Beruflich Dokumente
Kultur Dokumente
: 1 OF 89
TEL No.:
e-mail : L&T-VALDEL PURCHASER
ENGINEERING LTD.
LTV5095- B17028
Page 1 of 89
L&T-VALDEL PAGE No.: 2 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
LEGEND :
LTV5095-B17028
Page 2 of 89
L&T-VALDEL PAGE No.: 3 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
LTV5095-B17028
Page 3 of 89
L&T-VALDEL PAGE No.: 4 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
LTV5095-B17028
Page 4 of 89
L&T-VALDEL PAGE No.: 5 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
Requirement of document/No. of prints to be furnished by Vendor at Bid stage, after placement of Letter of Intent (LOI)/order
and Final document is given in the table below. It should be understood that Vendor has to keep furnishing the stated no. of
copies of document meant for Review/Approval till the document are finally approved.
P A I P R W P R M
1 MANUFACTURING SCHEDULE 3 - - 5 - 3 5 - -
LEGEND:
LTV5095-B17028
Page 5 of 89
L&T-VALDEL PAGE No.: 6 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
23 MECH. WARRANTY - - - - - - - - -
NOTES:
2. THE VENDOR SHALL BE HELD RESPONSIBLE FOR FURNISHING ALL DATA / DRAWINGS IN PROPER FORM AND QUALITY IN
ACCORDANCE WITH THESE REQUIREMENTS. THE VENDOR SHALL ALSO BE ACCOUNTABLE FOR DOCUMENTATION
REQUIRED FROM HIS SUB VENDOR.
3. EACH VENDOR DATA ITEM REQUESTED ABOVE MUST BE IDENTIFIED BY THE PURCHASE ORDER NUMBER AND EQUIPMENT
TAG NUMBER LOCATED ON THE COVER SHEET OR FIRST PAGE OF SAID ITEM AND IN CASE OF ENGINEERING DRAWING ON
EACH AND EVERY DRAWING.
4. ANY ADDITIONAL DATA / DRAWINGS REQUIRED AS A RESULT OF ISSUING SUPPLEMENTS TO A PURCHASE ORDER OR
DURING ENGINEERING SHALL BE FURNISHED BY VENDOR AND HANDLED IN THE SAME MANNER AS ORIGINAL ORDER.
5. ALL DRAWINGS AND LITERATURES SHALL BE IN THE ENGLISH LANGUAGE AND SI MEASUREMENT SYSTEM.
6. THE REPRODUCIBLE DRAWINGS, 297mm X 432mm (11” x 17”) SIZE AND FULL SIZE ARE TO BE OF SUCH QUALITY THAT CLEAR
LEGIBLE PRINTS CAN BE MADE WITH REPRODUCTION FACILITIES.
7. VENDOR TO SUBMIT SOFT COPIES OF ALL DOCUMENTS ALONG WITH EACH SUBMISSION AND ALSO “AS BUILT DRAWINGS”
IN CD-ROM
LTV5095-B17028
Page 6 of 89
L&T-VALDEL PAGE No.: 7 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
The following QC program is a broad outline of Purchaser’s Requirement. Vendor should take note of this at the time
of submitting his quotation as these requirements would be valid after placement of order.
1. (a) Provisional Quality Plan to be submitted with tender documents for [ ] Yes [ ] No
approval/information.
(b) Specific Quality Plan to be submitted after order placement. for approval as
[ ] Yes [ ] No
per category
4.
a) Vendor's and/or sub-vendor's QC to be monitored by Purchaser throughout
[ ] Yes [ ] No
execution of order.
Legends :
CA – Certification Agency Appointed by ONGC
Q – Quality Control
TPI - Third Party Inspection Agency
TBA – To Be Announced
LTV5095-B17028
Page 7 of 89
L&T-VALDEL PAGE No.: 8 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
LTV5095-B17028
Page 8 of 89
L&T-VALDEL PAGE No.: 9 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
LTV5095-B17028
Page 9 of 89
L&T-VALDEL PAGE No.: 10 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
LTV5095-B17028
Page 10 of 89
L&T-VALDEL PAGE No.: 11 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
LTV5095-B17028
Page 11 of 89
L&T-VALDEL PAGE No.: 12 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
LTV5095-B17028
Page 12 of 89
L&T-VALDEL PAGE No.: 13 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
This document outlines general information, instructions and requirements to be complied by Vendors.
1.0 DEFINITIONS :
2.2 All revised documents/drawings submitted by vendor to the purchaser till final Review/approval is obtained shall be at no
additional cost and/or time to the purchaser.
2.3 Metric system (MKS/SI Systems) shall be used for documents/drawing/measurement unless otherwise specified.
2.4 The documents furnished shall be in standard A0, A1, A3, A4 sizes.
2.5 Vendor should send all documents in required number of copies and all other correspondence to
NAME :
DESIGNATION :
ADDRESS :
3.1.2 Similarly, any reservation not explicitly highlighted as an answer to this requirement in part-B will not be binding on
purchaser/purchaser's consultant.
a) Vendor shall clearly highlight deviations, if any, from specifications in Form'B' (enclosed) irrespective of whatever is
stated elsewhere in the offer. Any deviation not stated in above form will not be considered and it will be presumed
that vendor will comply with all other requirements stipulated in the material requisition.
b) Vendor shall make a specific mention in the covering letter of his bid that "all requirements stipulated in bid documents
of the material requisition, other than those specifically stated in deviation list covered in Form 'B', shall be met".
c) Vendor shall furnish answers to questions listed in enclosed Form A-Technical Questionnaire and submit along with his
offer. Also required with bid, Form C to G (as applicable) duly completed.
LTV5095-B17028
Page 13 of 89
L&T-VALDEL PAGE No.: 14 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
c) It is normally presumed that all work connected with this Material Requisition would be handled at Vendors own
premises. However, if Vendor finds it unavoidable that certain portion be handled elsewhere at sub vendors premises,
then Vendor shall provide (1) names, (2) addresses (3) track records of such sub-vendors along with the bid.
Purchaser/Purchaser's Consultant reserves the right to accept or reject such sub-vendors. If the bid does not contain
this list, it will be presumed that entire work of this Material Requisition will be handled at the Vendors premises only.
d) List of bought out items like electric motors, instruments, control panels, valves, fittings, etc. needed for this Material
Requisition along with names, addresses and track records of respective sub-vendors, along with the bid. Purchaser
reserves the right to reject any sub-vendor. Vendor shall not change sub-vendors after placement of order.
e) If Vendor intends to avail services of outside party or consultant (s) for design, then the name, address and track record
of such consultant (s) should be submitted.
f) The Vendor will submit a list of similar jobs handled in past by him along with the details of client, year of completion
and copies of any feedback information received by him from clients regarding the functioning of equipment/material
supplied by him.
g) Personnel
Vendor shall provide competent and authorized technical and commercial representatives of all disciplines for
technical and commercial discussions at bid evaluation stage. Normally discussions will be held at purchaser's /
Consultant's office. A notice period of about 7 to 10 days for bidders will be given for such discussions.
a) Personnel
Vendor shall make available competent and authorized technical and commercial representatives for a kick-off
meeting prior to commencing work as per purchase order.
During design and/or manufacture if Purchaser/Purchaser's Consultant finds it necessary to discuss, some matters
relating to the order, then vendor shall provide competent and authorized technical and/or techno-commercial
personnel for such discussions. Such meetings are normally held at purchaser's/ purchase consultant’s premises.
Notice for such meetings in the above cases will be given as in Para 'g' above.
b) If during design/detailed Engineering/manufacture of the ordered items the vendor discovers any
discrepancies/conflicts in the purchase requisition documents, he shall obtain clarification in writing from the
purchaser / purchaser's consultant before proceeding with the work.
In the event of errors occurring during manufacture, vendor shall alert the purchaser immediately giving all details.
c) Vendors compliance to specification does not relieve him of his responsibility to provide equipment and accessories of
proper design to meet the operations, maintenance and safety requirement of supplied material.
d) Vendor on whom the purchase order is placed is responsible for the due compliance of the order by himself his
manufacturer, sub-vendor, supplier etc.
LTV5095-B17028
Page 14 of 89
L&T-VALDEL PAGE No.: 15 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
e) After placement of Purchase Order, the vendor shall abide by the requirements of the purchase requisition documents
except for the deviations accepted by the purchaser vide 'Form B' enclosed to the purchase requisition. However
during the execution of the order, the vendor feels that additional deviations are necessary for executing the order, the
vendor shall immediately request the approval of the purchaser and purchaser's consultant of the proposed deviations
giving the following details.
It should be clearly understood that the purchaser is not obliged to entertain and approve such requests from Vendor.
However in the interest of work purchaser may at his sole discretion entertain and approve such requests partly or
completely. Only after receipt of purchasers written approval the vendor should go ahead with the deviation requested
in keeping with the approval received.
If the requested deviation is not accepted by the purchaser the vendor shall be bound by purchase requisition
requirements.
a) All applicable drawings, data sheets, catalogues and other technical documents, in requisite number of copies, as
specified in "vendor data requirement schedule" shall be submitted.
Design calculations for equipment and sizing calculations for control and safety valves etc., shall also be submitted for
approval if specified.
b) After completion of manufacture, final inspection and release for despatch, vendor shall submit in requisite number, as
specified in vendor data requirement schedule, "as built" drawings, data sheets duly signed by final inspection
authority, for inclusion into operation manual for the project to be compiled by purchaser/ consultant.
c) Operation and maintenance manual(s) in requisite numbers shall be submitted along with equipment/supplies.
d) List of spares, tools, tackles, installation aids, chemicals, initial fill of lubricants etc. supplied shall be submitted along
with despatch documents.
e) Details of any facilities/accessories required for erection and/or pre-commissioning but not included in the vendors
scope of supply shall be furnished well in advance for erection and/or pre-commissioning.
f) A consolidated list of all deviations raised and approved by purchaser and/or their authorized representatives during
execution of order shall be submitted prior to despatch of equipment. This list will also be attached as an annexure to
the "Operations and Maintenance Manual" to be submitted by vendor.
g) Details of packing and protection provided for transportation of equipment to site shall be submitted. This document
should also contain detailed instructions for handling and storage at site.
h) Equipment weight certificate as per Form H (enclosed) including 'COG' shall be sent along with equipment
LTV5095-B17028
Page 15 of 89
L&T-VALDEL PAGE No.: 16 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
4.0 SUPPLIES
a) Vendor shall supply all commissioning spares, tools and tackles, initial fill of lubricants, chemicals and such
consumables along with main equipment.
b) Items such as gaskets, gland packing seals etc. used during final testing, but needs to be changed before commissioning
shall be separately identified, packed, labeled and supplied along with main equipment.
c) Any loose items and/or equipment which are to be fitted by vendor at site before commissioning shall be properly
identified, packed, labeled and supplied along with main equipment.
d) Calibration aids, gases etc. that are in vendor's scope of supply shall also be supplied along with main equipment.
5.0 INSPECTION
Vendor shall have a system to ensure that all inspection, measuring and test equipment used to produce the product
ordered are calibrated and fit for use. Vendor shall do all that is necessary to comply with purchase requisition
document with regard to Inspection/Quality Control requirements, submission of reports, certificates etc. and provide
every assistance for inspection / witnessing of tests by purchaser's representative or by a third party appointed by
purchaser.
Company/Purchaser's representative shall have the right to reject any material/equipment that is found to be of
unacceptable quality or workmanship or fails to comply with purchase requisition requirements.
Vendor shall give purchaser a notice (as agreed during QA/QC review) of forthcoming 'Witness' and 'Hold' activities.
The notice must be communicated by letter or telex and shall include the following.
- Plant location and date on which the items will be ready for inspection.
- The 'Witness' and/or 'Hold' activities to which the notice relates.
LTV5095-B17028
Page 16 of 89
L&T-VALDEL PAGE No.: 17 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
If answer is 'YES' for any of the above in A (II), exact deviation required shall be described in detail indicating the
appropriate clause(s) in attached Form-B. If no deviation is indicated, then vendor to specify NIL in Form-B & it will be
assumed that all the requirements of the subject Requisition shall be complied with and no deviations whatsoever shall be
accepted after the placement of order. Vendor shall submit filled in Form-B, duly signed & stamped.
1. Whether total system supply is in vendor's scope, are there any items vendor
wishes to add to achieve total system completion in all respects? YES NO
(If 'Yes' details to be given )
2. Does bid include
a) Commissioning spares YES NO NA
b) Maintenance / operational spares (1 year) YES NO NA
c)
c) Special tools & Tackles YES NO NA
4. d) Construction spares & consumables YES NO NA
3. Others:
LTV5095-B17028
Page 17 of 89
L&T-VALDEL PAGE No.: 18 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
B) INSPECTION/CERTIFICATE
1. Has vendor indicated in bid detailed inspection procedures being carried out by him? YES NO NA
2. Have Extra charges, if any for any special inspection to be carried out (as specified in
YES NO NA
Requisition) indicated in bid?
3. Can vendor furnish certificate from competent authorities as indicated below after
YES NO NA
order placement:
NAME OF
CERTIFICATION CODE
SL. No. CERT. AUTHORITY
FOR NO.
Referring to Vendor Document Requirement Schedule (VDRS), vendor offer includes the following documents at bid
stage:
1. Cover sheet of the offer indicating Material Requisition doc. number, revision number, YES
equipment/package description and Vendor’s offer ref. number with date & details.
2. Scope of supply sheet with sub-vendor list YES
6. Filled in Form-A “Technical Questionnaire”, duly signed & stamped by vendor YES
7. Filled in Form-B “Deviation List”, duly signed & stamped by vendor YES
8. Filled in Form-C “List of Commissioning spares”, duly signed & stamped by vendor YES
9. Filled in Form-D “List of Operational Spares”, duly signed & stamped by vendor YES
10. Filled in Form-E “List of Special Tools & Tackles”, duly signed & stamped by vendor YES
11. Filled in Form-F “List of Construction spares & Consumables”, duly signed & stamped by vendor YES
12. Filled in Form-G “Vendor weight control data sheet”, duly signed & stamped by vendor YES
13. Catalogue /Leaflets/ Technical literature for the offered Equipment and Auxiliaries / Accessories
within vendor battery limit. YES
14. Filled in data sheets (in attached format), duly signed & stamped by vendor. YES
LTV5095-B17028
Page 18 of 89
L&T-VALDEL PAGE No.: 19 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
16. Other documents/drawings shall as per Vendor Document Requirement Schedule (VDRS),
YES
specified as at bid stage
LTV5095-B17028
Page 19 of 89
L&T-VALDEL PAGE No.: 20 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
Notes:
1. Vendor should fill in this form, the deviations to the requirements as stated in the Material Requisition. If no deviation is
required, Vendor should fill in “NIL” in the 'Deviation' column.
2. Deviations, not specified in this Form –B, but indicated elsewhere in the vendor offer shall not be considered for
review/approval throughout the execution of the project and it will be presumed that vendor will comply with all other
requirements stipulated in MR.
3. Vendor shall submit this filled in form, duly signed & stamped.
LTV5095-B17028
Page 20 of 89
L&T-VALDEL PAGE No.: 21 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
1. The requirements laid down in this requisition are the minimum requirements and the same should not be
interpreted as limiting whereby vendor is relieved of meeting the specified service conditions and performance.
2. All linepipes shall meet the requirement of ONGC spec.2020B, Rev.5, Addendum to spec. 2020 B, Rev.5 and API
5L 45th edition.
3. In the event of conflict between the various documents and specifications, the following order will govern;
a) Data sheets
b) Job specification
c) Codes and standards
d) Vendor documents
4. Vendor to note that the PS shall be approved by COMPANY in two stages as stated below:
LTV5095-B17028
Page 21 of 89
L&T-VALDEL PAGE No.: 22 OF 89
ENGINEERING LTD.
PROJECT: SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP CONTRACT No.: B17028
REQN. FOR: CARBON STEEL SEAMLESS LINEPIPES (SOUR SERVICE) DOC. No.: B17028-54-501
Equipment/Material specified in this requisition shall be supplied in strict accordance with the following attachments and
other documents referenced therein except where noted otherwise. Any conflicts shall be brought to the attention of the
purchaser for formal resolution.
12.1 MECHANICAL
12.2 ELECTRICAL
12.3 INSTRUMENTATION
12.4 PIPING
12.5 PROCESS
12.6 STRUCTURAL
12.7 PIPELINES
LTV5095-B17028
Page 22 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS (NACE) SEAMLESS LINE PIPE FOR SUBMARINE PIPELINES
REV NO D1
(SOUR SERVICE) - PHASE I
SHT. 1 OF 10
DS No.: B17028-54-101A
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Material Route length Total
Pipeline Segment Pipe OD Pipe WT ONGC Contingency (m)
Sl. No. Service Grade as per BID Length
(mm) (mm)
From To API 5L Spec. (m) Route Installation (m)
VSEA-SS1 VSEB
2 WF (Gas) 168.3 19.9 3960 100 180 4240
(Subsea Well) (Platform)
Spec. 2020
HK-1-SS B Rev.5 &
3 HK (Platform) WF 168.3 11.0 2800 100 210 3110
(Subsea Well) X-60 Addendum
HK-1-SS (CS NACE) to Spec
4 HK (Platform) GL 114.3 7.1 2800 100 210 3110
(Subsea well) 2020B
Rev.5
5 SK SC-1 WF 323.9 15.9 7800 160 330 8290
Page 23 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE I
SHT. 2 OF 10
DS No.: B17028-54-101A
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Riser /
Spool Material
Pipe OD Pipe WT Length Spare Total Length
Sl No Line Pipes For Grade API ONGC Spec. Service
(mm) (mm) (m) (m) (m)
Location 5L
Spec. 2020 B
BB-SS1 Riser Submerged section X60 Rev.5 & - -
(Subsea 114.3 17.1 (CS Addendum 97.6
Well) Riser Splash Zone NACE) to Spec - -
BB-SS1 2020B Rev.5
(Subsea Mother Pipe for Spool
24.4 12.2
Well) 5DBends
1 WF (Gas)
To
BC Spool 12.2 -
(Platform) Spec. 2020 B
Riser Submerged section X60 Rev.5 & - -
BC
114.3 17.1 (CS Addendum 12.2
(Platform)
Riser Splash Zone NACE) to Spec - -
2020B Rev.5
Mother Pipe for Spool
- -
5DBends
Notes:
Refer Sheet 10 of 10.
Page 24 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE I
SHT. 3 OF 10
DS No.: B17028-54-101A
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Riser /
Spool Material
Pipe OD Pipe WT Length Spare Total Length
Sl No Line Pipes For Grade API ONGC Spec. Service
(mm) (mm) (m) (m) (m)
Location 5L
Spec. 2020 B
VSEA-SS1 Riser Submerged section X60 Rev.5 & - -
(Subsea 168.3 23.5 (CS Addendum 97.6
Well) Riser Splash Zone NACE) to Spec - -
VSEA-SS1 2020B Rev.5
(Subsea Mother Pipe for Spool
24.4 12.2
Well) 5DBends
2 WF (Gas)
To
VSEB Spool 12.2 -
(Platform) Spec. 2020 B
Riser Submerged section X60 Rev.5 & - -
VSEB
168.3 23.5 (CS Addendum 12.2
(Platform)
Riser Splash Zone NACE) to Spec - -
2020B Rev.5
Mother Pipe for Spool
- -
5DBends
Notes:
Refer Sheet 10 of 10.
Page 25 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE I
SHT. 4 OF 10
DS No.: B17028-54-101A
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Riser /
Spool Material
Pipe OD Pipe WT Length Spare Total Length
Sl No Line Pipes For Grade API ONGC Spec. Service
(mm) (mm) (m) (m) (m)
Location 5L
Spec. 2020 B
HK-1-SS Riser Submerged section X60 Rev.5 & - -
(Subsea 168.3 18.3 (CS Addendum 97.6
Well) Riser Splash Zone NACE) to Spec - -
HK-1-SS 2020B Rev.5
(Subsea Mother Pipe for Spool
24.4 12.2
Well) 5DBends
3 WF
To
HK Spool 24.4 -
(Platform) Spec. 2020 B
Riser Submerged section X60 Rev.5 & 48.8 12.2
HK
168.3 18.3 (CS Addendum 122.0
(Platform)
Riser Splash Zone NACE) to Spec 12.2 -
2020B Rev.5
Mother Pipe for
24.4 -
Riser/Spool 5DBends
Notes:
Refer Sheet 10 of 10.
Page 26 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE I
SHT. 5 OF 10
DS No.: B17028-54-101A
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Riser /
Spool Material
Pipe OD Pipe WT Length Spare Total Length
Sl No Line Pipes For Grade API ONGC Spec. Service
(mm) (mm) (m) (m) (m)
Location 5L
Zone II 12.2 -
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 48.8 12.2
HK
114.3 13.5 (CS Addendum 97.6
(Platform)
Riser Splash Zone NACE) to Spec 12.2 -
HK 2020B Rev.5
(Platform) Mother Pipe for Riser
12.2 -
To 5DBends
4 GL
HK-1-SS
(Subsea Spool - -
well) Spec. 2020 B
HK-1-SS Riser Submerged section X60 Rev.5 & - -
(Subsea 114.3 13.5 (CS Addendum 0.0
well) Riser Splash Zone NACE) to Spec - -
2020B Rev.5
Mother Pipe for Riser
- -
5DBends
Notes:
Refer Sheet 10 of 10.
Page 27 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE I
SHT. 6 OF 10
DS No.: B17028-54-101A
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Riser /
Spool Material
Pipe OD Pipe WT Length Spare Total Length
Sl No Line Pipes For Grade API ONGC Spec. Service
(mm) (mm) (m) (m) (m)
Location 5L
Spec. 2020 B
Riser Submerged section X60 Rev.5 & - -
SK 323.9 15.9 (CS Addendum 48.8
Riser Splash Zone NACE) to Spec - -
2020B Rev.5
Mother Pipe for Spool
SK 12.2 12.2
5DBends
5 To WF
SC-1 Spool 12.2 12.2
Spec. 2020 B
Riser Submerged section X60 Rev.5 & - -
SC-1 323.9 15.9 (CS Addendum 48.8
Riser Splash Zone NACE) to Spec - -
2020B Rev.5
Mother Pipe for Spool
12.2 12.2
5DBends
Notes:
Refer Sheet 10 of 10.
Page 28 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE I
SHT. 6 OF 10
DS No.: B17028-54-101A
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Riser /
Spool Material
Pipe OD Pipe WT Length Spare Total Length
Sl No Line Pipes For Grade API ONGC Spec. Service
(mm) (mm) (m) (m) (m)
Location 5L
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 85.4 12.2
RS-2 323.9 20.6 (CS Addendum 158.6
Riser Splash Zone NACE) to Spec 12.2 -
2020B Rev.5
Mother Pipe for Riser
RS-2 12.2 12.2
5DBends
6 To WF
ICD Zone II 12.2 -
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 85.4 12.2
ICD 323.9 20.6 (CS Addendum 134.2
Riser Splash Zone NACE) to Spec 12.2 -
2020B Rev.5
Mother Pipe for Riser
12.2 -
5DBends
Notes:
Refer Sheet 10 of 10.
Page 29 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE I
SHT. 8 OF 10
DS No.: B17028-54-101A
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Riser /
Spool Material
Pipe OD Pipe WT Length Spare Total Length
Sl No Line Pipes For Grade API ONGC Spec. Service
(mm) (mm) (m) (m) (m)
Location 5L
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 73.2 12.2
RS-7 219.1 18.3 (CS Addendum 146.4
Riser Splash Zone NACE) to Spec 12.2 -
2020B Rev.5
Mother Pipe for Riser
RS-7 12.2 12.2
5DBends
7 To WF
ED Zone II 12.2 -
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 73.2 12.2
ED 219.1 18.3 (CS Addendum 122.0
Riser Splash Zone NACE) to Spec 12.2 -
2020B Rev.5
Mother Pipe for Riser
12.2 -
5DBends
Notes:
Refer Sheet 10 of 10.
Page 30 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE I
SHT. 9 OF 10
DS No.: B17028-54-101A
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Riser /
Spool Material
Pipe OD Pipe WT Length Spare Total Length
Sl No Line Pipes For Grade API ONGC Spec. Service
(mm) (mm) (m) (m) (m)
Location 5L
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 73.2 12.2
B134A 219.1 18.3 (CS Addendum 146.4
Riser Splash Zone NACE) to Spec 12.2 -
2020B Rev.5
Mother Pipe for Riser
B134A 12.2 12.2
5DBends
8 To WF
HP Zone II 12.2 -
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 61 12.2
HP 219.1 18.3 (CS Addendum 109.8
Riser Splash Zone NACE) to Spec 12.2 -
2020B Rev.5
Mother Pipe for Riser
12.2 -
5DBends
Notes:
Refer Sheet 10 of 10.
Page 31 of 89
CONTRACT No.: B17028
PIPES FOR PQR / WELDER QUALIFICATION FOR PIPELINE & RISERS &
REV NO D1
PQT FOR 3LPP & CWC TESTING - PHASE I
SHT. 10 OF 10
DS No.: B17028-54-101A
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Pipe OD Pipe WT Material Grade ONGC Pipe Length
Sl No API 5L Spec. Remarks
(mm) (mm) (m)
Page 32 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS (NACE) SEAMLESS LINE PIPE FOR SUBMARINE
REV NO D1
PIPELINES (SOUR SERVICE) - PHASE II
SHT. 1 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Material Route length Total
Pipeline Segment Pipe OD Pipe WT ONGC Contingency (m)
Sl. No. Service Grade as per BID Length
(mm) (mm) Spec.
From To API 5L (m) Route Installation (m)
Subsea Lateral on
BF-SS1 (Subsea WF
1 BF-SS-3 to BF' PL 323.9 19.1 700 50 260 1010
Well) (Gas)
Segment 4
BF-SS-3 (Subsea WF 19.1 2500 100 270 2870
2 BF (Platform) 355.6
Well) (Gas) 17.5 4650 - - 4650
B-45-2SS (Subsea WF 15.9 2500 100 330 2930
3 WO-24 (Platform) 219.1
Well) (Gas) 14.3 7700 100 - 7800
Spec.
COD-HR-B (Subsea 12.7 2500 100 230 2830
4 HY (Platform) WF 168.3 2020 B
Well) 11.0 Rev.5 & 3850 100 - 3950
COD-HR-B (Subsea X-60
5 HY (Platform) GL 114.3 7.1 Addendu 6300 130 230 6660
Well) (CS NACE)
m to Spec
6 RS-3 BHS WF 323.9 15.1 2020B 1300 30 320 1650
7 SB SA WF 273.1 13.5 Rev.5 700 50 100 850
8 NLM-4 NLM-6 GL 168.3 7.1 3100 100 240 3440
15.9
2500 100 240 2840
273.1 (Hold)
9 HT HRD WF
(Hold) 14.3
7800 100 - 7900
(Hold)
10 RS-1 SA WF 273.1 13.5 1600 100 100 1800
11 RS-8 ID WF 273.1 14.3 4300 100 320 4720
NOTES:
1. The line pipe wall thickness indicated above is good for quotation and are selected based on calculations performed as per data given in the bid.
2. The line pipe lengths indicated are as per pipeline length extracted from the Bid document and is subject to change during detail engineering based on inputs from pre
engineering survey/ final pipeline alignment drawings as applicable.
3. Contingency quantities are included in the data sheet. Purchaser to confirm the same in consultation with installation agency.
4. The range of line pipe length per joint shall be minimum 11.5m, maximum 12.5m and minimum average 12.2m
Page 33 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE II
SHT. 2 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Spec. 2020 B
BF-SS1 Riser Submerged section X60 Rev.5 & - -
(Subsea 323.9 22.2 (CS Addendum to 97.6
Well) Riser Splash Zone NACE) Spec 2020B - -
BF-SS1 Rev.5
(Subsea Well) Mother Pipe for Spool
To 24.4 12.2
5DBends WF
1 Subsea
(Gas)
Lateral on BF- Spool 36.6 12.2
SS-3 to BF'
PL Segment 4 Subsea Spec. 2020 B
Lateral on Riser Submerged section X60 Rev.5 & - -
BF-SS-3 to 323.9 22.2 (CS Addendum to 109.8
BF' PL Riser Splash Zone NACE) Spec 2020B - -
Segment 4 Rev.5
Mother Pipe for Spool
48.8 12.2
5DBends
Notes:
Refer Note 13 of 13
Page 34 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE II
SHT. 3 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Spec. 2020 B
BF-SS-3 Riser Submerged section X60 Rev.5 & - -
(Subsea 355.6 23.8 (CS Addendum to 109.8
Well) Riser Splash Zone NACE) Spec 2020B - -
Rev.5
BF-SS-3 Mother Pipe for Spool
24.4 12.2
(Subsea Well) 5DBends WF
2
To (Gas)
BF (Platform) Zone II 12.2 -
Spec. 2020 B
Riser Submerged section X60 Rev.5 & - -
BF
355.6 23.8 (CS Addendum to 12.2
(Platform)
Riser Splash Zone NACE) Spec 2020B - -
Rev.5
Mother Pipe for Spool
- -
5DBends
Notes:
Refer Note 13 of 13
Page 35 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE II
SHT. 4 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Spec. 2020 B
B-45-2SS Riser Submerged section X60 Rev.5 & - -
(Subsea 219.1 25.4 (CS Addendum to 97.6
Well) Riser Splash Zone NACE) Spec 2020B - -
Rev.5
B-45-2SS Mother Pipe for Spool
(Subsea Well) 24.4 12.2
5DBends WF
3 To
(Gas)
WO-24 Zone II 12.2 12.2
(Platform)
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 85.4 12.2
WO-24
219.1 25.4 (CS Addendum to 146.4
(Platform)
Riser Splash Zone NACE) Spec 2020B 12.2 -
Rev.5
Mother Pipe for Riser/Spool
12.2 -
5DBends
Notes:
Refer Note 13 of 13
Page 36 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE II
SHT. 5 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Spec. 2020 B
COD-HR-B Riser Submerged section X60 Rev.5 & - -
(Subsea 168.3 19.1 (CS Addendum to 97.6
Well) Riser Splash Zone NACE) Spec 2020B - -
Rev.5
COD-HR-B Mother Pipe for Spool
(Subsea Well) 24.4 12.2
5DBends
4 To WF
HY Zone II 12.2 12.2
(Platform)
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 61 12.2
HY
168.3 19.1 (CS Addendum to 122.0
(Platform)
Riser Splash Zone NACE) Spec 2020B 12.2 -
Rev.5
Mother Pipe for Riser/Spool
12.2 -
5DBends
Notes:
Refer Note 13 of 13
Page 37 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE II
SHT. 6 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Zone II 12.2 -
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 61 12.2
HY
114.3 13.5 (CS Addendum to 122.0
(Platform)
Riser Splash Zone NACE) Spec 2020B 12.2 -
Rev.5
HY Mother Pipe for Riser/Spool
(Platform) 12.2 12.2
5DBends
5 To GL
COD-HR-B Spool - -
(Subsea Well)
Spec. 2020 B
COD-HR-B Riser Submerged section X60 Rev.5 & - -
(Subsea 114.3 13.5 (CS Addendum to 0.0
Well) Riser Splash Zone NACE) Spec 2020B - -
Rev.5
Mother Pipe for Spool
- -
5DBends
Notes:
Refer Note 13 of 13
Page 38 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE II
SHT. 7 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Spec. 2020 B
Riser Submerged section X60 Rev.5 & - -
RS-3 323.9 15.1 (CS Addendum to 48.8
Riser Splash Zone NACE) Spec 2020B - -
Rev.5
Mother Pipe for Spool
RS-3 12.2 12.2
5DBends
6 To WF
BHS Spool 12.2 12.2
Spec. 2020 B
Riser Submerged section X60 Rev.5 & - -
BHS 323.9 15.1 (CS Addendum to 48.8
Riser Splash Zone NACE) Spec 2020B - -
Rev.5
Mother Pipe for Spool
12.2 12.2
5DBends
Notes:
Refer Note 13 of 13
Page 39 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE II
SHT. 8 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Spec. 2020 B
Riser Submerged section X60 Rev.5 & - -
SB 273.1 13.5 (CS Addendum to 48.8
Riser Splash Zone NACE) Spec 2020B - -
Rev.5
Mother Pipe for Spool
SB 12.2 12.2
5DBends
7 To WF
SA Spool 12.2 12.2
Spec. 2020 B
Riser Submerged section X60 Rev.5 & - -
SA 273.1 13.5 (CS Addendum to 48.8
Riser Splash Zone NACE) Spec 2020B - -
Rev.5
Mother Pipe for Spool
12.2 12.2
5DBends
Notes:
Refer Note 13 of 13
Page 40 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE II
SHT. 9 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 61 12.2
NLM-4 168.3 14.3 (CS Addendum to 122.0
Riser Splash Zone NACE) Spec 2020B 12.2 -
Rev.5
Mother Pipe for Riser
NLM-4 12.2 -
5DBends
8 To GL
NLM-6 Zone II 12.2 -
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 61 12.2
NLM-6 168.3 14.3 (CS Addendum to 122.0
Riser Splash Zone NACE) Spec 2020B 12.2 -
Rev.5
Mother Pipe for Riser
12.2 12.2
5DBends
Notes:
Refer Note 13 of 13
Page 41 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE II
SHT. 10 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 48.8 12.2
273.1 23.8
HT (CS Addendum to 146.4
(Hold) (Hold)
Riser Splash Zone NACE) Spec 2020B 12.2 -
Rev.5
Mother Pipe for Riser/Spool
HT 24.4 12.2
5DBends
9 To WF
HRD Zone II 12.2 -
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 61 12.2
273.1 23.8
HRD (CS Addendum to 122.0
(Hold) (Hold)
Riser Splash Zone NACE) Spec 2020B 12.2 -
Rev.5
Mother Pipe for Riser
12.2 12.2
5DBends
Notes:
Refer Note 13 of 13
Page 42 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE II
SHT. 11 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Spec. 2020 B
Riser Submerged section X60 Rev.5 & - -
RS-1 273.1 13.5 (CS Addendum to 48.8
Riser Splash Zone NACE) Spec 2020B - -
Rev.5
Mother Pipe for Spool
RS-1 12.2 12.2
5DBends
10 To WF
SA Spool 12.2 12.2
Spec. 2020 B
Riser Submerged section X60 Rev.5 & - -
SA 273.1 13.5 (CS Addendum to 48.8
Riser Splash Zone NACE) Spec 2020B - -
Rev.5
Mother Pipe for Spool
12.2 12.2
5DBends
Notes:
Refer Note 13 of 13
Page 43 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR CS SEAMLESS LINE PIPE FOR RISERS, SPOOLS AND MOTHER
REV NO D1
PIPE FOR RISER, SPOOL 5D BENDS (SOUR SERVICE) - PHASE II
SHT. 12 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 85.4 12.2
RS-8 273.1 20.6 (CS Addendum to 183.0
Riser Splash Zone NACE) Spec 2020B 12.2 -
Rev.5
Mother Pipe for Riser/Spool
RS-8 12.2 12.2
5DBends
11 To WF
ID Zone II 12.2 -
Spec. 2020 B
Riser Submerged section X60 Rev.5 & 85.4 12.2
ID 273.1 20.6 (CS Addendum to 134.2
Riser Splash Zone NACE) Spec 2020B 12.2 -
Rev.5
Mother Pipe for Riser/Spool
12.2 -
5DBends
Notes:
Refer Note 13 of 13
Page 44 of 89
CONTRACT No.: B17028
PIPES FOR PQR / WELDER QUALIFICATION FOR PIPELINE & RISERS &
REV NO D1
PQT FOR 3LPP & CWC TESTING - PHASE II
SHT. 13 OF 13
DS No.: B17028-54-101B
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Pipe WT Material Grade ONGC Pipe Length
Sl No Pipe OD (mm) API 5L Spec. Remarks
(mm) (m)
1 114.3 13.5 48.8
2 168.3 14.3 48.8
3 219.1 25.4 48.8
4 273.1 23.8 48.8
5 323.9 22.2 48.8
6 355.6 23.8 48.8
Spec. 2020 B Rev.5 & Note-3
7 114.3 7.1 X-60 48.8
Addendum to Spec 2020B
(CS NACE)
8 168.3 12.7 Rev.5 48.8
9 219.1 15.9 48.8
10 273.1 15.9 48.8
11 323.9 19.1 48.8
12 355.6 19.1 48.8
15.9 For Thermal
13 273.1 48.8
(Hold) Insulation
Notes:
1. The Riser pipe/Zone II pipe/Spool pipe/ Mother pipe for bends wall thickness, material grade and lengths indicated are good for quotation and are estimated
based on calculations performed as per data given in the bid.
2. Contingency quantities are included in the data sheet. Purchaser to confirm the same in consultation with installation agency.
3. For the requirement of WPS/PQR and 3LPP & CWC Testing, pipe length of 48.8 m has been considered for submarine pipeline and Riser, Purchaser
to review and confirm the same.
4. This data sheet includes riser line pipe quantities up to and including the top of the riser transition bend. For topside line pipe quantities and topside piping 5D
bends refer respective piping datasheets.
Page 45 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR 16" CS (NACE) SEAMLESS LINE PIPE FOR SUBMARINE
PIPELINES (SOUR SERVICE) - PHASE I REV NO D1
(OPTIONAL)
SHT. 1 OF 3
DS No.: B17028-54-101C
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Material Route length as
Pipeline Segment Pipe OD Pipe WT ONGC Contingency (m) Total Length
Sl. No. Service Grade per BID
(mm) (mm)
From To API 5L Spec. (m) Route Installation (m)
Spec. 2020B
Rev 5 &
X-60
1 IU ICG WF 406.4 20.6 Addendum to 2000 100 350 2450
(CS NACE)
Spec 2020B
Rev 5
NOTES:
1. The line pipe wall thickness indicated above is good for quotation and are selected based on calculations performed as per data given in the bid.
2. The line pipe lengths indicated are as per pipeline length extracted from the Bid document and is subject to change during detail engineering based on inputs from pre
engineering survey.
3. Contingency quantities are included in the data sheet. Purchaser to confirm the same in consultation with installation agency.
4. The range of line pipe length per joint shall be minimum 11.5m, maximum 12.5m and minimum average 12.2m
Page 46 of 89
CONTRACT No.: B17028
DATA SHEET FOR PIPES FOR 16" CS SEAMLESS LINE PIPE FOR SPOOLS AND MOTHER PIPE
FOR SPOOL 5D BENDS (SOUR SERVICE) - PHASE I REV NO D1
(OPTIONAL)
SHT. 2 OF 3
DS No.: B17028-54-101C
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Riser /
Spool Material
Pipe OD Pipe WT Length Spare Total Length
Sl No Line Pipes For Grade API ONGC Spec. Service
(mm) (mm) (m) (m) (m)
Location 5L
Spec. 2020B
Riser Submerged section X60 Rev 5 & - -
IU 406.4 20.6 (CS Addendum to 48.8
Riser Splash Zone NACE) Spec 2020B - -
Rev 5
Mother Pipe for Spool
IU 12.2 12.2
5DBends
1 To WF
ICG Spool 12.2 12.2
Spec. 2020B
Riser Submerged section X60 Rev 5 & - -
ICG 406.4 20.6 (CS Addendum to 48.8
Riser Splash Zone NACE) Spec 2020B - -
Rev 5
Mother Pipe for Spool
12.2 12.2
5DBends
Notes:
Refer Sheet 3 of 3.
Page 47 of 89
CONTRACT No.: B17028
PIPES FOR PQR / WELDER QUALIFICATION FOR PIPELINE & PQT FOR
3LPP & CWC TESTING - PHASE I REV NO D1
(OPTIONAL) SHT. 3 OF 3
DS No.: B17028-54-101C
PROJECT SUBSEA WELLS AND ADDITIONAL PIPELINES PROJECT (SWAPP)
Pipe OD Pipe WT ONGC Pipe Length
Material Grade
Sl No Spec. Remarks
(mm) (mm) API 5L (m)
Notes:
1. The Spool pipe/ Mother pipe for bends wall thickness, material grade and lengths indicated are good for quotation and are estimated based on calculations
performed as per data given in the bid.
2. Contingency quantities are included in the data sheet. Purchaser to confirm the same in consultation with installation agency.
3. For the requirement of WPS/PQR and 3LPP & CWC Testing, pipe length of 48.8 m has been considered for submarine pipeline, Purchaser to review
and confirm the same.
Page 48 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 1 OF 39
Pipelines ( Sour Service)
SPECIFICATION
FOR
CARBON STEEL SEAMLESS LINE PIPE
FOR
SUBMARINE PIPELINES
(SOUR SERVICE)
A.K.MISHRA A. RAVI
Dy.G.M. (C&M) GM (M)
REVIEWED BY APPROVED BY
39 22.01.2015 5
TOTAL NO.
OF PAGES DATE REV.NO.
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 49 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 2 OF 39
Pipelines ( Sour Service)
SCOPE
This specification establishes the minimum requirements for the materials,
fabrication, inspection, testing and supply of seamless carbon steel line pipe to
be used for submarine pipelines and risers transporting sour hydrocarbons. Line
pipes furnished in accordance with this specification shall meet the requirements
of API Specification 5L, Forty-Fifth Edition and the supplementary
requirements stated herein.
All carbon steel pipes made according to this specification shall be PSL2. All
material shall be suitable for sour service and shall be in accordance with NACE
MR-01-75 / ISO 15156.
“COMPANY” means “Oil and Natural Gas Corporation Ltd.”, wherever used in
this specification.
NOTE
The sections, paragraphs contained herein have the same numbering as the
sections and paragraphs of API 5L, in order to facilitate reference.
AMEND Where the API 5Lclause has been modified. Only the modified
portions will be detailed in this Specification
SUBSTITUTE Where the text has been substituted for the complete clause or
paragraph in API5L.
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 50 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 3 OF 39
Pipelines ( Sour Service)
6.1.2 ADD
Maximum pipe grade shall be up to Grade L450 (X65), where 450
represents the Yield Strength in MPa.
6.2.2 ADD
The pipe shall be “normalized” or “normalized and tempered” or
“quenched and tempered”.
SUBSTITUTE
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 51 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 4 OF 39
Pipelines ( Sour Service)
Applicable Annexures:
Annex. Service
Annex B (Substituted) -Manufacturing Offshore and Sour Service both.
procedure qualification for PSL 2 pipe
Annex C (Amended) - Treatment of surface Offshore and Sour Service both.
imperfections and defects
Annex H (Amended) - PSL 2 Pipe ordered Offshore and Sour Service both.
for Sour Service
Annex J (Amended) - PSL 2 pipe ordered Offshore and Sour Service both.
for offshore service
Annex K (Amended) - Non-destructive Offshore and Sour Service both.
inspection for pipe ordered for sour service
and/or offshore service
SUBSTITUTE
6 carbon equivalent limits for PSL 2 Refer 9.2.4 & 9.2.5 of this
SMLS pipe with t >20,0 mm (0.787 specification.
in) [see Table 5, footnote a)],
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 52 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 5 OF 39
Pipelines ( Sour Service)
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 53 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 6 OF 39
Pipelines ( Sour Service)
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 54 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 7 OF 39
Pipelines ( Sour Service)
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 55 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 8 OF 39
Pipelines ( Sour Service)
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 56 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 9 OF 39
Pipelines ( Sour Service)
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 57 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 10 OF 39
Pipelines ( Sour Service)
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 58 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 11 OF 39
Pipelines ( Sour Service)
8 MANUFACTURING
ADD
This specification is applicable for seamless pipe only. Other types of
pipes specified in Table 2 and pipe for intermediate grades (refer
footnote a) of Table 2 are not applicable in this specification.
The pipe shall be “normalized” or “normalized and tempered” or
“quenched and tempered”.
8.3.2 AMEND
8.3.3 ADD
The steel shall be fully killed and made with fine grain structure with a
grain size of ASTM 7 or finer as per ASTM E 112.
SUBSTITUTE
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 59 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 12 OF 39
Pipelines ( Sour Service)
8.11 Jointers
AMEND
ADD
9 ACCEPTANCE CRITERIA
9.2 Chemical Composition
9.2.2 & 9.2.3
AMEND
The chemical composition of each heat of steel on product analysis for all
the standard grades up to L450 (X65) shall be in accordance with Table-5
(substituted) given below. Intermediate grades are not permitted.
TABLE 5 (SUBSTITUTED)
API 5LTable-5 including its notes is substituted as under:
C max. % 0.14
Mn max. % 1.55
Si max. % 0.45
P max. % 0.015
S max. % 0.003
Cr max. % 0.3
Ni max % 0.3
Altotal max. % 0.06
N max. % 0.01
Cu max % 0.35
Mo max. % 0.10
B max. % 0.0005
Nb max. % 0.05
Ti max. % 0.07
V max. % 0.09
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 60 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 13 OF 39
Pipelines ( Sour Service)
NOTES :
9.2.4 SUBSTITUTE
For steels with carbon content 0.12%, the PCM value based on product
analysis shall not exceed 0.21, when calculated using the formula given
below:
CEPcm = C+ Ni + Si + Mn+Cu+Cr + Mo + V + 5B
60 30 20 15 10
9.2.5 SUBSTITUTE
For steel with carbon content > 0.12%, the Carbon Equivalent (CE) based
on product analysis shall be less than or equal to 0.40, when calculated
using the formula given below:
9.3.2 SUBSTITUTE
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 61 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 14 OF 39
Pipelines ( Sour Service)
The ratio between yield strength and ultimate tensile strength of finished
pipes shall not be more than 0.90.
9.4.1 SUBSTITUTE
The test pressure shall be held for a minimum period of 10 seconds for
all sizes and grades of pipes.
9.8.1 General
ADD
9.8.1.3 AMEND
Tests shall be conducted at 0°C (32°F)
9.8.2.1 AMEND
The minimum average absorbed energy and minimum individual
absorbed energy for each pipe body test shall be 41 J and 31J
respectively in the transverse direction for a set of three test pieces
based upon full-size test pieces and a test temperature of 0 °C (32 °F).
Test temperature lower than 0°C (32°F) is not applicable.
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 62 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 15 OF 39
Pipelines ( Sour Service)
9.10.4 Laminations
ADD
Refer Annex K (Amended).
9.10.5.2 AMEND
Depth of dent shall not exceed 2 mm and length in any direction shall
not exceed half of the pipe diameter, provided this dent does not give
rise to a hard spot at the internal surface exceeding 250 HV10.
Disposition of dents shall be carried out in accordance with API 5L
para C.3.b) or C.3.c) of Annex C.
SUBSTITUTE
Any hard spot larger than 50 mm (2.0 in) in any direction shall be
classified as a defect if its hardness exceeds 250 HV10 based upon
individual indentations. Sections of pipes where hardness is greater
than the allowable value shall be cut off as per requirements of API 5L
para C.3.b) or C.3.c) of Annex C( Amended).
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 63 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 16 OF 39
Pipelines ( Sour Service)
AMEND
9.11.3.1 SUBSTITUTE
9.11.3.2 SUBSTITUTE
9.11.3.4 SUBSTITUTE
10 INSPECTION
10.1.3.1 AMEND
Inspection certificate shall be issued and validated as per “3.1C” in
accordance with ISO 10474 : 1991.
10.1.3.2 SUBSTITUTE
The manufacturer shall provide production report including acceptance
test certificates as mentioned in 13 of API Specification 5L (as
applicable for seamless pipe) in six copies, which shall include the
results of all testing required as per this specification and performed on
raw material and delivered pipes giving details of, but not limited to the
following for each pipe length:
x
x
COMPANY's Name and Order Number;
SUPPLIER's Identification;
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 64 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 17 OF 39
Pipelines ( Sour Service)
x
steelmaking
Pipe specified outside diameter, specified wall thickness, pipe
x
grade
x
Product Specification Level ( PSL ) and delivery condition;
x
Steelmaking Process;
x
Identification of Steel Type and Grade;
x
Billet number, as applicable;
x
Certificates of Product and Ladle Analysis;
x
CEIIW & Pcm for both Product and Ladle Analysis;
Pipe Identification number, Heat number, Pipe length and Pipe
x
weight
x
Certified measurements for Dimensional measurements/ tolerance
x
Mechanical Test Certificates, including hardness surveys;
x
Yield/Tensile Ratio (based on Rt0.5);
x
Pipe Elongation;
x
Charpy Impact Results;
x
Hardness Tests;
x
Heat Treatment Condition
x
Hydrostatic Test Certificate, or statement;
x
NDT Procedures and Results;
x
Surface Inspection;
x
Dimensional Control Checks;
x
Manufacturing Procedure Specification and Qualification Tests;
HIC, including photomicrographs ; Four Point Bend Test , Hardness
x
test and CTOD test records;
x
Information on production & shipping
x
All other reports and results as required as per this specification
x
NDT Operator Qualification Certificates;
Inspection certificate issued and validated by Authorized
representative of Purchaser, as per “3.1C” of ISO 10474 : 1991, in
x
accordance with this specification.
COMPANY Authorized representative’s Pipe Inspection and
Release Note.
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 65 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 18 OF 39
Pipelines ( Sour Service)
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 66 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 19 OF 39
Pipelines ( Sour Service)
SUBSTITUTE
10.2.3.1 For tensile tests, CVN impact tests and CTOD tests, the samples shall
be taken and the corresponding test pieces shall be prepared, in
accordance with the applicable reference standard.
Samples and test pieces for the various test types shall be taken from
locations as shown in Figure 5 a) and as given in J.8 of this
specification, taking into account the supplementary details in 10.2.3.2
to 10.2.3.3, 10.2.4. and J.8.2.2.
10.2.6.1 SUBSTITUTE
The test pressure for all sizes and grades of pipes shall not be less than
the maximum pressure calculated based on either of the criteria
mentioned at 10.2.6.5 (amended) and 10.2.6.6 (amended) .The test
pressure shall be held for a minimum period of 10 seconds for all sizes
and grades of pipes.
10.2.6.5 AMEND
The required test pressure shall produce a hoop stress of at least 90%
of the specified minimum yield strength for all the grades and sizes.
10.2.6.6 AMEND
In case, pressure testing involves end sealing ram, the required test
pressure shall produce a hoop stress of at least 95% of the specified
minimum yield strength for all the grades and size.
10.2.8.1 ADD
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 67 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 20 OF 39
Pipelines ( Sour Service)
10.2.10 SUBSTITUTE
10.2.11 SUBSTITUTE
11.2.1 ADD
Marking shall be in English using SI units. Markings shall also include
API monogram, purchase order number, item number, heat number,
wall thickness (mm), pipe number, weight and grade. Weight marked
shall be the actual weight of the pipe. All pipes shall be marked with
API monogram.
11.2.7 AMEND
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 68 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 21 OF 39
Pipelines ( Sour Service)
13 Retention of Records
ADD
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 69 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 22 OF 39
Pipelines ( Sour Service)
Annex B (SUBSTITUTED)
Prior to start of regular production, the following tests shall be carried out, in
order to qualify the Mill for regular production of pipes.
Manufacturer shall carry out NACE standard tensile test (Method A) for Sulphide
Stress Cracking Test in accordance with NACE standard TM-0177: 2005 using
test solution A. The test shall be carried out at 60,72,80,90 and 100% SMYS
stress levels to produce a curve. Minimum stress for failure after 720 hours shall
be at least 72% of SMYS.
The HIC test shall be carried out in accordance with NACE standard TM-0284,
“Test Method of Pipeline Steel for Resistance to Stepwise Cracking” and as
specified in H.7.3.1.1 of this specification. The acceptance criteria for crack
sensitivity ratio (CSR) shall be 0.00%.
Manufacturer shall carry out Four Point Bend Test using NACE solution as
specified in H.7.3.2.1 of this specification. The acceptance criteria shall be that
the specimen shall not have any SSC cracks when examined visually as well as
with wet magnetic particle method. Mills shall be considered qualified only
subsequent to successful completion of all the tests as mentioned above.
Requirement of these tests may be waived by mutual agreement between
Company and the Manufacturer in case Manufacturer possess records of
successful performance of this test on a previous supply of line pipes produced
by the same method of manufacture, similar chemical composition and grade of
steel and subjected to similar heat treatment provided such tests had been
performed not earlier than two years prior to this enquiry. Such test certificates
duly witnessed and approved by an internationally reputed independent
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 70 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 23 OF 39
Pipelines ( Sour Service)
Two lengths of finished pipes (in case of only one heat on first day) or two
lengths from the first two heats i.e. one pipe from each heat (in case of more than
one heat on first day) of first day’s production shall be selected at random for
testing to verify that the manufacturing procedure results in the quality of pipes
which are in complete compliance with this specification. The first day production
tests shall be carried out on pipes of maximum diameter and minimum wall
thickness. The pipes thus tested shall be considered to be the test pipes required
per heat or per lot as required in the relevant paragraphs of this specification.
These first day’s production tests shall be repeated upon any change in the
manufacturing procedure or any change in the source of raw materials as
deemed necessary by Company’s Representative.
The Manufacturer shall submit to Company a report giving the results of all tests
mentioned below. The report shall be agreed and signed by Company’s
Representative, prior to start of regular production.
a) Visual Examination
All pipes shall be examined visually for dimensional tolerances and apparent
surface defects in accordance with 9,10 & 11 respectively of this specification.
b) Mechanical Properties
The mechanical properties of all pipes shall be tested and shall meet the
requirements of the relevant sections of this specification.
The following tests shall be conducted:
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 71 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 24 OF 39
Pipelines ( Sour Service)
iii) Hardness tests shall be carried out on selected pipes as per requirement
of H.4.4 this specification.
In addition all the data on fatigue pre-cracking front are required. (Crack
length at the following positions i.e. both surfaces, 25%, 50% and 75% of
the specimen thickness, the minimum and the maximum angle between
the crack and the plane of the notch).
d) Corrosion Tests
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 72 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 25 OF 39
Pipelines ( Sour Service)
Annex C (AMENDED)
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 73 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 26 OF 39
Pipelines ( Sour Service)
Annex H (AMENDED)
Information Requirement
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 74 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 27 OF 39
Pipelines ( Sour Service)
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 75 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 28 OF 39
Pipelines ( Sour Service)
H.3 Manufacturing
H.3.1 Manufacturing procedure
SUBSTITUTE
H.3.3.1 SUBSTITUTE
H.3.3.3 Jointers
SUBSTITUTE
Jointers are not permitted
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 76 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 29 OF 39
Pipelines ( Sour Service)
SUBSTITUTE
Refer 9.2 [Table 5 (substituted)] with foot notes thereof.
Table H.1 SUBSTITUTE
H.4.2.1 SUBSTITUTE
The ratio between yield strength and ultimate tensile strength of finished
pipes shall not be more than 0.90.
AMENDED
The acceptance criteria for crack sensitivity ratio (CSR) shall be 0.00%.
SUBSTITUTE
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 77 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 30 OF 39
Pipelines ( Sour Service)
SUBSTITUTE
H.7.3.2.1 SUBSTITUTE
SSC test for mill qualification of 720 hrs test duration shall be in
accordance with Annex B (Substituted).
Four point bend test specimen preparation and size shall be as per
ASTM G 39 except that thickness shall be minimum 5 mm. One set of
three specimens shall be machined from the middle of the pipe wall
thickness. The specimen shall be machined transverse to pipe axis.
However, if the pipe diameter and / or wall thickness is such that the
transverse specimen cannot be obtained, the specimen is to be taken
in longitudinal direction. The specimens shall be bent using Four point
Loading jigs to reach a stress level of 72% SMYS and then immersed
in NACE solution as per NACE standard TM-0177 for a period of 96
hours with the inner surface in tension. Testing sequence shall be in
accordance with NACE TM 0177. The acceptance criteria shall be that
the specimen shall not have any SSC cracks when examined visually
as well as with wet magnetic particle technique. Four point bend test
shall be carried out on one pipe from each of the first three heats and
then on one pipe from every ten subsequent heats. The selection of
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 78 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 31 OF 39
Pipelines ( Sour Service)
the specific sample heat out of every ten heats shall be as per the
decision of Company Representative.
If one specimen fails to meet the criteria, the retest and acceptance
procedure shall be as mentioned in H.7.3.1.1 above.
H.7.3.2.2 DELETED
H.7.3.3.1 SUBSTITUTE
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 79 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 32 OF 39
Pipelines ( Sour Service)
Annex J (AMENDED)
Information Requirement
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 80 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 33 OF 39
Pipelines ( Sour Service)
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 81 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 34 OF 39
Pipelines ( Sour Service)
J.3 Manufacturing
J.3.1 Manufacturing procedure
SUBSTITUTE
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 82 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 35 OF 39
Pipelines ( Sour Service)
J.3.3.1 SUBSTITUTE
J.3.3.3 Jointers
SUBSTITUTE
Jointers are not permitted
SUBSTITUTE
Refer 9.2 [Table 5 (substituted)] with foot notes thereof.
J.4.2.1 SUBSTITUTE
The ratio between yield strength and ultimate tensile strength of finished
pipes shall not be more than 0.90.
J.4.2.2 DELETE
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 83 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 36 OF 39
Pipelines ( Sour Service)
SUBSTITUTE
J.6.1 SUBSITUTE
J.6.2 SUBSTITUTE
J.6.3 ADD
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 84 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 37 OF 39
Pipelines ( Sour Service)
J.8 Inspection
SUBSTITUTE
J.8.2 Samples and test pieces for mechanical and technological tests.
SUBSTITUTE
J.8.2.1.1 For tensile tests, CVN impact tests, CTOD tests the samples shall be
taken and the corresponding test pieces shall be prepared, in
accordance with the applicable reference standard.
J.8.2.1.2 Samples and test pieces for the various test types shall be taken from
locations as shown in Figure 5 a) and as given in Table J.8 taking into
account the supplementary details in 10.2.3.2 to 10.2.3.3, 10.2.4 and
J.8.2.2 of this specification.
Both transverse and longitudinal tensile test shall be carried out for
each lot of 100 pipes or less, belonging to the same heat and
manufactured by the same process. In case of pipe diameters i.e.
219.1 mm (8-5/8 inches) and smaller, transverse tensile test is not
required.
SUBSTITUTE
Test pieces shall be taken from the parent metal and shall be prepared
in accordance with ISO 12135, ASTM E1290, or BS 7448. The
sampling procedure and position of test piece notches shall be as
agreed.
AMEND
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 85 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 38 OF 39
Pipelines ( Sour Service)
SUBSTITUTE
J.8.3.2.1 SUBSTITUTE
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 86 of 89
Functional Specification Spec. No. 2020B
Offshore Design Section for Rev. No. 5
Engineering Services Carbon Steel Seamless Discipline PIPELINE
ISO – 9001:2008 Line Pipe for Submarine
Page: 39 OF 39
Pipelines ( Sour Service)
Annex K (AMENDED)
K2.1.3 (AMEND)
K2.1.4 (AMEND)
Acceptance criteria for laminar imperfections shall be as per table K.1 for service
condition “Sour, if agreed”. The coverage during automatic inspection shall be
100% of the pipe surface.
K.3.3 (AMEND)
K.3.4.1 (AMEND)
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 87 of 89
Addendum to Functional Spec. No. 2020B
Offshore Design Section Specification for Carbon Rev. No. 5
Engineering Services Steel Seamless Line Pipe for Discipline Pipeline
ISO – 9001:2008 Submarine Pipelines Page: 1 OF 2
( Sour Service )
Addendum to
Specification for
Carbon Steel Seamless Line Pipe
For
Submarine Pipelines
( Sour Service)
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 88 of 89
Addendum to Functional Spec. No. 2020B
Offshore Design Section Specification for Carbon Rev. No. 5
Engineering Services Steel Seamless Line Pipe for Discipline Pipeline
ISO – 9001:2008 Submarine Pipelines Page: 2 OF 2
( Sour Service )
AMENDMENTS / ADDITIONS
Title : Functional Specification for Carbon Steel Seamless Line Pipe for
Submarine Pipelines ( Sour Service)
Annexure K (Amend)
K.3.4.1 (Amend) : SMLS pipe shall be ultrasonically inspected for the detection
of transverse imperfections in accordance with 10893-10 acceptance level U2/C,
or ASTM E213.
AND
K.3.4.2 ( Amend) : SMLS pipe shall be full body inspected using the flux
leakage method in accordance with ISO 10893-3 acceptance level F2, or ASTM
E570 for the detection of both longitudinal and transverse imperfections.
K3.4.3(Amend) : SMLS pipe shall be full body inspected for the detection of
imperfections using the eddy current method in accordance with ISO 10893-2
acceptance level E2H/E2 , or ASTM E309.
FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004 ODS/SOP/023 01 00 21.07.2010
Page 89 of 89