PM Task Report 6/21/2010

Component Type: I&C - Positioner

Task Name: Calibration
Criticality Critical Minor
Duty Cycle High Low High Low High Low High Low
Service Conditions Severe Mild Severe Mild
CHS CLS CHM CLM MHS MLS MHM MLM
18M 18M 18M 3Y 3Y 5Y AR AR
Task Objective
Calibration assures that the positioner is performing within specification. The intervals are fairly clearly
determined by the underlying failure time data.

Task Content
Calibration should include the following:
· A visual inspection should be performed to check for tightness of the connections, general cleanliness,
proper mechanical alignments, free movement of the mechanical assembly, evidence of air leaks, and
damaged tubing.
· Verify and adjust, as needed, the device's zero span.
· Verify and adjust, as needed, the device's linearity and hysteresis.
· It is strongly suggested that a minimum 5 point calibration response check be performed, a 9 point
check should be considered for more critical devices.

Principle Failure Location And Causes:

Calibration addresses several sources of drift, as well as wear of cams and bushings, worn poppet valve
seats, and loose wiring and connections.

Progression Of Degradation In Time:

Most of these degradation mechanisms have wearout time of 3 years or considerably longer.

Support For The Task Interval And Relation To Other Tasks:

Calibration at 18M to 3Y will provide good protection from the age related failure mechanisms, but is not
very effective against other, random, mechanisms. Calibration and Diagnostic Testing should be
performed at the same time. Note that here, and in the listing of degradation mechanisms, remaining
failure free means remaining within specifications.

EPRI PM Basis Database - PM Program Report Page 1 of 1