1. What are two mechanism of corrosion?

Ans. i. Electrical Circuit

ii. Chemical Reaction inconvenience

2. Which material has lowest value?

Ans. Zinc & Magnesium.

3. Which material has highest value?

Ans. Graphite.

4. Which material should use in offshore application?

Ans. Zinc & Magnesium.

5. Which material used in Hot Duty Application?

Ans. Aluminum

6. Which is prolong coating life?

Ans. In organic Zinc silicate.

7. Why we use wet abrasive blasting cleaning instead of dry blast cleaning?

Ans. Because of immediate Oxidation.

8. 1mm is equal to ?

Ans. 1000 microns.

9. Rust Grade?

Ans. Rust Grade A : Steel Surface largely covered with adherent mill scale with little if any rust.

Rust Grade B : Steel Surface, which has begun to rust and from which the mill scale has begun
to flake.

Rust Grade C : Steel Surface on which the mill scale has rusted away or from which it can be
scraped, but with slight pitting visible under normal vision.

Rust Grade D : Steel surface on which the mill scale has rusted away and on which general
pitting is visible under normal vision.

10. Through Blast Cleaning?

Ans. Sa2

11. Blast Cleaning to visually clean steel?

Ans. Sa3.

12. Light Blast cleaning?

Ans. Sa1

13. Which Paint consistent is suspension from paint system?

Ans. Binder.

14. Which paint product should be used in paint mix with water?

Ans. Epoxy

15. Describe Passivation?

Ans. Causing a chemical reaction between the paint constituents and the substrate eg rust inhibitive
primers.

16. Advantage of Binder?

Ans. Ease of application.

17. Natural Oils?

Ans. Soya Oil, Tall Oil, Tung Oil & China Wood Oil.

18. Cross Limited Polymers are?

Ans. Curing Agent.

19. Operations of rust inhibitive pigments?

Ans. Passivation.

20. Typical materials in categories are?

Ans. Red Lead.

21. What are Laminar Pigments?

Ans. MIO (Micaceous Iron Oxide), Aluminum Flake, Glass Flake, mica and Graphite.

22. A film with lower gloss properties but greater cohesive strength and just enough resin to
encapsulate each particle, giving good resistance to water permeation?

Ans. Near CPVC.

23. What are thixotropic paints?

Ans. Jelly paints.

24. Typical Induction Period?

Ans. 20 to 30 minutes.

25. How many coats in painting system?

Ans. 4 Coats.
 26. Recommended by non-farous material?

Ans. Water borne material.

27. Non-recommended by non-farous material?

Ans. MIO (micaceous Iron Oxide).

28. Direct Change?

Ans. Ball Mill.

29. Measuring gauge for density?

Ans. Densito Meter.

30. How to define Density?

Ans. Weight / Volume (For Details Page # 10.3)

31. Viscosity Property for paint?

Ans. Correct Paint flow.

32. Principle of viscometer?

Ans. Rotational Viscometers. (For Details Page # 10.7)

33. Kinetic Viscosity is measured using?

Ans. To measure the Krebs stormer Viscometer.

34. WFT can be measured using?

Ans. Eccentric Wheel (For Details Page # 11.1)

35. Large Diameter pipe lie measured by?

Ans. Eccentric wheel.

36. Small Diameter pipe line can measured with?

Ans. Comb Gauge.

37. What is the formula for WFT?

Ans. WFT = Volume / Area (Example V is 12 liters / A is Area 10X10 = 12Liters / 100m2. (Details Page
11.4)

38. What is the formula for DFT?

Ans. DFT = WFT / 1 X %VS / 100 = 120 / 1 X 45 / 100 = 5400 / 100 = 54µm. . (Details Page 11.4)

39. What is use of Opacity?

Ans. A test to determine the ability to hide (cover) the substrate. Or Hiding Ability of Paint.
 40. Opacity is measured by?

Ans. Crypto Meter.

41. Adhesion property is ?

Ans. V-Cut Test (Details Page # 11.16)

42. Whirling hygro meter used for?

Ans. Finding the Temperature.

43. One method of monitoring is known as half cell reference electrode?

Ans. Monitoring CP (Details Page # 13.3).

44. How many hours wait for biocitical wall.

Ans. 24 Hours.

45. Which of the following spray application?

Ans. Conventional Spray, Airless Spray & Electrostatic Spray.

46. How many air lines in airless spray used?

Ans. 1 (One).

47. Application of metal spray coating can be carried out by any of the following method?

Ans. Powder System, Electric arc system.

48. What is bleeding?

Ans. Bituminous paints would presertaines.

49. Why Mud Cracking will Occurred?

Ans. Due Too thick Application.

50. Which BS is used for color coding system?

Ans. BS-4800

51. COSHH regulation?

Ans. Don’t use in roller application.

52. Who is responsible for safety disposal of waste product at site?

Ans. Contractor.

53. Data Sheets for paints & coating?

Ans. Paint Tip size, pressure recommendation & spray type.

54. BS 4800 is for (Details Page # 21.1).

Ans. Schedule of paint colours for building purposes.

55. Describe the (T/SP/PA 10)?

Ans. New and maintenance painting at works and site for above ground pipeline and plant
installations.

56. Describe BS 1710?

Ans. Specification for identification of pipelines and services.

57. Damp Surfaces?

Ans. Surfaces on which water is not readily detectable but of which the temperature is below the
dew point.

58. Etch Primer? (Details Page # A2-14)

Ans. Prevent from using inorganic zinc silicates.

59. Describe MIO?

Ans. MIO is Micaceous Iron Oxide.

60. Which of the following is not contact on electrolyte?

Ans. Concrete.

61. What is an Ion?

Ans. A Part of Atom.

62. When will we do surface preparation?

Ans. Before Painting.

63. Which Sequence is used in electron flow from an atom?

Ans. Cathode to Anode (C to A).

64. One way to measure DFT of paint containing ferrous material to use?

Ans. Paint Inspector Guage.

65. Epoxy paint exposed in sunlight?

Ans. Chalking.

66. Thixotropic Agent?

Ans. Additives that acts as an anti-setting device.

67. When is and abording of surface substract?

Ans. To remove burnishing.

 68. Present of Sulphur reducing bacteria will?

Ans. Increase the corrosion rate in aerobic condition.

69. Which of the following contribute the formation of pinhead size wate?

Ans. Sulphate.

70. Paint lacking pigments?

Ans. Varnish.

71. Ethyl & Methyl silicate are used in point give the paint additional resistance to.

Ans. Hydrogen Solvent.

72. WFT measurements of a paint on carbon steel pipe can be carried out?

Ans. Comb gauge use circum frienstly.

73. Atom becomes an electrically charged?

Ans. Releasing Electrons.

74. What can be used to measure viscosity?

Ans. Krebs stromer.

75. Paint said to supposes low opacity will?

Ans. Low hiding power

76. Bi-Metalic corrosion?

Ans. Causes accelerated Corrosion on the metal with higher nobility.

77. Surface comparator issued to?

Ans. Measured the surface profile to blast clean.

78. Not in natural Oil?

Ans. Copal.

79. Paint viscosity is check at controlled temperature?

Ans. Promote the correct paint flow.

80. Suitable remedy for repairing pin holes line paint surface?

Ans. Re-blast & Re-coat.

81. Coating fault commonly termed grinning in caused by?

Ans. LDFT & CPVC.

82. WFT & DFT film measurement shall be carried out?

Ans. In accordance with paint specification.

83. Test for deducting soluble and chloride salt?

Ans. Potassium – Hexasynofarate test.

84. An Additive used us oxidant in paint manufacture?

Ans. Cobalt Naptharate.

85. Solids expressed with in a liquid with know solvability description of?

Ans. Dispersion.

86. Which method of surface preparation is recommended for weathered galvanize steel by nation
grid?

Ans. Stiff bristled brush.

87. Saturated Oil?

Ans. Castor.

88. Not toxic Pigment?

Ans. Titanium Dioxide.

89. Oxides of Iron that compress mill scale found very quickly at Temperature?

Ans. 580% Excess.

90. Maximum relative humidity for paint coating?

Ans. 89%.

91. Which non-Metallic can be re-used?

Ans. Garnet.

92. Adhesive tape used to defect?

Ans. Dust.

93. Emulsion paint are?

Ans. Revisible.

94. Zin rich epoxy paint Zin Particle?

Ans. Suspended in Vehicle.

95. Corrosion cell electrons flow from?

Ans. Cathode to anode Via Metallic Pathway.

 96. Paint application is not permitted when the?

Ans. Air temperature less than 5° steel temperature.

97. Which grade clean less request for millscale?

Ans. SA3.

98. G-120 mean?

Ans. Grit 1 1/2µ.

99. When using wet sponge tiny amount of detergent should be used for?

Ans. Cleaning.

100. Bittiness is usually caused by?

Ans. Contamination of surface.

101. Lack of observant of stated over coating time is main cause of?

Ans. Flacking or lifting.

102. Density of Flow 1.4gm/cc. What is the relative density?

Ans. No units for relative density.

103. Moisture curing poly-methyl should not be applied in?

Ans. Moisture condition.

104. 3 metal used in cathodic protection as?

Ans. Zinc, Magnesium, Aluminium.

105. For which application should be SA3 grade of finish be achieved prior to painting?

Ans. Non-Ferrous.

106. U observed that contractor has purpose fully missed out a paint coat what action you
take?

Ans. Stop the operation & inform to Engineer.

107. Dry film thickness measurement using a banana guage can be carried out on the
following?

Ans. None of the above.

108. An advantage or elector static paint application?

Ans. Less paint wastage.

109. Excellent application rate is advantage of painting?

Ans. Electro static gun.

110. Which is the destructive way of measuring DFT?

Ans. PIG.

111. Which of the following DFT Cath as reported accuracy of -+5%?

Ans. Horse shoe guage.

112. Measurement paint application information for any partition paint production, such as
paint spray, tip size, pressure recommendation?

Ans. On the Production data sheet.

113. The most common type of thermally sprayed material for hardy application?

Ans. Aluminum

114. In a accordance in PA/10 section 32 paint application roller is?

Ans. Not recommended.

115. Dry film thickness measurement using a banana gauge can be carried out on the
following?

Ans. Any Paint Contain MIO Pigment.

116. A suitable remedy for repairing in hold could be ?

Ans. abrade and apply an additional coat.

117. A paint fault that occurs in the thinners?

Ans. A). Cissing b).Flocculation c). Grinning d). Bittiness

118. One advantage of electro static paint application?

Ans. Less paint Wastage.

119. Paint system shall be finished off with full gloss?

Ans. In Accordance with BS 4800.

120. Paint application is not permit when the?

Ans. Air temperature 5° Less than steel temperature.

121. What does the number 120 refer to, when the grit size is G120?

Ans. Grit with nominal size of 1 /120 inch.

122. Which is qualitative method?

Ans. Merkoquant Test.

 123. What is main dis-advantage of wheelabrators?

Ans. Bolt holes gussets, stiffeners aren’t accessible.

124. You are using a whirling hygrometer and you observed that dry bulbs read the same
temp this indicate?

Ans. Humidity is saturated.

125. A touch pycnometer is used to for measuring?

Ans. Metal temperature.

126. Which of the following is a description of rust grade A?

Ans. Steel surface laying cover with mill scale with little of any rust.

127. For which application should be SA-3 grade of finish be achieved prior to paint?

Ans. Hot duties.

128. Which application requires a SA2 finish?

Ans. Non-ferrous.

129. Three metal used in cathodic protection us sacrificial anode?

Ans. Zinc, Magnesium & Aluminum.

130. For thick plate pre-heating would be applied when applying paint by?

Ans. A). Airless spray application B). Conventional application

C). Roller Application D). Electro Static Application

131. what equipment used to measure WFT on dia pipe?

Ans. Eccentric Wheel Guage.

132. Which is destructive way of measuring DFT?

Ans. Paint inspector guage.

133. Which of the following DFT guage has a reported accuracy of +-5?

Ans. A). Electronic Guage B). Horse shoe guage C). Banana Guage

134. Application are metal spray can be done by?

Ans. Wire and Pistol, Electrical.

135. What would be the thickness of metal sprayed coat when apply with wire and pistol
method?

Ans. 100 to 125Microns.

 136. What is the main reason for rash rusting?

Ans. Rough Peak.

137. T/SP/PA10 dose not been with which of the following?

Ans. Buried or submerged pipelines.

138. A paint viscosity is check at controlled temperature in order to ?

Ans. Promote the current paint flow

139. When protecting the underground system which CP with gas will be evolved at the
cathode?

Ans. Hydrogen.

140. When the holyday detection is specified it is done?

Ans. After the final curing of paint.

141. Excellent application rate is an advantage of painting by?

Ans. Electro Static Gun.

142. When paint application method is considered to be the safest?

Ans. A). Airless B). Conventional

C). Electro Plating. D). Electro Static

143. A manufacture paint container can be used with?

Ans. Airless spray.

143. Moisture curing polyurethane should not be applied in?

Ans. A). Damp condition B).Moisture Condition

C). Wet Condition D). When relative humidity is more than 50%.

144. In a three coat of paint system the coat providing thickness is?

Ans. Mid coat.

144. When using the wet sponge a tiny amount of detergent should be used for?

Ans. Decreasing of the surface.

145. A low voltage wet sponge Holyday detector is used for finding discontented is?

Ans. Non-Conducted coating on conductive substrate.

146. What voltage will be used on the three layered painted surface are premier is 75Microns
mid coat 125 microns final coat 50microns with sponge type pine hole detector.
Ans. 9 Volts.

147. Bittiness is usually caused by?

Ans. Contamination on the substrate.

148. Lack of observance of the stated over coating time is the name couse of?

Ans. Flaking

149. What is the main reason of rash rusting?

Ans. Rough peaks.

150. If the density of flowed is 104g /cc what is the relative density.

Ans. There are no unit for relative density.

151. The viscosity of paint is measure to?

Ans. A). Determine the volume of the paint B). See how much surface area can be covering
the volume of paint C). Check the mix of multi components D). Check the addition
of thinner.

152. Test for surface salt contaminated utilizes photographic developer is called?

Ans. Silver Nitrate Test.

153. Damp Surface are defined as ?

Ans. A). on which there are no visible sing of water but surface temperature is below DEW POINT.

154. Contact of correct through and electrolyte is due to pressure of?

Ans. Hydrogen.

155. Aerobic condition would refers to be highest proposition of which of following?

Ans. Hydrogen.

156. Every thickness of new galvanizing is?

Ans. 100µm.

157. Fondness duplex system involves the use of combination of Acid.

Ans. Sulphur chromic or Phosphoric.

158. Plastic shim or used in calibration of banana gauge?

Ans. All of above

Practical.
159. How much paint would needed to cover area of a circular area of 10Diameter using the
paint of 65% VS ? DFT of 60µm
A). 7.28ltr B). 7.15ltr C). 7.20ltr D). 7.25ltr.

160. What DFT is obtained using a paint of 83% VS WFT is 130µm.

A). 108.5µm B). 105.7µm C). 107.9µm D). 109.5µm.

161. A two pack epoxy mixed at a ratio of 3 part base to part of activator the density of the
base part is 15gal and the density of activator is 0.9glcc what density of the mixture?

A). 1.25glcc B). 1.35glcc C). 1.37glcc D). 1.36glcc.

162. A Circuler area of 7mtr radius is to be coat of DFT 45µm what volume of paint is
required is the VS 48%?
A). 14.26ltr B). 14.43ltr C). 15.26ltr D). 14.24ltr.

156. the total DFT for a solvent complaint paint system suitable for long term protection of steel
substrate in accordance with PA/10.

A). 200µm B). 225µm C). 245µm D). 265µm

157. Using the DEW POINT calculator provided find the relative humidity and dew point for the
follow.

WB-22°C DB - 28°C

DP – 19.15 B-13°C C-11°C D-9°C

RH-60°C B-66% C-58% D-52%

158. Using the dew point calculator provided find the relative?

WFT-12°C DB-28°C

DP-18°C 16°C 22°C -3°C

RH-75% 66°C 95% 16°C

159. DEW Point Calculation.

WET : 16°C DRY-17.5°C

DP-15°C 13°C 11°C 9°C

RH-85% 66% 58% 52%