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A strong partner
For three generations the HESS Group has been a powerful and strong partner to the building ma-
terial industry. Continuous improvements and ambitious development of new technologies have
made us the technological leader in the concrete product industry. HESS provides a symbiosis of
HESS Machinery, Canada HESS TGM, Brasil
flexibility, product quality and speed, hereby combining everything you need in order to make your
project successful.
The HESS Group provides you the competitive edge in the field of concrete block and pipe making
machines, plants for the production of autoclaved aerated concrete as well as the associated com-
ponents and mixing plants.
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Concrete block making machine RH 2000 High performance hydraulic system
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Where speed and quality pays off Hy
The RH 2000 is the high end machine from the company HESS. Many years of experience in machi- r
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ne construction combined with latest progress in technology make this machine the front-runner ntr
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of the concrete product machines. Easy operation and requirements on maximum safety guarantee
the highest degree of economic efficiency for the customer.
Tamper head vibration Face mix filler box with planing roller, pneumatic Hydraulic power pack Diagnostics screen
scraper and rotating brush
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Concrete block making machine RH 1500 Concrete block making machine RH 1400
Mechanical height stop Table plate lifting device Vibration table MechaTronic vibration table Pneumatic mold clamping Control panel
Visualization Filler box with agitator Filler box with filling level indicator and driven agitator Pneumatic tamper head clamping
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Concrete block making machine RH 760 / RH 780 Concrete block making machine RH 600
Block production for highest demands Modular expandable - suitable for your needs
Machines of the RH 700 series are designed for the production of 2,5 up to 6 blocks per board. What makes this machine type stand out is its modular structure. Depending on the market situ-
The fully diagnosable high performance hydraulic system and the full automatic mold change with ation the customer can choose the level of automation for the wet line and the dry line. Later on
height adjustment, guarantees highest efficiency. Designed as a replacement machine the RH 700 it can be upgraded to a completely automatic system. With the RH 600 the production capacity
series allows the use of an existing mold pool and foundations. can be increased in an economical way so the customer can react to increasing market demand.
Electric agitator drive Automatic height adjustment Vibration table Board transport Filler box with driven agitator Vibration table
Pneumatic mold and tamper head clamping Highly dynamic CNC hydraulic system Oil bath vibrators RH 600 VA
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Concrete block making machine RH 500 The HESS oil-bath vibration /
Filler box planing roller
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Layouts
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Semi-automatic production with forklift racks Fully automated block making plant with product treatment
The HESS Group is specialized on individual plant configurations. Hereby the various requirements
– from semi-automatic up to fully automatic block making plants, including surface treatment –
can be realized for our customers.
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1. Mixing plant
2. Concrete block making machine
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3. Elevator
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4. Finger car
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5. Curing racks / curing area
6. Lowerator
1 7. Cubing
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8. Board return / -buffer
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9. Transport of finished cubes
10. Splitline
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11. Surface treatment
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Handling systems for concrete block making plants
Wet side
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Value-adding equipment
Washing machine
Splitting machine
• splitting
• blasting
• washing
• milling
• tumbling
of concrete products.
Cutmaster Tumblemaster
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Tilt mold machines Special machines
Egg layer BF 80
Hydromat HS IV
Mobile HB III
For many years HESS offers this proven, mobile
Tilt mold machine Kolumbus Standard
tilt mold machine for economic production of
gutters, channels and other special products.
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SM series compulsory mixer
Skip hoist
Many companies all over the world use HESS Group mixers with great success. Their outstanding
Color mix dosing
characteristics are: a very long service life, a high degree of reliability, excellent mixing performance
and minimum maintenance.
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RADIALPRESS VARIANT
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HESS AAC Systems Autoclaved aerated concrete systems
• Sand milling & slurry storage • Casting into the mold • Reinforcing steel welding • Mold & cake tilting
• Cement, lime, anhydrite storage • Rising & pre-curing • Preparation & corrosion protection • Demolding
• Aluminium powder / paste preparation • Mold circulation • Handling & insertion • Mold assembling
• Dosing & mixing
• Cooking frame circulation & stacking • Green separation • Back-tilting • Vertical cutting & profiling
• Autoclaving & steam preparation • Bed removal • Horizontal cutting
• Unloading & packaging • Platform cleaning • Cross cutting & handgrip milling
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HESS AAC Systems Autoclaved aerated concrete systems
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1. ball mill system for milling sand and course anhydrite
2. slurry tanks
3. silos for lime, cement and fine anhydrite
Compact Line - CBT 4. aluminium powder / paste preparation
5. dosing and mixing
6. casting into the mold
7. position for reinforcement insertion
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8. rising / pre-curing
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9. position for extraction of reinforcement holding pins
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10. tilting the cake with tilting manipulator
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10 11. mold oiling
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12. pre-cutting
1 13. vertical cutting and profiling
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14. horizontal cutting
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15. cross cutting and handgrip milling
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16. platform manipulator
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17 16 17. back-tilting of the cake onto a cooking frame
18. platform return and bed waste removal
19. green separation
20. multifunctional manipulator
21. stacking and buffering of green cake
22. autoclaving
22 23. steam preparation
24. buffering and destacking of hardened cakes
25. frame circulation, cleaning and oiling
26. unloading and transfer to the packaging line
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27. pallet destacking and transportation
20 28. covering with foil
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Keen-Crete® Line - KBT
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AFTER SALES SERVICE Mold manufacturing
The service team is available for any questions you might have and we are glad to assist
you at any time. Our main goal is to satisfy your requests on a premium level. Benefit
from our continously growing service range. We offer services that provides an excellent
equipment availability, for example:
Efficient assistance and technical support via teleservice Mold manufacturing for concrete block and pipe making machines
Teleservice
The manufacturing of molds for HESS as well as for foreign machines takes place at our subsidiary
HMB. HMB produces molds for all common types of block machines and has many years of expe-
Secure – fast – information available everywhere rience in the production of highly durable molds. This guarantees HESS customers the production
Monitoring
of precise and perfect concrete products.
Schlosser-Pfeiffer supplies complete and fully compatible molds and molding equipment for
Consulting
Professional guidance on all questions regarding process engineering the SP VARIANT, SP RADIALPRESS and SP TRIVIANT pipe making machines. In addition, the
SCHLOSSER- PFEIFFER line offers solutions for all other machines and systems for making pro-
ducts similar to concrete pipes.
Optimized retrofits due to continues developments
Retrofit
HDPS Software
Your benefits:
Information is available, wherever it is needed!
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Technical data Technical data
Concrete block making machine Concrete block making machine
max. product height (mm) 300 300 305 400 400 500 500 Egg layer (Semi-automatic / Full-automatic)
Dead weight approx. Type Prodution area Production height Capacity number blocks 20 x 40 x 20
7.700 14.000 18.000 27.000 22.500 32.000 42.000
in VA Version (kg)
BF 80 1.250 x 1.000 mm abt. 175 bis 330 mm approx. 10.000 / 8 h
Paver 10x20x6 without face mix
• Cycle time (s) 17 12 6 6,5 14 10,5 10
• m² in 8h 1.016 1.728 1.152 2.658 2.221 2.962 3.802
▲ Series ● Option
Technical data and production capacities are calculated on 100 % basis and depend on machine configuration, used recipes, raw materials, pallet Technical data and production capacities are calculated on 100 % basis and depend on machine configuration, used recipes, raw materials, pallet
30 handling, mold characteristics as well as utilized production boards. handling, mold characteristics as well as utilized production boards. 31
Technical Data Technical Data
SM Mixer Pipe making machines
Dry filling l 400 750 1.125 1.500 2.250 3375 4500 B 2.200 2.400 2.800 3.500
Dead weight approx.* to 3,5 5,0 8,4 8,6 10,1 12,2 13,8 *) Theoretical production capacity depending on equipment
and aggregates.
*Basic configuration
VARIANT
VARIANT 1500 2500 3600 6000
45 42 40 35 34
90 85 80 68 66
30 25 21 16 6
60 50 42 27 12
Capacity 900 m³/ day 1.100 m³/ day 1.350 m³/ day 1550 m³/ day
Cakes / day 167 204 250 288
Cycle time 8,1 min / cake 6,5 min / cake 5,3 min / cake 4,6 min / cake
No. of autoclaves (43,7 m) 4 5 6 7
No. of rising places 19 24 28 33
Net. cake size 6,0 x 1,5 x 0,6 m = 5,4 m³
Capacity 1550 m³/ day 1750 m³/ day 2000 m³/ day
Cakes / day 288 330 370
Cycle time 4,7 min/ cake 4,1 min/ cake 3,7 min/ cake
No. of autoclaves(43,7 m) 7 8 9
No. of rising places 32 37 41
Net. cake size 6,0 x 1,5 x 0,6 m = 5,4 m³
Based on a pre-curing time of 2,5 h and on 2 autoclave cycles/day. These are dependent on raw materials and product mix. Other autoclave lengths
and net cake volumes are possible and will change the capacity data. Reinforced products with a length of max. 6 meters can be produced on all
34 Keen-Crete® Lines. 35
ENG V3 2013 / SaG