INTERACTIVE SCHEMATIC

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 KENR5128-02
January 2015

D6T Track-Type Tractor

Hydraulic System
JHB1-UP WFH1-UP
ZEB1-UP LKJ1-UP
SMC1-UP KJL1-UP
JWD1-UP SKL1-UP
LBD1-UP GCT1-UP
LAE1-UP RLW1-UP
DJG1-UP LAY1-UP
WCG1-UP PEZ1-UP

Standard, Power Angle Tilt, and AccuGrade Options

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Pilot Oil 200-0750 1 B-5
Cooler Gp - Hydraulic Oil 169-3806 2 D-2
Cylinder Gp - Angling Note B 287-1973 3 F-5
Cylinder Gp - Lift Note A (STD) 227-0844
Note A (LGP) 227-0843
4 F-3
Note B (PAT STD) 227-0994
Note B (PAT LGP) 233-0478
Cylinder Gp - Ripper Lift 227-0842 5 D-2
Cylinder Gp - Tilt Note A (Dual - Angling) 227-0841 F-4
6
Note A (STD) 233-9134 E-4
Note B (PAT) 227-8893 7 F-5
Filter Element As - Oil (Hydraulic) 1R-0777 8 B-3
Filter Gp - Oil (Hydraulic Fan, Steering) 177-6979 9 E-3
Manifold Flexxaire Fan 6T-9559 10 D-1
Manifold (For Angle Control) Note B 272-0258 11 A-4
Manifold Gp - Control (Implement Pilot Pressure) 226-4751 12 C-5
Motor Gp - Piston (Steering Motor) 269-4749 13 E-5
Pump Gp - Piston (Implement) 280-7137
(with LS and Cut Off) 271-2116 14 C-3
(Winch) 278-1445
Pump Gp - Piston (Steering) 271-2114 15 E-4
Screen (Implement Pilot Oil) 6E-5066 16 C-5
Tank & Filter Gp - Hydraulic 273-6050 17 C-3
Valve Gp - Bank 2 (Dozer Lift / Tilt) 269-8161 F-7
Bank 3 (Dozer Lift / Tilt / Ripper) 269-8160 F-7
Bank 3 (Dozer Lift / Tilt / Winch) 269-8157 F-8
18
Bank 3 (PAT Dozer Lift / Tilt / Angle) 269-8159 D-6
Bank 4 (PAT Dozer Lift / Tilt / Angle / Rip) 269-8158 D-6
Bank 4 (PAT Dozer Lift / Tilt / Angle / Winch) 269-8156 D-8
Valve Gp - Solenoid Flexxaire Fan 3E-9205 19 D-1
Valve Gp - Bypass (Cooler) 126-0747 20 D-3
Valve Gp - Pilot (Dozer Pilot Control) 200-0189 21 B-3
(Ripper Pilot Control) 167-1177 22 A-5
(Steering) 9T-8693 23 E-3
(Winch Pilot Control) 160-0766 24 B-5
Valve Gp - Quick Drop 227-0831 25 F-3
Valve Gp - Relief (Steering Lines Pressure)(Cold Oil) 198-9219 26 D-3
Valve Gp - Solenoid Note B (For Angle Control) 257-0267 27 A-4
(Hydraulic Lockout) 201-0950 28 B-5
Winch Ar Note C 29 F-1
AccuGrade Option
Valve & Mtg Gp - Bulldozer (Grade Control) (EH Solenoid Valve) 239-5317 30 C-2
Valve (Shuttle Valve) 233-6942 31 C-1
Note A: For S-Blade Equipped Machine.
Note B: For PAT-Blade Equipped Machine.
Note C: Refer to the Parts Manual for your particular machine.
TAP LOCATION

Tap Schematic
Description
Number Location
CP Pilot Valve Supply B-5
CPG Accumulator C-5
HA Implement Pump Discharge at Valve C-5
HB Implement Pump Signal C-4
HC Left Steering Loop at Motor D-5
HD Right Steering Loop at Motor E-5
HH Filter Outlet E-3
JJ Cooler Inlet (Backfill) D-2
KK Filter Inlet (SOS) E-3
SOS Implement Manifold Oil Sampling Port C-5
X1 Right Steering Actuator E-3
X2 Left Steering Actuator E-3
Y1 Left Steering Pilot D-3
Y2 Right Steering Pilot D-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(29) WINCH AR
BLADE TILT (NOTE C)
(7) CYLINDER GP
TILT (PAT) (NOTE B)
227-8893
(18) VALVE GP
BANK 3
LS (DOZ LIFT / TILT / WINCH) LS TOP G
269-8157
1
F (6) CYLINDER GP
X F
(18) VALVE GP TILT (DUAL - ANGLING) (NOTE A) T2
BANK 2 2 227-0841
S1 (DOZ LIFT / TILT) S1 (25) VALVE GP
RELIEF VALVE 269-8161 RELIEF VALVE
3 QUICK DROP S2
227-0831 PAY OUT
W1
4 (4) CYLINDER GP
(18) BANK 3 LIFT HAUL IN
(DOZ LIFT / TILT / RIP)
W2
LEFT DUAL TILT OPTION
269-8160 NOTE A
B A
FS2
BL1 (STD) 227-0844
LIFT LIFT LEFT SIDE
(LGP) 227-0843
A B C D
OF TRACTOR BLADE ANGLE (3) CYLINDER GP NOTE B
ANGLING (NOTE B)
BL2
(STD) (PAT) 227-0994
VT1 VA2 RIGHT
287-1973 (LGP) (PAT) 233-0478

VT2 VA1 BT1 SINGLE TILT OPTION

LEFT
(6) CYLINDER GP
DR2 DR1 DR2 DR1 TILT (STD) (NOTE A)
BT2 233-9134
RIGHT

LOWER BL2 LOWER BL2

RAISE
BL1 BL1
PAT OPTION BLADE TILT OPTIONS BLADE LIFT
RAISE

TILT TILT

E (15) PUMP GP E
HD PISTON (STEERING)
X2 X1
271-2114
STEERING CHARGE FILTER
(13) MOTOR GP
PISTON (STEERING) STEERING MOTOR STEERING PUMP
DT3 DT4 DT3 DT4
269-4749
HH
LEFT BT1
RIGHT
BT1
LEFT KK
BT2
RIGHT BT2
(9) FILTER GP
OIL (HYDRAULIC FAN,
WINCH RIPPER STEERING PILOT VALVE STEERING)
177-6979 WINCH OPTION

(23) VALVE GP
PILOT (STEERING)
HP3 RR1 9T-8693 (19) SOLENOID
FLEXXAIRE
RIGHT LEFT 3E-9205
RAISE C1 C2

W1 PAY OUT R2 YI
LOWER HC Y2 S-1 S-2

W2 HAUL IN R1
P T
(HYDRAULIC)
4 WAY 3 POSITION

JJ (10) MANIFOLD C1=PUSH

COVER COVER C2=PULL
FLEXXAIRE
D 6T-9559
D
FLOAT PILOT BOOST SIGNAL FPB T1 FLOAT PILOT BOOST SIGNAL FPB T1 FLEXXAIRE OPTION
(26) VALVE GP
RELIEF
(STEERING LINES
S-BLADE & WINCH S-BLADE & RIPPER PRESSURE) (COLD OIL)
198-9219
COOLER BYPASS VALVE
T2
T
(18) VALVE GP
BANK 3 (20) VALVE GP (2) COOLER GP
(PAT DOZ LIFT / TILT / ANGLE) LS BYPASS HYDRAULIC OIL
269-8159 (COOLER) 169-3806
(18) VALVE GP 126-0747
BANK 4
(18) BANK 4 L S
(PAT DOZ LIFT / TILT / ANG / WINCH) (14) PUMP GP
LS 269-8156
LS (PAT DOZ LIFT / TILT / ANGLE / RIP) PISTON (IMP)
269-8158 MARGIN
280-7137 (5) CYLINDER GP
(WITH LS AND RIPPER LIFT
CUT OFF) 227-0842
271-2116
S1 RELIEF VALVE
S1 (WINCH)
RELIEF VALVE
X 278-1445 R1 R2
HB
IMPLEMENT PUMP B

LIFT LIFT (16) SCREEN S1

(IMPLEMENT HA RIPPER OPTION
PILOT OIL)
C VACUUM C
BREAKER
(12) MANIFOLD GP (30) VALVE & MTG GP
CONTROL (IMPLEMENT BULLDOZER
PILOT PRESSURE) (GRADE CONTROL)
DR2 DR1 DR2 DR1 226-4751 PS T
AIR RELIEF
239-5317

DR2

DR1

DT3

DT4
LOWER BL2 LOWER BL2 AIR VENT
RAISE RAISE
BL1 BL1
PAT TILT PAT TILT IMPLEMENT
SOS CONTROL
ACCUMULATOR
PRESSURE CPG
VALVE (17) TANK & FILTER GP
(CPG) OPTIONS HYDRAULIC
CPG
273-6050
DT3 DT4 DT3 DT4
LEFT RIGHT
VT1 VT1
RIGHT LEFT ACC BYPASS
VT2 VT2 (31) VALVE
(SHUTTLE)
(1) ACCUMULATOR GP HYDRAULIC 233-6942
PILOT OIL TANK
200-0750
LIFT / TILT CONTROL
(8) FILTER ELEMENT AS
CP
OIL (HYDRAULIC) ACCUGRADE OPTION

PILOT DRAIN
(28) VALVE GP 1R-0777
B PAT ANGLE PAT ANGLE SOLENOID B
PILOT SUPPLY CP
(HYDRAULIC LOCKOUT) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
201-0950
PILOT PUMP OUTPUT
IMPLEMENT PUMP OUTPUT
WINCH CONTROL CIRCUIT
T1 BLADE LIFT CYLINDER CONTROL CIRCUIT
FREE SPOOL HAUL IN/PAY OUT (21) VALVE GP SUPPLY LINE
DA1 DA2 DA1 DA2 S2 FPB DOZ RAISE DOZ TILT
PILOT RIPPER CYLINDER CONTROL CIRCUIT
1 2 3 4 T 1 2 3 4 (DOZER PILOT BLADE ANGLE CYLINDER CONTROL CIRCUIT
LEFT WINCH
VA1 VA1 SUPPLY CONTROL) LOAD SENSING SIGNAL
200-0189 DRAIN / RETURN LINE
RIGHT
STEERING AND CHARGE PUMP OUTPUT
VA2 VA2 BLADE TILT CYLINDER CONTROL CIRCUIT

LINE PATTERNS
PILOT SUPPLY Pressure Line

1 T S 2 3 T S 4 1 T S 2 3 T S 4 Pilot / Load Sensing Pressure

PILOT DRAIN
WINCH RIPPER Drain / Return Lines
FS2 HP3 DR1 DT3 DT4
(24) VALVE GP (11) MANIFOLD Component Group
PILOT ANGLE LEFT (FOR ANGLE CONTROL)
(WINCH PILOT RIPPER RAISE DA2 (NOTE B) Attachment
CONTROL) 1 2 272-0258 DR2
160-0766 Air Line
HP3 RR1 DOZ ANGLE
CALLOUTS
ECM
JOYSTICK
THUMB LIFT / TILT CONTROL
W1
PAY OUT R2 RAISE (22) VALVE GP
SWITCH STANDARD YY Taps (Pressure, Sampling, Sensor - by letter)
PILOT
A HAUL IN
R1
LOWER
(RIPPER PILOT (27) VALVE GP
A
W2 CONTROL) SOLENOID Note A: For S-Blade Equipped Machine.
COVER COVER 167-1177 Note B: For PAT-Blade Equipped Machine.
(FOR ANGLE CONTROL)
DA1 ANGLE RIGHT (NOTE B) Note C: Refer to the Parts Manual for your particular machine.
1 T S 2
257-0267
LOWER RAISE
FLOAT PILOT BOOST SIGNAL FPB T1 FPB T1 THIS SCHEMATIC IS FOR THE D6T TRACK-TYPE TRACTOR (2 PUMPS)
FLOAT PILOT BOOST SIGNAL
RR1 DOZER ANGLE CONTROL
HYDRAULIC SYSTEM
PAT-BLADE & WINCH PAT-BLADE & RIPPER MEDIA NUMBER: KENR5128-02
RIPPER / WINCH CONTROLS SCHEMATIC PART NUMBER: 265-8972, CHANGE: 05, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
IMPLEMENT CONTROL VALVE OPTIONS MAIN SCHEMATIC in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
BLADES
VIEW ALL CALLOUTS

3 3

Power Angle Tilt (PAT) - Option

4
6

6
Standard Dozer Blade
FLEXXAIRE FAN
VIEW ALL CALLOUTS

19

10
LINES GP - PILOT
VIEW ALL CALLOUTS

12 1 17

CP

HA

SOS

CPG

HB 18

14
LINES GP - STEERING
VIEW ALL CALLOUTS

KK

17 HH

Y2 Y1

20

JJ 9
HD

2
HC

13

15 X2 X1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

23 13 14 15 26
21

18

27
25
24
2
22

30

31
8 17 28 1 11 12 16 20

23 1 11 12 16 28 25

21

27

24

22 2

17

30

31

18 13 14 15 26 20
RIPPER

5
WINCH

29