09.

11
The Official Publication of the
NATIONAL LOCKSMITH

™
AUTOMOBILE ASSOCIATION ™

2009 Chrevrolet Aveo

1. 2009 Chevrolet Aveo / Daewoo-Korea.

2. Code Series: T1-T1200 / Key Blank:

Ilco DW04RAP, DW04RT5.

3. HPC Key Machine

Information: DSD:
127, 1200CMB Card
No. CF34 / Cutter:
CW-1011 / Jaw
Type: A / Gauge:
Shoulder.

Here's a great website for Automotive Locksmiths:

www.TheNationalLocksmith.com
Issue Chat, Forums, Editorial,
No.127 Online Store, Tech Support
 4. Depth & Space Dimensions: Space/Inch: 1=107, 2=189, 3=272,
4=354, 5=437, 6=520, 7=602, 8=685
Depth/Inch: 1=327, 2=303, 3=280, 4=256

Vehicle Opening

5. HPC Car Opening Authority® Technique TC-2 /

Button Clutch, Part Number CO-87. Similar to HPC’s
patented Vertical and Horizontal Clutch™ Tools and
Super Snare, this compact action tool will grab lock
buttons and not let go! Combined with an HPC Air
Wedge®, this hybrid tool will make your next auto
opening quick and effortless!

National Locksmith 6. Recommended Tool/Kit: Button Clutch

Automobile Association™ Killer Kit, Part Number AKK-BC. The
Button Clutch™ Killer Kit is a money-
Publisher saving point-of-purchase packaged
Marc Goldberg kit that Includes: Button Clutch™ No.
CO-87, Ultimate Auto Wedge No. AW-38,
Director AutoSleeve™ No. AS-1
Greg Mango
Printed in the U.S.A.
NLAA, a division of the
National Publishing Company
Publishers of
THE NATIONAL LOCKSMITH 7. Carefully
1533 Burgundy Parkway wedge a gap at
the window and
Streamwood, Illinois 60107
frame using the
Phone 630-837-2044 HPC No.AW-99
Fax 630-837-1210 Air Wedge®. Use
the HPC No.AS-1
E-mail address: AutoSleeve™ to
nlaa@thenationallocksmith.com prevent damage
Unsolicited manuscripts are to the weather
stripping and
accepted, but must include SASE. automobile
©2011 National Publishing Co. finish. Note:
All rights reserved. Extra care
should be taken
Issue No. 127 when prying the
door away from
Manufacturers: Interested in the door frame.
offering rebates or discounts to
NLAA members? Contact Marc
Goldberg at the Home Office

­2 • Automotive Edge National Locksmith Automobile Association

 8. Insert the HPC Button Clutch,
Part Number CO-87 through the
gap. Position the snare tip of the
tool around the door button, snag
button and pull upward on the
tool pulling up button. Remove
tool and deflate Air Wedge®
before opening door.

9. Picture of door button. There is no

other power or manual door release
other than the door button. Pushing
down door button on driver side of
vehicle will lock all doors.

10. Lock Picking Style: HPC Car

Opening Authority Technique PX:
Ignition Lock: Acc./On/Start = CW,
Off/Lock = CCW. Driver Side Door
Lock: Lock = CCW, Unlock = CW.
Passenger Side Door Lock: Lock
= CW, Unlock = CCW. Trunk Lock:
Unlock = CW.

National Locksmith Automobile Association Issue No. 127 • ­3

 11. Vehicle Air Bag
Locations: Driver Side
Steering Wheel, Seatback,
Side Curtain, Passenger
Side Front Dash.

Ignition Lock

12. Ignition Lock Removal: Column Mount.

Tumblers: 8 / Tumbler Positions: 1-8. Vehicle
Code on Cylinder: None.

13. HPC Specialty Tools

Needed: Truarc Ring Pliers
HPC No.TRU-99 or HPC
No.TRU-55

14. Remove 3 (P-2) screws

on bottom of column shroud.

­4 • Automotive Edge National Locksmith Automobile Association

 15. Remove 2 (P-2) screws, one on
each side of steering wheel.

16. Carefully unsnap bottom portion of

column shroud from top portion and remove.

17. Remove 1 (P-2) screw to

remove transponder ring.

National Locksmith Automobile Association Issue No. 127 • ­5

 18. Carefully pull outward on ring.

19. With lock in “Accessory” position, depress on cylinder

depression pin located at two o’clock position of ignition lock
housing. This picture shows depression pin using a mirror.

20. Pull outward on ignition lock to remove.

21. Picture of ignition lock.

­6 • Automotive Edge National Locksmith Automobile Association

 22. Carefully remove plastic face cap.

23. To service ignition lock, remove Truarc Ring from

ignition lock using HPC No.TRU-55 Truarc Ring Pliers.

24. The ignition lock core is held into

place with a disc.

25. Picture of disc cap.

National Locksmith Automobile Association Issue No. 127 • ­7

 26. Remove disc cap.

27. Remove spring and disc.

28. Remove core from lock

housing.

­8 • Automotive Edge National Locksmith Automobile Association

 29. Picture of ignition lock core.

30. Picture of ignition lock parts.

Door Lock

31. Door Lock Removal. Tumblers: 8 /

Tumbler Positions: 1-8. Vehicle Code on
Cylinder: None.

32. HPC Specialty Tools Needed: HPC AST6 Door clip removal tool.

National Locksmith Automobile Association Issue No. 127 • ­9

 33. Door panel removal.

34. Remove side mirror access panel,

2 snap clips.

35. Carefully remove door pull handle trim

plate, snap clips.

­10 • Automotive Edge National Locksmith Automobile Association

 36. Remove 2 (P-2) screws at
pull handle.

37. Carefully remove trim

cup at leaver release.
Unsnap top first then
bottom.

38. This picture shows plastic

snap clip at bottom of trim cup.

National Locksmith Automobile Association Issue No. 127 • ­11

 39. Using the HPC AST6 Door clip removal tool,
remove door panel.

40. Pull outward on bottom of door panel first

and lift upward to remove.

41. Disconnect power window plug.

42. Picture of back side of door panel, 9 clips.

­12 • Automotive Edge National Locksmith Automobile Association

 43. Picture of door panel removed.

44. Peel
back
top right
corner
of door
panel
liner to
access
door
cavity.

45. To remove door lock,

remove 1 (10mm) bolt.

National Locksmith Automobile Association Issue No. 127 • ­13

 46. Disconnect linkage and remove lock.

47. Picture of door lock.

48. To disassemble door lock, remove C-Clip, driver

and clock spring.

49. Remove steel face cap.

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 50. Picture of door lock core.

51. Picture of door

lock parts.

Trunk Lock

52. Trunk Lock Removal. Tumblers: 8 / Tumbler

Positions: 1-8. Vehicle Code on Cylinder: None.

53. Remove trunk liner to access

trunk lock.

National Locksmith Automobile Association Issue No. 127 • ­15

 54. Remove 2 (P-2) screws at pull handle.

55. Remove rivet type clips (4 clips).

56. Push inward on rivet plug.

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 57. Pull outward on rivet face.

58. Pull out rivet.

59. Picture of trunk lock.

National Locksmith Automobile Association Issue No. 127 • ­17

 60. Remove lock linkage and lock
actuator (1 P-2 screw) form rear of
lock. Remove 2 (5/16’’) bolts.

61. Picture of trunk lock.

62. Remove C-Clip, driver and clock spring.

63. Remove steel face cap.

­18 • Automotive Edge National Locksmith Automobile Association

 64. Picture of trunk lock core.

65. Picture of trunk lock

parts.

Vehicle Photos

66. Picture of front of vehicle.

67. Picture of rear of vehicle.

National Locksmith Automobile Association Issue No. 127 • ­19

68. Picture of driver side of vehicle.

69. Picture of passenger side of vehicle.

70. Picture of vehicle key.