APE POWER (P) LTD.

INSPECTION PROCEDURE (IP) FOR ELECTRICAL EQUIPMENT AT MANUFACTURERS' WORKS

APE-IIA, Rev.00

Project Contract/P.O. No.

Contractor's Name Contract Specification Reference:-
Package Description IP No. & Rev.

List-A List-A List-B

Code Test & Test Certificates Code Test & Test Certificates Code Documents
1 Visual & Workmanship 16 Dynamic Balancing 31 Galvanizing test B1 GA Drawing duly approved B13 Manufacturer's conformity Certificate
2 Dimensional 17 Oil BDV Test 32 Flame Proof Test B2 Data Sheet duly approved B14 Contractor's Internal Test Report
3 Ultrasonic Test 18 Measurement of tan delta & capacitance 33 Measurement of Noise B3 BOM duly approved B15 Test Certificate for bought-out items
4 Routine test as per relevant standard 19 FRLS Tests 34 Measurement of Vibration B4 SLD/Schematic duly approved
5 Acceptance Test as per relevant standard 20 Contact resistance measurement 35 Load test B5 Terminal Plan duly approved
6 Type test as per relevant standard 21 Environmental tests 36 Measurement of no load current B6 Cable Schedule/Earthing Schedule
7 Pressure/Vacuum test 22 Operational & Fuctional Tests 37 Checking for ease of maintenance B7 Manufacturer's Catalogue
8 High Voltage Test 23 Burn-in tests 38 Checking for safety provisions B8 Control Philosphy
9 Measurement of Insulation Resistance 24 Measurement of shaft voltage 39 Relay operation check by current B9 Painting Certificate
10 Enclosure Protection 25 Measurement of ripples injection (Primary/Secondary) B10 Calibration Certificates from
11 Painting Shade & Thickness Check 26 Measurement of harmonics 40 Measurement of Gain/SNR/Attenuation NABL accredited Laboratory
12 Temperature Rise Test 27 LPT Tests 41 Partial discharge test B11 Functional Description
13 Impulse Test 28 Physical & Chemical Properties 42 Mechanical endurance test B12 Test Certificates from statutory
14 Oil leakage test 29 Over speed test 43 Short time current & peak current test bodies like CMRI/ NEPA/UL/FM/
15 PI Value measurement 30 Short Circuit Test 44 Circuit breaker Timing Test BASEFA

General Note :-
1) Three sets of test certificates (2 sets hard & 1 set soft) duly verified and signed by the main Contractor shall be furnished.
2) IP number and revision status to be indicated by APE Power (P) Ltd.
3) Drawing approval authority shall be as per contract.
4) If quantity is in lot/set, substantial quantity shall be offered for economy of inspection & lot/set break-up details should be certified by the competent authority.
5) Attempt shall be exercised to furnishIP for all the items if the package in single lot.

Acceptance Norm
Contract/ (Indicate applicable
Billing In-Process Inspection Final Inspection Standards, Methods, Test Certificates & Documents
Sl. Schedule/ Equipment/Item (Select from List-A) (Select from List-A) Procedures] & Documents to be submitted by Contractor
No. Item No. Description Qty. M C D M C D from List B (Select from List A&B) Remarks/Sampling Plan, if any

Abbreviation:-
M : Manufacturer C : Contractor D : APE POWER (P) Ltd. R : Document Review

Signature of Contractor & Seal Signature of Inspection Agency & Seal

Name: Name: APE Power (P) Ltd.

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 APE POWER (P) LTD.

INSPECTION PROCEDURE (IP) FOR INSTRUMENTATION & AUTOMATION EQUIPMENT AT MANUFACTURERS' WORKS
APE-IIB, Rev.00

Project Contract/P.O. No.

Contractor's Name Contract Specification Reference:-
Package Description IP No. & Rev.

List-A List-A List-B

Documents to be submitted

Code Test & Test Certificates Code Test & Test Certificates Code Code
1 Gen.arrangement & workmanship 9 Check for accessories. 20 Performance Tests B1 Approved GA Drawing B13 TCs for bought out items.
2 Dimensional check 10 Insulation resistance test 21 Measurement of coil resistance B2 Data Sheet duly approved B14 Painting Certificate.
3 Operational & functional tests 11 High Voltage Test isolating 22 Acceptance test as per relevant standard B3 BOM duly approved B15 FLP/Explosion proof test certificate
4 Component check as per electronics wherever applicable 23 Burn-in test B4 SLD/Schematic duly approved B16 Calibration certificate of measuring
5 Bill of Materials verification 12 Load test 24 Measurement of L,R, L/R ratio B5 Terminal Plan duly approved equipment from NABL
6 Routine Tests as per relevant statndard 13 Simulation checks 25 Pressure Test of Enclosure B6 Manufacturer's Catalogue B17 Enclosure protection test certificate
7 Type tests as per relevant standard 14 Special tests as per B7 Approved P&I Diagram B18 Intrinsic Safety certificate from FM/UL etc.
8 System Integration Test (SIT)/ standards B8 System configuration diagram B19 Internal test report of Contractor
Factory Acceptance Test (FAT) 15 Over speed test B9 Input/output list B20 Environmental test certificate
to be done on original 16 Material test certificate. B10 Approved FAT/SIT document B21
hardware based on approved 17 Pressure/ Leakage Test B11 Control Philosophy
SIT/FAT documents. 18 Checking of calibration B12 Approved Functional Description
19 Over Pressure Effect

General Note :-
1) Three sets of test certificates (2 sets hard & 1 set soft) duly verified and signed by the main Contractor shall be furnished.
2) IP number and revision status to be indicated by APE Power (P) Ltd.
3) Drawing approval authority shall be as per contract.
4) If quantity is in lot/set, substantial quantity shall be offered for economy of inspection & lot/set break-up details should be certified by the competent authority.
5) Attempt shall be exercised to furnishIP for all the items if the package in single lot.

P.O. Acceptance Norm

Contract/ (Indicate applicable
Billing In-Process Inspection Final Inspection Standards, Methods, Test Certificates & Documents
Sl. Schedule/ Equipment/Item (Select from List-A) (Select from List-A) Procedures & Documents) to be submitted by Contractor
No. Item No. Description Qty. M C D M C D (Select from List- B) (Select from List A & B) Remarks/Sampling Plan, if any
1
2
3
4
5
6
7
8
9
10
Abbreviation:-
M : Manufacturer C : Contractor D : APE Power (P) Ltd. R : Document Review

Signature of Contractor & Seal Signature of Inspection Agency & Seal

Name: Name: APE Power (P) Ltd.

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