity progress daily the site safety control measures must be in sync to

ensure the safety of workers as well as for the prevention of accident onto the general

public.

An emergency response plan will be prepared to provide clear guideline for taking

immediate action when an accident happens. The emergency plan contains detail of the

person responsible for accident response and fire emergency response action and

reporting.

12.7 Management Audit & Review

The top management will conduct a management audit at the project site at least four

times per year in an effort to audit the construction work process and also to review the

safety management system aspect. Shortcoming in the safety management system will

be rectified and suitable process will be implemented to ensure the safety management

system is effective in providing adequate protection to workers.

Continuous safety and health audit exercise by external auditors are scheduled to add

inputs and justification to the safety and health programs and activities being

implemented. New program and activities will be carried out to ensure effective and

efficient safety management in the workplace.

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APPENDICES

1. Safety & Health Policy


2. Safety & Health Organization Chart.
3. Safety & Health Objectives & Target.
4. Safety & Health Program.
5. Job Safety Analysis.
6. Safe Operating Procedures.
7. Emergency Response Plan for Accident / Fire
8. Emergency Response Team Organization Chart.
9. Accident Analysis & Root Cause Investigation Record
10. Safety Audit Report.
11. Checklist for Machinery / Equipment / Tools / Activities.
12. Daily Safety Inspection Report.
13. Monthly Safety & Health Report.

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