PT.

PUSAKA JAYA INTERNATIONAL

The East Building LT. 20 Unit 01
Jl. Lingkar Mega Kuningan Kav. E-3.2 No. 1 Jakarta 12950
Phone : (62) 21-57958203
Fax : (62) 21-57958207

Page 1 of 2

WELDING PROCEDURE SPECIFICATION (WPS)

(Section IX, ASME Boiler and Pressure Vessel Code)
Company Name PT. Pusaka Jaya Internasional By : Welding Engineer
Welding Procedure Specification No. 08/WPS/PJI/SMAW Date 24/08/2016 Supporting PQR No. (s) 08/PQR/PJI/SMAW Date 24/08/2016

Revision No. 0

Welding Process (es) SMAW Type(s) Manual

(Automatic, Manual, Machine, or Semi-Auto)

JOINTS (QW-402) Details

Joint Design As Per Details
Root Spacing As Per Details
Backing (Yes) √ ( No) √
Backing Material (Type) Yes
(Refer to both backing and retainers)

Metal Nonfusing Metal

Nonmetallic Other (Weld Metal)
Sketches, Production Drawings, Weld Symbols or Written Description
shoul show the general arrangement of the parts to be welded. Where
applicable, the root spacing and details of weld groove may be specified.

(At the option of the Mfgr., sketches may be attached to illustrate joint design,
weld layers and bead sequence, e.g., for notch toughness procedures, for (Weld details shown are reference only, engineering design drawing
multiple process procedures, etc.) shall take precedence for production welding)

* BASE METALS (QW-403)

P-No. - Group No. - to P-No. - Group No. -
OR
Specification and type / grade or UNS Number 16Cr25Ni20Si2 to Q235A
to Specification and type / grade or UNS Number -
OR
Chem. Analysis and Mech. Prop. -
to Chem. Analysis and Mech. Prop. -
Thickness Range :
Base Metal : Groove 1.5 mm up to 16 mm Fillet All Sizes & All Diameters
Maximum Pass Thickness ≤ 1/2 in. (13mm) (Yes) (No)
Other Cr = 24 - 27 % & Ni = 18 - 21 % to CS (Carbon Steel)

* FILLER METALS (QW-404)

Spec. No. (SFA) 5.4
AWS No. (Class) E 310-16
F-No. 5
A-No. 9
Size or Filler Metals 2.4 mm to 4.8 mm including
Filler Metal Product Form N.A
Supplemental Filler Metal N.A
Weld Metal
Thickness Range :
Groove Max. 16 mm
Fillet All Sizes & All Diameters
Electrode-Flux (Class) N.A
Flux Type N.A
Flux Trade Name N.A
Consumable Insert N.A
Other / Trade name Carefully used in High Sulfur Atmosphere or Service Which had sulfur content Exceed 1%
* Each base metal-filler metal combination should be recorded individually.
 PT. PUSAKA JAYA INTERNATIONAL
The East Building LT. 20 Unit 01
Jl. Lingkar Mega Kuningan Kav. E-3.2 No. 1 Jakarta 12950
Phone : (62) 21-57958203
Fax : (62) 21-57958207

Page 2 of 2

WPS No.: 08/WPS/PJI/SMAW Rev.: 0

POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove All Position Temperature Range None
Welding Progression : Up √ Down √ Time Range None
Position(s) of Fillet All Other None
Other None
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temperature, Minimum 10 ⁰C Gas (es) (Mixture) Flow Rate
Interpass Temperature, Maximum 170 ⁰C Shielding N.A N.A N.A
Preheat Maintenance None Trailing N.A N.A N.A
Other None Backing N.A N.A N.A
(Continuous or special heating where applicable should be recorded) Other N.A N.A N.A

ELECTRICAL CHARACTERISTICS (QW-409)

Other
Filler Metal
Current Wire Feed (e.g., Remarks,
Weld Pass Amps Energy or Travel Speed
Process Type and Speed Volts (Range) Comments, Hot Wire
(s) (Range) Power (Range) (Range) mm/min
Classificat Diameter Polarity (Range) Addition, Technique,
ion Torch Angle, Etc.)
(mm)
As. Req SMAW E 310-16 2.4 DCEP 50 - 120 N.A N.A 10 - 30 50 - 100 For V&OH= 40-100 A
As. Req SMAW E 310-16 3.2 DCEP 75 - 135 N.A N.A 10 - 30 50 - 100 For V&OH= 60-120 A
As. Req SMAW E 310-16 4.0 DCEP 80 - 150 N.A N.A 10 - 30 50 - 100 For V&OH= 70-130 A
As. Req SMAW E 310-16 4.8 DCEP 110 - 200 N.A N.A 10 - 30 50 - 100 For V&OH= 100-180 A
Amps and volts, or power or energy range, should be recorded for each electrode size, position, and thickness, etc

Pulsing Current None Heat Input (max) Max. 7200 J/mm

Tungsten Electrode Size and Type N.A

Pure Tungsten, 2% Thoriated, etc

Mode of Metal Transfer for GMAW N.A

Spray arc, short circuiting arc, etc

Other None

TECHNIQUE (QW -410)

String or Weave Bead String or Weave
Orifice, Nozzle, or Gas Cup Size N.A
Initial and Interpass Cleaning (Brushing, Grinding, etc.) Brushing & Grinding (if required)
Method of Back Gouging Grinding or Gouging (if required)
Oscillation N.A
Contact Tube to Work Distance N.A
Multiple or Single Pass (Per Side) Multiple
Multiple or Single Electrodes N.A
Electrode Spacing N.A
Peening None
Other Used Stainsless Steel Brush for Cleaning & Keep Away From Galvanis Steel Tools
Before Weld Painting must be removed

Prepared by, Acknowledge by, KEMENAKERTRANS RI

Welding Engineer PT. Pusaka Jaya International
 PT. PUSAKA JAYA INTERNATIONAL
The East Building LT. 20 Unit 01
Jl. Lingkar Mega Kuningan Kav. E-3.2 No. 1 Jakarta 12950
Phone : (62) 21-57958203
Fax : (62) 21-57958207

Page 1 of 2
PROCEDURE QUALIFICATION RECORD (PQR)
( Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon
Company Name PT. Pusaka Jaya Internasional
Procedure Qualification Record No 08/PQR/PJI/SMAW Date 24/08/2016
WPS No 08/WPS/PJI/SMAW Rev. :0
Welding Process (es) SMAW
Types (Manual, Machine, Automatic, Semi-Auto) Manual

JOINTS (QW-402)

4mm
SMAW
60° 60°
5

3 4

8mm 2 8 mm
0 - 2mm 1

6 2mm
1-3mm

GTAW
4mm 2 mm
(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used)
BASE METALS (QW 403) POSTWELD HEAT TREATMENT (QW-407)
Material Spec 16Cr25Ni20Si2 to Q235A Temperature None
Type or Grade, or UNS Number - to - Time None
P-No - Group No. - To P-No. - Group No. - Other None
Thickness of Test Coupon 8 mm
Diameter of Test Coupon -
Maximum Pass Thickness 3 mm
Other None
GAS (QW-408)
Percent Composition
Gas (es) (Mixture) Flow Rate
Shielding N.A N.A N.A
FILLER METALS (QW - 404) Trailing N.A N.A N.A
SFA Specification 5.4 Backing N.A N.A N.A
AWS Classification E 310-16 Other N.A N.A N.A
Filler Metal F-No 5
Weld Metal Analysis A-No. 9 ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metal 2.4 mm & 3.2 mm Current DC
Filler Metal Product Form N.A Polarity EP
Supplemental Filler Metal N.A Amps. 80 - 135 A Volts 10 - 25 V
Electrode Flux Classification N.A Tungsten Electrode Size N.A
Flux Type N.A Mode of Metal Tranfer for GMAW (FCAW) N.A
Flux Trade Name N.A Heat Input Max. 2892 J/mm
Weld Metal Thickness 8 mm Other None
Other None

POSITION (QW-405) TECHNIQUE (QW-410)

Position of Groove 3G Travel Speed 70 - 90 J/mm
Weld Progression (Uphill, Downhill) Uphill String or Weave Bead Weave
Other None Oscillation N.A
Multipass or Single Pass (per side) Multiple Pass
Single or Multiple Electrodes N.A
PREHEAT (QW-406) Other 1. Cleaned using Wire Brush Stainless Steel
Preheat Temperature 32 ⁰C 2. Used Arc Gouging For Material Stainless Steel,
Interpass Temperature 170 ⁰C Electrode DCEP
Other None
 PT. PUSAKA JAYA INTERNATIONAL
The East Building LT. 20 Unit 01
Jl. Lingkar Mega Kuningan Kav. E-3.2 No. 1 Jakarta 12950
Phone : (62) 21-57958203
Fax : (62) 21-57958207

Page 2 of 2

PQR No. 08/PQR/PJI/SMAW Rev.: 0

Tensile Test (QW-150)
Ultimate Ultimate Type of
Speciment Width Thickness
Area (mm2 ) Total Load Unit Stress Failure and
No. (mm) (mm)
(kN) N/mm2 Location

T1 19.28 8.01 154.43 71.04 460 Base Metal & Ductile

T2 19.67 8.11 159.52 72.74 456 Base Metal & Ductile

Guided-Bend Tests (QW-160)

Type and Figure No. Result
Face Bend 1, Fig No. QW 462.3(a) Accepted
Face Bend 2, Fig No. QW 462.3(a) Accepted
Root Bend 1, Fig No. QW 462.3(a) Accepted
Root Bend 2, Fig No. QW 462.3(a) Accepted

Toughness Tests (QW-170)

Speciment Notch Speciment Test Impact Values
Drop Weigh Break (Y/N)
No. Location Size Temperature ft-Ib or J % Shear Mils (in) or mm
N.A N.A N.A N.A N.A N.A N.A N.A
N.A N.A N.A N.A N.A N.A N.A N.A

Comments : Accepted

Fillet-Weld Test (QW-180)

Result - Satisfactory : Yes - No. - Penetration into Parent Metal : Yes - No. -

Macro - Results None

Other Tests
Type of Test Radiography ( repot no. 06 WPS/VIII/PJI-RT/16 )
Deposit Analysis N.A
Other N.A

Welder's Name Didik Clock No. - Stamp No. PW-01

Test conducted by : PT Hi-Test Laboratory Test No. HT/JKT/0816/0089
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Date 24/08/2016
Manufacturer
PT. Pusaka Jaya International Acknowledge by, KEMENAKERTRANS RI

Welding Engineer PT. Pusaka Jaya International

(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)