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RELIANCE JAMNAGAR 3 PROGRAM

Spent Caustic Oxidation Package Scrubber Tower


Appendix 9
to
Report No.
SL/GEC /14/006

Anchor Bolt & Base Plate Design


Precast pile calculation
Design Input :-
Ultimate design loads
Compressive force Ca = 82.2 kN

Working design loads


Compressive force C = 32.9 kN

Factor of saftey FOS = 2.5

General data
Concrete - Density above GL rc = 22.0 kN/m3
below GL rsc = 11.8 kN/m3
Cube strength fcu = 40.0 N/mm2
Steel - Yield stress fy = 460.0 N/mm2

Foundation data
Pier
Square size A = 2m
length h = 0.8 m
Cap Thickness above G.L Dc1 = 0.3 m
Thickness below G.L Dc2 = 0.5 m
Base width B = 4.5 m
depth d1 = 1m
Pile - Square size Ap = 0.30 m
No of piles N = 4.00 nos

From soil report

Allowable skin friction coefficient


(minus values are for negative skin friction)

Layers
A1 Fill1: fu (Depth m ) 1 to -1.5 = -10
A2 Silty clay: fu (Depth m) -1.5 to -3.5 = 1
A3 Completely weathered rock: fu (Depth m) -3.5 to -8 = 40

Net allowable bearing capacity qnet = 650


Skin friction
1m

-8 m

Pile termination depth (from EGL) = -8


Length of pile Lg = 9
Self weight of pile Wp = Ap2 * Lg * rsc = 9.53532

Skin friction allowable A1 = -30


A2 = 2.4
A3 = 216

∑Ai = 188.4

Self weight of pile cap = 288.2963

Calculation of compression resistance (Quc)

Calculation of compression resistance using geotechnical parameters

Allowable skin friction ∑Ai = 188.4

Allowable end resistance Ap2 * qall = 58.5

Allowable compression capacity of pile group


Qalc = {(∑Ai) + (Ap2 * qnet)} * N = 987.6
Dead weight of piles N * Wp = 38.1
Dead weights of pile cap = 288.3

Applied design compression Dc = C + N*Wp + Wcap = 359.3196

Qal > Dc, Hence Ok


LC 04

kN/m2
kN/m2
kN/m2

kN/m2
m
m
kN

kN
kN
kN

kN

kN

kN

kN

kN
kN
kN

kN
Precast pile calculation
Design Input :-
Ultimate design loads
Compressive force Ca = 55.7 kN

Working load design loads


Compressive force C = 22.3 kN

Factor of saftey FOS = 2.5

General data
Concrete - Density above GL rc = 22.0 kN/m3
below GL rsc = 11.8 kN/m3
Cube strength fcu = 40.0 N/mm2
Steel - Yield stress fy = 460.0 N/mm2

Foundation data
Pier
Square size A = 1.6 m
length h = 0.8 m
Cap Thickness above G.L Dc1 = 0.3 m
Thickness below G.L Dc2 = 0.5 m
Base width B = 3.85 m
depth d1 = 1m
Pile - Square size Ap = 0.30 m
No of piles N = 3.00 nos

From soil report

Allowable skin friction coefficient


(minus values are for negative skin friction)

Layers
A1 Fill1: fu (Depth m ) 1 to -1.5 = -10
A2 Silty clay: fu (Depth m) -1.5 to -3.5 = 1
A3 Completely weathered rock: fu (Depth m) -3.5 to -7 = 40

Net allowable bearing capacity qnet = 650


Skin friction
1m

-7 m

Pile termination depth (from EGL) = -7


Length of pile Lg = 8
Self weight of pile Wp = Ap2 * Lg * rsc = 8.47584

Skin friction allowable A1 = -30


A2 = 2.4
A3 = 168

∑Ai = 140.4

Self weight of pile cap = 206.435

Calculation of compression resistance (Quc)

Calculation of compression resistance using geotechnical parameters

Allowable skin friction ∑Ai = 140.4

Allowable end resistance Ap2 * qall = 58.5

Allowable compression capacity of pile group


Qalc = {(∑Ai) + (Ap2 * qnet)} * N = 596.7
Dead weight of piles N * Wp = 25.4
Dead weights of pile cap = 206.4

Applied design compression Dc = C + N*Wp + Wcap = 254.1265

Qal > Dc, Hence Ok


LC 09

kN/m2
kN/m2
kN/m2

kN/m2
m
m
kN

kN
kN
kN

kN

kN

kN

kN

kN
kN
kN

kN
Precast pile calculation
Design Input :-
Ultimate design loads
Compressive force Ca = 1197.4 kN

Working load design loads


Compressive force C = 1197.4 kN

Factor of saftey FOS = 1.0

General data
Concrete - Density above GL rc = 22.0 kN/m3
below GL rsc = 11.8 kN/m3
Cube strength fcu = 40.0 N/mm2
Steel - Yield stress fy = 460.0 N/mm2

Foundation data
Pier
Weight of transformer foundation included in the compression load

Cap Base width B = 1m


Base length L = 2.2 m
depth d1 = 1m
Pile - Square size Ap = 0.40 m
No of piles N = 2.00 nos

From soil report

Allowable skin friction coefficient


(minus values are for negative skin friction)

Layers (EGL 0.0m)


A1 Fill1: fu (Depth m ) 0.1 to -1.5 = -10
A2 Silty clay: fu (Depth m) -1.5 to -3.5 = 1
A3 Completely weathered rock: fu (Depth m) -3.5 to -7 = 40

Net allowable bearing capacity qnet = 650


Skin friction
0.125 m

-7 m

Pile termination depth (from EGL) = -7


Length of pile Lg = 7.125
Self weight of pile Wp = Ap2 * Lg * rsc = 13.42008

Skin friction allowable A1 = -26


A2 = 3.2
A3 = 224

∑Ai = 201.2

Self weight of pile cap = 25.8984

Calculation of compression resistance (Quc)

Calculation of compression resistance using geotechnical parameters

Allowable skin friction ∑Ai = 201.2

Allowable end resistance Ap2 * qall = 104

Allowable compression capacity of pile group


Qalc = {(∑Ai) + (Ap2 * qnet)} * N = 610.4
Dead weight of piles N * Wp = 26.8
Dead weights of pile cap = 25.9

Applied design compression Dc = C + N*Wp + Wcap = 1250.139

Qal < Dc, Hence Redesign


kN/m2
kN/m2
kN/m2

kN/m2
m
m
kN

kN
kN
kN

kN

kN

kN

kN

kN
kN
kN

kN