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1] ASTM A 923:14 Method A :

Report No.: DMLS/2016-17/L-/737/S-2329/3552 Format No.: DMLS/F/33


Test Certificate
Customer : MRN : DMLS/2016-17/L-/737
SHAH PRECICAST PVT.LTD. Report Date : 18/11/2016
E-35,MIDC KUPWAD Customer ref./date : OL-1 18/11/2016
BLOCK,SANGLI-416436
Date of Sample Received : 18/11/2016
Sample Description: Heat No:S2024,BODY DN 100 RB#150 2P BV, RT NO:RT-52538
Material Standard Specification: ASTM A995 Grade 4A(UNS J92205)
Other Information: Sample preparation method:In-situ Metallography
Client name:M/S.L&T VALVES LTD(AI),
ENATHUR VILLAGE&POST, DIST.KANCHEEPURAM, Pin631561
Test Method-ASTM A 923:14 Method A Date of Testing:18/11/2016 9:06
Test Details

Sample Preparation 120 Grit Polishing


Sample Location ---
Etchant 40% NaOH
Etching Condition Electrolytic etching,3V for 8-10seconds
Test Completed On 18/11/2016 09:06 AM
Observation Microstructure of the specimen shows a uniform ferrite and austenite phase distribution and no
continuous precipitates at the grain boundaries. The structure is free from intermetallic phases
(like sigma, chi, laves) & other precipitates (Nitrides) and carbides. No deleterious secondary
phases.
Remark This microstructure is classified as “Unaffected structure” as per ASTM A923 Method A.Sample
shows acceptable microstructure.

.......End of report.......

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2] Tensile Test :

Report No.: DMLS/2016-17/L-/622/S-2025/3024 Format No.: DMLS/F/33


Test Certificate
Customer : MRN : DMLS/2016-17/L-/622
Kedar Residency Report Date : 05/01/2017
Customer ref./date : 01 16/10/2016
Date of Sample Received : 16/10/2016
Sample Description: Heat No:Dia:12mm,Material Grade: IS 1786 : 2008 Fe 500
Material Standard Specification: IS 1786 : 2008 Fe 500
Test Method-IS 1786:2012 - Tensile Test Date of Testing :
Test Details

Specimen Shape Odd Shape


Specimen Type TMT Bar
Initial G.L. For % elong(mm) 60.00
Specimen Cross Section 109.809
Area(mm2)
Nominal Diameter(mm) 12.00
Final Gauge Lenght(mm) 71.00
Load At Yield(kN3) 55.668
Yield Stress(MPa) 506.957
Load At Peak(kN) 67.676
Tensile Strenght(MPa) 616.307
% Elongation 18.33

....... End Of Report .......

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3] ASM Handbook Vol.9/ASTM E407:07e1 :

Report No.: DMLS/2016-17/L-/808/S-2518/3801 Format No.: DMLS/F/33


Test Certificate
Customer : MRN : DMLS/2016-17/L-/808
SHAH PRECICAST PVT.LTD. Report Date : 05/01/2017
E-35,MIDC KUPWAD Customer ref./date : 02092 07/12/2016
BLOCK,SANGLI-416436
Date of Sample Received : 09/12/2016
Sample Description: Heat No:S2268,Material Grade: CU5MCUC
Material Standard Specification: ASTM A494/A 494M/CU5MCUC/N08826
Test Method-ASM Handbook Vol.9/ASTM E407:07e1 Date of Testing:14/12/2016 17:29
Test Details

Etchant 10% Chromic Acid


Etching Condition Electrolytic etching, 6V for 10-30 seconds
Specimen Dimension 1.65 X 1.59 cm
Observation Microstructure shows austenitic matrix. Structure is free from grain boundaries precipitates,
intermetallics and nitrides.
Customer Requirement Fully Austenite microstructure is accepted. Free from detrimental intermetallic phases and
nitride precipitates Less than 2%.
Remark Sample meets customer microstructural requirements.

....... End of report .......

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4] ASTM E 562:11 :
Report No.: DMLS/2016-17/L-/761/S-2385/3640 Format No.: DMLS/F/33
Test Certificate
Customer : MRN : DMLS/2016-17/L-/761
KIRLOSKAR BROTHERS LTD Report Date : 05/01/2017
Kirloskarwadi. Dist.Sangli. Customer ref./date : MTL/16/11/05 18/11/2016
Date of Sample Received : 26/11/2016
Sample Description: Heat No:16CE42,Material Grade:ASTM A890 / CE3MN
Material Standard Specification: ASTM A890/A995 Grade 5A/ CE3MN
Test Method-ASTM E 562:11 Date of Testing:15/12/2016
Test Details

Specimen Dimension 1.61 x 1.52cm Etchant 20% NaOH


Etching Condition Electrolytic etching,6V for 9-10seconds Grid Size (Number of points) 16
No Of Fields 30 Average Volume Fraction (%) 48.75
Standard Deviation 5.10 95 % confidence interval 1.90
% Relative Accuracy 3.90

Remark Sample shows satisfactory ferrite percentage.


Field wise Volume% Estimate
Field No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Volume% 53.13 40.63 50.00 46.88 50.00 56.25 40.63 50.00 53.13 43.75 53.13 56.25 53.13 50.00 46.88

Field No 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Volume% 43.75 56.25 53.13 43.75 40.63 46.88 50.00 43.75 53.13 56.25 46.88 50.00 43.75 40.63 50.00

Volume % Estimate 46.85 To 50.65

....... End of report .......

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5] ASTM G48:2011 Method A :

Report No.: DMLS/2016-17/L-/207/S-686/1059 Format No.: DMLS/F/33


Test Certificate

Customer : MRN : DMLS/2016-17/L-/207


ILC Report Date : 09/11/2016
SUMERU PLZA ,SANGLI Customer ref./date : 2016 20/05/2016
Date of Sample Received : 20/05/2016

Sample Description: Heat No:1059


Material Standard Specification: Grade 4A
Test Solution Test Started On Test Completed On Test Duration
6% Ferric Chloride(Fecl3) by mass 21/05/2016 16:18 22/05/2016 16:18 24 hr

Test Method - ASTM G48:2011 Method A


Test Details
Test temperature(°C) 25
Material Shape Rectangle
Length of sample(cm) 3.474
Width of Sample(cm) 2.118
Thickness of Sample(cm) 0.900
Total Surface Area of Sample(cm2) 24.781464
Specimen Preparation 120 Grit Pollishing
Specimen Degreasing/Cleaning Immersion in Acetone
Initial Weight of Sample(gm) 50.260
Final Weight of Sample(gm) 50.259
Mass Loss(gm) 0.0010
Mass Loss Corrosion Rate(gm/m2) 0.404
Remark Exposed surfaces of the sample are free from pitting corrosion.

....... End of report .......

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6] 12c Charpy Impact Test :
Report No.: DMLS/2016-17/L-/834/S-2588/3926 Format No.: DMLS/F/33
Test Certificate
Customer : MRN : DMLS/2016-17/L-/834
Tulip Casting Report Date : 05/01/2017
Plot no.29 OPP SBI, MIDC. Shiroli. Customer ref./date : 6374 23/11/2016
Kolhapur
Date of Sample Received : 15/12/2016
Sample Description: Heat No:S8628 ,Grade: 4A/ CD3MN ,Test specimen taken from the CENTRE SECTION.
Material Standard Specification: ASTM A890/A995 Grade 4A/ CD3MN
Other Information: NORSOK-M650 ,NACE Requirement:MR-01 75/ISO 15156-2009 & NACE 0103 - 2012
Test Method-ASTM E23:12c Charpy Impact Test Date of Testing:15/12/2016

Test Details
Number of Sets 01
Number of Pices in Each Set 03
Dimensions of the Specimen 55X10X10 mm
Type of Notch V notch
Nominal Striking Energy of the Pendulum 300J
Test Temperature(°C) -50
Absorbed Energy in Joules(J) of Each 78 72 68
Specimen
Average Absorbed Energy of One Set in 72.67
Joules(J)
Customer Requirement Sample should show impact toughness value for single specimen energy
value min.40J and average min.50J
Remark Sample shows impact toughness values higher than customer
requirement. Hence sample passes the test.
....... End of report .......

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7] Tensile Report
TEST REPORT
T R NO: NL-NJ01L-01/01 REPORT DATE : 01-12-2016
CUSTOMER NAME : A.D. STEELS
MIDC BHOSARI , PUNE-26.,Pune

WO. No.: NJ01L-01 Sample Rec.Date: 01-12-2016


Description : Plat Challan No : 2016/01-12-2016
Size : 2X2 Qty : 1
SPEN : 16MnCr5 Tested Date : 01-12-2016
Lab Ref No : NJ01L-01/01 ID No : 34
Heat No : 123

Teslile
Test Method : ASTM A370-2014
Tested Date : 01-12-2016 Env. Cond.: 23 °C

Element Specn Tensile-1

Dia (mm) 1.00


Area (mm2) 0.79
Gauge Length (mm) 1.00
Yield Load (KN) 1.00

Ultimate Load (KN) 1.00


Final Length (mm) 11.00
Final Dia (mm) 1.00
Yield Stress (N/mm2) 1273.89
U.T.S. 1273.89
Elongation 1000.00
Reduction 0.00
Fracture WGL

RESULT : dsf

TESTED BY

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Invoice
Ref:-Delta/Bill/ DMLS/2016-17/L-/818/515 Date: 15-12-16

Proforma Invoice
Customer : Invoice No INV/2016-2017/515
Company Name Party PO/DC No. 147
Address PO Dated 10-12-16

Sr.No. Test Id Test Method Heat No Rate


1 3841 ASTM G48:2011 Method A A74233 1800.00
2 3842 ASTM G48:2011 Method A A74361 1800.00
3 3845 ASTM E23:12c Charpy Impact Test A74233 900.00
4 3846 ASTM E23:12c Charpy Impact Test A74361 900.00
5 3847 ASTM E23:12c Charpy Impact Test A74233 900.00
6 3848 ASTM E23:12c Charpy Impact Test A74361 900.00

Amount in Words :- Total Amount 7200


Eight Thousand Two Hundred Eighty Only. Service Tax (14.00%) 1008
Bank Name- : S.B.cess (00.50%) 36
Account Number :
(00.50%) 36
IFSC Code :
Total Service Tax 1080
MICR Code :
Net Amount 8280.00
PAN No :
Service Tax No. :
Thanking you

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