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Models

6428
644
8428
844
PARTS MANUAL

8990282 3/97
Printed in u.s.A.
)
CONTENTS
SECTION DESCRIPTION

1 BODY PARTS

2 ELECTRICAL

3 FUEL SUPPLY, AIR, AND


EXHAUST SYSTEM

4 MISC. CONTROLS

) 5 STEERING (2 WID)

6 STEERING (4 WID)

7 HYDRAULICS

8 MAST

9 1004-4 ENGINE

10 TRANSMISSION

11 DRIVE AXLE

)
)

Section -1- Body Parts

Page Description

1-1 Front-End Assemblies

1-3 Cab Assembly

1"- Cradle And Counterweight

1-5 Trans. Tunnel

1-7 Center And Front Floorboards

1-9 Hood And Tlllback Assembly

1-10 Decals

) Sec:Uon -1- Body P.lfts


PM200-PS DEC., HillS
)

«'DCK IIOU
PIN 11-278

_____ "RU"ION CLAMP


PIN 100-412A

r<:lEVlSPIN TlLT
CYL HEEL END
PIN 11·1to
)
PIN 11-111

/"" U·IIOlT "'"

STANDARD FRONT-END ASSY,


PIN 100-150
FRONT-END ASSY. W/EXT.TILT
PIN 100-699

MANUAL STORAGE BOX


PIN 10-805

)
Front End Assemblies PM200-PS DEC., 1996

1·1
)

Front·End Assy. With Cab


pin 100-692

) PM200-PS DEC., 1996 Front End Assemblies

1-2
)

CAB ASSEMBLY · • PfN

HEATER ASSEMBLY · • PIN 10·701

HEATER SWITCH · · PTN 10·701A

DOOR HANDLE & LOCK ASSEMBLY · PIN 10-103

WIPER MOTOR • · PIN 10-1G4

WIPER ARM & BlADE ASSEMBLY· - PIN 10..&01


NOTE: AtkllrJon.I Inrormation
,. .vaflab!. upon request
WIPER BLADE REFILL • PIN 10..a01A
CotIt.ct your Hy-Tra" aealw
DEFROSTER HOSE . • PIN 10-102

DOOR HANDLE AFTER JAN. 1, 1t(l3 . PIN 10-805

Cab Assembly PM200·PS DEC., 1996 )


1-3
HARDWARE ITEMS
Cradle to Counterweight

Bolt ' ''-8 x 2-1/2" pin 11~19


Washer, Flat tOO pin ".(I3!
Washer, Lock 1" pin 11440
Cradle to Front-End Allembly
(std.) 8011314''-10x1-314'' pin 11 -016
poultry) Bolt 314"-10xl-314" pin 11 -112
W.. her. Flat 3'"''' pin 11·018
Washer. Lock 3/." pin 11-038
Cradle 10 Engine
..".-Nut 18 MM pin 11.225
(Top HoIu"---Bolt MIS It '.112~ pin 11-223
(Middle Hole,) Boll M18 x 15" pin 11-222
(Bottom Hoi•• ) Boll M1S It 3-318~ pin 11·224
W..her, Loc:k 618" pin 11-037

II Eng ine Mount Spacer.

112" Th ick pin l00-745l.


2" Thick pin tOO-145M

BOLT. HEXHEAO
5116-· 18 UNCx3l4~ SQUARE COUNTERWEIGHT

) 1.-350
Loa<;-WA5HER ---~
11 _033
) (Contact your Hy-Trak Dul« to ord.)
HEAT SHIELD
,"Thick
118" Thick
pin l00-154G
pin l00.754Gl

100·760

2"Thick pin 100-1i54F


118" Tllick pin IOO-154F1

CRADI...E ASSEMBLY
pin 100-754
P Serin
pin l00.754P
I0 I 1/8" Thick pin 100·154K

) PM200-PS DEC., 1996


Cradle And Counterweight

1-4
)

Standard Seat Assembly


PIN 11·180
Seat Adjuster
PIN 11-180A

Optional Suspension Seat


PIN 11 ....SO

Seat Belt Assy.


(Rigkl Mount)
PIN 11·507

Seat Belt Mounting Bracket


PIN 100-529
after Jan., 1995

i '- W."he',llock
PIN 1
51'."
Nut, Hell: 5118"-18
PIN 11-282

Pin, Tilt Back l<x,k ~~


PIN 11-430

Transmission Tunnel
PIN 100-756

)
TRANS. TUNNELS SEAT
PM200~S DEC., 1998

1·5
r - - - Standard Seat Assembly
PIN 11-180
Seat Adjuster
PIN 11 -180A

Optional Suspension Seat


PIN 1100450

Seat Bert Assembly


(rigid mount)
PIN 11.507

)
Seat Belt Mounting Bracket
PIN 100-529
after Jan., 1995

H Running Board

~
PIN 100-511L

/-~---

Transmission Tunnel WI
Removabw: Running Boards
RH Running Board
PIN 100.571R
(cab units)
PIN 100-570

) Transmission Tunnel With Removable


PM200·PS DEC., 1996 Running Boards (Cab Units)

1-6
Front Floorboard
PIN 100·782

Center Floorboard --~,


"P" Series (after .....96)
PfN 1oo~50

)
PM200-PS DEC., 1996
Center & Front Floorboards

1-7
")

Notes

) Notes
PM200-PS DEC., 1996

1-8
Hood Assembly

~
pin 15O.(I,w En.,n.AI'
Pre-Cleaner
pin 10-583

i
i
i l-Bracket
i.
i pin 1OO_765l !
i !

iI ii Sup"""
I i
!
pin 1OO-129GAILock
!p,,,
j
i i Rod, Hood --+--~.....,.. ~~ Washers
pin 11-162!
(2) I
!

! )
,. !
i
lpln 11-'3 •

!I i
i(2) I
Rubber I Slide, Hood- -\;<__ i
I . Impact i Support i
. J i
Bumpers pin 100-1290
,......
I
i
pin 11-230.
(2) I I
!

Tilt Deck Assembly


pin 150.(145

)
Hood & Tlltback Assembly PM200-PS DEC., 1996

1-9
While Letters Clear Background

Decal, Hood Stripe Decal, Roll Gage


pin 4106941 pin 4106912

) Data Plate
pin 4106923

6/;r~
----

Decal, Steering Wheel Center Trak Hood Logo


pin 4106681 pin 4108«1

Trak Key RIIlg


pin 4102321

Decal, Stripe
pin 4106851

)
Trak Decals PM200-PS DEC., 1996

1-10
. _--
-) _--_--
A WARNING
A WARNING A CAUTION AWARNING
.......-
LOAD AND MAST MUST
BE CENTeRED AND
SIDE SHIFT MUST NOT
BE USED AT UFT HEIGHTS
w-.o (:.UI ".,\of ..
'M..IJNl TO rou.ow"...
",_m
IU,II!Y

- 111 _ _ _ _ _
PARKING BRAKE

A WARNING
ABOVE 15 FEET OR "" READ OPERATORS
MACHINE MAY OVERTURN ... ' MANUAL BEFORE
OPERATlNil MACHINE

A WARNING A CAUTION A CAUTION


00 NOT LlA't'l m IN
TRUCK RATING IS BASED WITH MAST
WfEN RAISING REAR TILT DECK. Vf.ATICAL TO BRCJJND lfYB. N#IJ """""""'" POOllOH.
OEAO "mAY
USE TILT DECK Pili AND "HAlR RATED LCW) TO 10 FEET L.f'T HEIGHT.
...... FOR UFTSASOVE 10 FEET. REFER TO
WU PlESULT.
PIN" LOCK PROVIDED BY MANU-
.!.. MAST RATING FOR LOAD CAPACITY
...... FACTlJRER. FAILURE TO LOCK AND UMIT MASTTlLTT03· FORWARD
REAR TilT DECK COUlD RESULT AND ,. REARWARD. EXCEEDINQ
IN SEVERE INJURY.
THESE CAPAcmES v..u.ADYERSElY
AFfECT TRUCK STA8Il..ITY.

,.-

u
OECAL SET
OPERATIONAL
PIN 10-10$

O\L p~ DOWN FORW LEFT


~(J)
HYDRAULIC
OIL -'i~ $
-~- ~
" ,& ' .~
~

TRANS, UP BACK RIGHT


DIESEL OIL
iJ FUEL IbHORM-1
) -0-
$ TRANSMISSION
TEMPERATURE
4 2 HYDRAULIC
-~-

H
3 1 TRANSMISSION
OIL
-0-
{~ CLUTCH DISENG.
BUTTON

{~ DEPRESS BUTTON TO
CHANGE GEARS

I LIFT TILT SIDE SHIFT I


) Decal Set, Operational
PM200-PS DEC., 1996

1-12
)

A WARNING A WARNING
DO NOT REMOVE DO NOT USE F\I.l. FORWARD
OVERHEAD GUARD! MAST TIl' IN ESS MAST IS

OPERATION WITH OVERHEAD FUUY coLLAPsED.


FALUAE TO FOLlOW THS
GUARD REMOVED COULD
WARNNl wu. CAUSE MACHIE
RESULT IN SERIOUS INJURY
TO OVERTURN.
OR DEATH
front RoIleage PaM!
pIr1 10·121

A WARNING A WARNING
TO RAISE TILTDECK
USING SLOPING CARRIAGE FOR
ANYTHING OTHER THAN
RELEASE HOOD SUPPORT )
PRIOR TO LIFTING
SLIGHT (5 DEGREES OR LESS) FAILURE TO USE SAFETY
PIN PROVIDED COULD
LOAD LEVELING AT LIFT HEIGHTS RESULT IN SERIOUS
ABOVE 10 FEET COULD CAUSE INJURY
MACHINE TO OVERTURN LH. Tilt·o.ck Side Panel
pin 10-402

L -_ _ _ Poultry Unit Rollcage Set


pin 10-118 A AWARNING
• SIIr1 . .illl .... " -
WARNING .rlm SNl ~ UIIC, $brt
IWIIU is IJNlUII ..... ell

A WARNING
.................... ,.,........ ....
stln 1IIItII .,.,.... ill
IEEP twlDI

-J- UI CLontU
.................
--. ......, ..
P;.;cIN~E 'Wl' fImI
1OT1TIIII Fli
• III ... ca!IIICt • &IiIr11t1aQ

• AIIKII as... c-. •


-.uta .cmt AID IELTI
TO IMQAGI:
~
"*4
DOW" ..... PUU,.
._.
~
to PREVOT
"LOllS IIJURY
"II'
SlIft... '"
~raIII
I:MIII ,....,
. . . . . . ...,.
R.H. Fender SkI_ Panel
pin 10-401 Fan Shroud Instrument Panel
pin 10-41l pin 10""4

Decals, Warning
PM200·PS DEC., 1996 )
1-13
This page left blank
Intentionally

) PM200·PS DEC., 199E1

1·14
)

A DANGER
DEATH OR ...uIV CAN RESID" FROM CONTACTING
ELECTRIC POWER lI£S.

ALWAYS CONTACT THE ELECTRIC POWER LINE OWNER.


Inltrument Pin"
THE ELECTRIC POWER SHALL BE DISCONNECTED OR pin 10-208
THE POWER LINES MOVED OR INSLl.ATED BEfORE
M~E OPERATIONS BEGIN.

NEVER OPERATE THIS MACHNE WITltN 10 FEET OF


ELECTRIC POWER LINES.

RoIl,cagtl Front Inner Pinel pin 10-292

A WARNING )
• DClIIOT UCU011l1 THItOTTlLEFOIt FIRST e MI~lITEa OF
• ~-
IOU 1i1lG1NI;.~ 1 MINI.IT5 aliF04tIi8HUT-OOWN "FUR FULL

NO R.H. Side of InstJurnent Panel


pin 10 ....15
RIDERS Un'''~~''" Hood!;;::
pin 10-124

Both Front F.nd ....


pin 10-404

i .. WARNING
TO . . . . . TLTl)EQ( TO LOWER TI10ECK
I't_~"
(1) ........ _ -
t'l"' _ _
....,..,,-
HI . . . . _ - .
-"IIUT_~

$II~--"""
~
--~
~
~--~-
LH. TIlt-Oeck Sida Panel
pin 10-298 Instrument Panel
pin 10-297

Decals PM200-PS DEC., 1996

1-15
)

Section -2- Electrical

PAGE DESCRIPTION

2·1 Instrument Panel, GaugH, And


Related Parts

) 2-3 Wiring Diagram

2-5 Tum Signals

2·7 Lamp Assemblies

2-8 Rotating Amber Beacon

2·9 Block Heater And Back-Up Alarm

2·10 Battery, Tray, Hold-Downs, And


Related Parts

2·11 Alternator Assembly

2·13 Starter Assembly

) PM200-PS DEC., 19.. 8.cHon -2- Electrical



13

. 12

18

-J
"
3

"
17

)
INSTRUMENT PM200-PS DEC., 19G5
AND RELATE PANEL. GAUGES
STANDARD STDE PARTS WITH '
ERiNG
2-1
INSTRUMENT PANEL, GAUGES, &
RELATED PARTS

Ref. Part No. Description Qty.

1 100-745 Instrument Panel 1


2 , 1-401 Bolt, Hex-Head 7f16~-14UNC x "' /4- 3
3 11 -035 Washer, Rat 7116" 3
4 11-114 Nut. Hex 7/16"· 14 UNC 3
5 110·011 Hour Meter 1
6 110- 151A Bezel, Switch 1
7 110-15le Switch. Work Ughts 1
8 110· 1518 Switch, Pre·Heat 1
9 110-1510 Switch. Oifl . lock 1
) 10
11
110-211
110-079
Ammeter
Transmission Temp . Gauge
1
1
12 110·212 Engine Oil Preuure Gauge 1
13 110-012 Fuel Level Gauge 1
14 110-210 Water T9ITlp . Gauge 1
15 110-178 4 WID Pressure Gauge ISee Note 1) 1
16 3380339M91 Switch, 4 WID Engage (See Note 1)
17 110·099 Ignition Switch
110-190 Ignition Switch I after 1 V96) 1
18 NSS Nut, Ignition Switch 1
19 110-009 Horn Button 1
20 110-215 Ught Kit (Not Shown) 6
NOTE 1: 4 WID UN ITS ONLY

) PM200·P8 DEC., 11M


INSTRUMENT PANEl, GAUGES,
AND RELATED PARTS WITH
STANDARD STEERING

2-2
)

BK

~II
"1
W Q~L..l
HM TGOJ

f-'
T

~ TO fS

TO WTS

G tr0. OPl TO OPS

'2

It
c;1 TO ITS

TO SS
CB-1
"" (AM)R TO ALT

Iv IOKS
NS

0------0/0
NS
TO 55 )
• WID SOLENOID
BK K K

~~I :K
A

'~il !:
C8-2
,----/ :I'
C8-3 IJK R OS r,'!A!,.p..9l:!n;: ~'
OK. C ....
LS
~ i R,-UGiii~
I q Iv W W 1 TO ALl
, - ----1- - , 1\ "
PHS I , SL
1'+ •• FOS
CHS

31l
I
(
II W 0 51'
I ~WfD I
FRS
sw
IL _ I
BK P
-" ,
_ _ _ _ _ _ _ ....I BK
TOBUA
~7? ;;;;
MAST OONTROL
db
~ ~"
~
H. RDS
---",. ~O
HANDLE
SHIFT LEVER

HR

--",""
2b
,,J.- PC TO 55

)
WIring DIagram PM200.pS Dec., 1998

2-3
)

WIRING DIAGRAM

Ref. Part No. Description Oty.


110-089 Wiring Harness
l1D-117 Wiring Harness 'p' Series 1
Alt. 1471711Ml Alternator 1
AM 110-010 Ammeter 1
BAT 110..()()1 Batt"", 1
Cal 110-096 40 Amp In-Line Circuit ar••ker 1
Ca2 '10-092 30 Amp Circuit Breaker 1
CB3 110-091 20 Amp Circuit Breaker 1
CB4 110-090 15 Amp Circuit Breaker 1
DCS 11O-t02 C.·Clutch Switch 2
FS 1678517M2 Fuel Sender 1
FDS 1897312Ml Fcrward Oiode/Solenoid 1
FRS 1472t58M91 Fof'wardlReverse Switch 1
FG ,,0-012 Fuel Gauge 1
GC 110-004A Ground Cable 1
H 110-005 Horn 1
) HB
HM
HR
30-000
110-011
110-006
Horn Button
Hour Meter
Horn Relay
1
1
1
IS '10-054 Ignition Switch 1
LS tOO-15te Ught Switch 1
NS 1679223M2 Nel.ltl'al Safety Switch 2
DPl 110-014 Oil Pressur. light 1
DPS 1877721M92 Oil Pressure Sender 1
PC 110-004 Positive Cable 1
PH 893501Ml Engine Pre-Heater 1
PHS 100-1518 Switch, Pr&-Heat9l' 1
RDS 1897311Ml Reverse Dtode/Solenoid 1
SS 1894550M91 Starter SolerlOid 1
TG 110-013 Water Temp. Gauge 1
TIG 110-079 Trans. Temp. Gauge 1
TIS 1663179M91 Trans. Temp. Sender 1
WTS 1471194Ml Water Temp. Sender 1
CHS 110-175 Cutler Hammer Switch
BUA 10-607 Back-Up Alarm
OS 110·177 Switch, light Selector
3511240M91 4 WID Solenoid
3380339M91 4 WID Switch

B : BlUE K : ORANGE W : WHITE


BK : BlACK P : PINK Y : YEllOW
OKB: DARK BROWN R : REO a : PURPLE
G : GRAY T :TAN

) PM200-PS DEC., 19&6 Wlrtng Harness

2-4
)

~_ _ _ _ _----.J )

Tum SIgnals PM200·PS DEC., 1996

2-5
TURN SIGNALS

Ref. Part No. Description Qty .

010-602 Kit, Turn Signals 1


1 Ola-S02A Switch, Turn Signal 1
2 010-5028 Flasher 1
4 11o-151C Switch, Work Lights 1
S Ola-S02R Lamp ANY., A.H. 1
6 OlO-602l Lamp Auy., LH . 1
7 Circuit Breakers (See Page 2-31 3

)
PM200~S DEC., 1196 Turn Slgn.1lls

2·6
2


)

LAMP ASSEMBLIES

Ref . Part No. Description Qty.

1 10-508 Standard Lamp Assembly 2


10-6088 Replacement Bulb AR
2A 110-095CL aear Poultry lamps 3
28 110-095R Red Poultry lImps 3
3 110-095A Housing, Poultry Lamps 6
4A 110-0958 Clear Poultry lamp Bulb (GE-4411) AR
48 110-095C Red Poultry lamp Bulb (GE-4416R) AR
5 110-50BA Rear lamp Mounting Briel. (Not Shown) AR

)
Uimp AsHmbU., PM200·PS DEC., 1996

2-7
ROTAnNG AMBER UOHT KIT PIN 10-501

\--_--COVER
PIN 10-501A

'7----f-~~~~~~~t_--t_-------BULB
'. P1N10-501B

~-- .ASKET
PIN IO-50IC

o o
SWITCH PIN 110·1S1E

) PM200-PS JUl. Y,1996


Rotating Amber Beacon

2-8
Block H•• 1et' Kit
pin nll23M1t2

Back-Up Alarm Kit


pin 10-540

)
Block He.t... And a.ck-Up AIwm PM200-PS DEC., 1996

2-9
)

3O·H Serie. 8Ittery


pin 110-001

Lock·Nut 3J'~·16
(2) pin 11·232

Washer, Flat 318"


(2) pin 11-091

./
/---1 I

s.ttery Hokt-Oown
p/n100-6l4A

)
311~·16 x a" J·BoIt
(2) pin 11-2541
i I

'1. 1"'-.:""
'-' Batt.ry Tray
pin 100-690M

Washer, Lock 1/2"


(2) pin 11-036

Bolt 1/2"·13 x 1-314"


(2) pin 11-060

) PM200·PS DEC., 1998


Slitter)', Tray, Hold-downs, And
Related Parts

2·10
)

)
AJlet'l\IItor Assembly
PM200·PS DEC., 1996

2-11
Alternator Assembly
Ref. Put No. DescI1plion Qty.

1 1475922M92 Altemator Assembly 1


2 3523421M1 Fan 1
3 3478242M1 Washer 1
4 3478243M1 Spacer 1
5 3523422M1 Pulley 1
8 3523411MQ2 AJ1emalor (55 Amp)(1nd. 18-20) 1
7 18117708MQ1 Repair KiI. Qnd 27) 1
8 NSS Nut, P~ley 1
Q NSS Washer, LocK 1
14 347824SMQ1 End Housing Assy. Qnd. 151hru 20) 1

) 15
18
17
NSS
NSS
NSS
End HoosIng
Bearing
KI1, Repair
1
1
1
18 NSS BoI1 3
19 NSS Washer, lock 3
20 NSS Nut 3
21 3523418M91 Stator 1
22 3478249M91 Rotor 1
23 3523413M91 Rectifier 1
24 3523415M1 Bearing Assy. 1
25 3523ge7M91 End Housing 1
28 145!0415M1 Spacer 1
27 NSS Tenninal Repair Kit (See Item 7) 1
28 3523420M1 C8paci1or 1
29 3523412M91 Regulalor 1
35 33Q010X1 Bolt M8 x 40mm 1
38 3QOQ72X.1 Washer 1
37 339189X1 Nut M8 1
38 33Q337X1 Bolt M8 x 20mm 1
3Q 385381X1 Washer 1
40 339337X1 Bolt M8 x 30mm 1
41 aQ0972X1 WaSher 1
42 339159X1 Nut. MS 1

) PM200· PS Dec., 1996 Alternator Assembly

2·12
)

)
Starter Assembly PM200·PS DEC., 1996

2-13
Starter Assembly

Ref. Part No. Description Qty.

1 351_1 starter Motor 1


2 3523oW1Mi11 Drive, Starter 1
3 3523oWOMiI1 Bearing Plat. 1
4 35233I18MQ1 CoIl 1
5 35233Q7Mi11 Almature 1
8 35233QSMQ1 KlI. Brush 1
7 35233U3MQ1 KlI. Brush Plat. (Incl. 8) 1

Q
NSS
35233Q2M91
KIt. Spring
Housing. Brushes
1
1

)
10
11
12
NSS
NSS
35233_91
KiI._.
Bushing

Sotenold
1
1
1
13 NSS Lever 1
14 NSS Bearing, C.rner 1
17 NSS Retainer 1
23 35230W7M1 COvor 1
24 3523408M1 N... Me

) PM200-f'S DEC., 1196 Starter AsMmbly

2-14
NOTES

)
Notes PM200-PS DEC., 19K

2-15
(

(
(

(
Section -3- Fuel Supply, Air, And
Exhaust System

PAGE DESCRIPTION

) 3-1 Accelerator, Brackets, And Cables

3-3 Air Cleaner MounUng

3-5 Air Cleaner Assembly

3-7 Fuel Supply System

3-9 Fuel Tank, Pump, And Related Parts

3-11 Exhaust System

) ~--------------------~
Section ...J- Fuel Supply, Air, And
PM200·PS DEC., HiDe EKhaust System
l~
2 \

-- )

To Fuel Injection
Pump

)
Accelerator, BrllCkets, And Cable, PM200-PS DEC., 1996

3-1
Accelerator, Brackets, & Cables

Ref. Part No. Description QIy.

1 Q().105 Accelerator Assembly (Morse) 1


2 g().108 CatMe, Accelerator 1
3 11·361 Bolt, Hex-Head 1'''--20 x 31"- 3
( 11·032 Washer. Lock 1J(" 3
5 g().105B Oust Boot, Accelerator 1
8 g().OO5 8all Joint, Accelerator Cable 1
9 11-000A Nut, Hex'1 0-32 2
10 g().118 Bracket, Accelerator Cable WINfNl1000 Series Engine 1
) 1( 2()'135 SpOng, Accelerator Pull-baCk 1

) PM200-PS DEC., 1998 Accelerator, Brackets, & Cables

3-2
)

V )

Intake Manifold

Air Cleaner Moonting PM200-PS DEC., 1996


)
3·3
)

AIR CLEANER MOUNTING

Ref. Plrt No. Deacrlptlon QIy.

1 6().{)67 Air Cleaner AsNmbty IPoultry) 1


2 90-011 8iacJcet. Air Cluner Mounting 1
3 60-090 Elbow, Rubber CIun.,. to Pipe 1

6
60-091
60-093
p;..
Elbow, Rubber ~pe to Inab M ...;rold
1
1
6 11·300 C..... 1
7 60-027 Air Oeantr Assembly (St;mdard) 1
8 SO-089 Hose 3- 1.0. x 6" 1
10 6O·012A Clamp (Not Shownl AR

) PM200·PS DEC., 1996 Air Cleaner Mounting

3-4
)

)
Air Clea ner Assembly
PM200..pS DEC " 1996

3-5
)

AIR CLEANER ASSEMBLY

Ref. ParI No. Description aly.


50·057 Air Cleaner Assembly (Includes 1·5) 1
1 50·057e Housing, Air Cleaner 1
2 50·057A Element, Inner 1
3 60·0678 Element, Outer 1
4 NSS Nut. Inner Element Retaining 1
5 NSS Wmg Nut, Outer Element Retaining 1

) PM200-PS DEC., 1996


Air Cleaner Assembly

3-6
)

)
Fuel Supply System PM21l0-PS DEC., 1996

3-7
)

FUEL SUPPLY SYSTEM

Ref. Part No. Oaacrlption Qty.

1 80028l13M91 From TIM 1


2 80028l13M91 To Pump 1
3 .,2,KO,3 Retum from If1eCIo< Pump 1
4 .,2,1010,' To Injedor Pump 1
5 4121TOO3 From Pump 1
e 4124E035 Return to Injector 1
4121C021 Retum from Injecto< 1
7
8 352140410193 Return from Tank 1
g 28seoee WlII.er 5epara1or 1
10 01Hl58 SctIw 4
11 08502047 Plug 1
12 NSS Plug 1
13 80-119 Shield, S1arter & SOlenoid 1

) 14
15
80-118
01Hl21
W.er Separator
Nut
1
4
1
18 NSS Bose
17 NSS Tube 1
18 0490788 Rubber Washer 2
U 28580014 Rubber Washer 1
20 REF.31 Fuel FiHer Element 1
21 0920154 Washer 1
22 28580801 End cap 1
23 0858815 Fuel Filter Assy. 1
24 OQO.114 Fuel Filter Bracket 1
25 0095344 Banjo Bolt 1
28 31728241 Banjo COnnector 1
27 33811114 Olive 8
28 33532129 Nut 8
29 0920145 Washer 1
30 28580018 Washer 1
31 10n280M1l1 Filter Kit 1
32 0490788 o-Ring 3
33 28580075 Container 1
34
35
83'_'
047-1)43
Washer
5/18" Hose
1
143"
38 28580814 Plug 1

) PM200-PS DEC., 1996


Fuel Supply System

3-8
)

)
Fuel Tank, Pump. And PM200-PS DEC., 1998
Related Parts

3-9
FUEL TANK,PUMP&RELATED PARTS

Ref. Part No. o.acrtptlon Qty.


1 1I().135 Fuel tonk 1
2 1I().1304 E1bow,Retum Une 1
3 1I().107 Sending Unn. Fuel level 1
4 1I().()55 Cap, Fuel Tank 1
5 1I().()22 SIluHlff Valve. Fuel 1
S 2641AOS7 uti: Pump 1
7 REF • .e Body 1
a .e
) REF . Body 1

-
g REF . .e SpI1ng 1
10 38851123 Joint 1
11 2314H033 4
12 36241318 Plate 2
13 26412504 Kit. Repair 1

) PM200·PS DEC., 1996 Fuel Tank, Pump, And


Related Parts

3-10
__
PIN 6O~1

~-- Nut, Hex


10mm It 1.5
(3) PIN 11-525 Pipe, Manifold to Muf'fter
PIN 60-215

WalMr, Fa.t3J8
M_ Com,
PIN 11.270
./
V
/ I
PIN 11~1
)
G,lsk_t, Pipe to "'nlfold
PIN 1N742M1

)
Exhaust System PM200-PS DEC., n96

3·11
Section -4- Misc. Controls
PAGE DESCRIPTION
4-1 Pedals, Linkage.. Cable & Related Parts

4-3 FOlWard /R.v.... Shifter


) 4-5 Brake Disk Actuator

) ~----------------------~
PM2OO-PS DEC., 1996 SECTION -4- MISC. CONTROLS
)

11

12

)
"
33
18 30 21

21

17
22

" 31 21

D.dJff? If,
Olo-;}ClC? -r
/3//%73
)
Pedals, Linkages, Cables, And
PM200-PS DEC., 1996
Related Parts

4-1
PEDALS. LINKAGES. CABLES. &
RELATED PARTS

ReI_ Part No. Description Oty_

1 20-004 Park Brake Cable Assy.(lncl. 2&31


2 20-0048 Handle. Park Brake
3 20-050 Cable, Park Brake 1
4 11-007 Bolt. Park Brake 5116-· 18)(1 - 112- 2
5 20-180 Bracket. lower Park Brake 1
6 11-092 Bolt. Bracket Retaining 5/8 -11)(1 -1/2-
R
4
7 11 - 037 Washer, lock 518- 4
8 20-OO4C Clamp. Pan: Brake Cahle 1
9 50 -021 C~vis , Cable End 1
10 11-084 Clevis Pin 1
) 11
12
20-200
20-201
Brake Pedal. l.H .
Brake Pedal, R.H .
1
1
13 20-195L Bracket. Brake Pedal Pivot l.H . 1
14 20-195R Bracket. Brake Pedal Pivot R.H. 1
15 20-051 M Center link. Park Brake 1
16 20..Q31 Pi..,ot, Bfake linkage 2
17 50-021 Clevis. Brake linkage 6
18 1 ' -024 Jam Nut 3/8· · 24 6
19 20-032 Brake Pull Rod 2
20 20-057A Threaded Rod 2
21 '1-084 Clevis Pin 6
22 11-041 Cotter Pin 1/S x ,-
R
7
23 20-041 Pull Rod Adjusting Nut 2
24 20 -135 Spring, Pedal Pull-Back 2
25 11- 310 Set-Screw. Pedal Stop 2
26 11-041 Cotter Pin. Center link 2
27 1686222M3 Gasket. Side Plate 2
28 11-012 Bolt. Pivot Brackets 7/16--14 xl· 12
30 2O-Q31C Bushing , Pivot 2
31 11-111 Nut, Pivot Retaining 2
32 25-001 Bushing , Pedal 2
33 11-031 Washer, flat 2
34 11- 042 Cotter Pin, Pedal Retaining 2

) PM200-PS DEC., 1996 Pedals, Linkages, Cables, And


Related Parts

4-2
)

)
Electric Forward/Reverse Shifter PM200-PS DEC., 1996

4·3
Forward/Reverse Shifter

Ref. Part No. Description QIy.

1 110·122 Shifter Assembly 1


2 110·122" Clamp, Shiner Mounting 1
3 110·1220 Screw, Clamp 2

5
110·122C
11·_
Btack8t, Lever Stop
Bolt. t1 0-32 x 3/8"
1
2

) e
7
11·_
110·1228
N". Hex .,0-32
Seal, Column
2
2
a 110·122E Sc:;tew, M4 x 10mm 3

) PM200·PS DEC.• '.96


Electr~ Forward/Reverse Shifter

4-4
)

· l ,

)
PM200-PS DEC., 19915
Brake Disc Actuator

4-5
)

Brake Disk Actuator

Ref Part No. Description Qty.

1
2

,,
S
11-3a
2O-2IOF
21)...21'
20-2IOR
2O-21OL
-,
Nul, Hex Jam (7/11-20)
Rod, Actuator

Co_I RighI)
Co_lIoII)
2
1
I
I
1

) •• 20-2108
20-21OA
WodgoSlido
-go
2
1
7 11'-27 Boll, Sockot Head 13II"·11X3IIIIeW Locking) S
• 20-21. Guket,Cover I

) PM200·PS DEC., 1996 Brake Disk Actuator

4·6
Notes

)
Notes
PM200-PS DEC., 1996

4-7
)

Section -5- Steering (2 WID)

PAGE DESCRIPTION

5-1 Steering Hydraulic System

5-3 Steer Axle Assembly

) 5-5 Spindle, Hub, And Related Parts


Std. 0-3 Axle

5-6 Spindle, Hub, And Related Parts


0-3S Axle

5·7 Steer Cylinder Assembly

5·9 Steering Pump Assembly

5·11 Steering Pump, Filter, And Related Parts

5-13 Suction Une Filter

5-15 Steer Axle Wheels And TIree

) PM200·PS DEC" 19.. Section -5- Steering (2 WID)


3 •

2
To Transmission Oil
7 / Coole,
12

• )
10

11

" " " ' - - - - From Transmission Pump

To lH Cylinder

To RH Cylinder

)
Steering Hydraulic Circuit PM200-PS DEC., 1996

5-1
STEERING HYDRAULIC CIRCUIT

Ref. Part No. Descripton Qty.

1 30-160 Steer Motor 1


2 30-003 Steering Column 1
3 37-100 Steering Wheel 1
4 30-001 Nut. Steering Whe~ 1
5 37-100A Center Cap. Steering Wheel 1
6 356580X1 Cap. Transmission Pump Fitting 1
7 11·034 Washer, lock 3/8- 4
8 11·010 Bolt. Hex-Head 3/8··16 x '-1/2- 4
9 30-008 Frtting. Steer Motor 4

) 10
11
40-048
358728X91
40-047
line. Transmission Pump to Steer Motor
Tee, Transmission Pump
line, Steer Motor to Trans. Oil Cooler
1
1
1
12
13 40·060 line, Steer Motor to Cylinder Tee 2
14 40·286 Tee, A,H. Steer Cylinder 2
15 40-061 Line, R.H. Steer Cylinder to LH. Steer Cylinder 2
16 40-285 Elbow, L.H. Steer Cylinder 2

) PM200·PS DEC., 1996 Steering Hydraulic Circuit

5·2
,.31

"
"

)
\\
\\
4

27

" 28

)
Steer Axle Assembly PM200-PS DEC., 1996

5-3
STEER AXLE ASSEMBLY

Ref. Part No. Description OW.

1 100-501 Body Assy., Steer Axle 1


2 30-104 Bushing. Mounting Pin, Rear 1
3 30-107 Thrust Washer 2
4 30-098 Tie Rod (does not include ends) 1
5 11-083 Nut, Steer Cylinder End 4
6 NSS Cotter Pin, Steer Cyl. End Nut 3 /16"x2" 4
7 NSS Cotter Pin, Tie Rod End Nut 3116"x1-1/2" 2
10 30-125 Clamp, Tie Rod End 2
13 30-{)32 Tie Rod End, R.H . 1
14 30-{)84 Dust BoOl, Tie Rod End 2
) 15
16
30-{)63
30-{)82
Steer Cylinder
Steer Cyl. End , Male
2
2
17 30-131 Clamp, Steer Cyl. End 2
18 30-{)81 Steer Cyl. End, Female 2
19 100-440 Dust Cap, King Pin 4
20 30-159 Gasket, Dust Cap 4
21 30-103T Bushing, King Pin 4
22 30-100 King Pin 2
23 11-361 Bolt. Hex-Head 1/4"·20 x 3 /4 Grade 8
II 12
24 11-032 Washer, Lock 1/4" 12
25 11-120 Grease Fitting, 118" NPT x 90 Deg. 4
26 30-{)33 Tie Rod End , l.H. 1
27 11-081 Nut. Tie Rod End 2
28 30-403 Thrust Bearing , Spindle 2
29 11-298 lock Bolt, Spindle 2
30 ref. only Spindle. A.H ·:::::>- s.e Page 5-50r 5-6 1
31 ref. only Spindle. L. H. 1
32 30-106 Axle Mounting Pin 1
33 11-155 Bolt. Hex-Head 5IS" -11 x 2-112" 2
34 11 -037 Washer, lock 5/S" 2
35 30-105 Bushing, Mounting Pin, Front 1
36 11-177 Grease Fitting, l /S- NPT 1

) PM200-PS DEC., 1996


Steer Axle Assembly

5-4
\)

SPINDLE, HUB, & RELATED PARTS


STD. D-3 AXlE
Ref. Part No. Description Qty

30-180 Spindle. RH. 1


30-181 Spindle, l.H. 1
2 30-094 Grease Seal, Hub 1
3 30-092 Bearing, Inner 1
4 30-088 Race, Inner 1
5 30-086 Hub Assembly (Includes 4 & 6J 1
6 30-089 Race. Outer 1
7 30-093 Bearing, Outer 1
8 30-096 Washer. Bearing Retainer 1
9 30-097 Nut. Castitated 1
10 11-042B Cotter Pin 3/32-)( 2- 1
11 30-091 Hub Cover

)
Spindle, Hubs, And Related Parts PM200-PS DEC., 1996
Standard D.J Axkl
5-5
SPINDLE, HUB, & RELATED PARTS
0-3SN POULTRY AXLE

R.f. Part No. Description QIV -

30-116 Spindle Assy. R.H. 1


30-117 Spindle Assy. L.H . 1
2 30-077 Seat. Grease 2
3 30-075 Inner Bearing 2
4 30-071 Inner Race 2
5 30-138 Hub Assembly (Includes: Items: 4 & 6) 2
6 30-072 Outer Race 2
7 30-076 Outer Bearing 2
8 30-141 Washer 2
9 30-140 Nut. Castilated 2
10 30-111 Dust Cap 2
11 NSS ConerPin 2
12 30-113 Nut. Wheel 12
13 30-112 Stud, Knock-In 12

) PM200-PS DEC., 1eD6 Spindle, Hub, And Related Parts


D-3S Steer Axle

5-6
\

-/'1,
3 10

/
,
I )
,
2.
( /
,
,
~_/

2 @ SMI Kit (Incl16-241

)
Steer Cylinder Assembly
PM200-PS DEC., 1996

5·7
)

STEER CYLINDER ASSEMBLY

Ref Put No. Deacrfption QIy.

1 30-110 CyIIndor_1lIy 2
2 3O-11OA Tube, Stier CyI. 1

_.
3 30-1_ lIod. _ , CyI. 1
4 3O-11OC Gland, a_ Cyt. 1
) I

30-1100
30-1_
Piston, Rod
Nut, Platon-.o,
1
1
7 CylInder End, ..... 1
•• _1
3Oa3 Clomp _III,
CyUndor End,F_1o
(1ncI.lo.12)
1
2
I. NSa lioii, Clomp 1
11 NSa Nut, Clamp IIoIt 1
12 NSa Lockwuher 1
13 NS8 Boot. CyNndor End 2
14 NS8 Nut, CUtllatod 2
11 NSa CotterP", 2
1. NS8 Wiper Ring 1
17 NS8 ~ 1
1.
II
20
.1
NS8
NS8
NS8
Nsa
W_
Wiper Ring
O-Ring

_I,L_~up 1
1
1
I

.2 NSa ().ring 1
23 NS8 SNI, GIand 1
24 NSa ().RIng 1
21 120.110 _ I KH (incl. 11-24) AR

) PM200-PS DEC., 19i6 Steer Cylinder A5,.mbly

5·8
29 _ _../ 1

)
J
20

)
Steering Pump Assembly PM200-PS DEC., 1996

5·9
STEERING PUMP ASSEMBLY

Ref. Part No. DelCl1ption Qty.

1 3521172MV2 StOOftng Pump 1


2
3
4
5
1888481M3

(A)
W_
Ot1ve Ge_
(A) Nut

(A) Seal
l
1
i
2
e (A) SnaP Ring 1
1
7 Flange
e (A) CHling 1
1
8 (A) Ring
10 (A) BadwpRing 1
11 Bearing 1

) 17
18
KIt. Ge.r
Gear
DrIve Gear
~ndudeo 18 & 19) 1
1
1
18
20 (A) Key 1
21 Body, pump 1
22 Bearing 1
23 (A) Backup Ring 1
24 (A) Ring 1
25 (A) CHllng 1
28
27
28
29
3523435Ml
3523435Ml
3523437M81
W_
COver
Bolt

Seal KIt ~ndudeo Parts MArtted A)


1
4
4
1

) PM200...pS DEC., 1996 Steering Pump Assembly

5-10
)

)
Steering Pump, Filter, And Related Parts PM200-PS DEC., 1996

5-11
STEERING PUMP, FILTER, & RELATED PARTS

Ref. Part No. Description Qty.

1 358728)(91 Toe. FII1Ing 0 _ 2 & 3) 1


Tee 1
2
3 1842588111 ()'Rlng 1
4 356580)(1 Cap 1
5 352117211112 Pump, Steef1ng 1
e 1887018112 GoskIIt. Pump 1
7 8321811191 Reducer On_ e & Q) 1
8 Fitting 1
1
) 9
10
835025111
150024081191
35181031191
().Ring
Tubo
Fitting, Elbow (IncludeS 12 &13)
1
1
11
12 Fitting 1
13 ().Ring 1
14 35180741192 Filter Assembly 1
15 339804Xl Boll Me x 25rrvn 2
18 380971Xl Washer 4
17 339375Xl Washer 2
18 339030)(1 Nut 2
19 30024331191 Brocket 1
20 3019855Xl Boll 1112 x 70mm 2
21 80024081191 Tubo ......mbly 1
22 3522970111 Hose 1
23 3517412111 Clamp, Hose 2
24 eoo24101191 Tube Assembly 1
25 189senM4 Ga_ l
:ze 353891Xl BoK 3/8".18UNC x 1.0" 3
27 3522672111 Ada~or 1
28 1888452111 Gasket 1
29 339451Xl sa- 2
30 1489851111 Sender 'OHamp: 1
31 3518085M1 sender -Vacum- 1

) PM200-PS DEC., 1996 Steering Pump, Filter, And Related Parts

5-12
2

1----.

1----1

)
Suction Line Filter PM200-PS DEC., 1996

5-13
)

SUCTION LINE FILTER

Ref. Put No. DescrIption QIy.

1 3511101_2 Fi.... Assembly (Includes 21h/U 10) 1


2 NSS FilerHe.cj 1
3 810002OM1 SeaI,Cann..... 1
4 81000211011 Gasket, Fitter 1
5 81e023OM1 Element. 15 MIcron 1
8 81000221011 Gukot 1
1 810001gf,!1 Spr1ng 1
8 81000151011 C8nnlster 1
) g
10
8100011M1
810001SM1
Saal, Nut
Nut. cannister Retaining
1
1

) PM200..pS DEC., 19~ Suction LIne Filter

5-14
1

o
o
o
)

Steer Axle Wheels And Tires (2W/D)

Ref. Part No. Description Qty.

1 1().043 Wh..1($1.nd...) 2
1()'052 Wheel (Optional Heavy Duty) 2
2 1().OO5 Valve stem 2
3 3()'090 Wheel Bolt 18
4 1()'004 TIre 11L x 16 8Ply 2
1()'OO4A Tire 11L x 1610Pty 2

)
Steer Axle Wheels And Tires (2 WID) PM200~S DEC., 1996

5-15
Section -6- Steering (4W/D)

PAGE DESCRIPTION

8·1 4 WID Hydraulic Lines

8-6 4 WID Steering Unit

6·7 4 WID Steering Pump


) 8·9 4 WID Suction Line Filter

8·11 Steer Axle Houllng

6·13 4 WID Steering Knuckle

6·15 Flna' Drive

6·17 Differential

6·21 4 WID Drive Shaft

6·23 4 WID Steer Cylinder Hydraulica

6·25 4 WID Steer Cylinder

6·27 Steer Axle Wh..,. And TIres (4 WID)

) PM200~S DEC., 1996 Section -6- Steer Axle


(4 WID)
)

J
~
• I
.. I

~
3.

)
4 WID Hydraulic Lines
PM200~S DEC., 1996

6-1
4W/D HYDRAULIC LINES

Ref Part No. Deacrtptlon Qty.

1
~
4
- 31121221MM
31174U81
Ho.. ~
S1Mr1ng unit
Connector
1
1
2

• -
I REF. 4 Connector 1

) •
7
,,,BUM' ~ng
Ho.. _ 1 y
1
1
1
31172'Xll Toopioce

10
REF. II
lM2H8Ml
Toopioce
~no
1
1
11 SH5IOXI Cop 1
11 31121112MI2 Pump 1
11 ln101.M2 Gukat 1
II '~2"IM" Reducer 1
20 REF. 81 Reducer 1
21 .3II021MI ~ng 1
22 1OO2AOCM., Tube AlMmIIIy 1
23 3I1I103UI1 Elbow 1
24 REF. 23 Elbow 1
21 REF. 23 ~ng 1
F _ _ ly
21 31111014M12 1
27 »1I04X1 Boll 2
2. HOt71Xl Wuhlr 4
21 33.UIXI Washer 2
30 331030XI Nut 2
31 1OO2433M.' Brodeot 1
32 3011111Xl Boll M12 X 7Gnvn 2
31 1OO2401M" Tube AI..mbly 1
31 lOO24tlMl HOMAlMmbIy 1
40 31111412Ml HOM clip 2

) PM200-PS DEC. , 1996


.. WID Hydraulic lines
p..s.rlel

6·2
)

30

)
.. WID Hydraulic Lines PM200-PS DEC., 1996

6-3
4W/D HYDRAULIC LINES

Ref Put No. Description Qty.

) 41
U
1OO241OMII
1f1A77M4
TubOAaMmbly
_kot
1
1
43 _11 XI lioii 31'" UNC X 1.00 3
44
41
Ji22572Ml
1111462M1
_1101
Adaptor 1
1
41 »_IXl s...w 2
47 141IU1Ml Oil Temperature 1
41 Jil1011Ml Vacuum 1

) PM200-PS DEC., 1996 4 WID Hydraulk: Lines

6-4
3.

Z1 2.

20

,.
,.

)
"WID Steer Motor PM200..p5 DEC., 1996

6-5
4W/D STEERING UNIT

Ref Part No. DeacrtpUon Qty.

1 3I21221MM S_ngUn_ 1
2
3
.,OU1IMl
.,1I011Ml
Cow,
8clOW

I
4
,
I
.1OU17Ml (AI wa....,
1110402Ml PIa10

1
.,0631IMl "lOW 2
7 .1OU12Ml Pin

••
1I11015Ml SCIOW 1
IIOU17Ml wa...., 1
10 IIOU11Ml (A) ~Ing 2
•• 3523121MI1 KIt, G.w 1

) 17
11
1I06311Ml PIa10
'''''314Ml (AI O-alng
1
1
••
20
3I2311IMI
REF. 1
Shaft
81M..
1
1
21 .,M415Ml Kit, 8p~ng 1
22 IIOU10Ml Pin 1
2S REF. Spool 1
24
21
.1OI303Ml
11"'1 • • 1
Retainer
lIoII~ng Auombly

1
28 ...77l1Ml (A) SuI 1
27
:sa
...7717Ml
REF• •
().Ring
Housing •
1
:14 REF. 1 vaM, Check 1
31
31
37
.1OI311Ml
'''''313Ml ....
Ball

...77I1Ml (A) _

1
1
31 1I.7432MI1
....
Shock V.1Ye 2

-
3. REF• • 2
40 181714OM11 Relief Valve 1
41 1117431Ml 1
42
43
44
3I23123M.
REf. 1
,1,01103M.,
....
8pr1ng

Kit, Ropol,
1
1

) PM,".·P' DEC .• 19.. .4 WID Steer Motor

6-6
")

)
4 WID Steering Pump PM200·PS DE C"' , ...

6·7
4W/D STEERING PUMP

Ref Part No. Dncr1pUon Qty.

1 3121172Mt2 _rtngP""", 1
2 I_1M3 DrtveOUr 1
3 CAl Nu1 1
4 CAl W _ I
I 2
• CAl -
CAl Snap Ring 1

) 7
••
REF. 1 FIongo
(AI ~Ing
(AI Ring
1
1
1
10 (AI IIockup Ring 1
11 REF. 1 IIoaring AoMmbly 1
17 REF. 1 Ki1.gu, 1
I. REF .. 17 Goor 1
I. REF. 17 DriwONr 1
ZO CAl Kot 1
21 REF. 1 Body 1
2Z REF. 1 BoaringAoMmbly 1
23 (AI Hockup Ring 1
24 CAl RIng 1
21 CAl Q.RIng 1
H REF. 1 Co_ l
Z7 312_1 &oK 4
ZI 3123U1Ml WulM< 4
ZI W3437Mll Ki1.- X

) PM200-PS DEC., 1996


4 WID Steering Pump

6-8
)

)
.. WID Suction Line Filter PM200-PS DEC., 1996

6-9
4W/D SUCTION LINE FILTER

Ref Part No. Description Qty.


)
-
1 :111107_2 FIlter 1
2 REF. 1 Hood 1
3 l11OO2OM1 1

-
4 1110021 1
1 111023OM1 EIomont (71 MICRON) 1
1 l11OO22M1 1
7 111001 ... 1 Sprlll9 1

•• l11OO1IM1
l11OO17M1
Bowl
_I (BONDED)
1
1
1
10 l11OO1IM1 Nut

) PM2OQ·PS DEC., 1996 " WID Suction line Filter

6-10
~!
l.

12 1 .J,---@ )
C.Q~
.......

33

)
.. WID Steer Axle Housing

6-11
STEER AXLE HOUSING

Ref Pm No. Desc:rfption Qty.

f lOO20f_f _rlng ..10 f


2 ~2:IH7M'f -Ina f

-
S M7D27M1 .....h 2
4 REF.f 1'kW{_') f
I M7_f 4
I M7U2IMf _(MfO) f
7 M7ISHMf Plug (M22) f
•• SI2~Mf w_ 2
~2S1UMf .pa.... 2
fO ~2S01OMf .....h 2

) ff
f2
f.
~2S0157Mf
~2S611Mf
M7ISSfMf
Bearing
w_
.....h
2
2
2
f' M7ISS2Mf SOIII 2
20 ~2_'f DriYo .1NoII ( IIhoft) f
20 ~23l11IM'f DriYo .1NoII ( long) f
Zf ~2SOt1Mf Sholl Cohort) f
Zf ~2SOHMf 8hoft (long) f
22 347Uf5Mf YoIIO f
2S 347Uf4M.I apacor 2
24 REF.2S 8pa.... f
25 347UfSMI Circlip 4
21 ~23110Mf Lubricator 2
27 34713f2Mf Sholl f
SS 33ffSS2Mf Tie rod I
34 3475540Mf Clomp 2
~ 347554fMf aoM{MfIX_) 2
sa 3475U.Mf Nut{Mfl) 2
37 ~23N5Mtf BoU Joint (right) I
sa ~2_1 Locknut I
Sf ~23_tf Boll joint (loll) I
40 362l5MM1 Locknut I

) PM200~S DEC., 1996 4 WfD Steer Axle Housing

6-12
\
)

)
4W/D Stee ring Knuckle PM200-PS DEC ., 1996

6-13
4 WID STEERING KNUCKLE

Ref Pm No. Deacrlption Qty.

1 a_ng""l0 1
2 Sl21_ll Housing (loft) 1

) 3
4
S
ItEF.2
SlUI10M1
341SSS1MI
_a1ng
8ush
Buoh
1
1
1
I lllOOO1Ml 8 ..... (:10 X 14.1 X 28mm) 2
1 3I2S01IM1 Bolt (M14 X 1Omm) 4

••
SlUII1Ml Buoh 2
SlUIUMI Shim (1 ...) X
10 341UUMI .... (SlXI2Xl ....) 2
11 341UUMI HousIng (rlg/ll) 1
1% REF.ll HousIng 1
13 M71131M1 BUlh 1
14 Sl2S148Ml Pin 2
11 Sl23641Ml Bolt (M14 X 3Smm) 12
11 3623650M1 Pin 2

) PM200-PS DEC., 1996 4 WID Steering Knuckle

6-14
)

)
.
• WID Final Drive Assembly PM200·PS DE C., , ...

6-15
FINAL DRIVE

Ref Part No. Description Qty.

-
1 8_ng"" 1
Z 347HOOMI Hub Z
3 3IZ3OI2Ml 2
4 34711nMI BNrtllfl 4
I 3IZ307OMI Rlng Z
I 3IZ3071MI COrrior Z
) 7
7
3IZ3Z72Ml
3IZ3Z73Ml
Buoh I 20mm dII. )
8U111 I :I4mm dII. )
I
2
I 347_1 _IMI4X ....m) 1

10
3IZ3072MI
3IZ332tMI
Goo,
8po_
2
2
11 34711_1 Goo, 2
12 34711t1Ml Circllp 2
13
14
3I23OtIM1
3IZ3073M1
Circlip
Wuhl" ttvult •
2
11 3IZ307~1 Goo', P..,*-, 1
11 3I2307IMl IIooring, MOd .. 110
17 347H2IMI Wahlr, thruM I
23 3I23_M'1 COmo, 2
24 REF.23 COmo, 1
21 REF.21 8ha11 3
21 347H12M1 Pin 1
Z7 3I230nM1 a,rew 4
21 347H11Ml Pin 4
2t 347HI4Ml 8lud 4
30 347H15Ml Washer 11
31 347HI5Ml Nut 15
32 34713211Ml Plug 2
33 347HI3Ml 8nId 12

) PM200·PS DEC., , ... .. WID Final Drive

6-16
)

)
.. WID Differential PM200-PS DEC., 1996

6-17
DIFFERENTIAL

Ref Part No. Dacrlptlon Qty.

1 IfMrtng u .. 1
2 312_1 Klt,C.-n_ 1
3 REF.2 CI'OWIIIWhMf 1
4 REF.2 PinJon 1
I 3IZ3Of2M1 Washlr Z

7
• 31_1
1471111M1
8 .....'
Lockwuhor
1
1

) •• 147117OM1
147_1
NUl
8II1m (2.IOmnI'
1
X

•• 147_1
1471112M1
8II1m (2.IOnvn,
8hlm (2.7Omm,
X
X
•• 147_1
147_1
8hOn (2.IOnvn'
8hlm (2._,
X
X

••
147_1 8II1m(3._, X
147_1 8him (3.1Omm, X

•• 1471112M1
147_1
Shim (3.2Omm,
8IIim (3.:IOmm,
X
X

10
11
147_1
1471117m1
14711UM1
8II1m (304Omm,
-ng
SNI (36 X 12 X 11nwn,
X
2
1
12 1471171M1 Cove, 1
13 3I23111M1 80K I
14 1471171M1 F\Ongo 1
11 147117IM1 80K (M10 X 1Onvn, 2
11 1471171M1 Nut, lock 2
22 14755UM1 PIoto 2
23 3I23113M1 &crow (MI X 1Omm, 2
24 14711UM1 NUl 2
21 14711UM1 Bearing 2
21 3I23277M'1 Houalng 1

) PM200.pS DEC .• , ... 4 WID Differential

6-18
)

)
"WID Differential PM200·PS DEC., 1996

6-19
DIFFERENTIAL

Ref Part No. DeocrlptJon Qty.

%7 .2_1 Pin 1
Z. .IIOZZlMIt KIt, cllfetWttlll 1
It REF.:II Shaft 1
~ REF.:II GNr 1
~1 REF.:II W&IhIr, thN. 2
az Gear, PIIn. 2
) U
REF.JI
:1471611111 w..Mr, thrult 2

.
U
~.

•1
.2:I0Il111
.23001I1t
REF••
REF••
80ft (1110 X 71mm1
Support
Support
Col>
12
1
1
2

.... ••
U U7n36111 IIuoII
U • 23011111 80ft (MI' X7lmml
.2H17111 Bolt (IIX_1 10
<115 U71U11l1 Plug 1
:l471Ul111 Pin (1111 X _ I 2

) PM200-PS DEC., 1996 .. WID O,"erentlal

6-20
)

)
.. WID Drive Shaft PM200-PS DEC., 199&

6-21
DRIVE SHAFT

Ref Part No. Description Qty.

1 1472mM.l Dttw .1Ioft 1


2 147_1 y .... 1
3 U6727Mtl KIt. boor1ng 1
4

••
lIEF. 1
3123..,..1
REF.l
....
Sholl

Sholl
1
1
1

) 7
••
Ul727Mtl
147_1
S3N11Xl
Kit. Boaring
y ....
Scrow (Ml0 X:IOmmI
1
1
11
10 1"1132](1 Nut 11

) PM200-PS DEC., , ... 4 WID Drive Shan

6-22
)

,.

)
• WID Steer Cylinder Hydraulics PM200-PS DEC., 11)g6

6-23
4 WID STEER CYLINDER HYDRAULICS

Ref. PlrtHo. O. .crlptlon Qty.

1
1
2
_Pogo 6-10
360202X91 ~-
Con_ 2
3 NSS Fitting 1


5
1852568Ml
~·08B
B35091M91
~Ring
_AlMmbly
Con_
1
1
I
8
7 NSS Fitting 1
8 B31~2Ml O-Ring 1
~10M91 ~ 1
9
) 10
11
835087M91
NSS
Plug
Plug
1
1
12 B31..s2M1 ~Ring 1
18 33;123X1 Boat, Hex M8x20mm 1
19 391039X1 Washer 1
20 3510866M1 Spooor 1
21 35102_92 Pin 1
22 35376-1X1 W- I
23 ~72X1 Pin 1
2. 391074Xl Sol Hex Mex 12mm 1
25 339375X1 W._ 1
28 3507-486M1 ecvw 1
27 3517369Ml Pin 1
28 3001189X1 L.odtnut 1
29 3517388Ml W_ I
35 B35OilM91 Connectr:r 2
38 NSS Fitting 1
37 B31~2M1 O-Ring 1

-
38 ~.()87 Ho.. AIMmbIy 1
39 1876229Ml Strop 1
~ 35219721191 1
41 1470377111 CIa~ 2

.
42
43
1"70376M1
339291X1
339374X1
PIota
Bolt, Hex "x55mm
W._
1
1
1

) PM200.pS DEC., 1996 '" WID Steer Cylinder Hydrau lics

6-24
1

)
I
V

)
.. WID S teer Cylinder PM200-PS DEC _, 1996

6-25
4 WID STEER CYLINDER

Ref. Part No. Description Qty.

1 3483310M91 Cylinder Assembly 1


2 339003X1 Lubricator 1
3 3485061M91 Tube Assembly 1
4 NSS Tube 1
1
) 5
6
3443845M1
3187073M1
Ball Joint
Lock Ring 2
7 1B0532OM1 Ring, Gland Retaining 1
8 1442653X1 Nut 1
9 1033BB5M1 Seal 1
10 3404673M1 Seal 1
16 336B55X1 Ming 1
17 3443B44M1 Piston 1
18 359300X1 O-Ring 1
19 359185X1 O-Ring 1
20 3443S43M1 Bushing 1
21 1749562M1 Seal 1
22 1B05389M91 Seal 1
23 3443B4OM91 Piston Rod 1
24 NSS Rod 1
25 3443S45M1 Ball And Socket 1
26 3187073M1 Lock Ring 2
27 339OO2X1 Lubricator 1
28 3443S48M91 Ki~ Seel (Includes 9,10,16,18,19,21, & 22) 1

) PM200·PS DEC., 1996 " WID Steer Cylinder

6-26
)

Steer Axle Wheels And Tires (4 WID)

Ref. Part No. Description Qty.


1 3606204M91 Wheel 9.75 x 16.5 2
2 10-016 Tire 12·16.6 10 Ply 2

PM200-PS DEC., 1996 .. WID Steer Axle Wheel & Tire )

6-27
Section -7- Hydraulics

PAGE DESCRIPTION

7·1 Control Valve Leve,.

7-3 Control Vlllve Lev.,. WIExtra


Hydraulic Function

) 7-$ Hydraulic 011 Supply (ald. unit)

7·7 Hydraulic 011 Supply (poultry unit)

7-1 Standard 3-SpooI Valve &


Hydraulic Circuit
7·11 !lUi Control & Aux. Function

7·13 Tilt & Side Shift Hydraulic Circuit


with Extra Function
7·15 Sida-Shift Cylindar

7·17 Tilt Cyllnd8t' Assembly

7·18 Tilt Cyllndar Assembly with Ext . TIlt

7·21 HydrauliC Pump Assembly

7·22 Hydraulic Pump DrIve Shaft

) PM200-PS DEC., 19$6 Section ·7· Hydraulics


"
20

16

10

II- - - i

"

10

)
Control Valve Levers PM200-PS DEC., 1996

7-1
CONTROL VALVE LEVERS

Ret . Part No. Description QIY-


1 50-0240 Bracket. Control lever Mount ing 2
2 11 · 168 Bushing, Control lever 6
3 50-024 Control Lever 2
4 50-079 Knob, Control Lever 2
5 11 -006 Bolt. H8X- He~d 511 6 -· 18 x 314" 4
6 11-()33 Washer, lock 5116" 4
7 11 ·021 Nut, Hex 5/16"·,e 4
8 50-024A Pivot Tube 1
') 9
10
50-021
11-084
Upper Clevis, Control Rod
Clevis Pin
3
3
11 50-020 Connecting Rod 3
12 50-021A lower Clevis, Control Rod 3
13 50·080 Clevis Pin 3
14 11-024 Lock Nut. 3fS" ·24NF 6
15 50·401 Control Lever, Mast Uft Control 1
16 , 10-102 Switch, Oe-Clutch 1
19 110-093A Boot. De·Clutch Switch 1
20 50-400 Knob, Aluminum 1
21 * 50·024-13 Control Lever <1 3°) 1
22 * 50-401 -12 ConUoilever. Mast lift Control (12")

* NOTE: Items 21 & 22 replace Items 3 & 15 on units equipped with adjustable tilt steering.

) PM200-PS DEC" 18gs Control Valve Levers

7-2

"
""''''' - 20

16

10

14

10

)
Control Valve Levers With PM200-PS DEC., 1996
Extra Hydraulic FurtCUon
7-3
(

Control Valve Levers


With Extra Hydraulic Function

Ref. Put No. Description QIy.


1 5CHJ240 B<ad<o1. Con1nlI L",.,. Mourning 2
2 11-188 Bushing. Control Lever Ptvot 8
3 5CHJ24 COn1ro1 Lever 3
4 5CHJ7e Knob, Control LAver 3
5 11-0011 8011. Hex-Head 5118"· 18 x 3/4" 4
8 11-033 Wuher. Loci< 5Il&" 4
7 ll.a21 ~ Hex 5118"·18 4

c 8
e
10
11
12
5CHJ24PY
5CHJ21
11~
5G-02O
5CHJ21A
Pivot Tube
upper ClevIs. COn1ro1 Rod
Pin. Clevis
connecting Rod
Lower ClevIs
1
4
4
4
4
13 5().080 Clevts Pin 4
14 101.()24 loci< Nut 8
15 05l).4()1 ~ Lever,Uft Section 1
18 11()'102 Switch. ee.ChAch 1
Ie 11 ().()lIla Boot. Qe.ChAch SWi1ch AR
20 50-02... 13 Control Lever 13- 1
21 51).4() 1·12 Control Lever 12" 1

( PM200.PS DEC., 1996


Control Valve levers With
Extra Hydraulic Function

74
(

11

...
3 Control Valv@
Return

M..t Vtll'lt R.tum @-----i~

To Control V.ve
Pr",ur. Inlet

10

(
Hydraulic all Supply
PM200-PS DEC., 1996
Std, Unit
7·5
(

HYDRAULIC OIL SUPPLY


(STD. UNIT)

Ref. Part No. Description Oly.

1 50-160 Hydraulic PumP Auembtv 1


2 50-230 Plate, Reservoir Cover 1
3 50-066 Dipstick. Oil level 1
4 5O-007A Coup'ing Kit 1
5 50·212 Flanged Tube 1
6 50-075 Filter Assembly Unci. 6A & 7) 1
( 6A
7
50-o75A
50-074
Filter Head
Filter. Hydraulic Oil
1
1
6 50-0070 Une, Flanged Tube to Control Valve 1
9 50-012E line, Oil Filter to Pump 1
10 50-0100 Hose Clamp 6
11 50-047 Fitting, Mast Return line 1
12 50-234 Fitting, Row Control Valve Return 1
13 40-043 Hose, How Control Valve to Reservoir 1
14 5O-oo7e Fitting, Control Valve Return 1
15 40-042 Hos., Reservoir to Filter 1
16 50-068 Fitting, Filter Head 1
17 10(H44 Bracket, Filter Head 1
18 11 -006 Bolt. Hex-Head 5/16"·18)( 3/4" 2
19 40-041 Hose, Control Valve to Reservoir

( PM200-PS DEC., 19ge


Hydraulic Oil Supply
Std. Unit

7·6
(

FAOM FLOW CONTROl ----...........


VAlVE RETURN I ..........-- FOR WAST RETURN LINE

I
3 (/ 2' . •

1 M FROM CONTROL
II "'.Lt- -14 10 VALVE RETURN

"
2

/'
(
< TO CONTROL VALVE
PRESSURE INLET

(
Hydraulic Oil Supply PM200-PS DEC., 1996
With External Tank
7-7
(

HYDRAULIC OIL SUPPLY


WI External Tank

Ref. Part No. Description OW.

1 So-l60 Hydraulic Pump Assembly


2 S0-244 Tank, Hydraulic Oil
3 50-066 Dipstick, Hyd. Oil Level 1
4 50·oo7A Coupler Kit. Flanged Tube 1
5 50-212 Flanged Tube 1
6 50·075 Filter Assembly (Includes SA & 7) 1
6A SO-07SA Filter Head 1
7 SO-074 Filter, Hyd. Oil 1
8 50-0070 Line. Hyd. Oil. Flanged Tube to Control Valve 1
( 9
10
SO-012E
SO-0100
Une. Oil Filter To Pump
Hose Clamp
1
6
11 SO-047 Fitting, Mast Return Line 1
12 50-234 Fining, Flow Control Valve Return 1
13 40-043 Hose, Flow Control Valve To Tank 1
14 SO-007C Fitting, Control Valve Return 1
15 40-042 Hose, Tank to Filter Head 1
16 50-068 Fitting. Pipe Nipple 4
17 50-351 Elbow. 90 Oeg. 1-1/4" Pipe 1
18 100-144 Brackst, Filter Head Mounting 1
19 11-006 Bolt, Hex-Head 5/16-·18 x 3/4- 2
20 40-041 Hose. Control Valve To Tank 1

( PM200-PS DEC., 1996 Hydraulic Oil Supply


With External Tank

7-8
(

>
3 (

(
PM200·PS DEC., 1GIM
Standard 3-Spoof Valve And
Hydraulic Circuit

7-9
(

STANDARD 3-SPOOL VALVE &


HYDRAULIC CIRCUIT
Ref. Part No. Description Oly.

1 5().325 Control V.tva Any. 1


lA 120·121 SuI Kit. Co~ V,Iv, AR
2 5()"235S Side Shih Cylinder 1
3 5()'253 TlO C~1nder 2
•• 5()'Ol'A
SO-OO7A
Fitting. 90 Dog. Elbow
Attin;, 90 Oreg, Inlet •
1

C 8
9
7
e 50·126
6()..()14
40-'28
40-129
Frtting. Bulkh.8d T••
F_. 90 Dog.
HoM, Control V.lve to BuHd'lead Tae
Ho.., Control Valve 10 Sid, Shift Cvtinder
2
e
2
2

••
10 NSS Fitting, Gr.... 1/8- Snight
11 50-029 HOlt, Bulkhead r. to Titt Cytindert
12 50-008 Fitting. Stnight Control V.1ve RIItl.m 1
,.
13 50-255
50·104
40-126
VIri.bk! Relief VIlve
Rtting, 90 Degree, Relief Vllva
HOM. Control Vatve to Rlltf Valve
1
2
"
16
17
50-047 Fitting, StJ'Iight. Relief VII... Rltum
5O.()17 Ho.., Rlllief V...... 10 Mast 1
18 5().232 Pitting. 90 DIg. MISt: Control PO" 1
19 So-325A SVatam Relief Valve 1

( PM200·PS DEC., 1996 Standard 3-Spool Valve And


Hydraulic Circuit

7-10
(

1\

£TO"ETURNON HYO. TANK

MAST CYL

(
/,~o~ HYD. PUMP

11

(
Mast Control And AUK, Function PM200·PS DEC., 1996

7-11
c

MAST CONTROL AND AUX. FUNCTION

Ref. Part No. Description Oty .

1 50-565 Control Valve Assembly


2 50-565A End Section, Outlet
3 50-5658 Valve SectKm, Single Action 1
4 50-565C Valve Section, Double Action 3
5 120-145 Seal Kit. Control Valve
6 50-5650 Valve, Control Valve Relief
7 50-565E Valve Section, Inlet 1
9 56-300 Fitting, Valve Inlet 1
10 50-255 Valve, Variable Relief 1
11 50-104 Fitting, Elbow 90 deg. 3

C 12
13
14
40-125
50-047
50-017
line, Control Valve to Relief Valve
Fitting, Straight, Return Line
Line, Relief Valve to Mast Cvl. Supply Tee
1
1
1
15 40-126 Une, Upper, Extra Hyd. Function 1
16 40- 127 line, Lower, Extra Hyd. Function 1
17 50-119 Elbow. Burkhead 2

( PM200·PS DEC., 1996 Mast Control And Aux. Function

7-12
(

/' > 10

(
Tilt And Side Shift Hydraulic PM200·PS DEC., 1996
Circuit (WIth Extra Hyd. Function)
7-13
(

TILT AND SIDE-SHIFT HYDRAULIC CIRCUIT

Ref. Part No. Description Oty.

Ref. Only Control Valve (See Page 7-11 ,,


2 50·235S Side-Shift Cylinder
3 50-253 Tilt Cylinder 2
4 50-353 Fitting, 90 [)eg, Elbow 2

c.
5 50-'5' Fitting . Straight 2
6 50-' 26 Fitting, Bulkhead Tee 2
7 50-0' 4 Fitting, 90 Deg. Elbow 6
8 40-'28 Hose, Valve to Bulkhead Tee 2
9 40-129 Hose, Control Valve to Side-Shift Cylinder 2
'0 NSS Grease Fitting l /S- NPT 4
50-029 Hose, Bulkhead Tee to Titt Cyl. 4
"

( PM200·PS DEC., 1996 Tilt And Side Shift Hydraulic


Circuit (With EJdra Hyd. Function)

7-14
(

" 10

• • SEAL KIT. IotCU.I)B 1. 14

Side Shift Cylinder PM200·PS DEC., 1996

7-15
c

SIDE-SHIfT CYLINDER

Ref. Part No. Description Qty.

SQ-23SS Side Shift Cylinder 1


1 SQ-23SSA Tube, Side Shift eyl. 1
2 SQ-23SE Nut, Piston Ret. 1
3 SO-23S8 Piston 1
4 SQ-23SSC Rod Assembly 1
S SQ-23SD Gland. Cylinder 1
6 120-000 Seal Kit Ilncl. 7-14) 1

C
7 NSS Wiper 2
8 NSS D-Ring 1
9 NSS a-Ring 1
10 NSS O-Ring 1
1
"
12
13
NSS
NSS
NSS
Wiper
D-Ring
Gland Seal
1
1
14 NSS Wiper

( PM200-PS DEC., 1996 Side Shift Cylinder

7-16
(

"

(
/'
/

,
20

8 - SEAL KIT. INCl UOES 10 · 17

(
Tilt Cylinder Assembly PM200-PS DEC., 1996
(Standard)
7-17
(

TILT CYLINDER
(Standard)
Ref. Part No. Description Qly.

1 50·253 Tilt Cylinder Assy. 2


2 50·253A Tube, Tilt Cylinder 1
3 NSS Gland Retaining Ring (1 /8" Key-stock) 1
4 50·253E Nut, Piston Retaining 1
5 50·2538 Piston 1
6 120-000 Seal Kit Unci. 10-17) 1
7 NSS Gland 1
8 50·253C Gland Assy . IInel. 7) 1
9 50·2530 Rod Assembly 1

C •
10
11
12
NSS
NSS
NSS
O-Ring
Wiper
O-Ring
1
2
1
13 NSS Wiper 1
14 NSS O-Ring 1
15 NSS Wiper 1
16 NSS O-Ring 1
17 NSS Wiper 1
18 50·253G Threaded Ball Joint 1
19 11-194 Clevis Pin, Rod End (1· )(3 - 112") 1
20 11-190 Clevis Pin. Heel End (1- x 4") 1
21 11-177 Grease Fitting 118" NPT 2
22 50-032F Nut. Ball Joint 1

( PM200·PS DEC., 1996


Tilt Cylinder Assembly
(standard)

7·18
c
I.

12

3
21
2

20

6 - SEAL KIT, INct..U DES 10-17

(
PM200-PS 0 EC " , . "
Tilt Cylinder Assembly
WI Ext Tilt

7-19
(

TILT CYLINDER W/EXT. TILT

Ref. Part No. Descrtptlon QIy.

1 5().2QIIW TIlt CyUnder May. 2


5().2QIIWA Tullo. T1I Cylinder 1
2 1
3 NSS Ring, Gland Retaining (1/8' Key-llock)
4 5().2QllWE N~, PIoIon Retaining 1
5 5().2OiIWB PIsIon, CyI_ 1
_ KIt Ondudooll).17) 1
e 12CHl1OS
1
1 NSS Gland
5().2QIIWC Gland Alllmbly ( 1 - 7 ) 1
8
5().208WD Rod, CyIIM« 1
8
NSS ~ing 1

C-
10
11 NSS WIper 2
1
12 NSS ~
NSS WIper 1
13
1
14 NSS ~
15 NSS WIper 1
18 NSS O-Ring 1
11 NSS WIper 1
18 5().2OIIWG TlInIoded Ball Joif1l 1
18 11·114 ClevIs Pin 1" 3-1/2' 1
20 11·180 aevis ptn 1"x ... 1
21 11·1n _ FItIlng 1/8' NPT 2
22 5O-032F Nut, Boll Joint Loci< 1

( PM200-PS DEC., 10D6 Tilt Cytlnder Assembly


WI Ext Tilt

7·20
(

HYDRAULIC PUMP ASSEMBLY

Rof. Part No. Description QIy.

50·160 Pump, Hydraulic Oil


50·160A Kit. Thrust Plate
120-146 Seal Kit, Hyd. Pump

(I
Hydraulic Pump Assembly PM200·PS DEC., 1996

7-21
(

7 •

HYDRAULIC PUMP DRIVE SHAFT

ReI. Part No . Description Qty .

1 50-161 Shaft Assembly 1


2 50·l61A Yoke, Pump End 1
3 NSS Fitting, Grease 2
4 50-162 Universal Joint 2
5 50-161C Coupling, U-Joint 1
6 50-1618 Hub, Engine 1
7 "-010 Bolt. Hex-Head 3 /8·- 16 x 1- 1/2" 4
8 11-034 Washer. Lock 318· 4

( PM200·PS DEC., 1996 Hydraulic Pump Drive Shaft

7·22
(

NOTES

(
No.., PM200-PS DEC., 1996

7·23
(

Section -8-Mast

SEE MAST PARTS MANUAL

c.

( PM200-PS J ULY, 1886 SECTION -8-MAST


c

(
(

Section -9- 1004-4 Engine

Build List # AG·31286

Page Description
1-1 Eng/no Aoaombly

1-3 CyUndor Block

1-7 CmNhoII,
Conn __ PI_ &

1·1 CylinderHNd

1·13 Rocker ShIft: Auembly

c: 1·15
1·17
1-21
Timing Gear & Canwhaft

Balancer Unit

Flywheel & Start... Ring

1·23 011 Pin & ReI_ Porto

1·21 Lubrtcotlng 011 FlUor & lInt.thor

1-27 Oil FYter & IntergrW Oil Coor.r

.. 21 Crankshaft Pulley

1·31 W..... Pu~

1·33 Thennoetat & ..... Exch.,ger

1· 36 Altemator Mountlng

1·37 Manifolda, Intake & Exhaust

1·31 Engln. Lifting

1·41 CooUng System With All.. Radiator

1-., Injection Pump & Related Parts


( PM200-PS DEC., 1996 Section -9-200- 1000-4 Engine
c

(
10004 Engine Assembty PM200·PS DEC., 19Q5

9·1
(

ENGINE ASSEMBLY

DescrlpUon Qty.
Ref Part No.

1OO2001Mll Engine 1
1
Dowel 2
2 '21~2Ml
SOOl7llXl _ «12X ....., 1
S

I
JI11UXI
SI112tXl
_CM12X1Omm1
_«MI2X_1
1
2

( 7• Jlll7l7Ml
"1112Xl
_
_
CMI2X7_1
CM12.1Omm1
2
2

,• Jll.717Ml
JI1,2tXl
J11112Xl
80ft «MI2X 7Dmml
80. «MI2X IDmmI
_ «MI2X IDmmI
2
S
1
10
11 1..02041(1 Nul 2
I ...ZS7Mll p- I
11
..-
-
......
REF. 1. 1

••
I'
20 1...2JlM1
21 1...:MOMI
22 Jll.ll1Ml V.ooft 1
IS Jl12011M11 FOIl (clio. l r I _ , 1
U
21
H
27
21
JlJI21Xl
227'"1
7H111M2
Jl22110M2
JIOt271M1
,- C-_-'"
..row (1I1ruNF X1·1"· UNfl
Lockwuhot

Iondor
_ Cfon""nol
••
I
1
1

( PM200-PS DEC., 1996 1000~ Engine Assembly

9·2
(J

(
1000.... Cylinder Bbck PM200-PS DEC., 1996

9-3
(

CYLINDER BLOCK

Ref Part No. Description QIy.

1 ZZJOW KIt oyt.bIoc:k 1


Z REF.l Block 1
3
4
REF.l
313IX042 -""COlI
u_
U_ (C)

4
4 3131X041 (D) 4
I _ 710 Plug I

C •
7
_713
_710
Plug
Plug
2
1

-
0110111 Plug 1
I 33142111 Thimble 10
10 32111321 10
11 31134114 Buoh 1
12 324,.,22 plug 4
13 32411122 Plug 3
14 Z415A204 Plug 1
I. 32417134 Plug 1
32411122 Plug Z

,.,."
17 32411117
DIIOIIZ
3311R~
Plug
Plug
W. ....,
1
1
1
4142V0II Houalng 1

....
ZO
21 REF.ZO Cove, 1
22 2411F47. 1
23 31117111 joint 1

( PM200-PS DEC., 1i~


1000-4 Engine Cylinder BlOck

9-4
(

(
1000~ Engine Cylinder Block PM200-PS DEC., 1996

9·5
(

CYLINDER BLOCK

Ref Part No. DelCtlption Qty.

2C 2SI_ 8CnW(MlX2Gmm 12
21 S212YOOZ 8CnW 2
21 2SIIAI04 Nul S
27 OS5OOOl Dowol 2
H 31171131 p- I

( 21 SCU21"
321_
Joint
8CnW
I
,,
2

"--
SO

"" -
31 21UIIO Sc_
S2 ae_
Plug I
0150713 Plug 2
'2 u13con Slud 3
cs OI5OIM awlch I
Plug I

"""
321111"
S2CIII2C Plug I
2 ... 012 awlch I
C7 UICCMt Sc_ I
WUho, I
"" "20111
:USIIM Plug S

(e) Slip FH

(D) Plwun

( PM200·PS DEC., 19~ 1000~ Engine Cylinder Block

9-6
1------(

1~~~zEngin~8C~~"kh~~
~ .. -, " .,-- .~------------~
PM200-PS DEC., 1998
<-
9-7
(

CRANKSHAFT, PISTON,&
CONNECTING RODS

Ref Part No. Description Qty.

1 ZZJOOll Kit. cranklMft 1


2 REF. 1 Crankshaft 1
3 111151 Kl1.1IouIn1 (e) 1
3 11161A Kl1. _ g (e) ( U5mm) X
3 11_ KIt. _ g (e) (0.1IOnvn) x
3 111151C Kit, _ring (e) (0.7"",") x
4 U042 KII, booring (e) 1
4 U042A KII, _ g (e) (0.25mm) x
x
C. 4
4
I
U042B
U042e
31137111
KII, booring (e) (O.SOmrn)
KII, booring (e) (0.7&mm)
Tbrust washer
x
2

,,
I 31137312
31137111
Thrust wallor (0.11mm1
Tbrust washer
Thnast washer (O.1Imm)
X
2
X

lZ_
31137322
7
, 3242TOOI
32111131
ThNIt block
Sc_
Kit, conrod
1
3
4
I
10 REF.I eonrod 1
11 REF.I Cop 1
12 31134123 Bush 1
13 32712144 Bolt 2
14 3322132. Nul 2
11 UII LG021 KIt. piston 4
l' REF. l' Piston 1
17 REF. 11 Pin 1
1. 0110002 elrclip (el 1
II 0170002 elrcfip (e) 1
20 41tlA027 Kit, piston ring 4
21 31171111 Gelr, cranUhllft 1
22 _12 Woodnolf key 1

(e) P...,inishod

( PM200-PS DEC., 1996 1000-4 Engine Crankshaft, Pistons, And


Connecting Rods

9-8
(

1000-.4 Engine CyI;"d er Head PM200-PS DEC ., 1996

9-9
(

CYLINDER HEAD

Ref Part No. Ducrlptlon Qty.

1 ZZIOlli lilT, Cn. HEAD 1


2 REF. 1 Cyllndo,Mod 1
3 _71D PkIt 1
4 32417121 PkIt 4

•• 331_11
331_
InM"
In..rt
V_lnlot
4
4
4
7 3142U111
7 314a072 yaw. Intel 4
1 _011 Guido 4

C~ •
10
33411111
3174P_
Wuher
Spring (01
Spring
4
4
4
10 31741122
11 31744133 Spring 4
12 33817117 hoi 4
13 33421007 cap (EI 4
13 334241D7 cap (FI 4
14 13173101 ~, (01 1
11 3142A011 Valveu"''' 4
11 :l343J002 Guido 4
17 33411111 _her 4
11 3174P_ Spring (01 4
11 31741122 Spring 4
11
20
21
31744133
33117117
3342T007
....
Spring

cap (EI
4
4
4
21 3342107 cap lEI 4
22 33173101 c_, (FI

1
23 3I23KOOT Cover
24 _ROO( Joint 1

( PM200-PS DEC., 1996 1000 .... Engine Cylinder Head

9·10
(

1000-4 Englna
. Culind
I er Head PM200-PS DEC "' 1996
c.
9·11
(

CYLINDER HEAD

Ref Part No. DescriptJon Qty.

ZI nl_a se_ (MI x 1_) 3


ZI mil" Plug a
Z7 mlA014 Plug 4
a. 32111m se_ a
2'
30
3211121.
32111221
Boll
Boll

12
31 3II1EGZI . - g a b t IE) 1
2
( U
33
34
2111011
_203
2411117
DowoI (A)
Plug
_110, 1
4

(e) AIoo Includod in REF. 31

(D) UMd Only _ Single Sp~ng HOld AI.....bIy (low speed applications)

(E) UMd Only With 317..,,0l0I

(F) UMd Only _ 31741122131744133

(G) _ I n pain

( PM200-PS DEC., 1996 1000-4 Engine Cylinder Head

9·12
(

(
1000-4 Engine Rocker Shan Assembly PM200-PS DEC., 1996

9-13
c

ROCKER SHAFT ASSEMBLY

R.f P8lt No. OMcriplion QIy.

1 ZZIOIA R. ._ ............. bly 1


2 ZZIOOU Rocker IhIfI 1

-
3 REF. 2 Rocker ...... 1
4 _7 plug 2
I :11lIXIOI 4


7
41111412
REF. '
R. ._
10_
4
1

• 2111421 B.... 1

C- • I
10
11
411.1411
REF. I
2111421
Rocko,....
Lowr
Buob
4
1
1
12 11744123 spring Z
11 11741101 Spring Z
14 1771E012 C_ 1
I. 22U022 SC_ 1
1. 23117421 Shim 2
17
1.
0720171
0671012
SCrow
Nut
••
II 23117414 Wuhor 2
20 017D1.' CIn:Ap 2
21 23111111 Olivo 1
22 2313H331 lllud 3
2S 231_ Nut 3
24 2314Jf07 SC_ (A) 1
21
2.
31414107
31.u.1U
Puahrocl
Ta_
••
(A) aecu,.. Number S Rocker Shift Bnlcket

PM2QO-PS DEC., 1D96 1000.... Engine Rocker Shaft Assembly

9-14
(

(
1000... Engine TIming Gear And Camshaft PM200-PS DEC., 1996

9-15
(

TIMING GEAR & CAMSHAFT

R.f Part No. Description Qty.

1 Ul11143 TImIng_ 1

-
2 31114111 JoIn1 1
a Ul4HOOa Sc_ 7
4 Ul4HOU 2

••
7
••
_us
ma1l1
4111A01J
Hub
GMr. kilt'
Buill
1
1
2
1
3241_
""'"
Sc_ 3
C, 1.
11
12
U1Ul0
a1411311
231"121
2111013
eom_
W_r
pin
1
1
1
13 3117L012 0.., camshaft 1
14 _12 Woodru1l key 1
I. UI4J1N Sc_ I
11 U21AOOa W...... 1
17 UI11411 TImIng cover 1
l' 2411F4SI _I 1
1. 31113111 Jolrrt 1
20 21141(111 Sc_ 4
21 UI4HOU Scrow 14
22 3271_ InapKtion cover 1
21 33121127 Jolrrt 1
24 2314H031 Scrow 4
2' UlIIl41 PIoIo 1
2. _1421 JoIn1 1
SO 2311001. Sc_ I
31 2311D01S Sc_ 1
S2 n14H012 8<_ 1
23 UllA201 NId 2
34 U14A011 W_r 2
SI 2311A1Oa NId 1

PM200.pS DEC., 1996 1000""" Engine Timing Gear And Camshaft

9-16
(

,. 31

(
1000-4 Engine Balancer Unit PM200-PS DEC., 1996

9-17
(

BALANCER UNIT

Ref PMtNo. Description Qty.

1
1
4111Il0l1
4111K063
........,
Ballncer
1
1
2 4141LOO7 Fnuno 1
3 37_042 CoY« 1
4 2314J010 Scrow 2

,
5 231..-
S7UR22'
Se_
eo_
2
1

C. 7
I
I
10
Hl7_
2316C0I2
3117VOO3
2A1AOO1
Joint
Se_
Shaft
IINring noddle
1
4
1
1
11 4132F141 011 Pump 1
12 3111WOOI Gear. balancer 1
13 2A1A014 .... rlng ....dd.. 1
14 33U11S1 Nul 1
15 2314H012 Sc_ I
11 231_ Screw 1
17 3117C071 Gear, baJancef 1
II
II
»41'_
2314JIII
Hub
SC-
1
I
20 2A1A201 IINring neddle 1
21 3321_2 Washer 1
22 3272£001 Plunger 1
23 33174D004 Spring 1
24 334ZAlll Cap 1
25 2111A0II Pin 1
21 31I1KOO4 Weigh! 1
27 3115K014 Weigh! 1
21 21111.730 Buoh 4
zt 0:150042 Dowel 2
30 HlIKOOI eo.., 1

( PM200-PS DEC., 1W6 1000-4 Ertglne Balancer Unit

9·18
(

36 37

(
1000-4 Engine Balancer Unit PM200·PS DEC., 1998

9-19
(

BALANCER UNIT

Ref Part No. Deacription QIy.

31 2314C034 Be_ 4
U W1MM PLug 1
U 3256U14 Plug 1
34 33117401 ThImble 2

•• 2314J013
2314J013
Be_
Be_
Be_
2
l
2
3T 2314J011
• 2314J011 Sc_ 1

( PM200-PS DEC., 1996 1000-4 Engine Balancer Unit

9-20
(

(
1000-4 Engine Flywheel And Starter Ring PM200-PS DEC., 1996

9-21
(

FLYWHEEL & STARTER RING

Ref Part No. Description Qty.

1 4111 DOlI FJyw1100I 1


FJyw1100I 1
( 2
J
4
REF. 1
Ml0m
OOHMJ
..._rlng
boI1
1
••
I JSII7127 Washer

( PM200-PS DEC., 1996 1()()()...4 Erlglne Flywheel And Starter Ring

9-22
(

(
...
1000-4 Oil Pan And Related P
PM200-PS DEC ., 1996

9-23
(

OIL PAN & RELATED PARTS

Ref P..tNo. Description Qty.

1
1
2
3
3717J012
2417004
UI12.7
_her
011 Po.
Plug 2
2
1
4 3U1KOO3 Joint
5 ,,27P022 BrIdge plo<o (81 (4 h....1 1


7
2311003.
3311211.
1Ie_
Olivo
2
1

( ••
32UHOO4
2311A103
STud
NUl
2
2
1
10 2314H022 Sc ..w (MB X l30mml
11 2314H023 1Ie_ (M'. l40nunl 5
12 2314H015 1Ie_ (MI X IOmml 12
13 37.1D023 Plpo 011 1
14 Ref. 13 Plpo.oII 1
11 »4IYOO7 1n.. 11 1
2314HOII 1Ie_ 2
l'
17 2314HOO7 lIe ..w (MB X 2Imml 1
11 U1SA041 O-Ring 1
11 2314FOO3 1Ie_ 1
20 _17 cwp 1
21 4121X0I2 Tube 1
22 Ref. 21 Tube 1
23 33I3DOOI Nul 1
U 3171C121 Dlpltlck 1
21 "1_7 Bracket 1
21 2313C03' Stud 1
27 2311A102 Nul 2

(AI U.. WI1h 4142V0I4

(81 U.. WI1h 4142V00II

( PM200-PS DEC., 1996 1000,,( Engine Oil Pan And Related Parts

9·24
(

t7

(
1000-4 Engine Lubricating 011 Filler And PM200·PS DEC., 1996
Breather

9-25
(

LUBRICATING OIL FILLER & BREATHER

Ref Part No. Descrlptlon QIy.

1 .,UX027 Cyl hud cover 1


2 REF. 1 Co..., 1
3 37UDOZ1 ConMdlona 1

••
111211. Clip 1
1&241123 8nc1col 1
I NT_I Altar 1
7 REF.' Tubo 1

••
24170001 _I 1

( 10
11
2417114
_131
231tH033
CapCA)
Joint
SC_
1
1
Z
12 32411122 Plug 1

,.
13 Hl1MZI
327_3
Joint 1
3
11
11
:1311711&
OIZOOOI
_hor
Nut
...1 3
3
1
17 _001 Hoo1Ihlold
11 :13172131 110.. 1
Spring 1
"
(AI
3171411'

WI1IICholn

( PM200.pS DEC., 191M! 1000.... Engine Lubricating all Filler And


Breather

9-26
(

(
1000-4 Engine Oil FiHer And Integral Oil PM200-PS DEC., 1996

9-27
(

OIL FILTER & INTEGRAL OIL COOLER

Ref Put No. Description Qty.

1 37731<041 Fitter hud 1


2 REF. 1 FlItar_ 1
3 33211141 Connection 2
4 _T007 Joint 1

C •s 33111".
2314.1031 ac_
Connection
4
1
7 24158313 O-lting 1

••
4131A022 Adaptor 1
REF.' Adaptor 1
10 32417121 Plunger 1
11 31744111 ap~ng 1
12 32111321 Plug 1
13 2411112 Washer 1
14 _3 OM IIItor 1
11 _722 Plug 2
2411112 W....., 2
"
17 01_ Plug 1

,.
__
11 37HPOt7 Adaptor 1
,. .. L004 Joint 1
20 2314J033 ac ..w 3
21 231 ....037 ac ..w 1
22 37HPOtI Adaptor 1
23 Joint 1

( PM200-PS DEC., 1996 1000-4 Engine Oil Filter And Integral


011 Cooler

9-28
(

PM200·PS DEC ., 1996


( )
1000-4 Englne
. C rankshaft PUlley

9-29
c

CRANKSHAFT PULLEY

Ref. Plitt No. Description QTY.

1 3114V1112 Pulley.crank 1

c 2
3
3242TOO1
32188138
TlINIlbloclt
SCnw
1
3

( PM200·PS DEC., 1996 1000..... Engine Crankshaft Pulley

9-30
(

(
1000-4 Engine Water Pump PM200-PS DEC., 1996

9-31
WATER PUMP

Ref P.rt No. Description Qty.

-
1 ,nnw W_pump 1
2 REF. 1 Body 1
,
~ REF. A
REF. A IINt1ng
IINt1ng
1
1
1
I REF. A
• a_
-
REF. A 1
7 REF. A Cln:llp 1

C ••
10
REF. A
REF. A
2A3llM
Inpollo<
Plug (A)
1
1
1
11 S117H01~ J_ 1
12 ~nl_l Body 1
13 S117YOO7 Joln1 1
l' 231~00I krow (Ml0 X.omm) 2
11 231_ krow (MI X 3Imm) 1
II 231~' Scrow (M' X 1IOnvn)
,
1

-
17 231_ krow
18 ~113V022 Pulley 1
l' WoodnIft lIoy 1
20 0171007 Nul 1
21 0120001 WuIIor 1
22 012001& Wu..... 1
U U7LWOO7t Kit ...paw (B) X

(A) Incl'- In KH Marbd (B)

(B) ~--(A)

( PM200-PS DEC., 1996


1000-4 Engine Water Pump

9-32
(

16

17

~ 4 ~
I '

5 c
~.I
I
.~ ~~
15

If"~~.'j.... r~[y--@ 11

(
Heat EXChange~hermostat And
1000-4 Engine PM200-PS DEC., 19Q6

9-33
(

THERMOSTAT & HEAT EXCHANGER

Ref Part No. Description QIy.

(
I
2
~
4

I
__
31231(007
_004
~14HOO2
2411113

mlKUI
Pia..
Joint
Sc_{MlX limon)
Thermo'"
Joint
TIMnn. houaIng a .... thennoet
I
I
~
I
I
I
7 ~14H00~ Sc_ (MI X 2Omm) 3
I 2314JOO4 Sc_{MIOX30 2
I ~14Jfn Screw (MIOX 71mon) I
10 ~14Jf10 ac_ (MIO X 1Omm) I
11 UIMOOl~ KlI.- I
12 REF. 11 Ho.. I
U 21121111 CUp 2
14 0u020~ Plug I
11 2411117 Wahl' I
11 ~7414111 Con_ I
17 :MU4147 Joint I
11 2314JOO4 SCNW (Mi0 X 3Omm) 2

( PM200-PS DEC., 1996


1000'" EngIne Thermostat AM
Heat Exchanger

9·34
(

(
1000~ Engine Alternator Mounting PM200-PS DEC., 199&
Brackets

9·35
(

ALTERNATOR MOUNTING

Ref. P.rt No. Description QTY.

1 3e15542e L..... 1

-
2 2314J014 _M10XlI5mm 1
3 3313E722 Spocer 1
( 4
5
e
3823D02II
2314J002
2314H005
_M10X2Omm
_M8X3Omm
1
1
1
7 231&W13 NutM8 1

( PM200-PS DEC., 1996


1000-4 Engine Alternator Mounting Bracket

9·36
c

®-@~
~ ,
-~ flo
8

(e~ (

(
1000~ Engine Manifolds PM200-PS DEC., 1996

9-37
(

MANIFOLDS

Ref. Put No. Description QTY.

1 3777E183 Induct.manifokl 1
2 3888COOI Joint 1
3 3888C002 Joint 1

C 4
5
e
7
3888COO3
2314J04e
2314J042
2314J03e
Joint
SOlOw
SOlOw
SOlOw
1
2
3
1
a 3n8H074 Exhaust Manifokl 1
e 388821U Jojnt 2
10 2313C087 stud 2
11 23111A834 Nut 4
12 2313C082 stud 2

( PM2OO-PS DEC ., 1996 1000 .... Engine Manifolds

9-38
(

(
1000-.4 Engine Lifting Hooks PM200·PS DEC., 1Q96

9-39
(

ENGINE LIFTING

Ref. Part No. Description QTY.

1 3e21XOO7 PIal. 1
2 2314J003 screw Ml0 X 25nvn 2
3 311541NOO3 PIal. 1
( 4
5
2314JOO3
2314J002
screw Ml0 X 25mm
screw Ml0 X 20mm
2
2

( PM200-PS DEC., 1996 1000-4 Engine Lifting Brackets

9-40
(

1000-4 Engine Cooling System with


PM200-PS DEC., 1996
Atlas Radiator

9-41
(

Cooling System With Atlas Radiator

,Rot. PanNa. DuctlpIIon ,QIy.


2
100,,0
IIO-llOA -~
eap.-
_ RH_1Ic>UI*O
1
s 1

••
'00-75SR
100-7531-
NI_.RH_
- . LH_1IounIInQ ,,
1

7

••
l00.all11
,oo.a\ll
--~
35,_1
--,UppoI'
NlSIwuIf,LH _ _

Cap,--
. . . lItIdWor.lOIIIIW
1
1

C 110-,,2 1

---
10 C5NN-4" ..B Volvo, RodIM«DrIin 1
C~ ..... _ _ 5
11 11-05S
I
'2 110-1"
,..71ISlMI lrF."BIIdO(NaI_> 1
13
CIn1IgoBol 1
1.
II
1'·218
11-033 W_,~5I1"
.... Hox
••
"
20
21
lHI21
11-434
11-423
N..,Hox
Washer, Loct 311-
3
••
10_
22 11-402 8011. Hox
23 11-432 Waslw.~II4· 3
2. 11-430 WasIw. Loc* 1
11-421 N..,Hu
8011. _ _ 1
28
27
21
- 11-402
NSS -,~

1
2t 11-410 801. Hex 3Jr·1' x 1·1t.r'

( PM200.f'S DEC., 1S1~


1000~ Engine Cooling System With
Atlas Radiator

9-42
(

" (

(
Injection Pump And Retated Parts PM200-PS DEC " 1996

9-43
(

Fuel Injection Pump And Related Parts


Ref. Put No. Description Qty.

-.
1 2843C027 ,_Pump 1
2 NSS Punp 1
3 28730179 Solenoid 1

5
2&48A110
31718104 SolI
1
1
e 31718105 W.. 1
7 33828108 Gookol 1
8 231~9 SOJd 3
Q 2318A603 Nul 3
10 3117L052 GMr, Fuel Pl.InP Drive 1
11 2&4eC167 Uno. No. 1 Cylndor 1
12 2648C188 Uno, No. 2 CyIi'1dor 1

( ,.
13 2648C157 Uno, No. 3~ 1

--
2&48C158 Uno, No. '~ 1
15 2&4OE012 COp 2
18 231..cQ3S 2
17 2&48E014 COp 1
18 2314C036 1
1Q 2S45A017 AIom .... •
-
20 2S45A302 HoIdor 1
21 2645A808 Houle 1
22
23
33813129
33813131 So"
••
2.
25
0921173
HSS
Wuhor
Clomp !1*1 0/ 35)
••
28
27
28
2314HOO15
3558XD1.
0005315
0Q;i!1178
BoII._
Bolt, 8M x 35mm
FUItIR.wmLne

WI_
8
1
2
2
29
30 0921178 Wuhor 2
31 0201528 Union 1
32 0921178 Wuhor 1
33 09:21178 Wuhor 2
35
36
3082KOO2
33811112
Clomp
F_ •1
37 33225412 NtJt 1
38 .,2,C02, Pipo, FUll 1
39 3353IlOO4 Nut 1
.,
40 33811112
_113
F_
Spring
1
1

( PM200·PS DEC., 1996 Injection Pump And Re~ted Parts

9-44
( '

NOTES

(
PM200-PS DEC., 1996
NOTES

9·45
(

Section -10- Transmission

PAGE DESCRIPTION

10-1 Torque Convertor

10-3 Hychullc 011 Filter And 011 Cooler

10-5 DIff. Lock Solenoid Valve

e 10-7

10-11
4 WID Engllgement Solenoid Valve

TransmIuIon Aasembly

10-11 Fork And GearshIft RaIl.

10-13 Input Shalt

10-17 Counter Shalt

10-21 T......mlsslon Clutch Pack

10-27 Transmission Valve

10-28 4 Wheel DrIve G.ar1Iox

10-33 Shift Lever

10-35 Drtve Shalt

10-37 Hydraulic H.... And Fittings

( PM200..pS DEC., 1996 Section -10- Transmission


( )

Torque Convertor PM200-PS DEC., 1996

10-1
(

TORQUE CONVERTER

Ref. Part No. DPcrlption QTY.

1 16814371011 Converter 1
2 35104811012 Plate 1
1
( 3
4
5
18871111011
1881_
1440433)(1
Plirte
Plate
Saow 10110 X 18mm
1
4
e 35085761011 Boll e
7 27572661011 WISher e

Torque Convertor
PM200-PS DEC., 1996

10- 2
(

,.

(
PM200·PS DEC., 1996
Transmission all Filter

10·3
(

HYDRAULIC OIL FILTER & COOLER

QIy.
OI_
Ref Part No. Deac:rtptlon

(
1
a
S
4

11
100_1
REF. 1
11101_1
1110117Ml
11101_1
_Xl
--
EIImont

Bowl
Ie.... 1"- X ilT unc
l
1
1
1
1
4
12 SllTIIXl WuIIor 4
n 070-1ot Bracket 1
14 331011Xl BoM Ml0 X 20mm 2
15 :110734)(1 Waher a
11 10021_.1 Cooler 1

( PM200·PS DEC., 1996


Transml55lOn 011 Fitter

10·4
(

(
Differential Lock Solenoid Valve PM200-PS DEC., 1996

10-5
(

DIFFERENTIAL LOCK SOLENOID


(P Series)

Ref. P..-tNo. Deocrlption Qty.

1 35181_1 Solenoid Assembly (Includes 2 TIl,. 8) 1


2 NSS IIIocIt. Volve 1
3 352328OM1 SolI KIt 1
4 NSS SOOOI.Vllvo 1
5 35234201M1 SolenoId 1
8 NSS N<.t. Solenoid Retaining 1
7 7()'108 - .--ng 1
I 330228X1 li0ii. Volvo Retaining 2
8 3110871 w_ 2

C 10
11
12
1441500X1
83508110181
357187X81
N~.Hex
Fitting, StraIght
Fitting, 80 Dog.
2
1
2
13 330081X1 Bon, Hex He.t 2
14 380734X1 Washet', L.ocI< 2
15 4().185 Hose, Valve Suppty 318" X 28" 1
16 4()'188 Hole, Return 3/8' X 28' 1
17 4().187 Hose, To 011 FIHer 3/8" X 34" 1

( PM200·PS DEC., 19ge


Dift'erential Lock Solenoid Valve

10-6
(

(
" WID Engagem: t Solenoid PM200-PS DEC., 1996
And Related Pa

10-7
(

4 WID ENGAGEMENT SOLENOID

Rof. Part No. Deacrlption Qty.

1 lt186lH12Ml _ Valve Assembly (Includes 2 T1Iru 6) 1

-
2 NSS IIIod<.Valve 1
3 NSS Nul. _ Retaining 1
4 3523424Ml 1
5 NSS Spool. Valve 1
S 3523425Ml SoeIKit 1
7 835OII1M81 Filling, _10M 1
8 357187)(81 Filling, 80 Doll. 1

C 8
10
11
364735Xl
s002378M81
e002784MU1
30(8487)(1
Filling, Toe
Tubo.1/4"
Tube, 1/4-
Boll, Vom Retaining
1
1
1
12 1
13 380734Xl WIShof,1.odt 1
14 4().188 Hose, Tee to Presaure Gaug. 1
15 4().188 lao. 011 Supply 3/8" X 18" 1
18 351S07SMI stud, Plate Ret8tn1ng 2
17 3522843Ml Gesket. Plele 1
16 7()'112 Plete, 8IOck-o/f 1
18 3843S7)(1 Locknut 2

( PM200-PS DEC., 1996 4 WID Engagement Solenoid

10-8
(

(
PM200-PS 0 Ec "' 1996
Transmission Assembly

10-9
(

TRANSMISSION

Ref. Part No. Description QTY.

1 8002240M91 Transmission 1
1 8002040M91 TransmiSSion (4X4 1
2 3522S33Ml Housing 1
3 354070Xl Pin 1

( 6
4
5
3S17UOMI
354441Xl
339401Xl
Piat.
Screw SIS" X I"
Screw Mi0 X 25mm 6
1

7 169132SMI Cover 1
S 1668718M93 Gearbox (4X4) 1
9 1441643Xl Pin 2
10 339139Xl Screw M12 X 2Smm 1
11 1669408Ml WasIler 1
17 3S16672M91 Boss 1
18 3521632Ml Gasket 1
19 339401 Xl Screw Ml0 X 2Smm 3
20 3516676Ml Cover 1
21 3522647M2 Gasket 1
22 33912"X1 Bolt M8 X 16mm 2
23 664691M2 Piug 1
24 180474Ml Gasket 1

( PM200·PS DEC., 1998 Transmission Assembly

10-10
(

/ ...: - i
_., - ,-
~

r<~ I
i
\ ...,. ..
,.,. ....,
"
....
'0 ;' .,"
,'

I I
,I i
- ,
/.-

Fork And Gearshift Rails PM200·PS DEC., 1996

10·11
(

FORK & GEARSHIFT RAILS

Ref. P.tNo. Description QTY.

1 Transmission 1
2 1e93383M1 Cover 1
3 339401X1 Salow 9
4 339018X1 Salow M10 X 40mm 1

( 5
6
1693380M1
1686085M1
Spring
Plunger
Pin
2
2
1
7 1891341M2
8 1691337M2 Rail 1
9 1691335M2 FOJ1< 1
10 18Q1233M1 Colter 3
11 390972X1 Washer 3
12 1441481X1 Nut 3
13 1691340M1 Selector 1
19 1691332M2 Lever 1
20 1691331M3 Lever 1
21 33liM01X1 Screw M10 X 25mm 1
22 1691334M1 WaSher 1
23 1891333m3 Shifter 1
24 339081X1 Screw M10 X 20mm 2
25 1691338...2 FOJ1< 1
26 1691338M1 Rail 1

( PM200..pS DEC., 1998


Fork And Gearshift Ralls

10-12
(

Input Shaft PM200·PS DEC., 1996

10-13
c

INPUT SHAFT

Ref. Part No. Description QTY.

1 Transm~ion 1
2 1691368Ml Seal 1
3 1691264Ml Support 1
4 339081Xl Saow 4
5 3009751Xl O-Ring 1
6 1440528Xl Circlip 1
7 1891268M2 Thrust Washer 1
8 1892467M91 Pinion 1

C 9
10
11
17
REF. 8

3009850Xl
1692469M4
Pinion
Bush
Bearing
Support
1
14
1
1
16 REF. 17 Support 1
19 1691271Ml Bush 1
20 3517626Ml Boll M8 X 2Smm 5
21 3515450Ml Pinion 1
22 1891290M2 Gear 1
23 3009853X91 Bearing 1
24 2700273Ml Bearing 1
25 3S99448M91 Shan 1
26 REF. 25 Shaft 1
27 391264Xl Girclip 1
26 1686263Ml Spool 1
29 1686264Ml Spring 1
35 1693411M91 Gear 1
36 REF.35 Geal 1
37 1691299Ml Busll 1
36 1685067Ml Cone 2
39 1664022Ml Ring 2
40 3033649Ml Poppet 3

( PM200-PS DEC., 1996 Input Shaft

10·14
(

(
Input Shaft PM200~S DEC., 1996

10-15
(

INPUT SHAFT

Ref. Port No. Description QTY.


., 3188958Ml aanpin 3
42 3033851Ml Spring 3
43 ,69,2_, ca_ l

C 44
45
51
52
1888796Ml
1881316Ml
3009852Xl
1685071M3
SUder bearing
Thrust Washer
Bearing
Roller
1
1
1
2
53 831485Ml Roller 2
54 3009851Xl Bearing 2
55 1888282Ml Washer 1
58 1888281Ml NIA 1
57 le91244M3 Shim (O.05mm) 1
57 1691243M3 Shim (O.30mm) 1
57 16912042m3 Shim (O.50mm) 1
58 1891235M4 Cover 1
59 391375Xl Screw Mi2 X 35mm 6
65 1691363M91 Elbow 1
68 REF. 65 Elbow 1
67 1882958Ml O-Ring 1
88 195581Ml O-Ring 1
69 1691385Ml Standpipe 1

( PM200-PS DEC., 1996 Input Shaft

10-16
(

counter Shaft PM200·PS DEC " 1996


l
10-17
(

COUNTERSHAFT

Ref. Part No. Description QTY.

1 Transmission 1
2 1693831M2 Cap 1
3 390379X1 BoI1 4
4 3001894X1 O-Ring 1
5 391134Xt Scnlw 1
6 1691263M2 Plate 1
7 1«C503X1 Bearing 1
6 1691261M1 Gear 1
( 9
10
3SS966X1
169120M1
Clip
Shaft
1
1
11 19M53M1 Bearing 1
18 1«2008X1 Bealing 1
19 1693387M1 Gear 1
20 1691257"'1 Thrust washer 1
21 1680043M92 Gear 1
22 REF.21 Gear 1
23 1691256M1 Bush 1
24 3009854X1 Ring 1
25 1685067M1 Cone 2
26 1634022M1 Ring 2
27 3033849M1 Poppet 3
28 3166958M1 Ball pin 3
29 3033851M1 Spring 1
30 16912-«1M1 Carner 1
31 1686796Mt Slider bearing 1
37 1666042M91 Gear 1
38 REF. 37 Gear 1
39 1691249M1 Bush 1
40 3517964M1 Countershan 1

( PM200-PS DEC., 1996 Counter ShaH

10·18
(

(
Counter Shaft PM200·PS DEC., 1996

10-19
(

COUNTERSHAFT

Ref. P.rtNo. Description QTY.

41 14420Q8X1 Bearing 1
42 1S91241M1 Shim (O.05mm) 1
42 1891240M1 Shim (O.30mm) 1
42 1811123l1M1 Shim (O.50mm)
( 43
44
1891238M1
1891237M1
Spacer
Plate
1
1
1
45 3009492x1 Screw M10 X 25mm 3

( PM200-PS DEC., 1996 Countar Shaft

10·20
c

(
Transmission Clutch PM200·PS DEC., 1996

10-21
(

TRANSMISSION CLUTCH

R.f. Part Ho. D.scription QTY.

1 Tnmsm~ 1
2 390379Xl BaH: Me X 18mm 4
3 1683e31M2 cap 1
4 3001894X1 CHing 1
5 1681370Ml Spacer 1
6 3008853X81 Beal1ng 1
7 3515451Ml Gear 1
a
( 9
10
1&Q1301U2
1891300Ml
18912Q1M92
Thrust Washer
Spacer
Gear
2
1
1
11 REf.l0 Gear 1
12 1691263Ml Bush 1
18 1692234M92 Clutch 1
19 3&l889Xl Ring 2
20 1ee1302M2 Plate 2
21 1692155M2 Plate(O.SOmm) 1
21 1682158M2 Plato (0,76mm) 1
22
23
2.
1M8359M1
1692157Ml
1682152Ml
Disc
Plat.
Piston
,.
14

2
25 1692153Ml Pin 12
26 1692154Ml SpI1ng 12
27 1691304Ml SpI1ng 2
26 1442512Xl Ring 2
2Q 1ee1307M2 Retainer 2
30 1691303M2 SpI1ng 2
31 1891305M3 Piston 2
32 1870859M1 Seal 2
33 1691306Ml Seat 2
34 1691308M2 Houslng 1
40 16912Q4M93 Gear 1

( PM200-PS DEC., 1996 Transmission Clutch

10·22
(

(
Transmisslon Clutch PM200-PS DEC., 1998

10-23
(

TRANSMISSION CLUTCH

Ref. P.rt No. Description QTY.

41 Ref. 40 G.... 1
42 16912G6Ml Bush 1
43 3515474M91 Shan 1
.... REF. 43 Shan 1
45 le91265M92 Restlictor 2
46 16662611Ml Stop 2
47 1&g12U1I3 SeI5CIOW 2

( 48
49
50
16662871192
3008059Xl
3009410Xl
Restrictor
8all
Plug
2
2
2
51 166561111 Ring 3
52 1&g1309M2 Thrust Washer 2
53 3OO1717X91 Bearing 1
54 1e91312M1 Shim (O.05mm) 1
54 1691311111 Shim (O.30mm) 1
54 1691310111 Shim (O.50mm) 1
55 35154611193 Cap 1
56 330299Xt Saew 2
57 35040457111 Plug 1
62 1666407111 Shaft 1
63 1891316111 Thrust W.shet 1
U 3009850X1 Bearing 1
85 1e81319M1 Go... 1
66 1e9132OM1 Spacer 1
72 35154721192 Sokmokf Va/'ve 1
73 3OO9287Xl Screw Me x 40mm 2
74 3009269Xl Screw M8 X 70mm 2
75 1886569M2 Gasket 1
78 1691356M92 Stondplpe 2

( PM200.pS DEC., 1996 Transmission Clutch

10-24
(

JMD
~" ••'[ I
":oll/ j
3

(
Transmission Clutch PM200-PS DEC., 1996

10-25
(

TRANSMISSION CLUTCH

Ref. Part No. Description QTY.

77 lQ5561Ml O-ring 4
78 3515463M81 S1andpipe 1
7Q 195561M1 O-rtng 2

( PM200-PS DEC., UM Transmission Clutch

10-26
(

iJ I

(
Transmission Valve PM200·PS DEC ., 1996

10-27
(

TRANSMISSION VALVE

Ref. Part No. Description QTY.

1 Transmission 1
2 351S472M92 Valve 1
3 REF. 2 Body 1

( •5
3516865Ml
1ell1351M1
Plug
Plug 1
1

8 371512Xl Shim 1
7 188295eMl ().~ng 1
8 17S4348Ml Spring 1
9 1754388Ml Pin 1
10 17S4350M2 Valve 1
18 1891350MI Plug 1
17 3009883)(1 Shim 1
18 1852568Ml Q.ring 1
19 1891353M2 Spring 1
20 18913S4Ml Piston 1
21 1891352M2 Spool 1
22 351722eMl Plug 1
28 35074lWM91 Sofenold valve 1
29 REF. 28 Body 1

••
30 195561Ml Q.ring
31 3009275Xl Saow
32 3523105Ml Coil 2
33 1810886M91 Kit,58al

( PM200-PS DEC., 1996 Transmission Valve

10-28
(

.. Wheel Drive Gearbox PM200-PS DEC., 1996

10-29
(

4 WHEEL DRIVE GEARBOX

Ref. Part No. Description QTY.

1 Transmission 1
2 147218OM1I3 Gearbox 1
3 1472180M4 Coupler 1
4 3517_M1 NU1 1
5 350773I1M1 Washer 1
6 16113645M1 Seal 1
7 16115207MII3 Housing 1

( 8
II
10
REF. 7
16913811M2
691327_
Housing
Seal
Shaft
1
1
1
11 339618X1 Bearing assy. 2
17 1688965M1l1 Housing 1
18 REF.17 Housing 1
19 1872134MV2 Valve, check 1
20 18658OM1 Ring 1
21 185425M1 Ring 1
22 1861952M1 Piston 1
23 1692157M1 Piale 4
24 18851eM1 Spring 6
25 1686359M1 Disc 4
26 3599975M2 Retainer 1
27 36468I1X1 Snap ring 1
33 352278gM8t Gear 1
34 REF. 33 Gear 1
35 16111299M1 Bush 1
38 1691309m2 Thrust Washer 2
37 3009655X1 ().ring 1

-
38 186581M1 Ring 2
39 1691328M91 Cover 1
40 339061X1 4

( PM200-PS DEC., 1998 4 Wheel Ortve Gearbox

10-30
(

(
4 Wheel Drive Gearbox PM200·PS DEC., 1996

10-31
(

4 WHEEL DRIVE GEARBOX

Ref. Part No. Descrtptlon QTY.

48 1883335M1 Shaft 1
47 1675387M2 Screw 1

C 48
48
50
51
1693412M1
1881322M3
1693389M1
1e~3384M1
Needle
nvust washer
Thrust Washer
Idler
19
2
2
1
52 144«03X1 Pin 2

( PM200-PS DEC., 1996


4 Wheel Drive Gearbox

10·32
(


(

(
PM200-PS DEC., 199&
Shift Levers

10-33
(

SHIFT LEVERS

Ref Part No. Description QIy.

1 110-013 Boot , De-clutch Switch 1


2 &0-400 Knob 1
3 110-102 Switch, De-ckJtch 1
4 70-13& Lever 1

C &
8
7
6002617Ml
16114t6M2
331248Xl
Pin
Boot
Screw
1
1
3
a 1&11411Ml Plate 1
t 1&114t2Ml Ring 1
10 a002818Ml Cup 1
11 1t2007Ml Spring 1
12 1111024Ml Se.. 1
13 800261&Ml Cover 1
14 311H8X1 Screw a
1& 1lt2734M1 Plug 1

( PM200-PS DEC., 1996


Shift Lever

10-34
(

(
Drive Shaft PM20Q-PS DEC ., 1998

10-35
(

DRIVE SHAFT

Ref Part No. DeacrlpUon Qty.

1 H1147JMl Couple, (.7... 10 ..,Iin., 1


2 ""lUI Pin 1
l lUII4'Ml Sholl 1
,,
4 3OOI71OXI
lU1S1OMl
CIn:11p
Coupler (5Imm 10 ..,Un.
1
1
( ,
7
llUU.Ml
lN41lMl
Sholl
Belrlng
1
1
lHUHM4 Coupler (IImm 21 apUna) 1
14 llU27JM2 SPicer 1
11 IIOINMI Plug 1
11 U2011Ml _her 1
17 lItllQ4MZ Gooket 2

( PM200·PS DEC., 1996 Drive Shaft

10-36
c

HYDRAULIC HOSE & FITTINGS

Ref Part No. DeacrfpUon Qty.

1 0404. HoM. II" X ltr' WB wll _Igllt &


1 10 . - - fiIIingo. T,......loaion
1

fiMer to fofwIrd &. raYefM block


2 NO-U7 HoM..." X lIT WB wI2 _Igllt I1ttIng •. 1

, -.,. Cooler to Tra. . .iUkN'I finer


_ M X a" WB wll otroIght & 1
1 10 . - - _eo. AlOorlO
(
-.,. DIfforontlallock
Ho... ZI X a" WB wll_1g1lt & 1

_I
1 10 do_lIttlngO. DIffe,...tJal
lock _ to R...rvoIr
5 040'.0 Ho... 21" X a" WB wll _Igllt & 1
110,--_", lock
...... to dillo_lock
• 1472170MII Ho.., FotWatd & ReVWM block to
ReMrVoir
1

1
7 :111I152Mtl Flttina. CtooopIoco
Flilof to Ho..
I U58I1MIt COMoc1or 1
Filter. HoM
• SA712XSI FittJno,lEIbow, Forward &. R• ..,. ....
block to Holl
1

10 SA74JXll Fitting. COnnKtor FOfWI,rd &. 1


Reve.... block to Ho..

(
Hydraulic Hoses And Fittings PM200-PS DEC., 1996

10"37
(

Section -11- Drive Axle

PAGE DESCRIPTION

11-1 Center Housing

( 11-3 Differential

11-7 Differential Lock

11-9 Axle Housing

11-13 Brakes And Related Parts

( PM200~S DEC., 1996 Section -11- Drive Axle And Brakes


c

o '

(
Center Housing PM200·PS DEC., 1996

11-1
(

CENTER HOUSING

Ref P8It No. Descrtptlon Qty.

1
2
SI"7111013
SlSI71X1
-,
Houslng
oc_
1
3

-
3 Sl3U.Xl 3
4 1II1I4I11011 eo.or 1

( 1

7
1_11012
""4*1
1112111011
Support
CkIng
1
2
2
I 1l1li.1011 Stud 4

10
SlJIIIXI
1141.11011
Nul
Plug
4
1
11 1104741011 Guko1 1
17 _11M2 Plug 1
II 37011121011 _,(nylon, I
11
20
377117Xl
J77II1Xl
Stud
Stud •
4
21 1110_2 Stud 4

( PM200-PS DEC., 1996 Center HousIng

11-2
c

Differential PM200-PS DEC., 1996

11 · 3
(

DIFFERENTIAL

Ref P.rt No. Description Qty.

1 H"_12 DHfeNntIaI ...y 1


,
2 H17.71M11
REF. !
Klt,C_
CrownwhMl
1
1
,
- ..
4 REF. ! Plnkln 1
Ul771M1 Se_ 12
I . .,N7M, N.. 12

(
7
I
I
"_,
lN2tUMll

UI2442Ml
N..
Roller
1
1
2
11 1127l3mI2 CMI 1
11 "22UMI Sc_ I
17 1..712M2 COp 1
II REF. 11 HOUSIno 1
18 REF. 11 -no 1
20 274C1HM2 C..,...,... 1
21 274C'22Ml pinion 4
22 Ul7211Ml Wuho, 4
23 ,",IIMI Goo, 2
24 IIn2&M1 Wuho, 2
21 lN01O.1Mll Bearing 1
31 lUO_Mll IIur1ng 1
32 121401M1 Shield 0.1''''.'''''''' X
32 1I7,UMI 8hlold 0.7J-<1.78mm X
32 112173Ml Shield D._.llrnm X
U 112172Ml Shield D.18-1.04rnm X
32 112171Ml Shield 1.11-1.18mm X
U 112170MI Shield 1.21-1.21mm X
32 181124Ml Shlold 1.3.-1.42mn1 X
U l11D87Ml Cln:llp 1
M 181210MI -no 1

( PM200·PS DEC., 1996 Differential

11-4
(

(
Differentral PM200~S DEC., 1996

11·5
(

DIFFERENTIAL

Ref P.rt No. Description Qty.

40 111177M1 Cone 1
41 11",1MtIt Slol.. 1
42 REF. 41 $100ft 1
a 111n.M1 Cup 1
( 44
41
tl1213M1
111n,M1
Pin
Cup
1
1
41 111177M1 Cone 1
47
41
,81_1
HI4171M1 ......,
Bolt

1

( PM200-PS DEC., 199s Differential

11-6
1 - - - - - -(

(
Differential Lock PM200·PS DEC., 1996

11·7
(

DIFFERENTIAL LOCK

Ref Put No. Description Qty.

1 3a113ZM1 SIM.. 1
2 U1521M1 Cklng 1
3 3HNOX1 Cln:llp 1

S
3a11_1
1... 313M1
Collar
Spring
1
1
C
-
I 3I1132OM1 Sholl 1
7 1110UIM1 _I 2
•• 1_ZM1
37UlIX1 Sc_
1
1
10 3IS723X1 Pin 1
11 1OII07M1 Fod< 1

-
12 117003M3 Coupler 1
13 11101UM1 _I 2
14 1117114M3 1

( PM200·PS DEC., 1996 Differential Lock

11-8
(

(
Axle Housing PM200·PS DEC " 1996

11-9
(

AXLE HOUSING

Ref P.rt No. Descrlpllon Qty.

1 S7181. .1 Axle houllng l~gh1) 1


1 UI8143Ml Axle hO<lllng 1I0Il) 1
2 UUI01MI SwI1<h I_dill. lock) 1
S 3nl22Xl 80K 1112UNC X 1.11) l'
4 anl2lXl Nul 12
I S1S112X1 _7/11UNC X US 24
I an4l2Xl Wubor 24
7 SlM2IXI Nul 24

C I
I

.N7I7Ml
.N75lM1
IN711Ml
Shim O.DCII"
Shim 0.010"
Shim 0.011
X
X
X
I 1111 lSI Mil Beiring 2
10 117UOSMI SIIoft 2
11 l1U732M2 Goa, 2
17 37581Kml _I 4
II lIU7S3MI Goa, 2
II SlISII9MI camor 2
20
21
2Z
1_,Ml
1_2MI
1N441M1
Sholl
Pin
washot
,
a

a
2S 1IU7S4MI Pinion I
24 111S7S1Ml Roller 112
26 111S7S1M1 WUho, I
28 'NII1MI washo, 4
32 SI""IM1 Ring I
sa 1H01G3MU _ring 2
S4 U5II4IMI Cove, 2
SI SUllOOM1 SuI 2
SI "18712Ml Axle 2
37 aN7UMI !lui 2

( PM200-PS DEC., 1996 Axle Housing

11·10
(

(
Axle Housing PM200-PS DEC., 1996

11-11
(

AXLE HOUSING

Description QIy.

H 1I7t2HM1 w_ 11
S' 1411111A12 Boll l111IUNF X 3.00 11

( PM200·PS DEC., 1;96 Axle Housing

11-12
(

2 3 .. 5 8

10

tlJ

(
Brakes And Related Parts PM200-PS DEC., 1996

11-13
(

Brake Discs And Related Parts


(P Series)

Ref. Part No. Description Qty.

1 35G6778M81 Actuator RH OntemaQ Ondudes 2-8) 1


3SG6778M81 • • • LH· • • • • • • • 1
2 NSS Plate 1
3 3477385Ml Spring 1
4 1677VX Bel 4
5 1880318Ml Spring 4
6 NSS PIlle 1
7 1_1 PIn 2
8 1_4M2 FIctioI1 Disc 10
8 1~ Steel DIsc 6
10 18898111M2 Addili"",01 AR

NOTE: External Broke Actuator Shown On Peee 4-13

( PM200.pS DEC., 1998 Brake Discs And Related Parts

11-14
(

NOTES

(
Notes PM200·PS DEC., 1996

11-15