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CRANE DATA
Applied standard = JIS B 8821 -
Crane capacity P = = 60 ton
Crane span L = = 23 m
Crane travel speed vc = = 25 m / min

CRAB DATA
Number of crab ncr = = 1 -
Crab distance acr = = 0 m

Crab capacity Pcr = P / ncr = 60 ton

Weight of crab Gcr = = 10.6 ton
Lifting speed vh = = 3.1 m / min
Number of crab wheel nw = = 4 -
Diameter of crab wheel dw = = 315 mm
Width of crab wheel bw = = 90 mm
Track gauge = crab span spw = = 3550 mm

DESIGN PARAMETER
Crane group Ai = f ( k , Nc ) = A6 -
Duty factor K = f ( Ai ) = 1.17 -
Impact factor y = 1 + 0.6 * vh / 60 = 1.10 -
Horizontal factor b = = 0.1 -
Inclination factor Ds - N m = = 3
Inclination factor Dt - N n = = 5
Damage infulence factor gb = fatigue damage lead to destruction of crane = 1.05
Criticality factor gw = = 1
Inspection factor gi = difficult inspection ( installed crane ) = 1.1
Structure correction factor g = gb * gw * gi = 1.16
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GIRDER TYPE
Division of girder = 0 -
Walkway required = 1 (0/1)
Control cabin = 0 (0/1)

Girder dimension
Thickness of bottom plate t1 = 12 mm
Width of bottom plate b1 = 750 mm
Thickness of web plate t2 = 6 mm
Height of web plate h2 = 1500 mm
Width of diaphragm d2 = 655 mm
Thickness of top plate t5 = 16 mm
Width of top plate b5 = 750 mm
Thickness of diaphragm t6 = 6 mm
Height of diaphragm h6 = 1400 mm
Longitudinal distance of diaphragm d6 = 1200 mm
Thickness of web stiffener t8 = 6 mm
Height of web stiffener h8 = 50 mm
Thickness of endplate t9 = 38 mm
Width of end plate b9 = 800 mm
Height of endplate h9 = 540 mm
Height of rail hr = 40.0 mm

Weight of girder Gg = 9,294 kg

Moment of inertia Ix = 1,527,926 cm4
Moment of inertia Iy = 295,057 cm4
Ratio Iy / Ix = 0.193 > 0.12
Secondary momet of inertia Ixx = 305,922 cm4
Polar modulus of section Wt = 11,993 cm3

Properties on point 1 2 3 4
Modulus of section Wx = 18,616 18,892 22,104 21,604 cm3
Wy = 7,868 8,847 8,847 7,868 cm3
Secondary modulus of section Wxx = 3,727 3,783 3,783 3,727 cm3
Moment of area Sx = 7,333 8,391 cm3

Material of girder = SS 400 -

Tensile strength sB = = 400 N / mm2
Yield strength sy = = 240 N / mm2
Basic allowable stress sa = min ( s B / 1.8 ) = 222 N / mm2
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LOAD OF GIRDER
Vertical static load Vg = K * Gg = 108.7 kN
Vertical dynamic load Vp = K * 0.56 * ( y * Pcr + Gcr ) = 501.9 kN
Crab wheel load Rcr = 2 * Vp / nw = 250.9 kN
Horizontal static load Hg = b * Vg = 10.9 kN
Horizontal dynamic load Hp = K * 0.56 * ( Pcr + Gcr ) * b = 46.26 kN

Vertical moment due to DWT Mxg = Vg * L / 8 = 312.6 kNm

due to SWL Mxp = ncr * Vp * ( L - acr ) / 4 = 2,885.8 kNm
Vertical bending moment Mx = Mxg + Mxp = 3,198.4 kNm

Horizontal moment due to DWT Myg = Hg * L / 8 = 31.3 kNm

due to SWL Myp = ncr * Hp * ( L - acr ) / 4 = 266.0 kNm
Horizontal bending moment My = Myg + Myp = 297.2 kNm

Secondary bending moment Mxx = ncr * Vp * ld / 5 = 120.5 kNm

Torsion moment Mt = ncr * Vp * 0.5 * ( d2 + t2 ) = 165.9 kNm

DEFLECTION OF GIRDER
Deflection due to DWT dg = 5 * Gg * L^3 / ( 384 * E * I x ) = 0.46 cm
Deflection due to SWL dp = ncr * 0.4 * ( Pcr + Gcr ) * L^3 / ( 48 * E * Ix ) = 2.23 cm
dp < L / 900 = 2.6 cm

Frequency of girder fg = 5 / sqrt ( dp + 0.78 * dg ) = 3.11 Hz

Minimum frequency fgmin = = 2.5 Hz

STRESS ON POINT 1 2 3 4
General stress s a1 = = 222.2 222.2 193.2 193.2 N / mm2
Fatigue strength grade = 160 160 160 160 -
Constant factor for normal stress Co = = 8.2E+12 8.2E+12 8.2E+12 8.2E+12 -
Constant factor for shear stress Do = = 6.6E+15 6.6E+15 6.6E+15 6.6E+15 -
Plate thickness correction factor Ct = ( 25 / t )^(1/4) = 1 1 1 1 -

Minimum longitudinal stress s xmin = 48.7 13.0 10.6 10.5 N / mm2

Maximum longitudinal stress s xmax = 193.5 187.8 168.1 174.5 N / mm2
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Stress ratio Rt = s xmin / s xmax = 0.25 0.07 0.06 0.06 -

Stress correction factor Cr = 1.31 * ( 1 - Rt ) / ( 1.6 - Rt ) = 0.73 0.80 0.80 0.80 -
Fatigue stress range s fa = (( Co / N )^ ( 1 / m )) * Cr * Ct / g = 201.4 220.7 221.3 221.5 N / mm2
Allowable stress s x,all min ( s a1 , s fa1 ) = 201.4 220.7 193.2 193.2 N / mm2
Weld factor fx = s xmax / s x,all = - 0.85 0.87 < 1.0
Stress status kx = s xmax/ s x,all = ok ok ok ok

Minimum transversal stress s ymin = = 0.0 0.0 0.0 0.0 N / mm2

Maximum transversal stress s ymax = Rcr / (( 2 * ( t5 + hr + t2 ) + 50 ) * t2 ) = 0.0 0.0 192.3 0.0 N / mm2
Stress ratio Rt = s ymin / s ymax = 0.0 0.0 0.00 0.0 -
Stress correction factor Cr = 1.31 * ( 1 - Rt ) / ( 1.6 - Rt ) = 0.0 0.0 0.82 0.0 -
Fatigue stress range s fa = (( Co / N )^ ( 1 / m )) * Cr * Ct / g = 0.0 0.0 226.8 0.0 N / mm2
Allowable stress s y,all min ( s a , s fa ) = 0.0 0.0 193.2 0.0 N / mm2
Weld factor fx = s ymax / s y,all = 0.0 0.0 1.00 0.0 < 1.0
Stress status kx = s ymax / s y,all = 0.0 0.0 ok 0.0

Minimum shear stress t min = = 0.0 0.0 0.0 0.0 N / mm2

Maximum shear stress t max = t + 0.2 * s y = 0.0 33.9 75.3 0.0 N / mm2
Stress ratio Rt = t min / t max = 0.0 0.00 0.00 0.0 -
Stress correction factor Cr = 1.31 * ( 1 - Rt ) / ( 1.6 - Rt ) = 0.0 0.82 0.82 0.0 -
Fatigue stress range t fa = (( Do / N )^ ( 1 / n )) * Cr * Ct / g = 0.0 86.0 86.0 0.0 N / mm2
Allowable stress t ,all min ( s a3 / sqrt ( 3 ) , t fa3 ) = 0.0 86.0 86.0 0.0 N / mm2
Weld factor ft = t max / t ,all = - 0.39 0.88 - < 1.0
Stress status kt = t max / t ,all = ok ok