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Notes:
z All quoted gross engine powers include an allowance of 1.5% for installation variance
z Not to be used for CHP design purposes (indicative figures only). Consult Perkins Engines Stafford Limited. Assumes complete
combustion.
General installation - 4012-46TWG3A (Temperate), 60 Hz @ 1800 rev/min
Type of operation and application
Designation Units
Base Prime Standby
Gross engine power kWb 960 1200 1314
Fan and battery charging alternator power kW 51
Net engine power kWm 909 1149 1263
Brake mean effective pressure (gross) kPa 1396 1745 1911
Combustion air flow at ISO conditions m³/min 96 110 116
Exhaust gas temperature (max) after turbo °C 478
Exhaust gas flow (max) at atmospheric pressure m³/min 250
Boost pressure ratio - 2.60 3.10 3.30
Mechanical efficiency % 87.0 90.0 91.0
Overall thermal efficiency (nett) % 37.0 38.0 38.0
Friction and pumping power losses kWm 122
Mean piston speed m/s 11.4
Engine coolant flow l/min 1000
kVA 1079 1364 1500
Typical GenSet electrical output (0.8pf)
kWe 864 1092 1200
Assumed alternator efficiency % 95
Notes:
z All quoted gross engine powers include an allowance of 1.5% for installation variance
z Not to be used for CHP design purposes (indicative figures only). Consult Perkins Engines Stafford Limited. Assumes complete
combustion.
Rating definitions
Baseload power
Unlimited hours usage with an average load factor of 100% of the published baseload power rating.
Prime Power
Variable load. Unlimited hours usage with an average load factor of 80% of the published prime power rating over each 24 hr. period A
10% overload is available for 1 hour in every 12 hour of operation.
Standby power
Variable load. Limited to 500 hours annual usage up to 300 hours of which may be continuous running. No overload is permitted.
Emissions capability
All 4012-46TWG ratings are optimised to the ‘best fuel consumption’ and do not comply to Harmonised International Regulation Emission
Limits. More information on these statements can be obtained by contacting the Applications Department at Perkins Engines Company
Limited.
Energy balance
4012-46TWG2A - Temperate 4012-46TWG3A - Temperate
Designation Units Baseload Prime Standby Designation Units Baseload Prime Standby
Energy in fuel kWt 2157 2691 3057 Energy in fuel kWt 2319 2940 3322
Energy in power output Energy in power output
kWb 884 1106 1217 kWb 960 1200 1314
(gross) (gross)
Energy to cooling fan kWm 51 Energy to cooling fan kWm 51
Energy in power output Energy in power output
kWm 833 1055 1166 kWm 909 1149 1263
(nett) (nett)
Energy to exhaust kWt 711 914 1050 Energy to exhaust kWt 767 1010 1150
Energy to coolant and Energy to coolant and
kWt 358 387 450 kWt 363 407 480
oil oil
Energy to radiation kWt 67 81 90 Energy to radiation kWt 72 90 100
Energy to charge Energy to charge
kWt 136 203 250 kWt 157 232 278
cooler cooler
Note: Not to be used for combined heat and power (CHP) purposes (indicative figures only), if required, please consult Perkins Engines
Company Limited.
Exhaust system
Outlet size (internal) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 2 x 254 mm
Outlet flange size ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 10” table D
Back pressure for total system... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 5.0 kPa
For recommended pipe sizes, refer to the Installation Manual.
Induction system
Emissions data with combustion air temperature of 25 °C
Maximum air intake restriction of engine:
-clean filter . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...2.0 kPa
-dirty filter ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 4.0 kPa
-air filter type .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... cylindrical paper pleat
3750 overall width
1312 2236
1618 189
786
crankshaft
ø26.5 hole
rear lifting
Low oil pressure bracket
switch. 1 each side.
(engine only)
1 per side
Crankcase inspection
19 covers
Crankshaft pulley 5 groove
for SPB & B section belts Groove CRS
Coolant drian tap
TO BS3790:1995
391 1 each side.
1684
CRS
1604
OVER MATRIX
650 842
RADIATOR FILLER
0.7 BAR RELIEF VALVE 802
513 513
FUEL COOLER WHEN FITTED FUEL LEAK-OFF CONN.
510
FUEL COOLER TO SUIT 15mm O/D PIPE.
CONNECTIONS
'BITE' TYPE NON-RETURN
VALVE SUPPLIED.
G 3/8" AND G 1/2" TAPPINGS IN I EACH SIDE.
THERMOSTAT HOUSING
7 PITCHES 1592
OF 200 OVER
= 1400 MATRIX
THERMOSTAT HOUSING
1 EACH SIDE
385 570 ø20 HOLE, FRONT
LIFTING BRACKET
CRANKSHAFT (ENGINE ONLY)
1 EACH SIDE
75
FUEL INLET CONNECTION ø15
(OUTSIDE) STEEL PIPE. 409.5
313.5
MAXIMUM FUEL LIFT 2.5 METRES
WHEN FUEL TANK OUTLET IS
LOWER THAN LIFT PUMP INLET A
NON-RETURN VALVE MUST BE
10
CRANKSHAFT
ELECTRONIC ACTUATOR
FRONT VIEW
12 FRONT LIFTING BRACKET
AIR
FLOW 878
CHARGE AIR COOLER
1 EACH SIDE
CRANKSHAFT
1400
2291 OVERALL HEIGHT
CRANKSHAFT
235.4
ENGINE
280
FEET
611 552 .5 646
25 39 CLEARANCE
REQUIRED TO REMOVE
FUEL FILTER
8 HOLES ø 22
EQUALLY SPACED
ON ø 356 PC
22,5°
ø250
10
15.7
ø592 ø883
100,035 ø498
ø 571,6 787,65
100,00 ø ø
571,5 787,4
CRANKSHAFT
6,5
2369
39
1744 175 300 300 100
60
70 98
91
REAR FACE FLYWHEEL HSG
500 112,5
435 8 HOLESø22
451
1000 CRANKSHAFT 1702
C
L
1780
150
4 154 135
221
1312 2236
1618 189
786
533
CRANKSHAFT
ø26.5 HOLE
REAR LIFTING BRACKET
LOW OIL PRESSURE (ENGINE ONLY)
SWITCH. 1 EACH SIDE. 1 PER SIDE
CRANKCASE INSPECTION
COVERS
CRANKSHAFT PULLEY 5 GROOVE
FOR SPB & B SECTION BELTS COOLANT DRIAN TAP
TO BS3790:1995 1 EACH SIDE.
LUB. OIL FILLER
LUB. OIL COOLER
1 EACH SIDE
FRONT GROOVE 19
IN PULLEY GROOVE CRS 533 391 G3/8" TAPPING FOR
LUB. OIL TEMP. CONN.
LUB.OIL DIPSTICK
G1/4" TAPPING FOR
SUMP DRAIN PLUG G1" LUB. OIL TEMP. CONN.
(BOTH SIDES)
4012-46TWG2A Tropical - 4012-46TWG3A Temperate - front view
1672
CRS
1600
OVER MATRIX
600 836
RADIATOR FILLER
0.7 BAR RELIEF VALVE 800
G 3/8" AND G 1/2" TAPPINGS IN
513 513 THERMOSTAT HOUSING
509 315 1 EACH SIDE
FUEL COOLER FUEL COOLER WHEN FITTED
CONNECTIONS
7 PITCHES1644
OF 226 OVER
= 1582 MATRIX
75
ø20 HOLE, FRONT LIFTING BRACKET
385 (ENGINE ONLY) 1 EACH SIDE
CRANKSHAFT
ELECTRONIC ACTUATOR
FRONT VIEW
12 FRONT LIFTING BRACKET
FRONT FACE OF CRANKCASE
248.5
AIR
976
FLOW
CRANKSHAFT
4012-46TWG2A Tropical - 4012-46TWG3A Temperate - right view
BANK B
1780 OVERALL WIDTH
BANK A
CRANKSHAFT
EXHAUST OUTLET
24 V AIR SHUT-OFF VALVE FLANGE 1 EACH
ENERGISED TO CLOSE. SIDE SEE DETAIL
1 EACH SIDE
1400
2255 OVERALL
HEIGHT
39 CLEARANCE
REQUIRED TO
REMOVE FUEL
FILTER
CRANKSHAFT
235.4
ENGINE FEET 280
25
ø406
8 HOLES ø 22
EQUALLY SPACED
ON ø 356 PC
22,5°
ø250
571,6 787,65
ø ø
100,035 571,5 787,4
ø ø498
100,00 ø592 ø883
CRANKSHAFT
6,5
DETAIL OF SAE 518 FLYWHEEL
AND SAE 00 FLYWHEEL HOUSING
(METRIC TAPPINGS)
SCALE 1:5
2369
70
91 98
6 HOLES ø 22
REAR FACE FLYWHEEL HSG
851
112,5
FRONT FACE C/CASE
500
435 8 HOLES ø 22
451
1000 CRANKSHAFT
C
L
1702
1780
4 154 135
221
900
3750
OVERALL LENGTH
2236
PIPEWORK MUST BE
ADEQUATELY SUPPORTED
TO ENSURETHAT NO LOAD
1280
FAN
CRANKSHAFT
CRANKCASE INSPECTION
COVERS
19 COOLANT DRAIN TAP.
GROOVE CRS 1 EACH SIDE.
1873
CRS
936.5
1805
OVER MATRIX
RADIATOR FILLER
0.7 BAR RELIEF VALVE 701 902.5
513
FUEL COOLER WHEN FITTED
G 3/8" AND G 1/2" TAPPINGS IN 510 513
FUEL COOLER
THERMOSTAT HOUSING 1 EACH SIDE CONNECTIONS 16 SLOTS 11 X 19
(FOR DUCTING PURPOSES)
Rp 1/2" TAPPING IN THERMOSTAT
HOUSING. 1 EACH SIDE
ELECTRONIC ACTUATOR
SUMP
36 FUEL LEAK-OFF CONN.
NO FUEL COOLER FITTED 12 FRONT LIFTING BRACKET
ELECTRONIC CONTROL
UNIT FOR ACTUATOR. BREATHER CONN.
AIR FILTERS
1 EACH SIDE. 1 EACH SIDE
FLEX. HOSE 51 I/DIA X865 LONG
EXHAUST GAS HIGH TEMP: 605
SUPPLIED LOOSE
PROTECTION MODULE
CRANKSHAFT
STARTER RELAY
G1/4" TAPPING FOR LUB. OIL PUMP
LUB.OIL PRESS.CONN. G3/8" TAPPING FOR
LUB.OIL TEMP.CONN. FUEL LIFT PUMP
FUEL HAND-PRIMING
PUMP
1634
C OF G WET
WITH FUEL COOLER
1635 C OF G WET
WITHOUT FUEL COOLER
4012-46TWG3A Tropical - rear view
1978
OVERALL WIDTH
1905
OVER RADIATOR
1400
25
280
552.5
611 646
10
39
8 HOLES ø 22
EQUALLY SPACED
ON ø 356 PC
22,5°
ø250
10
15.7
ø 100,035
100,00 ø 571,6 ø592 ø 787,65 ø883
ø498 571,5 787,4
CRANKSHAFT
6,5
100
39
1744 175
60
91 98
70 6 HOLESø 22
950
REAR FACE FLYWHEEL HSG
500 451
435
135
4 154
221
Cooling clearance
4012-46TWG2A - Temperate (584/470FC) 4012-46TWG3A - Temperate (584/471FC)
Maximum additional restriction (duct allowance) Maximum additional restriction (duct allowance)
to cooling airflow, and resultant min airflow to cooling airflow, and resultant min airflow
Description °C Pa m³/min Description °C Pa m³/min
Ambient clearance: Ambient clearance: Dependent on radiator
Dependent on radiator selection 40
Inhibited coolant Inhibited coolant selection
Duct allowance 25 250 N/A Duct allowance 40 250 N/A
Minimum airflow 25 250 1104 Minimum airflow 40 250 1600
Fuel consumption
Note: All fuel consumption figures are based on assumed fuel 4012-46TWG3A - Temperate
density of 0.862. Fuel consumption calculated
4012-46TWG2A - Temperate Designation on nett rated powers
Fuel consumption calculated g/kWh litres/hr
Designation on nett rated powers Standby 221 324
g/kWh litres/hr Prime power 217 289
Standby 220 298 Baseload power 216 228
Prime power 217 266 At 75% of Prime power
Baseload power 217 210 At 50% of Prime power
At 75% of Prime power
4012-46TWG3A - Tropical
At 50% of Prime power
Fuel consumption calculated
4012-46TWG2A - Tropical Designation on nett rated powers
Fuel consumption calculated g/kWh litres/hr
Designation on nett rated powers Standby 222 325
g/kWh litres/hr Prime power 218 291
Standby 220 298 Baseload power 215 227
Prime power 217 266 At 75% of Prime power
Baseload power 216 209 At 50% of Prime power
At 75% of Prime power
At 50% of Prime power
Electrical system Lubrication system
System voltage .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 24 volts Recommended multigrade oil viscosity (15W40) which adequately
Alternator meets the specifications of API CH4. For further details refer to the
-type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. insulated return engine OMM.
-output ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 40 amps
Starter
Lubricating oil capacity
-type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . (axial) electric Total system ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 177 litres
-motor power.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 16,4 kW Sump maximum .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 157,5 litres
Number of teeth on Sump minimum ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 115 litres
-flywheel . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 156 Oil temperature at normal operating conditions .. ... ... ... ... . 95 °C
-starter motor . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12 Oil temperature (in rail) - maximum continuous operation .. 105 °C
Minimum cranking speed ... ... ... ... ... ... ... ... ... ... ... 120 rev/min Lubricating oil pressure
Starter solenoid (24V) minimum.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 340 kPa
-pull in current @ -25 °C max. ... ... ... ... ... ... ... ... ... ... . 30 amps At rated speed . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..450 kPa
-hold in current @ -25 °C max ... ... ... ... ... ... ... ... ... ... ... 9 amps Oil relief opens ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..400 kPa
Engine stop solenoid current . ... ... ... ... ... ... ... ... ... ... . 1,1 amps Oil filter screen spacing ... ... ... ... ... ... ... ... ... ... ... ... 20 microns
Sump drain plug tapping size .. ... ... ... ... ... ... ... ... ... ... ... ... . G1
Engine mounting Lubricating oil pump speed . ... ... ... ... ... ... ...1.4 x engine rev/min
Lubricating oil pump drive method .. ... ... ... ... ... ... . engine driven
Maximum static bending moment at rear face of block . . 1356 Nm
Shutdown switch - pressure setting (where fitted) 193 kPa (falling)
Maximum additional load applied to flywheel due to rotating
components ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 850 kg Normal operating angles
-front and rear.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 5°
Centre of gravity -side tilt ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 10°
Notes:
z The battery capacity is defined by the 20 hour rate
z The oil specification should be for the minimum ambient
temperature as the oil will not be warmed by the immersion
heater
z Breakaway current is dependant on battery capacity available.
Cables should be capable of handling the transient current
which may be up to double the steady cranking current.
Noise levels
The figures for total noise levels are typical for an engine running at the standby power rating in a semi-reverberant environment and
measured at a distance of one metre from the periphery of the engine (sound pressure level re: -20 x 10-6 Pa).
Ambient noise level ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 70 d(B)A
Octave analysis
The following diagrams show maximum noise level.
Noise data 4012-46TWG3A, 1800 rev/min 1263 kWb with radiator 584/471FC
120
105.5 107 104.5 102
Position SPL dBA 97 97 96
100 91 92
86
1 114.5
2 113.0 6 1 80
dBA
3 114.0 60
4 112.0 40
5 113.0
5 2 20
6 114.0
0
31.5 63 125 250 500 1K 2K 4K 8K 16k
Frequency in Hz
4 3
Noise data 4012-46TWG3A, 1800 rev/min 1263 kWb with radiator 584/485FC
3 113.0
60
4 112.0
40
5 113.5
5 2 20
6 113.0
0
31.5 63 125 250 500 1K 2K 4K 8K 16k
4 3 Frequency in Hz
Note: The information given on this Technical Data Sheet is for standard ratings only. For ratings other than those shown, please contact
Perkins Engines Company Limited.
Notes:
z All test were conducted using an engine installed and serviced to Perkins Engine Company Limited recommendations
z Applied load is a percentage of the generator electrical output efficiencies as published in the general installation section of this data
sheet.
4000 Series 4012-46TWG2A
4012-46TWG3A
Publication No. TPD1713E, Issue 3. February 2010 © Perkins Engines Company Limited.
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