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Surface Engineering
Parala Maharaja Engineering College
Presented By
Raj Kumar Bisoyi
1521109164
Production Engineering(7th sem)
Technical Seminar Presentation 2017
CONTENT
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INTRODUCTION
What is Surface Engineering
History
WHY SURFACE ENGINEERING
SURFACE COATING PROCESS & TECHNIQUES
The Traditional, well established processes
Painting
Electroplating
Galvanizing
Thermal and plasma spraying
Advanced coating technologies
Physical vapor deposition (PVD)
chemical vapor deposition (CVD)
Ion implantation
Ion-beam assisted deposition (IBAD)
Ion-beam mixing
Laser treatment
APPLICATION OF SURFACE ENGINEERING
ADVANTAGES
CONCLUSION
REFERANCE
Technical Seminar Presentation 2017
INTRODUCTION
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History
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Surface engineering can be traced as far back as Thomas Edison in 1900 with the planting of
gold films.
In 1983 Berghaus was among the 1st to develop plasma & ion modification of surface to
improve surface properties & surface vacuum deposited coatings.
The ion planting process developed in the early 1960’s was a significant step forwarding in
plasma assisted coated deposition.
Ion planting was the 1st true industrial surface engineering process.
After the early 1970’s the history of surface engineering intimately connected to the
development of thin film deposition & plasma processes.
Technical Seminar Presentation 2017
An engineering component usually fails when its surface cannot adequately withstand the
external forces or environment to which it is subjected.
The choice of a surface material with the appropriate thermal, optical, magnetic and
electrical properties & sufficient resistance to wear, corrosion & degradation is crucial to its
functionality.
Improving the functionality of an existing product is only one aim of surface engineering.
Surface engineering, provides additional functionality to solid surfaces, involves structures
and compositions not found naturally in solid, is used to modify the surface properties of
solids, and involves application of thin film coating, surface functionalization and
activation, and plasma treatment.
Technical Seminar Presentation 2017
Surface modification processes are applicable to control friction, improve surface wear and corrosion
resistance and change the physical or mechanical properties of the component.
The Traditional
Painting
Electroplating
Galvanizing
Thermal and plasma spraying
Advanced coating technologies
Physical vapor deposition (PVD)
chemical vapor deposition (CVD)
Ion implantation
Ion-beam assisted deposition (IBAD)
Ion-beam mixing
Laser treatment
Technical Seminar Presentation 2017
The Traditional
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• Painting:
Electroplating:
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Example:
• We want copper plating in iron.
• We have copper anode & Iron
cathode.
• And copper sulphate solution.
Types of coating:
Gold, Silver, Platinum, Rhodium,
Aluminum, Chromium, Tin, Nickel,
Tin-Lead, Copper
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• Galvanizing:
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Example:
Is the process of coating iron and steel with zinc,
which alloys with the surface of the base metal
when immersing the metal in a bath of molten
zinc at a temperature of around 840 °F (449 °C).
Galvanized steel is widely used in applications
where corrosion resistance is needed without
the cost of stainless steel, and is considered
superior in terms of cost and life-cycle. It can be
identified by the crystallization patterning on the
surface.
Technical Seminar Presentation 2017
Process:
They are fed in powder or wire form,
heated to a molten or semi molten state and
accelerated towards substrates in the form of
micrometer-size particles.
Example:
• Semiconductor devices such as thin film solar
panels, aluminized PET film for food packaging
and balloons, and coated cutting tools for
metalworking. Besides PVD tools for fabrication,
special smaller tools (mainly for scientific
purposes) have been developed.
• Common industrial coatings applied by PVD
are titanium nitride, zirconium nitride, chromium
nitride, titanium aluminum nitride.
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Laser treatment:
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Surface engineering techniques are being used in the automotive, aerospace, missile, power,
electronic, biomedical, textile, petroleum, petrochemical, chemical, steel, power, cement, machine
tools and construction industries including road surfacing.
Almost all types of materials, including metals, ceramics, polymers, and composites can be coated
on similar or dissimilar materials. It is also possible to form coatings of newer materials (e.g., met
glass. beta-C3N4), graded deposits, multi-component deposits etc.
Sports Industry Applications -Surface engineering of titanium oxide for motor sports has proved to
be an effective modification to optimize the properties of engine parts, thus enhancing the
performance of racing cars.
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ADVANTAGES
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CONCLUSION
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Surface engineering provides one of the most important means of engineering products
differentiation in terms of quality, performance and life-cycle cost.
The surface characteristics of engineering material have a significant effect on the serviceability and
life of a component, thus it cannot be neglected in design Engineering environment are severe.
Surface engineering can help dal with these circumstances to improve the service life, and to
enhance to overall performance of the component.
In a word, surface engineering technology provides effective solution to extreme application.
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REFERANCE
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Frainger, S., Blunt, J., Engineering Coatings – Design and Application, 2nd edition,Abington
Publishing, Abington, England, 1998.
http://www.iom3.org/divisions/surface/secforesight.pdf.
Cost of Corrosion, corrosion cost in USA, http://www.corrosioncost.com/. Accessed 20 March,
2004. [4] Bell, T., and Dong, H., “Surface engineered titanium: material of the 21st century” In:
Foresight in surface Engineering, Surface Engineering Committee of the Institute of Materials,
October 2000. Figure 15. Shearography fringe patterns of defects 13
http://www.arrowprecision.co.uk/coatings1.html.
Information Documents and Technical Specifications, Castolin Eutectic Company.
John, V., Testing of Materials. Macmillan, London, 1992.
Joenathan, C., Speckle Photography, Shearography, and ESPI. In P. K. Rastogi, ed. Optical
Measurement Techniques and Applications, Attech House, pp.151- 182, 1997.
Steinchen, W., Yang, L. X., Digital Shearography - Theory and Application of Digital Speckle
Pattern Shearing Interferometry. SPIE Press, Washington, USA, 2003.
Technical Seminar Presentation 2017
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