Pdvsa: Engineering Design Manual

PDVSA
ENGINEERING DESIGN MANUAL

VOLUME 4–I
ENGINEERING SPECIFICATION
PDVSA N° TITULO
N–250 TECHNICAL SPECIFICATION FOR FORM–WOUND

SQUIRREL CAGE INDUCTION MOTORS–250
HORSEPOWER AND LARGER (IN ACCORDANCE
WITH API 541)
0 OCT.00 APPROVED 16 Y.K. A.A. E.C.
REV. FECHA DESCRIPCION PAG. REV. APPD. APPD.
APPD. Alexis Arévalo DATE OCT.00 APPD. Enrique Carmona DATE OCT.00
E1994 ESPECIALISTAS
ENGINEERING SPECIFICATION PDVSA N–250
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR FORM–
WOUND SQUIRREL CAGE INDUCTION 0 OCT.00
MOTORS–250 HORSEPOWER AND LARGER Página 1
.Menú Principal Indice manual Indice volumen Indice norma
Index
SECTION 1 – GENERAL
1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 Scope (Exception) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Alternative Designs (Exceptions ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Coordination Responsibility (Addition – New Subclause) . . . . . . . . . . . . . 3
1.6 Referenced Publications (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SECTION 2 – BASIC DESIGN

2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Electrical Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Insulation Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Mechanical Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECTION 3 – ACCESSORIES
3.1 Terminal Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Winding temperature Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Bearing Temperature Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4 Space Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.6 Alarms and Control Devices for Motor Protection . . . . . . . . . . . . . . . . . . . . 7
SECTION 4 – INSPECTION, TESTING AND PREPARATION FOR SHIPMENT

4.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.3 Final Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
APPENDIX A – OWNER’S INDUCTION MOTOR DATA SHEET . . . . . . . . . . . . . . . 9
APPENDIX B – VENDOR’S INDUCTION MOTOR PROPOSAL DATA . . . . . . . . . . 13
APPENDIX C – VENDOR’S INDUCTION MOTOR CONTRACT DATA SHEET . . . 15
REVISION FECHA
SECTION 1 – GENERAL
1 OVERVIEW
This specification covers Particular Requirements for the design, manufacture,
testing and shipment of Form–Wound Squirrel Cage Induction Motors – 250
Horsepower and Larger – as detailed in API Standard 541, for use in oil refineries,
gas plants, chemical plants, exploration and production facilities, and
supply/marketing installations owned by PDVSA.
This specification along with the Owner’s Induction Motor Data Sheet (Appendix
“A”) and the requirements of API Std 541 shall be considered complementary.
Any conflict among them shall be referred to the Owner for clarification before
proceeding with design and manufacture.
The following clauses are exceptions, additions or new clauses (sub–clauses) to
API Std 541. Clauses that are not mentioned herein shall remain applicable as
written. When the word “should” appears in the API Std 541, it must be substituted
by “shall” and, therefore, considered mandatory.
The additional requirements or clarifications specified herein are required in order
to:
a. Make selections from options given in the API Std 541.
b. Specify additional and more stringent requirements, as necessary, to
operate and maintain motors according to PDVSA practices.
The following paragraph numbers refer to those used in API Std 541 or added in
this specification.
1.1 Scope (Exception)

This specification applies to motors of 250 hp and larger, used for critical service
applications.
1.2 Alternative Designs (Exceptions )

Bidder shall state in his offer that the motor complies with the requirements of this
Specification without exception, or shall declare the exceptions and/or deviations
giving a clear explanation and proposed options (see Appendix “D”).
If permitted in the requisition, the Bidder may offer alternative proposals for price
or technical advantage, but such proposals shall constitute a supplement to the
main offer.
Alternative designs shall be offered only if permitted in Appendix “A” (Owner’s
Induction Motor Data Sheet). In this case the alternative design shall be submitted
in addition to the main proposal.
REVISION FECHA
1.4 Coordination Responsibility (Addition – New Subclause)

When the motor is supplied as part of an equipment package (e.g. compressor,
fan and pump sets), the driven equipment Manufacturer shall be responsible for
the operation of the motor–driven equipment combination according to this
specification. Therefore, he is responsible for obtaining the Motor Data and
submitting it to the Owner. The Motor Manufacturer shall be subject to approval
by the Owner.
When the motor is ordered to replace an existing motor, the Motor Manufacturer
shall be responsible for supplying the motor that best matches the driven
equipment data supplied by the Owner.
1.6 Referenced Publications (Addition)

For any details not mentioned in the referenced standard, the Manufacturer shall
submit his proposed standards for the Owner’s approval. If required, the
Manufacturer shall provide a copy.
Written approval is required for the construction of motors using other standards
(IEC, DIN, etc.).
SECTION 2 – BASIC DESIGN
2.1 General
2.1.3 (Exception)
In order to comply with Venezuelan requirements concerning exposure of plant
personnel to noise (COVENIN 1565), individual noise sources shall be limited,
where possible, to the following sound levels:
– 85 dBA at 1 meter from the source of the noise. The Manufacturer shall achieve
this condition as a contractual requirement for the equipment in its basic state
(i.e. no special sound treatment provisions).
– Noise levels of up to 88 and 91 dBA are considered acceptable where exposure
levels are less than 4 and 2 hours, respectively.
2.1.15 (New)
Interchangeability of same rating motors shall be pursued.
2.2 Electrical Design

2.2.1.1 (Addition)
Motor power ratings shall be based on a class F insulation with a class B
temperature rise of 80_C (176_F) measured by resistance or 90_C (194_F)
measured by RTD at 1.0 service factor.
REVISION FECHA
2.2.1.2 (Exception)
Unless otherwise specified in Appendix “A”, motors rated 250 hp and larger shall
be medium voltage. System voltage ratings and characteristics will be designed
for single voltage service according to ANSI C84–1.
2.2.2.3 (New)
Medium voltage coils shall have corona suppression coatings.
2.2.3.3 (New)
Motors shall comply with the driven speed–torque requirements over their entire
starting range, at 80 percent rated voltage, unless a lower voltage is specified in
Appendix “A”. Motors shall be capable of accelerating during start–up as well as
(where applicable) reaccelerating the driven equipment after a momentary power
interruption with a minimum of 20% margin, including inertia and load torque and
with the voltage at the motor terminals mentioned above.
When the driven equipment load inertia values are not known, the NEMA load
inertia values shall be used.
For motors supplied as part of rotating equipment packages, inertia of the driven
equipment shall be as identified by the Bidder having unit responsibility.
2.2.4 (Addition)
For very critical applications where instantaneous restarting is required (as
specified in appendix “A”), motors shall be capable of withstanding automatic
reacceleration with full opposite residual voltage, under full load conditions.
2.2.5.3 (Exception)
When the motor speed/torque curve, at the conditions specified in 2.2.5.2.a or b,
is plotted over the load speed/torque curve, the motor torque shall exceed the load
torque by a minimum of 20 percent at all locations throughout the speed range,
up to the motor breakdown torque point.
2.2.5.5 (New)
For motors driving reciprocating or other machinery having a pulsating load, the
Motor Manufacturer shall ensure that the rotating equipment train will have
sufficient rotational inertia:
– to keep the irregularity factor within the values specified by the Driven
Equipment Manufacturer.
– to limit the variations of the current to values not exceeding 66% of the peak
value of the rated full load current, unless a lower figure is specified in Appendix
“A”.
REVISION FECHA
2.2.6 (Addition)
Motors connected to captive transformers shall be capable of overcoming the
inertia of the load and accelerate the load to rated speed with 70 percent of the
rated voltage at the motor terminals, without damages from overheating. The
Bidder shall be responsible for checking the starting time for critical situations,
such as starting at reduced voltage of driven equipment with high inertia and/or
high brake torque. Bidder shall submit the calculations to Owner.
2.2.6.1 (Exception)
At any voltage between 80% and 100% of rated voltage, motors, including their
unit transformer, shall be capable of:
1. Three successive starts with the motor initially at maximum ambient
temperature
2. Two successive starts with the motor initially at full load operating
temperature
3. One start every hour after (1) and (2) but not exceeding four starts in a 24
hour period.
2.2.7.d (Addition)
Motor losses will be evaluated at $2000/kW, unless otherwise specified in
Appendix “A”.
2.3 Insulation Systems

2.3.1.4 (New)
All motors shall withstand a voltage sag for 300 milliseconds and should be
capable of automatic reacceleration if voltage restores within this time.
2.4 Mechanical Design

2.4.1.1.c Exception
All enclosure’s bolts, studs and other fastening devices shall be made of AISI 300
Series stainless steel.
2.4.1.2.1 Addition
Unless otherwise specified, the motor enclosures shall be TEFC or TEAAC,
properly certified for the area classification. The required motor enclosure for
each application will be indicated in Appendix “A”.
Air to water cooling is not acceptable for motors up to 7000 hp. TEWAC enclosures
are typically acceptable for motors 7000 hp and larger, if economically attractive
and approved by Owner.
REVISION FECHA
2.4.5.1.5 Exception
For motors rated over 3700 kW (5000 hp), the shaft shall be provided with an
integral shaft hub flange.
2.4.5.2.2 Exception
Cast or fabricated aluminum cage designs are not acceptable.
2.4.5.2.11 New
When nonmagnetic retainer rings are used, the ring material shall be either 18
Mn–18 Cr or 18 Mn–13 Cr.
2.4.6.1.5 New
For special–purpose motors rated 7500 kW (10,000 hp) and below, the first critical
speed shall be at least 20 percent above the motor no–load speed.
2.4.6.2.2 Addition
Grinding shall not be permitted.
2.4.7.17 Addition
Access for the measurement of shaft vibration by a portable probe adjacent to the
drive–end bearing shall be provided.
2.4.10.8 Heat Exchanger (Exception)
Aluminum is not acceptable
2.4.11.4 New
All equipment items shall be provided with corrosion resistant tags with the
purchaser item number.
SECTION 3 – ACCESSORIES
3.1 Terminal Boxes
3.1.1 Addition
Terminal boxes shall be extra–large and sized to accomodate cables and
accessories as stated in Appendix “A”.
3.1.4 Addition
Terminal boxes shall be NEMA type 4X. A motor lead seal and separator shall be
provided betwen the motor frame and the terminal box.
3.2 Winding temperature Detectors

3.2.1 Addition
REVISION FECHA
Stator windings shall be equipped with 12 (three per phase) 100–ohm platinum
RTDs, wired to a terminal strip in a NEMA 4X terminal box. Six of the RTDs shall
be used for local temperature indication and six RTDs shall be used for protective
relaying.
3.3 Bearing Temperature Detectors

3.3.1 Addition
For motors rated 750 kW (1000 hp) and above (if feasible), the lower section of
each bearing shall be provided with two 100–ohm platinum RTD’s. The RTD’s
shall be wired to a separate terminal box.
3.4 Space Heaters

3.4.1 Addition
Motors shall be equipped with space heaters.
3.6 Alarms and Control Devices for Motor Protection

3.6.2.1 Addition
If specified in Appendix “A” that the medium voltage motors will be controlled by
circuit breakers, the motor manufacturer shall furnish a suitable type of insulation,
if applicable. The manufacturer shall also specify the characteristics of surge
suppressors, if they are necessary to prevent failure due to high frequency
oscillations on shut down.
If surge suppressors are required at the motor terminals, the motor manufacturer
shall supply them. On the other hand, if surge suppressors at switchgear are
needed, they will be supplied and installed by others.
3.6.3.1 New
If specified in Appendix “A”, motors rated 1500 kW (2000 hp) and larger shall be
supplied with differential protection. CTs shall be provided to a separate terminal.
SECTION 4 – INSPECTION, TESTING AND PREPARATION FOR SHIPMENT
4.2 Inspection
4.2.3.6 Addition
For all special–purpose motors larger than 3750 kW (5000 hp), a verification of
residual unbalance of the completely assembled rotor shall be provided.
4.3 Final Testing

4.3.1.3 Addition
REVISION FECHA
Certified test reports shall be provided for all tests conducted.

4.3.1.4 Addition
For all special–purpose motors, formal test procedures shall be prepared,
detailing all tests to be performed and submitted to the Owner at least three
months before the test date, for review and approval. Unless specifically waived
by the Owner, all tests shall be witnessed by his representative.
REVISION FECHA
APPENDIX “A”
OWNER’S INDUCTION MOTOR DATA PROJECT No. ITEM No.
PAGE 1 OF 4 BY
SHEET
DATE REVISION
APPLICABLE TO: PROPOSAL PURCHASE AS BUILT
MODEL
PLANT UNIT
SITE DRIVEN EQUIPMENT
SERVICE NO. REQUIRED
SERIAL NO.
MOTOR DESIGN DATA

BASIC DATA STARTING (2.2.3, 2.2.5.2) (CONTINUED):
TYPE OF MOTOR (1.1.2) GENERAL PURPOSE SPECIAL PURPOSE LOAD CURVE 2.2.3.2, ITEM a
VOLTS PHASE (1.2) HERTZ VOLTAGE AT LOCKED ROTOR (2.2.5.2, ITEM a) (MIN % OF RATED)
NAMEPLATE HP (2.2.1.1) SERVICE FACTOR (2.2.1.3) NUMBER OF FULL–VOLTAGE STARTS, IF NOT 5000 (2.4.5.1.1)
SYNCHRONOUS RPM CAPABILITY IN EXCESS OF TABLE 2 (2.2.6.2)
INSULATION CLASS AND TYPE SPECIFY
TEMPERATIURE RISE (2.2.1.3): °C ABOVE °C AMBIENT MOUNTING (2.4.2)

HORIZONTAL VERTICAL SHAFT UP SHAFT DOWN
AT SF BY RESISTENCE RTD
FOOT MOUNTED FLANGE MOUNTED, NEMA TYPE
MIN % OVERSPEED (2.1.4 2.4.5.2.7)
BASEPLATE FURNISHED BY (2.4.2.6)
BEARING TIME HYDRODYNAMIC (2.4.7.1) ANTIFRICTION (2.4.7.2) SOLEPLATE FURNISHED BY (2.4.2.6)
MAX DRIVEN–EQUIPMENT VERTICAL THRUST (2.4.7.2) (2.4.7.10) ENCLOSURE (2.4.1):
OPEN DRIPPROOF
DIFFERENTIAL PROTECTION TO BE APPLIED (2.2.2.1) WEATHER PROTECTED (2.4.1.2.2) TYPE I TYPE II
SITE DATA (2.1.2) TEFC (2.4.1.2.3) TEWAC (2.4.1.2.4) TEPV

AREA CLASSIFICATION (2.1.7) EXPLOSION PROOF OTHER TYPE
CLASS GROUP DIVISION NONCLASSIFIED TEAAC–TUBES (2.4.10.8, ITEM a): COOPER COOPER ALLOY
IGNITION TEMPERATURE TEMP.ID.NO. ALUMINUM STAINLESS STEEL ALUMINUM ALLOY
ELEVATION, FT AISI 300 SERIES HARDWARE (2.4.1.1 ITEM c)
AMBIENT TEMPERATURE MAX, °F MIN, °F TEWAC HEAT EXCHANGER:
RELATIVE HUMIDITY MAX, % MIN, % TUBE MATERIAL (2.4.10.8, ITEM b)

TUBE CONSTRUCTION (2.4.1.2.4, ITEM d) DOUBLE TUBE SINGLE TUBE
INDOOR OUTDOOR HEATED UNHEATED
AIR TEMPERATURE SENSOR (2.4.1.2.4, ITEM g) YES NO
ROOF OVER MOTOR NO ROOF OVER MOTOR
RTD TYPE TC TYPE
NONMASSIVE FOUNDATION (2.4.6.1.2), DESCRIPTION
COOLING WATER CONDITIONS PER 2.4.1.2.4, ITEM a? YES NO
IF NO, SPECIFY DIFFERENCES
MAX SOUND PRESSURE LEVEL (2.1.3) DBA
UNUSUAL CONDITIONS:
FLOW SENSOR LOCAL INDICATOR (2.4.1.2.4, ITEM f)
ABRASIVE DUST (2.4.1.2.2, ITEM c)
OUTER TUB ON DOUBLE TUBE COOLERS LEAK DETECTION
EXTERNAL FORCES AND MOMENTS (2.4.4) 2.4.1.2.4, ITEM b) TYPE
SEISMIC LOADING (2.4.2.2) DRIVE SYSTEM:
CORROSIVE AGENTS (2.4.10.1.2) DIRECT CONNECTED GEAR 2.2.3.2, ITEM c)
OTHER TYPE OF COUPLING (2.4.9.4)
ELECTRIC SYSTEM CONDITIONS: FURNISHED BY
MAX S.C. KVA AT MOTOR BUS (3.1.2) ROTATION REQ’D BY DRIVEN EQUIPMENT WHEN FACING MOTOR
l2t LET–THROUGH ENERGY (3.1.2) OPPOSITE DRIVE END: CLOCKWISE COUNTERCLOCKWISE
MIN S.C. KVA AT MOTOR BUS (2.2.5.2 ITEM b) DRIVEN–EQUIPMENT Wk2 (2.2.3.2 ITEM c) LB–FT2@ RPM
X/R RATIO (2.2.5.2 ITEM b)
LOAD REACCELERATION REQUIRED (2.2.3.2, ITEM b)? YES NO
TYPE OF SYSTEM GROUNDING RESISTENCE REACTANCE
IF YES PROVIDE:
UNGROUNDED SOLID
MAX VOLTAGE INTERRUPTION, (CYCLES)
GROUND FAULT AMPERES
VOLTAGE AT MOTOR TERMINALS ON RECLOSURE
STARTING (2.2.3, 2.2.5.2):
TORQUES IN EXCESS OF NEMA MG 1–20.41 (2.2.7 ITEM C) LOAD SPEED–TORQUE REFERENCE CURVE NO.
FULL VOLTAGE % REDUCED VOLTAGE AND TYPE OTHER

LOADED (100%) PARTIALLY LOADED (%)
OTHER
REVISION FECHA
APPENDIX “A”
PAGE 2 OF 4 BY
SHEET
DATE REVISION
MOTOR DESIGN DATA (CONTINUED)
RECIPROCANTING COMPRESSOR LOAD: MISCELLANEOUS (CONTINUED):

CRANCK–EFFORT DIAGRAM CURVE NO. LIST OF MATERIALS TO BE IDENTIFIED WITH APPLICABLE ANSI, ASTM OR
MISCELLANEOUS: ASME NUMBERS (6.1.19):

SPECIAL LOW–TEMPERATURE MATERIAL REQUIREMENTS (2.4.10.4)
EVALUATION FACTOR (EF) $/kW (6.1.1) SPECIAL IDENTIFICATION (6.2.1.2, ITEM e)
FEDERAL STATE OR LOCAL CODES OR SPECIAL RULES (2.1.7)
ACCESSORY EQUIPMENT
WINDING TEMPERATURE DETECTORS (3.2.1, 3.5.5): VIBRATION DETECTORS (3.8) (CONTINUED):
RTD TYPE NO./PHASE (3.2.1.2) BEARING HOUSING SEISMIC SENSORS (3.8.3)

RESISTANCE MATERIAL (3.2.1.1) OHMS PROVISIONS ONLY INSTALLED
SENSOR TYPE MODEL
3–WIRE 2–WIRE GROUND 1 LEAD YES NO
OUTPUT TRANSDUCER MODEL
OTHER
NO. PER BEARING LOCATION (H,V,A)
BEARING TEMPERATURE DETECTORS (3.3):
VIBRATION SWITCH (3.8.3) MANUAL RESET ELECTRIC RESET
PROVISION ONLY PER API 670 MANUFACTURER’S STD
SWITCH TYPE MODEL
RTD TYPE: MATERIAL OHMS
MAIN CONDUIT BOX
OTHER
BOX LOCATION OVERSIZED BOX (3.1.1)
TERMINAL HEAD OR BOX (3.1.11)
MAIN SUPPLY LEADS: CONDUCTOR SIZE TYPE
BEARING HOUSING TEMPERATURE INDICATORS REQUIRED (2.4.7.19)
INSULATION NUMBER PER PHASE
LUBRICATION SYSTEM: ENTER FROM (3.1.4) ABOVE BELOW SIDE (R/L)
SELF LUBE PRESSURE LUBE CONDUIT TYPE SIZE_ NUMBER
BEARING OIL RINGS FOR COASTDOWN REQUIRED (2.4.8.2) CURRENT TRANSFORMERS FOR DIFFERENTIAL PROTECTION (3.1.8 & 3.6.3)
OIL MIST (2.4.7.14) ACCURACY CLASS
BEARING CONSTANT–LEVEL SIGHT FEED OILERS REQUIRED (2.4.7.12): MOUNTED BY
TYPE QUANTITY RATIO
SPECIAL SEALS FOR GAS PURGED (2.4.7.21) SURGE CAPACITORS (3.6.2.1) .25 mF/PHASE .50 mF/PHASE
LUBE SYSTEM COMMOM WITH DRIVEN EQUIPMENT (2.4.8.4, 2.4.8.5): MOUNTED BY
SUPPLIED BY SURGE ARRESTERS (3.6.2.2)
TYPE OF OIL (2.4.8.5) PRESSURE (2.4.8.8.2) MOUNTED BY RATED KV
PRESSURE LUBE SYSTEM (2.4.8.7) PHASE CURRENT TRANSFORMER (3.1.6, ITEM j) FOR LOCAL AMMETER:
PER API 614 MANUFACTURER’S STD ACCURACY CLASS
MAIN OIL PUMP REQ’D (2.4.8.8.3) QUANTITY RATIO
STANDBY OIL PUMP REQ’D (2.4.8.8.5) VOLTAGETRANSFORMERS (3.1.6, ITEM l) FOR LOCAL VOLTMETER
FILTER ELEMENT (2.4.8.8.7) ACCURACY CLASS
MANUFACTURER MODEL NO. MOUNTED BY
DUPLEX OIL FILTERS REQ’D (2.4.8.8.7) OIL COOLER REQ’D (2.4.8.8.6) QUANTITY RATIO
OIL HEATER REQUIRED (2.4.8.8.8) FUSES REQUIRED
VIBRATION DETECTORS (3.8) BUSHING STUDS OR RECEPTACLES (3.1.6, ITEM h)

SPACE FOR STRESS CONES (3.1.6, ITEM g)
NO CONTACTING PROBES (3.8.1)
THERMAL INSULATION (3.1.6, ITEM a)
PROVISIONS ONLY (3.8.1) INSTALLED
SPACE HEATERS (3.1.6, ITEM b)
PROBE TYPE MODEL
VOLTS PHASE HERTZ
OSCILATOR/DEMODULATOR MODEL
MAX SHEATH TEMPERATURE, °C
NO. PER BEARING TWO (3.8.1) FOUR (3.8.2)
REVISION FECHA
APPENDIX “A”
PAGE 3 OF 4 BY
SHEET
DATE REVISION
ACCESSORY EQUIPMENT ( CONTINUED)
MAIN CONDUIT BOX (CONTINUED) COUPLING (2.4.9.4)

BREATHERS (3.1.6, ITEM d) TAPER FIT CYLINDRICAL FIT
DRAINS (3.1.6, ITEM c) COUPLING SUPPLIED BY
PROVISION FOR PURGING (3.1.6, ITEM e) VENDOR MODEL
REMOVABLE LINKS (3.1.6, ITEM f) COUPLING DATA SHEET NUMBERS
SILVER–PLATED BUS JOINTS (3.1.6, ITEM k) MOUNTED BY MOTOR MFR DRIVEN–EQUIPMENT MFR PURCHASER
GROUND BUS (3.1.6, ITEM m) IDLING ADAPTER/MASS MOMENT SIMULATOR SUPPLIED BY (2.4.9.5)
FAULT WITHSTAND (3.1.2) COUPLING TO BE USED FOR TEST (4.3.1.5) CONTRACT SHOP NONE
OTHER TERMINAL BOX REQUIREMENTS (3.1.6) PAINTING:
VENDOR’S STANDARD EXTRA COAT AT SHIPMENT
AIR FILTERS (3.5.4) USER’S SPECIAL PAINT (4.4.3.1)
PROVISION ONLY – WPI (3.5.2) REQUIRED – WPI OR WPII (3.5.4) SHIPMENT:

FILTER TYPE DOMESTIC EXPORT
DIFFERENTIAL PRESSURE DEVICE REQUIRED (3.5.5) EXPORT BOXING REQUIRED
TYPE OUTDOOR STORAGE FOR MORE THAN 6 MONTHS (4.4.1)

SPECIAL SHIPPING BEARINGS (4.4.3.9)
SPACE HEATER (3.4.1, 3.4.2):
MOUNTED ON SKID (4.4.3.6)
VOLTS PHASE HERTZ
OTHER REQUIREMENTS:
MAX SHEATH TEMPERATURE °C (3.4.3)
ANY EXTERNAL FORCES ON MOTOR HOUSING THAT MAY AFFECT SITE
BEARING HEATER (2.4.8.3, 2.4.8.8.8) PERFORMANCE (2.1.13, 2.4.4)
TYPE DATA REQUIRED ON CURRENT VARIATION AND EFFICIENCY FOR VARIABLE
VOLTS PHASE HERTZ TORQUE LOAD (6.1.4, ITEM h)
MISCELLANEOUS VENDOR’S REPRESENTATIVE TO BE PRESENT DURING INITIAL EQUIPMENT

ALIGNMENT CHECK (2.1.13)
EPOXY GROUT TO BE USED (2.4.2.7.5) TYPE
SPECIAL WEATHER PROTECTION REQUIREMENTS (6.1.16)
NAMEPLATE MATERIAL (2.4.11.1): STAINLESS STEEL MONEL VENDOR’S REVIEW AND COMMENTS ON THE PURCHASER’S FOUNDATION DRAWINGS
SPECIAL NAMEPLATE FOR IDENTIFICATION (2.4.11.4)
GUARANTEED EFF. AND PF REQUIRED (6.1.4, ITEM G)
QUANTITY OF SPECIAL TOOLS REQUIRED (2.1.11, 2.4.2.14)
ERECTION SUPERVISOR COST (6.1.8)
PROOF OF NONSPARKING, CORROSION–RESISTANT FAN (2.4.10.6)
SHAFT SEALS OF ELECTRICALLY NON–CONDUCTING MATERIALS (2.4.7.21) ASSEMBLY PHOTOGRAPHS REQUIRED (6.2.4.5)
LOCATION OF AUX. JUNCTION BOXES OTHER

SWITCHES WITH CONTACTS RATED FOR DC (3.6.1) YES NO
OTHER
COMMENTS:
REVISION FECHA
APPENDIX “A”
PAGE 4 OF 4 BY
SHEET
DATE REVISION
ANALYSIS, SHOP, INSPECTION AND TESTS (4.1.3, 4.3.1.1, 6.1.15)
REQUIRED WITNESSED OBSERVED
LATERAL CRITICAL SPEED ANALYSIS (2.4.6.1.3) BY
DESIGN REVIEW MEETING
TORSION ANALYSIS (2.4.6.1.4) BY
SHOP INSPECTION (4.1.1)
DATA PRESERVATION (4.2.1.1)

MATERIAL CERTIFICATIONS (4.2.1.1, ITEM a)
ASSEMBLY, MAINTENANCE AND RUNNING CLEARANCES (4.2.1.1, ITEM e)
PAINTING DEFERRED (4.2.1.2)
SURFACE & SUBSURFACE INSPECTION OF PARTS (4.2.2.1, 4.2.1.3, ITEM a)
RADIOGRAPHIC TEST (4.2.2.2) PARTS:
ULTRASONIC TEST (4.2.2.3) PARTS:
MAGNETIC PARTICLE TETST (4.2.2.2) PARTS:
LIQUID PENETRANT TEST (4.2.2.3) PARTS:
HARDNESS TEST (4.2.2.3) PARTS:
OPTIONAL ASTM TEST TO BE PROPOSED BY VENDOR (2.4.10.1.4)
BALANCE IN MINIMUM OF 3 PLANES (2.4.6.2.1)
CHECK BALANCE WITH HALF COUPLING (2.4.6.2.4)
INSPECTION FOR CLEANLINESS PER API 614 (4.2.3.2, 4.2.3.3)
REVIEW OF QUALITY CONTROL PROGRAM (4.2.3.5)
STATOR INSPECTION PRIOR TO VACUUM–PRESSURE IMPREGNATION (4.2.3.6, ITEM b)
RESIDUAL UNBALANCE TEST (4.2.3.6, ITEM a AND APPENDIX C)
ROUTINE TETS (4.3.2)
POLARIZATION INDEX (4.3.2.1, ITEM e) VOLTAGE 1000V 2500V 5000V
VIBRATION RECORDING (4.3.3.13)
STATOR CORE TEST (4.3.4.1)
SPECIAL SURGE TEST ON SAMPLE COILS (4.3.4.2.1)
POWER FACTOR TIP–UP TEST (4.3.4.3) WOUND STATOR SACRIFICIAL COILS
SEALED WINDING CONFORMANCE TEST (4.3.4.4)
DC HIGH–POTENTIAL TEST (4.3.5.1.3)
COMPLETE TEST (4.3.5.1.1)
RATED ROTOR TEMPERATURE VIBRATION TEST WHEN COMPLETE TEST NOT SPECIFIED (4.3.5.2.1)
BEARING INSPECTION (4.3.5.1.2) AT COMPLETION OF TEST
UNBALANCE RESPONSE TEST (4.3.5.4)
BEARING HOUSING NATURAL FREQUENCY TEST (4.3.5.5)
CERTIFIED DATA PRIOR TO SHIPMENT (6.2.3.2, ITEM b)
TETS EQUIPMENT SUPPLIED BY PURCHASER (4.1.4)
TEST EQUIPMENT/DATA ACQUISITION ACCURACY TO BE DEMOSTRATED PRIOR TO TEST (4.3.1.13)
OTHER
REVISION FECHA
APPENDIX “B”
PROJECT No. ITEM No.
VENDOR’S INDUCTION PAGE 1 OF 1 BY
DATE REVISION
MOTOR PROPOSAL DATA PROPOSAL NO.
– REQUIRED WITH PROPOSAL – CONTRACT NO.

PURCHASED BY
ULTIMATE USER
VENDOR SPECIAL WEATHER PROTECTION (6.1.1.6)
HORSEPOWER PULL LOAD SPEED (RPM)
FRAME NO. ENCLOSURE
LOCKED ROTOR:
AMPS AT RATED VOLTAGE AMPS AT 80% VOLTAGE UTLITY REQUIREMENTS (6.1.5):

POWER FACTOR BEARING OIL REQUIREMENTS: TYPE OIL
MOTOR ROTOR Wk2 (6.1.4, ITEM c) GPM PSI
FULL–LOAD TORQUE (FLT) FT–LB HEAT LOAD TO BE REMOVED, kW
LOCKED ROTOR TORQUE, % FLT COOLING WATER REQUIREMENTS:
PULL–UP TORQUE, % FLT GPM PSI
BREAKDOWN TORQUE, % FLT VETILATION AIR REQUIREMENTS:

SPEED–TORQUE (6.1.4, ITEM a) CURVE NO. SCFM PSI
SPEED–CURRENT (6.1.4, ITEM b) CURVE NO. RECIPROCATING COMPRESSOR LOAD:
ESTIMATED STARTING TIME AT % VOLTAGE (6.1.4, ITEM d),
CRANK–EFFORT DIAGRAM CURVE NO.
CURVE NO.
MAXIMUM CURRENT PULSATION, % FL (6.1.4, ITEM h)
LOCKED–ROTOR WITHSTAND AND TIME COLD (6.1.4, ITEM a) AT: CALCULATED EFFICIENCY BASED ON CURRENT–PULSATION
70% VOLTAGE, SEC 80% VOLTAGE, SEC
OPERATING CONDITIONAL (6.1.4, ITEM h)
NET WEIGHT (6.1.6) ROTOR WEIGHT (6.1.6)
LOCKED–ROTOR WITHSTAND AND TIME AT RATED TEPERATURE
SHIPPING WEIGHT (6.1.6) MAX ERECTION WEIGHT (6.1.6)
(6.1.4, ITEM e) AT:
DIMENSIONS, FT/IN (6.1.7) AIR GAP
LENGHT WIDTH HEIGHT
DESIG DATA (6.1.4, ITEM f) NO LOAD CURRENT AMPS MAX SOUND PRESSURE LEVEL AT 1 METER, dB(A) (2.1.3)
VIBRATION TEST USING RESPONSIVE AMPLIFICATION METHOD (4.3.3.11)
LOAD 1/4 1/2 3/4 FULL SF
WHEN ROTOR DYNAMIC ANALYSIS IS SPECIFIED, LIST OF FOUNDATION
AMPERES DATA REQUIRED FROM PURCHASER (2.4.6.1.2)
EFFICIENCY
POWER FACTOR
GUAR. EFFICIENCY
(6.1.4, ITEM g) LIST OF OPTIONAL ASTM TEST PROPOSED BY VENDOR (2.4.10.1.4)
IEEE METHOD
BEARING TYPE
ROTOR/SHAFT DETAIL (6.1.9)
COMMENTS:
REVISION FECHA
APPENDIX “C”
PAGE 1 OF 2 BY
VENDOR’S INDUCTION DATE REVISION

PROPOSAL NO.
MOTOR CONTRACT DATA SHEET
CONTRACT NO.
AS DESIGNED AS BUILT
GENERAL INFORMATION
FOR MODEL
SITE UNIT
SERVICE DRIVEN EQUIPMENT
VENDOR NO. REQUIRED
SERIAL NO.
MOTOR DATA
NAMEPLATE HP (2.2.1.1) SERVICE FACTOR (2.2.1.3) PHASE–TO–PHASE RESISTANCE OHM, @ °C
VOLTS PHASE HERTZ SUBTRANSIENT REACTANCE X”d
FULL LOAD SPEED ((RPM) TOTAL WINDING CAPACITANCE DTO GROUND mF

RESIDUAL VOLTAGE OPEN CIRCUIT TIME CONSTANT:
FRAME SIZE MANUFACTURER’S TYPE
MOTOR ONLY SECONDS
ENCLOSURE TYPE
MOTOR WITH SURGE CAPACITORS: SECONDS
ROTASTION WHEN FACING MOTOR OPPOSITE DRIVE END:
BEARING COUPLING END:
CLOCKWISE COUNTERCLOCKWISE BI DIRECTIONAL MANUFACTURER’S TYPE PART NO.
LOAD 1/4 1/2 3/4 FULL SF BEARING OUTBOARD END:
MANUFACTURER’S TYPE PART NO.
AMPERES
BORE LENGTH BORE DIAM MIN, MAX
EFFICIENCY
DESIGN CLEARENCE WITH SHAFT MIN, MAX
POWER FACTOR
BEARING LOADING PSI
NO LOAD CURRENT THRUST BEARING, TOP (BOTTOM) :
LOCKED ROTOR (CURRENT) AT RATED VOLTAGE MANUFACTURER’S TYPE PART NO.
LOCKED ROTOR (CURRENT) AT % RATED VOLTAGE
BEARING LUBRICATION: SELF PRESSURE FLOOD
ALLOWABLE TIME AT LOCKED ROTOR:
PRESSURE/FLOOD LUBRICATION:
LOCKED ROTOR WITHSTAND TIME, COLD (6.1.4, ITEM e) AT:
OIL GPM @ PSIG KW LOSSES
COOLING WATER GPM @ PSIG
LOCKED–ROTOR WITHSTAND AND TIME AT RATED TEPERATURE TORQUE % OF RATED:
(6.1.4, ITEM a) AT: LOCKED ROTOR PULL UP
70% VOLTAGE, SEC 80% VOLTAGE, SEC BREAKDOWN
90% VOLTAGE, SEC 100% VOLTAGE, SEC ROTOR Wk2 LB–FT2@ RPM
THERMAL CAPABILITY CURVES: TEST REPORT REFERENCE NO.
CURVE NUMBERS: MOTOR OUTLINE DRAWING NO.
INSULATION SYSTEM: STARTING PERFORMANCE THERMAL LIMIT CURVE NO.

CLASS SPEED TORQUE, SPEED CURRENT, SPEED TIME, SPEED PF
TEMPERATURE RISE (2.2.1.3) °C ABOVE °C AMBIENT NET WEIGHT ROTOR WEIGHT
AT SF BY RESISTANCE RTD SHIPPING WEIGHT MAX ERECTION WEIGHT
INDUCTION MOTOR EQUIVALENT CIRCUIT DATA : MAX MAINTENANCE WEIGHT
LOCKED ROTOR AT RATED VOLTAGE AREA CLASSIFICATION:
STATOR R STATOR X MAGN X CLASS GROUP DIVISION
MAX SOUND PRESSURE LEVEL AT 1 METER, dBA

ROTOR R ROTOR X ROTOR R
RATED LOAD AT RATED VOLTAGE
STATOR R STATOR X MAGN X
ROTOR R ROTOR X MAGN R
ACCESSORIES
WINDING TEMPERATURE DETECTOR : WINDING TEMPERATURE DETECTOR :
RISISTANCE RATING, OHM/MATERIAL RTD OHMS MATERIAL OTHER
2–WIRE SYSTEM 3–WIRE SYSTEM RECOMMENDED ALARM SETTING, °C
RECOMMENDED ALARM SETTING, °C RECOMMENDED TRIP SETTING, °C
RECOMMENDED TRIP SETTING, °C
VIBRATOR DETECTORS:
THERMAL TEMPERATURE SWITCH CONTACTS: PROVISIONS ONLY (3.8.1) INSTALLED
NORMALLY OPEN NORMALLY CLOSED PROBE TYPE MODEL
OPENING SETTING, °C CLOSED SETTING, °C
OSCILATOR/DEMODULATOR MODEL
NO. PER BEARING TWO (3.8.1) FOUR (3.8.2)
REVISION FECHA
APPENDIX “C”
PAGE 2 OF 2 BY
VENDOR’S INDUCTION DATE REVISION

PROPOSAL NO.
MOTOR CONTRACT DATA SHEET
CONTRACT NO.
AS DESIGNED AS BUILT
ACCESSORIES (CONTINUED)
BEARING SEISMIC SENSORS (3.8.3) DIFFERENTIAL PRESSURE SWITCH
PROVISIONS ONLY INSTALLED TYPE SETTING
SENSOR TYPE MODEL CURRENT TRANSFORMERS:
OUTPUT TRANSDUCER MODEL DIFFERENTIAL CLASS RATIO NO. MOUNTED
NO. PER BEARING LOCATION (H, V, A)
PHASE CLASS RATIO NO. MOUNTED
VIBRATION SWITCH (3.8.3) MANUAL RESET ELECTRIC RESET
POTENTIAL TRANSFORMERS:
SWITCH TYPE MODEL
CONNECTION RATIO NO. MOUNTED
SPACE HEATER FOR MAIN CONDUIT BOX:
VOLTAGE, V 1–PHASE 3–PHASE FUSES SIZE NO. MOUNTED
WATTAGE, kW MAX SURFACE TEMPERATURE , °C SURGE PROTECTION:
LIGHTNING ARRESTER TYPE VOLTAGE
AIR FILTERS: MANUFACTURER
TYPE CAPACITOR TYPE CAPACITANCE
PRESSURE LUB SYSTEM

MAIN PUMP: INTEGRAL SEPARATE TURBINE DRIVER TEMPERATURE RANGE, °F
IF SEPARATE: VERTICAL HORIZONTAL MOTOR VOLTS PHASE HERTZ
TYPE OF DRIVE STEAM TURBINE MOTOR FILTERS: SINGLE DUPLEX
STANDBY PUMP: VERTICAL HORIZONTAL PRESSURE CONTROLLER NO.
TYPE OF DRIVE: STEAM TURBINE MOTOR RELIEF VALVE NO. SETTING, PSIG
TURBINE DRIVER PRESSURE, PSIG COOLERS: TWIN SINGLE
CONSTRUCTION MATERIALS
AIR COOLERS
NUMBER OF SECTION LOCATION WATER FLOW, GPM: MAX MIN
SECTION RATING % OF FULL LOAD
FLOW SENSING DEVICE TYPE VOLTAGE
CONSTRUCTION MATERIAL DATA SHEET REFERENCED:
AUXILIARY RELAY CONTACTS:
AIR/AIR AIR/WATER
NORMALLY OPEN NORMALLY CLOSED
LEAK DETECTOR TYPE
AIR FLOW SCFM PSIG HIGH–FLOW ALARM SETTING, GPM
WATER PRESSURE, PSIG: MAX MIN LOW–FLOW SHUTDOWN SETTING, GPM
OTHER INFORMATION
DRAWING REFERENCES WINDING THROW

ACCESSORIES OUTLINE WINDING CONNECTION
WIRING DIAGRAM SLOT FILTER DESCRIPTION / THINCKNESS: TOP
SPECIAL WEATHER PROTECTION SIDE , BETWEEN TOP / BOTTOM COILS
WINDING / ROTOR REPAIR DATA: SPECIAL END–TURN BRACING
ALL DIMENSION UNITS ARE: OTHER INFO:
COIL INFORMATION: TOTAL COPPER WEIGHT LBS
COPPER STRAND SIZE INSUL
NUMBER PER COIL TURN ROTOR INFORMATION : NUMBER OF ROTOR BARS
TURN INSULATION DESCRIPTION BAR ALLOY LENGTH
NUMBER OF TURNS PER COIL CROSS–SECT DIMENSION, (ALSO GIVE TOLERANCES):

COIL GROUND–WALL INSULATION DESCRIPTION
SHORT CIRCUIT END–RING ALLOY

FINISHED COIL DIMENSION IN SLOT REGION, W x H x L
ROUGH FORGING OR CAST DIMENSIONS
(ALSO GIVE TOLERANCES): OD ID THICKNESS
NON–MAGNETIC RETAINING RING ALLOY

TOTAL NUMBER OF STARTOR SLOTS
SHAFT MATERIAL
GRADE OF CASTINGS
REVISION FECHA
WOUND SQUIRREL CAGE CONDUCTION 0 OCT.00
APPENDIX “D”
DEVIATIONS AND EXCEPTIONS TAKEN BY BIDDER
CLAUSE EXCEPTIONS/DEVIATIONS EXPLANATION AND

PROPOSED OPTION
BIDDER:
BIDDER’S AUTHORIZED SIGNATURE
DATE:
Note: Exceptions/Deviations shall be numbered according to the

clause/subclause numbers of this specification.

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PDVSA

ENGINEERING DESIGN MANUAL

N–250 TECHNICAL SPECIFICATION FOR FORM–WOUND

0 OCT.00 APPROVED 16 Y.K. A.A. E.C.

REV. FECHA DESCRIPCION PAG. REV. APPD. APPD.

SECTION 2 – BASIC DESIGN

SECTION 4 – INSPECTION, TESTING AND PREPARATION FOR SHIPMENT

1.1 Scope (Exception)

1.2 Alternative Designs (Exceptions )

1.4 Coordination Responsibility (Addition – New Subclause)

1.6 Referenced Publications (Addition)

2.2 Electrical Design

2.3 Insulation Systems

2.4 Mechanical Design

3.2 Winding temperature Detectors

3.3 Bearing Temperature Detectors

3.4 Space Heaters

3.6 Alarms and Control Devices for Motor Protection

4.3 Final Testing

Certified test reports shall be provided for all tests conducted.

MOTOR DESIGN DATA

INSULATION CLASS AND TYPE SPECIFY

TEMPERATIURE RISE (2.2.1.3): °C ABOVE °C AMBIENT MOUNTING (2.4.2)

SITE DATA (2.1.2) TEFC (2.4.1.2.3) TEWAC (2.4.1.2.4) TEPV

IGNITION TEMPERATURE TEMP.ID.NO. ALUMINUM STAINLESS STEEL ALUMINUM ALLOY

ELEVATION, FT AISI 300 SERIES HARDWARE (2.4.1.1 ITEM c)

AMBIENT TEMPERATURE MAX, °F MIN, °F TEWAC HEAT EXCHANGER:

RELATIVE HUMIDITY MAX, % MIN, % TUBE MATERIAL (2.4.10.8, ITEM b)

FULL VOLTAGE % REDUCED VOLTAGE AND TYPE OTHER

MOTOR DESIGN DATA (CONTINUED)

RECIPROCANTING COMPRESSOR LOAD: MISCELLANEOUS (CONTINUED):

MISCELLANEOUS: ASME NUMBERS (6.1.19):

EVALUATION FACTOR (EF) $/kW (6.1.1) SPECIAL IDENTIFICATION (6.2.1.2, ITEM e)

FEDERAL STATE OR LOCAL CODES OR SPECIAL RULES (2.1.7)

WINDING TEMPERATURE DETECTORS (3.2.1, 3.5.5): VIBRATION DETECTORS (3.8) (CONTINUED):

RTD TYPE NO./PHASE (3.2.1.2) BEARING HOUSING SEISMIC SENSORS (3.8.3)

VIBRATION DETECTORS (3.8) BUSHING STUDS OR RECEPTACLES (3.1.6, ITEM h)

ACCESSORY EQUIPMENT ( CONTINUED)

MAIN CONDUIT BOX (CONTINUED) COUPLING (2.4.9.4)

PROVISION ONLY – WPI (3.5.2) REQUIRED – WPI OR WPII (3.5.4) SHIPMENT:

DIFFERENTIAL PRESSURE DEVICE REQUIRED (3.5.5) EXPORT BOXING REQUIRED

TYPE OUTDOOR STORAGE FOR MORE THAN 6 MONTHS (4.4.1)

MISCELLANEOUS VENDOR’S REPRESENTATIVE TO BE PRESENT DURING INITIAL EQUIPMENT

LOCATION OF AUX. JUNCTION BOXES OTHER

ANALYSIS, SHOP, INSPECTION AND TESTS (4.1.3, 4.3.1.1, 6.1.15)

REQUIRED WITNESSED OBSERVED

LATERAL CRITICAL SPEED ANALYSIS (2.4.6.1.3) BY

DESIGN REVIEW MEETING

TORSION ANALYSIS (2.4.6.1.4) BY

SHOP INSPECTION (4.1.1)

DATA PRESERVATION (4.2.1.1)

VENDOR’S INDUCTION PAGE 1 OF 1 BY

– REQUIRED WITH PROPOSAL – CONTRACT NO.

VENDOR SPECIAL WEATHER PROTECTION (6.1.1.6)

HORSEPOWER PULL LOAD SPEED (RPM)

FRAME NO. ENCLOSURE

AMPS AT RATED VOLTAGE AMPS AT 80% VOLTAGE UTLITY REQUIREMENTS (6.1.5):

MOTOR ROTOR Wk2 (6.1.4, ITEM c) GPM PSI

FULL–LOAD TORQUE (FLT) FT–LB HEAT LOAD TO BE REMOVED, kW

LOCKED ROTOR TORQUE, % FLT COOLING WATER REQUIREMENTS:

PULL–UP TORQUE, % FLT GPM PSI

BREAKDOWN TORQUE, % FLT VETILATION AIR REQUIREMENTS:

VENDOR’S INDUCTION DATE REVISION