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How to build safer houses with confined masonry A guide for masons
Low-rise buildings in earthquake-prone areas in many parts of the world are
often constructed by self-taught masons and contractors. How to build safer
safer houses
houses with confined masonry: a guide for masons is an essential ‘how to’
with confined
elements (poured in subsequently) that confine the masonry wall panels on
all four sides. This method has been developed by practitioners rather than
engineers and responds well to the technical and financial capacities of
self-builders.
masonry
with clear instructions to address construction issues. The guide acts as an
ideal companion for masons, construction workers, contractors, technicians,
architects and students of architecture and civil engineering completing
practical training on building sites.
Nadia Carlevaro and Guillaume Roux-Fouillet are architects and the founders
of mobilstudio. They have 10 years of humanitarian experience with the Swiss
A guide
Agency for Development and Cooperation (SDC) and other organisations
in designing and training on earthquake- and cyclone-resilient buildings in
Myanmar, Haiti, the Philippines, Nepal and Ecuador. Tom Schacher is an
for masons
architect with 20 years of humanitarian experience as a technical expert with
SDC in Kenya, Rwanda, Turkey, Ethiopia, Iran, Pakistan, Haiti and Ecuador.
He has developed manuals and training materials for construction workers on
locally appropriate earthquake-resistant construction techniques.
Nadia Carlevaro,
Guillaume Roux-Fouillet
and Tom Schacher
Contents
Prefacex
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Acknowledgmentsxi
About the authorsxii
INTRODUCTION01
2. C
ONFINED MASONRY FOR TWO-STOREY
HOUSES11
Confining elements (ties) 12
A strong house 13
Shape of the house 14
Shear walls 15
Seismic gap 16
Vertical continuity of walls 17
v
4. LAYOUT 23
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Site preparation 24
Tracing a right angle (3:4:5) 25
Layout26
5. STONE FOUNDATION 27
Excavation28
Foundation dimensions 29
Special foundations 30
Stepped foundations 31
Stone masonry construction 32
Reinforced concrete strip footing 33
Curing and ground floor 34
Placing sewage pipes 35
7. FORMWORK 47
Formwork for ties 48
Vertical formwork 49
Horizontal formwork 50
Spacers – 1 51
Spacers – 2 52
vi
8. CONCRETE 53
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vii
11. SEISMIC REINFORCEMENTS 81
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12. SLAB 95
Placing of slab reinforcement 96
Hollow block slab: formwork 97
Hollow block slab: main reinforcement 98
Hollow block slab: secondary rebars 99
Placing pipes in hollow block slabs 100
Preparing the slab for concrete 101
Pouring the concrete 102
viii
14. RETAINING WALLS 111
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ix
PREFACE
This guide was originally developed by the Competence
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x
Acknowledgments
All illustrations are by the authors and by other architects
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xi
About the authors
Nadia Carlevaro and Guillaume Roux-Fouillet are architects
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xii
INTRODUCTION
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01
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03
1. THE MASON‛S WORLD
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How to build safer houses with confined masonry
Masonry tools 1
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04
THE MASON‛S WORLD
Masonry tools 2
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05
How to build safer houses with confined masonry
Formwork tools
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06
THE MASON‛S WORLD
07
How to build safer houses with confined masonry
Quality of materials
The quality of materials is essential to ensure
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safe construction
08
THE MASON‛S WORLD
09
How to build safer houses with confined masonry
YES NO
helmet without
helmet
security
glasses without
gloves
gloves
long unprotected
trousers legs
shoes or
boots
sandals
10
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11
TWO-STOREY HOUSES
2. CONFINED MASONRY FOR
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How to build safer houses with confined masonry
YES
NO NO
12
CONFINED MASONRY FOR TWO-STOREY HOUSES
A strong house
All walls and openings should be confined to ensure stability
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during an earthquake.
tie-beams
ring beam
ma
x4
4. 5m .5 m
tie-beams
a x ma
m x4
.5 m
ma
lintel x4
.5 m
band
sill
max 3 m
band
window
vertical door
reinforcement vertical
band window
vertical band
shear wall
plinth beam
tie-columns
13
How to build safer houses with confined masonry
14
CONFINED MASONRY FOR TWO-STOREY HOUSES
Shear walls
Shear walls are walls without windows or with a small window
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YES
NO YES
15
How to build safer houses with confined masonry
Seismic gap
Avoid complex shapes by creating seismic gaps.
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YES
Minimum 10 cm
(better 45–60 cm)
YES
NO
16
CONFINED MASONRY FOR TWO-STOREY HOUSES
YES
Walls must be
placed continuously,
one on top of the
other from ground
to the roof.
NO
Cantilevered
The opening
is too large. No vertical continuity
between the upper
and lower wall.
17
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19
LOCATION
3. FINDING AN ADEQUATE
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How to build safer houses with confined masonry
YES
Don’t build on
embankments.
Don’t build on
fresh embankments.
NO
NO
Don’t build on stilts.
NO
NO NO
20
FINDING AN ADEQUATE LOCATION
Flood-related hazards
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NO
Don’t build at the bottom of a canyon.
NO
Don’t build near a river.
NO
Don’t build near the ocean
(due to tsunami risk).
21
How to build safer houses with confined masonry
Building on a slope
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YES
Build between retaining walls.
NO
Don’t build against a retaining wall.
NO
Don’t build on top of a retaining wall.
22
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23
4. LAYOUT
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How to build safer houses with confined masonry
Site preparation
Remove the topsoil and the excavated material, and place it in
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two (or more) different heaps, away from the excavated area.
water level
24
LAYOUT
4m
3m
5m
3 4 5
30 cm 40 cm 50 cm
60 cm 80 cm 100 cm
90 cm 120 cm 150 cm
1,5 m 2m 2,5 m
2,1 m 2,8 m 3,5 m
3 m 4m 5m
3 ft 4 ft 5 ft
6 ft 8 ft 10 ft
9 ft 12 ft 15 ft
12
21 3
3
4
4 5
1 2 3
25
How to build safer houses with confined masonry
Layout
Place the batter boards
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batter board
1m
nail
It is a rectangle if:
• each diagonal is of the
same length, and if
• the opposite sides measure marking strings
the same (A=A’, B=B’).
A B
B'
A'
26
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27
5. STONE FOUNDATION
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How to build safer houses with confined masonry
Excavation
Place the soil you have dug up at a minimum of
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Minimum
60 cm.
NO YES
Foundation height:
hard soil: min 30 cm
rammed soil: min 50 cm
soft soil: min 80 cm
15cm Height
Foundation width:
hard soil: 40 cm
rammed soil: 60 cm
soft soil: 70 cm
Width
28
STONE FOUNDATION
Foundation dimensions
10-20 cm
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topsoil
Hard soil
height: 30-50 cm
width: 40 cm
30-50 cm
5 cm lean concrete
40 cm
10-20 cm
Rammed soil
height: 50-80 cm
50-80 cm
width: 50 cm
strip footing: 50 cm
15 cm
compacted soil
50 cm
10-20 cm
Soft soil
height: min 80 cm
width: 50 cm
min 80 cm
strip footing: 70 cm
Warning!
Height above the ground:
70 cm maximum 20 cm
29
How to build safer houses with confined masonry
Special foundations
If the part above ground is higher than 20 cm,
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ground level
50-80 cm
60-70 cm
30
STONE FOUNDATION
Stepped foundations
If you build on a slope, the foundation must be stepped,
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min. 10 cm
min. 10 cm
min. 50 cm
min. 50 cm
min. 50 cm
31
How to build safer houses with confined masonry
YES NO
Place through-stones:
Horizontally: at least every 1 m
Vertically: at least every 50 cm
(view in section)
1m 1m
(view in plan)
32
STONE FOUNDATION
15 cm
spacer
5 cm 5 cm
Strip footing:
Width 40 cm = 4 rebars
Width 50 cm = 4 rebars
strip footing
spacer Width 70 cm = 5 rebars
33
How to build safer houses with confined masonry
Always interrupt
foundation work
on a sloped line.
drainage pad
plinth beam
7-10 cm
flashing lean concrete
15-20 cm
small stones
on top of
big stones
34
STONE FOUNDATION
bigger pipe
foundation
smaller pipe
For tolerance,
leave a hole larger
than the sewage pipe,
using a larger diameter pipe.
Don’t use empty cement bags.
plinth beam
NO
foundation
35
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37
Ties
6. Reinforced Concrete
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How to build safer houses with confined masonry
NO
Country of origin
Producer
Grade
Diameter For confined masonry Grade 60
should be used.
Always use standard rebars.
rebars:
min Ø 10 mm
better Ø 12 mm
38
Reinforced Concrete Ties
Stirrups
Bend stirrup ends at 45°.
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45°
YES 10 Ø
6 cm (rebar 6 mm) NO
8 cm (rebar 10 mm)
14
3
YES NO
39
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40
How to build safer houses with confined masonry
alternate
Alternate stirrup positions
You should
position of
stirrup hooks.
Reinforced Concrete Ties
Stirrup spacing
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tie-column
@20cm
Rules for 8 mm
stirrup spacing:
@20cm
@10cm
1. At the top and first
bottom of each tie- @5cm tie-
column and ends beam
of tie-beams place
the first stirrup
at 5 cm spacing,
then place stirrups
at 10 cm spacing
over a seismic
H/6 (better 60cm)
@20cm
(better 60cm).
2. Place stirrups
at 20 cm spacing
@10cm
elsewhere.
plinth
first @5cm beam
When using 6 mm
stirrups: place them
at 15 cm instead of
20 cm, and 7.5 cm
instead of 10 cm.
41
How to build safer houses with confined masonry
Lap length
The concrete keeps the rebars together like tight fists:
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min 50 Ø
(lap length)
YES
Lap length:
(overlapping) YES
50 x Ø
(50 times the diameter)
for 10 mm rebar = 50 cm
for 12 mm rebar = 60 cm
42
Reinforced Concrete Ties
Tie-beam: T-connection
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Ø
50
50
Ø
Lap length:
(overlapping)
YES 50 x Ø
(50 times the diameter)
for 10 mm rebar = 50 cm
for 12 mm rebar = 60 cm
NO NO
43
How to build safer houses with confined masonry
Tie-beam: L-connection
Rebars must cross like
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Ø
50
50
Ø
Put an additional
rebar around
YES the outer corner.
Extend hooked
bars from the
inside to the
outside.
NO NO
44
Reinforced Concrete Ties
One-storey building
Two-storey building
45
How to build safer houses with confined masonry
NO
protected
rebar ends YES
NO
exposed
rebar ends
46
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47
7. FORMWORK
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How to build safer houses with confined masonry
20 cm
on both sides.
Tie = 20x20cm
Tie = 20x20cm
Brick walls: min 15x20cm
Tie = 15x20cm
48
FORMWORK
Vertical formwork
Formwork fixed with wires
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49
How to build safer houses with confined masonry
Horizontal formwork
YES
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Formwork must
be well fastened.
Formwork must
be well braced.
50
FORMWORK
Spacers – 1
Spacers are very important: they ensure that the rebars
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3 cm
3c
m cm
3
wire loops
mould for spacers
3 cm
3 cm
51
How to build safer houses with confined masonry
Spacers – 2
Add spacers on all sides
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tie-column
52
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53
8. CONCRETE
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How to build safer houses with confined masonry
Note:
Concrete with a strength of 210 kg/cm2 corresponds more
or less to 350 kg of cement per cubic meter of aggregates.
54
CONCRETE
Mixing concrete
Mixing the concrete by hand:
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1. Make a
pile with the
gravel, the
sand and the 2. Mix the pile
cement but without water
without water. and move it 3. Add the water
twice with a and mix again.
shovel. Only add the
water at the end.
55
How to build safer houses with confined masonry
Concrete test
QUICK TEST:
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YES
NO
56
CONCRETE
Slump test
SLUMP TEST PROCEDURE: 10 cm
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30 cm
20 cm
YES NO
Interpretation of results:
Workability mm Use
low 25-50 foundations with little reinforcement
medium 50-100 for compacted and vibrated concrete
high 100-150 parts with very congested reinforce-
ments and narrow structural elements
57
How to build safer houses with confined masonry
Never add water to make the concrete more liquid and ‘flow
down better’.
58
CONCRETE
3. L
ift the needle slowly (air bubbles
rise at a speed of 2.5 to 7.5 cm
per second).
4. D
on’t touch the reinforcement
steel while vibrating.
5. Don’t use the needle to move
the concrete sideways.
YES NO
59
How to build safer houses with confined masonry
60
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Poor compaction:
the concrete is weakened.
61
will rust.
Ensure good-quality concrete
Exposed rebars
CONCRETE
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63
9. BRICKS and BLOCKS
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How to build safer houses with confined masonry
YES YES
NO NO
64
BRICKS and BLOCKS
Brick test
Visual test:
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1. regular in form
2. uniform colour
3. not warped
NO NO
4. no visible flaws or lumps
NO NO
Physical test:
2. R
esists the ‘3 point test’: 3. B
ricks must give a ringing
Person stands on a brick sound when struck
spanning two other bricks. against each other.
65
How to build safer houses with confined masonry
YES YES
YES YES
web thickness
min 25mm
min 15 cm thick voids less than 50%
recommended 20 cm.
66
BRICKS and BLOCKS
Block test
Test blocks before buying them
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YES
NO
YES NO
YES
67
HOW TO BUILD SAFER HOUSES WITH CONFINED MASONRY
+ + +
1 part 4 parts 3 parts 3/4 part
cement clean sand gravel (8-10mm) clean water
68
BRICKS AND BLOCKS
69
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71
10. MASONRY WALLS
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HOW TO BUILD SAFER HOUSES WITH CONFINED MASONRY
+ +
72
MASONRY WALLS
Cement-lime mortars
Cement-lime mortar
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+ + +
1 part 0.5 part lime 4.5 parts about 3/4
cement clean sand parts clean
water*
73
How to build safer houses with confined masonry
W
W
= 25 W
ck s: H = 22
Bri cks: H x. 3m
a
Blo = m
H
H
max 300 cm
max: 275 cm
74
MASONRY WALLS
Masonry bonds
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YES
1/3 to 1/2 of block/brick
NO
75
How to build safer houses with confined masonry
Toothing
Toothing:
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with bricks 5 cm
with blocks 5-10 cm
If toothing is too
big, concrete cannot
penetrate properly.
76
MASONRY WALLS
... or ...
... or ...
77
How to build safer houses with confined masonry
level string
plinth beam
Joints: 10–15 mm =
the width of the
little finger
78
MASONRY WALLS
100 to 120 cm
(5 to 6 blocks) 1 course
plinth beam
(tie-beam)
foundation
79
How to build safer houses with confined masonry
YES YES NO
NO YES
YES
80
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81
11. SEISMIC
REINFORCEMENTS
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How to build safer houses with confined masonry
Make sure
masonry is of
4.5m excellent quality
x
ma in walls without
ma openings.
x4
.5m
max 3m
82
SEISMIC REINFORCEMENTS
Door reinforcement
Hook the door vertical reinforcement rebars and lap 30 cm
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tie-beam
30 cm
door
vertical lintel
door band band
< 90 cm
plinth beam
30 cm vertical
door
band
horizontal door
reinforcement
30 cm
vertical m
door 30 c
band
plinth beam
83
How to build safer houses with confined masonry
tie-beam
30 cm
vertical window
reinforcement
< 90 cm
30 cm
plinth beam
30 cm
84
SEISMIC REINFORCEMENTS
tie-beam
window lintel
30 cm
min 15 cm
vertical
window
90-150 cm band
window 30 cm
horizontal
reinforcement
plinth beam
stirrups at 15 cm spacing
window lintel:
reinforced
seismic band
30 min 15 cm
cm
formwork
window
vertical band
85
How to build safer houses with confined masonry
Horizontal reinforcements
(seismic bands)
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m
.5
x4 ma
ma x4
.5 m
max 3 m
max 1.2 m
max 1.2 m
max 1.2 m
m
.5
x4 ma
ma x4
.5 m
max 3 m
max 1.2 m
max 1.2 m
86
SEISMIC REINFORCEMENTS
Seismic bands
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7.5 - 10 cm
Seismic bands:
2 Rebars: 10 mm
Stirrups: 6 mm @15 cm
use
spacers
Place
stirrups
every
15 cm.
15 cm
Place reinforcements
of spacers.
87
How to build safer houses with confined masonry
Connections
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50 30 cm
Ø
88
SEISMIC REINFORCEMENTS
vertical window
30 cm reinforcement
lintel
band
max 1.2m
< 90 cm
sill
band
30 cm
vertical window
reinforcement
seismic band
30
cm
89
How to build safer houses with confined masonry
lintel height
lintel band
min 15 cm
30 cm
30 cm
min
15cm
formwork
vertical window
reinforcement
90
SEISMIC REINFORCEMENTS
Vertical bands:
(for openings)
Width: 10 cm
2 Rebars: 10 mm
Stirrups: 6 mm (@ 15cm)
max 4.50m
ll
wa
max 3m
ear
sh
91
How to build safer houses with confined masonry
not correct,
correct, facade facades without
with a shear wall shear walls
shear walls
92
SEISMIC REINFORCEMENTS
NO
Reinforcements
transformed into tie-
columns with 4 rebars
YES
93
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95
12. SLAB
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How to build safer houses with confined masonry
Step 1
Step 2
96
SLAB
2 to 2.5 cm thick
wood planks or
plywood
5 x 10 cm
minimum
ma 8 x 10 cm
x9
0c
m 5 cm
counter x7
ma
brace
plank
BAD FORMWORK
inclined post
irregular post
97
How to build safer houses with confined masonry
Ø 10 mm
Ø 12 mm
primary rebars
Ø 12 mm
primary rebars
YES
NO
98
SLAB
Ø 12 mm
hook
secondary rebars
Ø 10 mm @ 15 cm
secondary rebars
spacers
Secondary rebars
must be placed in the
middle of the concrete
covering the hollow
blocks with spacers.
YES NO
99
How to build safer houses with confined masonry
YES
hollow blocks
concrete
pipe in hollow
blocks
YES AVOID
NO NO
100
SLAB
101
How to build safer houses with confined masonry
Curing the
concrete: create
ponds with sand
or mud and fill
them with water
for a week.
102
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103
13. LIGHT ROOF
http://dx.doi.org/10.3362/9781780449883.013
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YES
Good
YES
Better
104
AVOID
Not so good
YES
Roof shape
Better
How to build safer houses with confined masonry
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gable wall.
Concrete tie
on top of the
YES
YES
105
Gable wall
LIGHT ROOF
How to build safer houses with confined masonry
AVOID
YES
YES
Building with plywood gusset:
BETTER!
min 6 cm
Timber connections:
Put at least
three nails in each
direction
Length of nails
should be twice the
0 cm
thickness of the o4
0 t
timber min 3 cm 3
106
LIGHT ROOF
Cyclones
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Closed gable
wall
YES
NO NO
107
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straps
solid fastening
108
framing
How to build safer houses with confined masonry
bracing
Fastening of the veranda
plinth < 40 cm
LIGHT ROOF
rebar
anchors or
straps
109
How to build safer houses with confined masonry
Bracing
.0 m
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. 3
m ax
YES
max
. 4.
5m
Bracing:
wood planks nailed
to the trusses
m
x. 3.0
m a
YES
max
. 4.
5m
110
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111
14. RETAINING WALLS
http://dx.doi.org/10.3362/9781780449883.014
How to build safer houses with confined masonry
min. like H
H
min 0.5 m YES
NO
NO
112
RETAINING WALLS
YES
30-90 cm
- hard soil: 30 cm
- rammed soil: 30–60 cm
- soft soil: 60–90 cm
NO
113
How to build safer houses with confined masonry
Chart
H : L = 5 : 1
L H L
5
100 20
YES
125 25
150 30
H
175 35
200 40
250 50
Slope 1:5
Every time you go up 5 cm, move back 1 cm
Every time you go up 1 meter, move back 20 cm
NO
114
RETAINING WALLS
D = A/5 + C
Table
H C B A D
100 50 30-80 130-180 75-85
125 50 30-80 155-205 80-90
150 50 30-80 180-230 85-95
175 55 30-80 205-255 95-100
200 55 30-80 230-280 100-110
250 60 30-80 280-330 115-125
115
How to build safer houses with confined masonry
YES
Tilt stones
at a right
angle to the
front
NO NO
116
RETAINING WALLS
cap beam
(band)
middle through-stones
ties (band)
base
beam (band)
YES YES
Wall without
through-stones or
concrete ties.
NO
117
How to build safer houses with confined masonry
Rule 6 - Drainage
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YES
Drainage bed:
gravel and
drainage pipes stones.
Width 30 cm
30 cm
Wall with NO
no drainage
pipes and no
drainage bed
will overturn
due to the
ground water
pressure.
118
RETAINING WALLS
Tie-columns
Every 3 - 4.50 m
Tie-beams
Must go all around the
foundation.
Every 1 m height
add one at the top.
If possible:
avoid building
the house on a
retaining wall!
90 cm
90 cm
119
How to build safer houses with confined masonry
Method 1: in steps
2m
1.5 m
50
100
100
100 150
150 200
100
100
2.5 m
100
100
100
150
200
100
120
RETAINING WALLS
1.5 m
Compact
well each
layer of
50 cm. 2m
5
2.5 m
wall inclination
5: 1
121
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123
DRAWINGS
15. CONSTRUCTION
How to build safer houses with confined masonry
Reading plans
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124
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If you
125
Reading sections
same
window
CONSTRUCTION DRAWINGS
How to build safer houses with confined masonry
Plan dimensions
The sum of all partial dimensions
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Total
20
dimension
105
1050
100
105
20
330
20
126
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Partial
20 290 150
dimensions
+ 2.9m
+/- 0.00
127
20
90 120 60
Section dimensions
dimensions
Partial
CONSTRUCTION DRAWINGS
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How to build
How to build safer houses with confined masonry
How to build safer houses with confined masonry A guide for masons
Low-rise buildings in earthquake-prone areas in many parts of the world are
often constructed by self-taught masons and contractors. How to build safer
safer houses
houses with confined masonry: a guide for masons is an essential ‘how to’
http://www.developmentbookshelf.com/doi/book/10.3362/9781780449883 - Monday, January 22, 2018 6:25:39 AM - IP Address:193.5.216.100
with confined
elements (poured in subsequently) that confine the masonry wall panels on
all four sides. This method has been developed by practitioners rather than
engineers and responds well to the technical and financial capacities of
self-builders.
masonry
with clear instructions to address construction issues. The guide acts as an
ideal companion for masons, construction workers, contractors, technicians,
architects and students of architecture and civil engineering completing
practical training on building sites.
Nadia Carlevaro and Guillaume Roux-Fouillet are architects and the founders
of mobilstudio. They have 10 years of humanitarian experience with the Swiss
A guide
Agency for Development and Cooperation (SDC) and other organisations
in designing and training on earthquake- and cyclone-resilient buildings in
Myanmar, Haiti, the Philippines, Nepal and Ecuador. Tom Schacher is an
for masons
architect with 20 years of humanitarian experience as a technical expert with
SDC in Kenya, Rwanda, Turkey, Ethiopia, Iran, Pakistan, Haiti and Ecuador.
He has developed manuals and training materials for construction workers on
locally appropriate earthquake-resistant construction techniques.
Nadia Carlevaro,
Guillaume Roux-Fouillet
and Tom Schacher