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SECTION 07

TECHNICAL

SPECIFICATIONS OF FOR

415V, 3-PHASE, 630 AMPS MCCB &


ENCLOSURE

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2017
7.0 TECHNICAL SPECIFICATIONS/ REQUIREMENTS OF 415V, 630A, 3-PHASE MCCB WITH
ENCLOSURE

7.1 GENERAL
This section of the document includes the design, manufacture, testing & inspection of 415V,
630A, 3-Phase MCCB with Enclosure as specified.

7.2 CLIMATE DATA


The equipments to be supplied against this tender shall be suitable for satisfactory use under
the following climatic condition:

Climate : Tropical, intense sunshine, heavy


rain, humid. Maximum Humidity and
Temperature sometimes occur
simultaneously.
Maximum Temperature : 450 C
Minimum Temperature : 00 C
Maximum yearly weighted average : 30 0 C
temperature
Relative Humidity : 50-100%
Annual mean Relative Humidity : 75%
Average annual rain fall : 3454 mm
Maximum wind velocity : 200 km/ hour
Average isokeraunic level : 80 days/ year
Maximum altitude above the sea level : 2000 metres
Atmospherically, Mechanical and : In accordance with IEC /
Chemical impurities EN 60947-1 and IEC /
EN 60664-1
for pollution degree 3

MCCB as specified will be installed in tropical locations and in a hot humid environment with
SL.
SYSTEM CHARACTERISTICS VOLTAGE LEVEL
NO.
1. Nor m al S ys tem Vo lta ge, K V
(Vo ltage C lass) 230 132 33 11 0.415
3. MaximumSystemVoltage,KV 245 145 36 12 0.457
4. SystemFrequency,Hz 50 50 50 50 50
5. PhaseRotation
(Anti-Clockwise) RST RST RST RST RST
6. TypeofSystemGrounding Solid Solid Solid Solid Solid
7. RatedFaultLevel
(3 - P h a s e S y m m e t r i c a l ) , M V A 3 s e c 12550 6000 1500 381 40
.
8. BasicInstallationLevel,KV 750 650 170 75 0.690
L O W V O L T A G E 415/ 2 4 0 V C H A R A C T E R I S T I C S :
9. Normal System Voltage, V
415/ 240
(VoltageClass)
10. Type of System Grounding Solid
presence of the insects and vermin. The information is given as a guide for Tenderers and
no responsibility for its accuracy will be accepted, nor will any claim based on the above be
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entertained.

7.3 SYSTEM PARTICULARS

7.4 STANDARD
Design, Manufacture, Testing, Installation and Performance shall be in accordance to the
latest editions of IEC 60947-1, IEC 60947-2, & IEC 60947-3 and IEC / EN 60068-2-27 or
equivalent international acceptable standards. The offered equipment should meet EMC in
accordance with IEC 61326 including amendment No. 1, Safety requirements of IEC1010-1
or equivalent other international acceptable standard.

7.5 SPECIFICATION
1.0 GENERAL :
1.1 Description This circuit breaker is required for transformer
secondary and or feeder protection.
1.2 Installation Outdoor pole mounted.
1.3 Climatic condition :
a) Temperature (min. to 0C to 45C
max.)
b) Relative humidity 95%
c) Altitude (above sea Up to 2000 meters above sea level
level)
d) Atmospheric condition In accordance with IEC / EN 60947-1 and IEC / EN
60664-1 for pollution degree 3
1.4 Minimum protection IP40 as per IEC–60529
degree of the unit
2.0 MOLDED CASE 3-PHASE CIRCUIT BREAKER :
2.1 Frame size 630 Amps
2.2 Rated operating voltage 415 volts AC
Maximum Voltage (Ue, 690 volts
max.)
2.3 Rated insulation voltage ≥ 690Volts AC
i.e.
maximum system voltage
(Ui)
Rated Impulse withstands ≥ 8.0 kV
voltage i.e. Uimp
2.4 Rated frequency 50-60Hz
2.5 Number of Poles 3 (three), for three phase operation
2.6 Rated continuous current 630 Amps
at
50C
2.7 Rated service Short Maximum Short circuit Breaking capacity i.e. Icu
circuit Breaking shall be 50 KA or higher A @415V , having
capacity i.e. Ics operational short circuit breaking
facility at 50 kA or higher A @415V (Ics).
2.8 Operating Mechanism Quick make, quick break type, Manual
ON/OFF, automatic and Manual Trip, Mechanically
trip free, Indicator for “ON- TRIP-OFF” position. Must be
equipped with “push to Trip”
button in front of Breaker.
2.9 Trip : Electronic Trip Unit with LED Status. LED Panel
will represent ETU ready signal, Current Flow
range, Over Temperature Alarm, Internal Fault on
Trip Unit.
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The trip unit must have
 adjustable parameter settings Ir and tr for
overload protection (L)
 adjustable parameter setting Ii for
instantaneous short-circuit protection
(I)
 adjustable parameter settings Ig and tg
for ground- fault protection (G)
2.10 Electrical Operation Motor operated type or Spring Charge type
Device
2.11 Construction Contacts shall be made of silver alloy bolted
terminal for front- wire on entry from top and
bottom. The unit shall be weather proof, dust proof
and tropicalized, toggle switch for for “ON- OFF” operation.
Appropriate design grid arc quenchers to make it safe
at highest interrupting duty. Main parts of the
MCCB must be protected in a molded case to
protect this form water.
2.12 Standards Design, Manufacture, Testing, Installation and
Performance shall be in accordance to the latest
editions of IEC 60947-1
and IEC 60947-2 or equivalent international
standards.

7.6 FEATURES AND ACCESSORIES


1. Terminals shall be completed with bolts and suitable for copper and aluminum cable for
adequate size.
2. Suitable manually operated neutral disconnecting link shall be provided for disconnecting
the neutral.
3. The unit shall be dust proof, weather proof and moisture proof and shall be tropicalized.
4. Each unit shall be supplied with Constructional and Outline Dimensional drawings,
Installation, Operation & Maintenance Manual.
5. Each MCCB shall design with Laser marking
6. Each MCCB Shall have Isolation function as defined by IEC 60947 –1 and -2
7. MCCBs shall be permissible for mounting in all 3 axes (Vertical Wall, Laterally
Rotated Wall, Ceiling & Floor mounting) without any adverse effect on electrical
performance. It shall have line load reversibility.
8. MCCB should be fully rated up to 45 Deg C
9. MCCB Dimension should be independent of the kA rating
7.6 INFORMATION REQUIRED
The Tenderer/ Manufacturer as per tender requirements shall provide all information.
Besides these, the following information has to be submitted along with the tender:
(a) Manufacturer’s drawing showing outline dimension of the offered MCCB, Enclosure of MCCB and position
of the MCCB in the Enclosure and fixing arrangement of the Enclosure on the pole.
(b) Construction, Installation, Operation & Maintenance Manual.
(c) Printed catalogue of offered type MCCB describing Electrical settings,
interrupting current and other associated data and information.
(d) Characteristics curve of offered type MCCB.
(e) Manufacturer's valid ISO Certificate.
(f) Manufacturer’s EMC Certificate of Conformity.
(g) Manufacturer’s EU or CE & UL Certificate conformity.
(h) Manufacturer’s Safety Certificate of Conformity from UL, UK or CSA, Canada.

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7.7 DOCUMENTATION
The following documents are to be submitted along with the bid, otherwise the bid will be
rejected:

Type Test Reports:

Type Test Reports (as stated in Clause 7.8) for offered Model/ Type 415V, 3-PHASE, 250A
MCCB as per relevant Standards in English along with test result from anyone of the
following independent testing Laboratory;
a) KEMA, Holland / VDE Test Report
b) CESI, Italy /DNV, GL
c) Office of the Gas and Electricity Market, UK/SGS, UK,

The bidder shall also submit the type test reference number and contact person from the
independent test laboratory to verify the test report.
NOTE : THE PARAMETERS/TECHNICAL DATA IN GTP SHALL BE SUPPORTED BY TEST REPORT.
7.8 TEST CERTIFICATES & REPORTS
The following test certificates and reports including tests carried out for the offered type in
accordance with the Latest version of IEC-60947-1 & IEC-60947-2 standards which are
issued by an approved, internationally acknowledged, reputable independent testing
laboratory as mentioned in cl. 7.7B (5) by confirming design to the tender document shall be
submitted with the offer.

a) Temperature Rise test.


b) Dielectric properties test.
c) Short Circuit. Making and Breaking capacities test.
d) Mechanical operation and of mechanical & electrical
endurance.
e) Overload performance test.
f) Tripping characteristics test.

7.9 APPROVAL OF DRAWINGS AND SPECIFICATIONS


Design, Drawing, Diagrams, Specification and Guaranteed Technical Particulars etc. shall be
submitted to the Engineer, Director, Design & Inspection–II, BPDB by the Bidder for approval,
prior to the manufacturing of the goods. The Bidder shall have to submit 3 (three) sets of the
same for Approval within 15 days from the date of signing Contract. It is noted that the supplier
shall have to deliver the goods within the stipulated time. The submittal shall include the
catalogues of the offered goods.

7.10 TESTS AT MANUFACTURERS WORKS


GENERAL
Functional electrical, material, mechanical and hydraulic tests shall be carried out at manufacturers’
premises. The extent and method of recording the results shall be agreed by the Purchaser in
ample time to enable the tests to be satisfactorily witnessed or to make any changes to the
proposed program of tests.
MATERIAL TESTS
The supplier shall provide test pieces free of charge as required to enable the quality of the
material to be determined at the supplier’s expense. Purchaser may at its own discretion and by specific
arrangement accept certified particulars of tests carried out in the absence of his authorized
representative.

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TYPE TEST
Type tests are required to prove the general design of the offered equipments/ materials. The
Tenderer shall submit the type test reports of the offered equipments/ materials from
internationally reputed independent testing laboratory as per latest version of relevant IEC/ BS
or equivalent international standards as mentioned in the tender.

ROUTINE TESTS
All equipments/ materials shall be subjected to routine tests as per latest version of relevant
IEC/ BS or equivalent international standards as mentioned in the tender at the manufacturers
works and shall include, but not be limited to, an operational test.

7.11 TECHNICAL ORIENTATION AND QUALITY TEST WITNESS


Witnessing of the manufacturing process and tests of the equipment at manufacturer’s premises including transfer
of technical know-how shall be required/held as detailed elsewhere in Particular Conditions of
Contract (GCC 32.1) of tender document and other than this the following will be as follows:
The Purchaser or its representative shall have the right to inspect, examine and test the
workmanship and performance of the goods/materials to confirm their conformity to the
specification. The Purchaser or its representative shall be entitled at all reasonable time during
manufacture or after manufacture to inspect, examine and test of goods/materials at the
manufacturers’ premises, workmanship and performance.
The test shall be carried out as per latest version of relevant IEC/ BS or equivalent international
standards as mentioned in the contract at the manufacturer premises.

An inspection team will be formed by Purchaser or its representative immediate after signing
of the contract to control the quality and monitoring the manufacturing process (where
required). The manufacturer will allow inspection team to inspect the manufacturing process
and quality control and progress of the work at any time need by BPDB’s inspection team. This
team will witness the Factory/Technical orientation & Quality test at the manufacturer's plant. The
Manufacturer shall have facilities to carry out all tests at its premises and shall provide free of
charge such assistance, labor, materials, electricity, fuel, stores, apparatus and instruments as
may be requisite and as may be reasonably demanded to carry out such test efficiently.
The inspection team maximum 2 (two) times may inspect (if required) the goods during the
manufacturing process or after manufacture of Goods as required and shall also request to
supplier for the purchase/ import/ shipping documents of major/key materials of Goods and
shall check in accordance with Guaranteed Technical Particulars (GTP) and guarantees of the
contract. All expenses for such tests shall be borne by the supplier.
The manufacturer shall have all testing facilities at the manufacturer's premises to carry out the
tests in accordance with the relevant IEC Standards. If, any test(s) pending due to lack of
testing facilities at the manufacturer's premises, then the Inspection team shall select sample
of Goods and sent the selected sample to any independent Testing Laboratory of the
manufacturer's country to carry out the test(s). All cost of testing of the selected sample(s)
including carrying, loading, un-loading etc. will be borne by the supplier.
The Supplier shall, after consulting the purchaser, give notice to the Purchaser in writing of the
date and the place where the material or equipment will be ready for quality witness testing.
When the purchaser intends to attend the test he shall promptly inform the supplier accordingly
in writing, so that supplier can take action. The purchaser shall give the supplier timely notice
in writing of his intention to attend the test.
The supplier/ manufacturer shall submit (if required by inspection team) the testing
procedure & list of testing/ measuring equipment, meters etc. used for Factory/Technical
orientation & Quality test witness prior to carry out such witness test(s).
The supplier/ manufacturer shall submit the valid Calibration Certificate from competent
authority of the testing/ measuring equipments, meters etc. used for Factory/Technical
orientation & Quality test and the following documents to inspection team prior to carry out such
witness test(s).

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I. Updated valid Calibration Certificates of the testing/ measuring equipments, meters etc.
used for Factory/Technical orientation & Quality test.
II. The factory test report (Routine test report) of Goods to be supplied under the contract.
Failing to submit the above documents, the inspection team may not perform to carry out such
witness test(s) and all the liabilities along with delay (if any) will be borne by the
Bidder/Manufacturer.
It is noted that at the time of Factory/Technical orientation & Quality Test witness BPDB's
Inspection team will check the calibration seal/ certificate of the testing/ measuring equipment,
meters etc. by the competent authority. If the calibration seal/ certificate of the testing/
measuring equipment, meters etc. are not found and the calibration not done within the due
date then BPDB's Inspection team will not witness the test. In that case the Bidder/
Manufacturer shall complete the calibration of the testing/ measuring equipment, meters etc.
from the competent authority within a reasonable period without any delay in delivery period.
The Factory/Technical orientation & Quality Test witness shall be carried out as per latest
version of relevant IEC/BS/ANSI/ASTM/BDS or equivalent international standards as
mentioned in the contract at the manufacturer's premises or other places where the required
test facilities are available and only routine tests as agreed upon inspection team will be
performed. All expenses for such tests shall be borne by the supplier.

When the purchaser intends to attend the test he shall promptly inform the supplier accordingly
in writing, so that he can take action. The purchaser shall give the supplier timely notice in
writing of his intention to attend the test.

Where the supplier provides for tests on the premises of the supplier or of any manufacturer of
the supplier, except where otherwise specified, shall provide free of charge such assistance,
labor, materials, electricity, fuel, stores, apparatus and instruments as may be requisite and
as may be reasonably demanded to carry out such
test efficiently. These tests shall be performed as per latest version of relevant IEC/ BS or
equivalent international standards as mentioned in the tender and only routine tests as agreed
upon, will be performed.

As and when the purchaser is satisfied that any materials/ equipments shall have passes the
tests referred to in this clause, purchaser shall notify the contractor in writing to that effect.

Should any inspected/ tested goods fail to conform to the specification, the Purchaser shall
have the right to reject any of the items or complete batch if necessary. In that case Supplier
has to replace the equipment and to make good of them and the supplier shall conduct similar
pre-delivery Inspection and factory tests without any financial involvement to the purchaser. In
case any of the Equipment found not conforming to the specification at the time of post landing
Inspection, the supplier will in no way be relieved from the responsibility of replacing them on
making them good at their own cost, despite the Equipment were found good at the time of
Factory Acceptance Test. Nothing in this clause shall in any way release the supplier from any
warranty or other obligations under the tender.

No goods shall be packed, prepared for shipment/delivery unless it has been approved
including factory Test reports and written instructions have been issued by the Purchaser.
On successful completion of Pre-shipment inspection/quality test witness, delivery of goods will
be made to the designated stores under contractor’s/supplier’s responsibility until Post-Landing
Inspection is successfully completed without any obligation on part of BPDB. Quality and
quantity of the delivered goods will be determined at the time of post-landing inspection at the
designated stores in presence of the authorized representative of the contractor/supplier. After
approval of the satisfactory Post-Landing Inspection, R&I Report will be issued following the
contractual obligations.

The goods supplied under this Contract shall be fully insured in addition, “All risks” insurance, including “war risks,
riots, strikes and/or theft” shall be acquired for 110% of the delivered cost of the goods on “Warehouse to
Warehouse” basis until the issuance of the R & I after satisfactory completion of Post-Landing
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Inspection of the goods supplied.
The Tenderer has mentioned the place of Technical Orientation and Quality Test Witness in the
following table:-
Sl. Period of Technical Place & Country of
No. Ite
Orientation and Quality Technical Orientation and
m
Test Witness Quality Test Witness

7.12 POST-LANDING INSPECTION AND TESTING :


The Supplier shall inform the purchaser immediately after arrival of the goods at the designated
store of BPDB (as per delivery schedule). An Inspection team of BPDB shall perform the post-
landing inspection in presence of supplier's representative. The Supplier shall arrange the
program of post-landing inspection. Any defect or damage have been found at post-landing
inspection, the defective or damaged materials/ goods to be replaced by the supplier at his own
cost within the stipulated time.
The purchaser’s right to inspect, test (where necessary) and reject the goods after delivery at the designated store
of BPDB shall in no way be limited or waived by reason of the goods having previously been
inspected, tested and passed by the purchaser prior to the good's delivery.
The Inspection team will check the physical conditions and quantity of the goods delivered. If
necessary, the inspection team will select the sample of good(s) and sent the selected sample
goods to CERS, BPDB or BUET/ CUET/ KUET /RUET (as selected by the inspection team) to
carryout the test(s) as per contract to confirm the conformity to the approved Technical
Specifications, Guaranteed Technical Particulars (GTP), drawings and relevant standards. If
the tested sample(s) fail to confirm the specifications in tests, the full consignment will be
rejected. All cost of testing of Materials/ Goods including carrying, loading, un-loading etc. will
be borne by the supplier.
7.13. PACKAGING AND SHIPPING
Packing of equipment has been detailed elsewhere in Particular Conditions of Contract of tender
document.
-:-

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Section - 8

GUARANTEED TECHNICAL DATA


SCHEDULE

FOR

415V, 3-PHASE, 630 AMPS MCCB &


ENCLOSURE

Final 630A MCCB-print-


2017
8.1. MANUFACTURER’S GUARANTEED TECHNICAL DATA
SCHEDULE FOR 415V, 3-PHASE, 630 AMPS
MCCB
(To be filled up with the Seal & Signed by both manufacturer and bidder in Manufacturer’s Letterhead Pad, with appropriated data otherwise

SL. BPDB'S M ANUFACTURER'S


DESCRIPTION
NO. REQUIREMENT GUARANTEED DATA
01. Manufacturer’s name & address To be mentioned
02. Country of Origin USA/UK/EU/Japan/Australia
03. Manufacturer’s model no. To be mentioned
04. Operating voltage 415 V AC
05. Max. system voltage 690 V AC
06. Rated continuous current 630 Amps.
Range of Adjustment
07. Maximum 630A
Minimum 300A
08. Number of poles 3 (three)
Rated insulation voltage i.e. maximum system ≥ 690 Volts AC
09.
voltage (Ui)
10. Max. rated operational voltage 690 V AC
11. Rated Impulse withstands voltage i.e. Uimp ≥ 8.0 kV
12. Frame size 630 Amps.
13. Switching capacity according to IEC 60947
a. Utilization Category of the circuit breaker A
b. Maximum short-circuit current
50KA or higher
breaking capacity (Icu) at 415V
c. Operational short-circuit current
50KA or higher
breaking capacity (Ics) at 415V
15. Automatic Tripping Device Electronic
16. Trip Button Shall be incorporated
17. Electrical trip setting
Current setting of the inverse time delayed
300-630 Amp or higher
overload protection Ir
Time setting range for Ir, tr To be mentioned
Operating current of the instantaneous short-
circuit Protection Ii To be mentioned

19. Protection class IP 20


20. operating temperature 0ºC to 45ºC
21. Mechanical service life (switching cycles) / Min.6,000 cycle
typical
Electrical endurance (switching cycles) / at AC-1
22. / at To be mentioned
380/415 V 50/60 Hz
Active power loss / for rated value of the current /
23. at AC / in hot operating state / per pole To be mentioned

Final 630A MCCB-print-


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8.1. MANUFACTURER’S GUARANTEED TECHNICAL DATA
SCHEDULE FOR 415V, 3-PHASE, 630 AMPS
MCCB
(To be filled up with the Seal & Signed by both manufacturer and bidder in Manufacturer’s Letterhead Pad, with appropriated data otherwise
To be mentioned
26. Nominal dimension (Height x Width x Depth)
(mm x mm x mm)
Indication for ON-TRIP-OFF position three
27. Yes
positions: ON, OFF and TRIPPED
28. Original Printed catalogue To be furnished
29. Dimensional drawing To be furnished
30. Weight , Kg To be furnished
33. Connection technology Lug Type
34 IEC Standards for Design, manufacture, latest editions of IEC
testing and performance. 60947- 1, IEC 60947-2 &
IEC 60947-
3 standards

Seal & Seal &


Signature of the Signature of
Manufacturer the Bidder

Final 630A MCCB-print-


2017
SECTION 9

DRAWINGS (TO BE SUBMITTED BY


TENDERER)

Final 630A MCCB-print-


2017

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