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MINI-REVIEW
Received: 22 May 2000 / Received revision: 20 July 2000 / Accepted: 21 July 2000
Abstract This paper describes and discusses the main of the operation cycle enables ecient sludge separation.
problems related to anaerobic batch and fed-batch This sludge must be in a granular conformation to allow
processes for wastewater treatment. A critical analysis of ecient solid separation.
the literature evaluated the industrial application via- A scheme of the anaerobic sequencing batch reactor
bility and proposed alternatives to improve operation studied extensively by Iowa State University (Ames,
and control of this system. Two approaches were pre- Iowa, USA) group is presented in Fig. 1.
sented in order to make this anaerobic discontinuous Operation of the anaerobic sequencing batch reactors
process feasible for industrial application: (1) optimiza- consists of four steps: feeding, reaction, settling and
tion of the operating procedures in reactors containing liquid withdrawal.
self-immobilized sludge as granules, and (2) design of Several feed strategies can be applied in discontinu-
bioreactors with inert support media for biomass im- ous reactors, using either batch or fed-batch systems
mobilization. according to the adjusted values of in¯uent ¯ow-rates.
The increase in the time of feeding results in low sub-
strate concentrations inside the reactor, avoiding initial
organic overloads.
Introduction The type of agitation is very important during the
reaction step. Mechanical agitation and recycle of the
Anaerobic batch reactors for wastewater treatment have gas generated in the process provide mixing of the liquid
been extensively studied as alternatives to continuous phase and the biomass. Liquid recycle increases liquid-
systems due to their improved retention of biological solid contact. The timing of this step depends on the
solids and process control. The batch operation permits primary and intermediate substrate consumption rates.
good euent quality control since the reactor draw can The settling step is dependent on the self-immobilized
be made only when the standard emission has been at- biomass, which should have good settling characteris-
tained. The intermittent operation of the reactor results tics. Biomass growth as granules is necessary to provide
in high initial substrate concentration and high biogas high cellular retention in the reactor, since this improves
production. The low substrate concentration at the end separation of the liquid from the solid phase. The time
required for this step may vary from some minutes to
M. Zaiat (&) several hours. The time should be chosen so as to obtain
Departamento de HidraÂulica e Saneamento, a clari®ed euent and an increasing granular biomass
Escola de Engenharia de SaÄo Carlos, concentration inside the reactor.
Universidade de SaÄo Paulo (USP), Wash- of the poorly settled biomass and retention of
Avenue Trabalhador SaÄo-carlense,
400, CEP 13.566-590, SaÄo Carlos, SP, Brazil
the self-immobilized sludge is carried out in the liquid
e-mail: zaiat@sc.usp.br withdrawal step. This step must be as rapid as possible,
Tel.: +55-16-2739546 since the entrance of oxygen into the system can aect
Fax: +55-16-273-9550 the activity of anaerobic bacteria. To overcome this
J. A. D. Rodrigues á S. M. Ratusznei problem, Hollopeter and Dague (1994) installed a gas
E. F. M. de Camargo á W. Borzani bag to equalize the pressure. While decanting, the gas
Departamento de Engenharia QuõÂ mica e de Alimentos, bag decreases in volume, re®lling again during the
Escola de Engenharia MauaÂ,
Instituto Maua de Tecnologia (IMT),
feeding step. This provides an oxygen-free atmosphere.
Estrada das LaÂgrimas 2035, CEP 09.580-900, Brito et al. (1997) dispensed with this system and the top
SaÄo Caetano do Sul, SP, Brazil of the reactor was maintained uncovered. It was
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Agitation in discontinuous anaerobic reactors is pro- Ratio between substrate and biomass concentrations
vided mainly by recycling of the gas generated. Although
there has not yet been an exhaustive study of agitation The initial ratio between substrate and biomass concen-
conditions, some preliminary ®ndings have been pre- trations (S/X) is signi®cant in discontinuous processes
sented in the literature. However, results on agitation using self-immobilized sludge, since it is one of the most
intensity and mechanical agitation are, at this date, not important factors that aect the biomass granulation
available far. phenomena. According to Dague et al. (1992) and Sung
According to Angenent and Dague (1995), intense and Dague (1995), low S/X ratio resulted in optimum
agitation may cause rupture of the granules. Intermittent sludge granulation with good settling characteristics.
agitation enhances the gas-liquid separation eciency by Reyes III and Dague (1995) studied discontinuous
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anaerobic reactor start-up with the S/X ratio ranging Droste and Masse (1995) and Masse et al. (1996) ob-
from 0.09 to 1.00 mg chemical oxygen demand (COD)/ served no signi®cant variations in the reactor's perfor-
mg Volatile Suspended Solids (VSS). A better biomass mance when the feeding conditions were changed.
retention in the reactor and a rapid and stable start-up
were observed when low S/X ratios were applied. The
best results were obtained by using an S/X ratio of 0.5. Biomass granulation in discontinuous reactors
High S/X ratios were found to cause low organic matter
removal eciencies based on total COD due to sludge All of these reported factors can aect to a lesser or
wash-out, since high gas production was observed. greater degree the sludge granulation. As pointed out
Fernandes et al. (1993) observed biomass activity previously, granulation is desirable in batch or fed-batch
inhibition when the organic loads and the S/X ratios systems, in this conformation the sludge permits the
suered disturbances. In fact, inhibition by primary or attainment of high cellular retention times.
intermediate substrates occurred when the reactor was Rapid biomass self-immobilization is necessary in such
subjected to severe changes in organic loads. The overall anaerobic systems, since after granule formation the
reaction rates are sensitive to very high substrate con- treatment performance is more stable and the eciency
centrations and will subsequently decrease, inhibiting for COD removal is improved (Sung and Dague, 1995).
biomass activity. In this case, an equalizing tank could Usually, conformation of the biomass into granules
be necessary to minimize such variations. However, if in anaerobic sequencing batch reactors is slow, taking
the organic load can be predicted, the timing of the several months. For example, Sung and Dague (1995)
batch can be increased in order to provide good euent observed granule formation after 300 days of operation.
quality even at very high organic load condition. Considering that start-up of the reactor is established
Timur and OÈsturk (1999) observed that the volu- only after granulation, such reactors are characterized
metric methane production rate increased linearly with by long start-up periods compared with other anaerobic
the S/X ratio in a batch reactor treating land®ll leachate. systems.
However, it was not possible to reach the optimum S/X Wirtz and Dague (1996, 1997) attempted to minimize
ratio that provides the maximum methane production the length of the time required to develop granulation in
rate. anaerobic sequencing batch reactors. Granulation en-
hancements were added to the reactors to initiate early
granule development and to aid in start-up, and several
Geometric reactor characteristics attachment matrices and coagulants were independently
studied. Powdered activated carbon, granular activated
According to Sung and Dague (1995), the geometric carbon, silica sand, garnet sand, polymers and ferric
characteristics of the reactor can aect the removal of chloride were added to the reactors as alternatives
organic matter, since the characteristics of the biomass to improve granule formation. In fact, the addition of
(¯occulent vs granular) were aected signi®cantly by this coagulants such as cationic polymer, polyquanternary
parameter. Reactors with a high length-to-diameter amine polymer and ferric chloride promoted aggrega-
ratio (L/D) performed better regarding retention of self- tion of the biosolids and physical chemical organic
immobilized biomass in a granular form than did matter removal besides the biological one, while the at-
reactors with low L/D. However, the latter had a higher tachment matrices provided conditions for supported
cell concentration capability. Therefore, utilization of an bacteria growth besides self-immobilization. Cationic
high L/D (L/D 1.83±5.60) instead of a low L/D ratio polymer had a greater positive eect on biomass gran-
(L/D 0.61±0.93) is preferable. ulation and reactor start-up. Complete biomass granu-
lation was achieved after nearly 2 months of operation,
while 4±5 months were necessary for self-immobilization
Feeding strategy in a reactor with no enhancement.
Experimental data obtained from the operation of the literature, these investigations are at an initial stage,
anaerobic sequencing batch reactors, reported mainly in and research must be further developed in order to
bench-scale units, are summarized in Table 1. achieve optimal operating conditions. These studies can
An interesting non-conventional application of an- be carried out in bench-scale units with suitable instru-
aerobic batch reactors was presented by Ndon and mentation and control of the most important parame-
Randall (1999), who employed a periodically aerated ters. Such reactors can be essential tools for
anaerobic batch reactor for biodetoxi®cation of poly- optimization of the operating parameters on an indus-
halogenated compounds. The method of operation trial scale.
permitted the development of a microbial culture con- Two areas of research are proposed to make the se-
sisting of facultative anaerobes. According to the au- quencing batch and fed-batch anaerobic reactors for
thors, such a mixed culture is more eective for treating wastewater treatment feasible for industrial applica-
mixed pollutants than an enriched strictly anaerobic tions; ®rst, studies on optimization of operating pa-
culture. The reactor was maintained under anaerobic rameters making use of self-immobilized biomass
conditions for 14 days, and then aeration was supplied through automation of the process, and second, devel-
for 7 days. Preliminary studies show that tetrachloro- opment of an anaerobic discontinuous reactor contain-
ethylene degradation may have occurred during the ing an inert support for biomass immobilization.
anaerobiosis-aerobiosis transition.
controlled, and the set-point values are maintained prediction of primary substrate concentration, hydrogen
constant during the process. partial pressure, and volatile acids concentration (acetate,
By contrast, computer-aided control can enhance data propionate, butyrate and lactate) along the cycle time.
acquisition functions in several respects: by improving Although the dynamic model presented by Bagley
the reliability and accuracy of the data using statistical and Brodkorb (1999) is more precise than others pre-
methods, by recording from several sensors, and by sented previously, the model requires several parame-
storing large quantities of measured results. In addition ters, which are not always available. Moreover, the
to this, computers expand opportunities for data analysis estimation of such parameters can be very dicult for
and interpretation, improving process control and opti- complex wastewaters.
mization. Operation of a batch or fed-batch process re- The behavior of a temperature-phased sequencing
quires a carefully controlled and coordinated sequence of batch reactor treating dairy wastewater was simulated
valve openings and closings and pump starts and stops by Dugba et al. (1999). A dual-substrate model was
that can be managed eciently by computer (Bailey and applied in which soluble organics and volatile fatty acids
Ollis 1986; Onken and Weiland 1985). By using this re- were used as the substrates for the anaerobic digestion
source it is possible to obtain operating conditions that process. The model consisted of equations developed to
maximize the substrate consumption rates and thereby predict the transient variation in the biomass concen-
minimizing the construction and operating costs of dis- tration of acetogenic and methanogenic microorganisms
continuous anaerobic plants for industrial purposes. and their substrates. A Monod kinetic equation was
Even though industrial application of automatic units is assumed to represent the microorganisms' growth and
economically unfeasible, bench-scale units are useful to substrate consumption. Experimental data obtained
obtain information leading to process optimization. from operation of a temperature-phased reactor (Dugba
Knowledge of the optimal conditions can be applied on and Zhang 1999) were used to test the proposed model,
an industrial scale without need of additional complex which was found to represent satisfactorily the behavior
instrumentation and control. of the batch reactor. According to the authors, the
Fernandes et al. (1993) developed a dynamic model model provides an eective tool for use in the study and
to describe substrate degradation in sequencing batch design of temperature-phased anaerobic batch reactors,
anaerobic reactors. It was assumed that: substrate de- since these types of reactors are new and no extensive
gradation takes place in the feeding and reaction stages experimental data are available.
only, the reactor is completely mixed during ®ll and re-
act stages, biomass increase in one cycle is insigni®cant
compared to the total amount of biomass in the reactor, Development of anaerobic discontinuous process
and the pH is controlled in an optimum range. Haldane- containing inert support for biomass immobilization
type and non-competitive inhibition models were used in
non-steady-state mass balances, and it was observed that New con®gurations of discontinuous anaerobic reactors
such inhibition functions could fairly well predict the are another alternative to solve the problems related to
performance in sequencing batch reactors. In¯uent the applications of such reactors. The utilization of an
substrate concentration and pH were found to be the inert support for cell immobilization seems to be
most sensitive parameters in the model. promising, since solids retention could be improved. In
A dynamic model based on a simpli®ed scheme for this way, the settle step would be unnecessary, resulting
the psychrophilic anaerobic digestion of swine manure in a decrease in the total cycle time. Furthermore, the
slurry in an anaerobic sequencing batch reactor was immobilization of biomass in an inert support eliminates
developed and veri®ed by Masse and Droste (1997). The uncertainty about the sludge granulation.
model was developed in order to predict the rate limiting Hirl and Irvine (1996) used a bench-scale, anaerobic
steps during feeding and reaction phases, to reduce the sequencing batch bio®lm reactor to promote the de-
number of experimental tests, to gain a better knowledge chlorination of perchloroethylene to ethylene. The re-
of psychrophilic anaerobic digestion in sequencing batch actor consisted of an up-¯ow packed column ®lled with
reactors, and to optimize the bioreactor design and acid-washed pea gravel as support for biomass retention.
control strategy. A ®rst-order kinetic model was used for Although the reactor performed well, it was not com-
hydrolysis of particulate material and the Monod kinetic pared with anaerobic sequencing batch reactors con-
model was applied for COD and volatile acids degra- taining granular sludge.
dation. The dynamic model was found to be acceptable Ratusznei et al. (2000) proposed a new con®guration
for predicting the accumulated volatile acids, soluble for a stirred anaerobic bioreactor, containing biomass
COD and methane ¯ow rates in the reactor. immobilized in polyurethane foam support. The bench-
Bagley and Brodkorb (1999) proposed a more com- scale reactor was composed of a cylindrical ¯ask
plex and detailed model of anaerobic sequencing batch containing a basket in which the support material for
reactors. The model includes ®ve anaerobic digestion biomass entrapment was allocated. A stirring bar at the
steps and was validated using data obtained from bottom of the reactor supplied the mixing. Operating
operation of a bench-scale batch reactor treating glucose- stability was attained after 36 days (108 consecutive 8-h
based substrate. The proposed model permits the cycles) when the reactor was assayed for treating a
35
low-strength synthetic wastewater. The maximum COD Hirl RJ, Irvine RL (1996) Reductive dechlorination of perchloro-
removal eciency was attained after about 3 h from the ethylene (pce) using anaerobic sequencing batch bio®lm reac-
tors (AnSBBR). In: 51st Purdue Industrial Waste Conference
beginning of the cycle. The reactor con®guration actu- Proceedings. Ann Arbor Press, Chelsea, Mich., pp 289±295
ally improved the biomass retention, permitting sup- Hollopeter JA, Dague RR (1994) Anaerobic sequencing batch re-
pression of the settle step. actor treatment of land®ll leachate. In: 49th Purdue Industrial
Extensive reports on the utilization of this type of Waste Conference Proceedings. Ann Arbor Press, Chelsea,
Mich., pp 277±284
reactor have not been found in the literature and the Kato MT, Field JA, Lettinga G (1997) Anaerobic tolerance to
problems most likely to be encountered remain to be oxygen and the potential of anaerobic cocultures for wastewater
investigated. Finally the feasibility of large-scale reactor treatment. Braz J Chem Eng 14: 395±407
applications has not been discussed so far. Masse DI, Droste RL (1997) Microbial interaction during the an-
aerobic treatment of swine manure slurry in a sequencing batch
Acknowledgements This study was supported in part by the Fun- reactor. Can Agric Eng 39: 35±41
daaÄo de Amparo aÁ Pesquisa do Estado de SaÄo Paulo-FAPESP, Masse DI, Patni NK, Droste RL, Kennedy KJ (1996) Operation
process numbers 97/05.987-3 and 97/13.270-1 (Dr. J.A.D. Rodri- strategies for psychrophilic anaerobic digestion of swine ma-
gues), 98/10.303-9 (Dr. S.M. Ratusznei) and 98/07.131-1 (Eng. nure slurry in sequencing batch reactors. Can J Civil Eng 23:
E.F.M. Camargo). 1285±1294
Masse DI, Droste RL, Kennedy KJ, Patni NK, Munroe JA (1997)
Potential for the psychrophilic anaerobic treatment of swine
manure using a sequencing batch reactor. Can Agric Eng 39:
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