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Abstract
The ‘‘apparent activation energy’’ of concrete—Ea—is usually determined by means of mechanical or calorimetric tests. This parameter,
which characterises the sensitivity of concrete hydration processes to temperature, is required for estimating the compressive strength of
concrete at early age by the ‘‘method of equivalent age.’’ The major aim of this paper is to show how numerical simulations of released heat
under adiabatic conditions could be an alternative to experiments for determining Ea. The simulation model—the CHAL program—which is
developed here, is based on the kinetic model of Avrami – Erofeev. The coupling by temperature between the different chemical reactions of
the main anhydrous components of cement is taken into account by using the Arrhenius’ law. The model leads to a better understanding of
the polymineral characteristic of cement as regards heat of hydration and Ea determination. The ‘‘apparent’’ nature of Ea and its dependence
on hydration degree can be underlined. D 2002 Elsevier Science Ltd. All rights reserved.
0008-8846/02/$ – see front matter D 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 0 8 - 8 8 4 6 ( 0 2 ) 0 0 7 9 1 - 3
1278 L. D’Aloia, G. Chanvillard / Cement and Concrete Research 32 (2002) 1277–1289
studies led to the conclusion that it may not be satisfactory ture on the rate of hydration are explicitly taken into account,
to consider only the type of cement. Ea characterises the as in the model proposed by Van Breugel [7]. Finally, other
whole concrete mixture including, of course, the type of iterative hydration models such as ‘‘Digital, Image-Based’’
cement, but also the water to cement ratio w/c, admixtures, [17] do not consider directly time as a variable. This model
mineral additives, etc. Moreover, Ea cannot be considered as encompasses the mechanisms of dissolution – diffusion –
a constant that is independent of the age of curing, i.e., from nucleation and enables several properties of the hydrated
the degree of hydration [2,4,5]. Some dependence on material such as porosity and permeability to be predicted on
temperature has also been suggested and underlined on the basis of the theory of percolation.
the basis of experimental results [6,7]. This dependence is As far as they are based on a relevant and exhaustive
much debatable from the thermodynamic point of view [8], description of hydration processes, all these simulation mod-
but can be explained by the ‘‘apparent’’ feature of Ea. els lead to the attractive prospect of predicting the behaviour
Mechanical and, more recently, calorimetric approaches of cementitious materials by reducing tests to be performed.
under isothermal or variable conditions have been proposed
for the experimental determination of Ea [1,9,10]. The heat
of hydration is assumed to be proportional to the quantity of 2. Research significance
hydrated products and thus to the hydration degree of
cement. Both mechanical and calorimetric tests can be The major aim of this paper is to show how numerical
performed to follow changes in early hydration rate. How- simulations of released heat under adiabatic conditions could
ever, the general new trend, which consists in determining be an alternative to complex test procedures for determining
Ea by performing calorimetric tests, has raised a number of Ea. The numerical model we propose is based on the mineral
queries with regard to the nature of the correlation between composition of cement. The effects of the microstructural
strength and hydration heat, especially under variable tem- changes in the cement paste, i.e., fineness of cement, particle
perature conditions and at early age [11]. Considering the size distribution and w/c, are not taken into account. Only the
polymineral characteristic of the binder, certain parameters couplings by temperature between the different hydration
can affect strength and released heat in different ways. For reactions of the main phases of cement—silicates and alumi-
example, the hydration of C3A is highly exothermic, nates—are considered. This is the reason why, in the present
although its contribution to strength is very low. Concerning stage of development, the simulation model (the CHAL
only parameters influencing concrete strength development, program) cannot really replace the experimental approaches.
the experimental results are full of inconsistencies. How- However, it does lead to a better understanding of the in-
ever, several main points are summarised in a technical fluence of the mineral composition of cement on the released
report of the RILEM [12]. Nevertheless, according to recent heat and on the Ea determination. The ‘‘apparent’’ nature of
experimental results, relative strength, relative hydration Ea, in the case of cement hydration, can be underlined.
heat and hydration degree are well correlated, at least during
the first stages of hydration when the microstructural effects
are negligible [13]. Hence, determining Ea from calorimetric 3. The new simulation model: the CHAL program
tests and mechanical ones should lead to similar results at
early age. 3.1. The idea behind the model
This leads to the conclusion that heat of hydration and
strength must only be considered as closely correlated First of all, as already indicated, the activation energy is
macroscopic responses on the basis of experimental results. called ‘‘apparent’’ in the case of cement hydration. The idea
Such a correlation between degrees of hydration defined is then to consider the polymineral nature of cement and to
from these two variables would be very difficult to explain separate out the different rates of hydration. It is assumed
by physical assumption. that each phase of the cement hydrates as a ‘‘simple’’
In addition, a number of numerical models based on chemical reaction does. The Arrhenius’ law is applicable
calorimetric measurements have been proposed in order to to each of them and distinct values of activation energy Eai
describe the changes in the reaction rate of C3S, or even that should be adopted. Secondly, the heat of hydration is chosen
of cement. as an indicator of hydration rate. The rate of hydration of the
Most of them take into account the mineral composition cement is obtained from the individual rates of each phase.
[13], and some of them the presence of mineral additives too Finally, the ‘‘apparent’’ activation of concrete can be calcu-
[14]. Others consider the binder as a whole [15]. They make lated from the simulated changes in heat rate for different
it possible to estimate the rate of hydration through the initial temperatures under adiabatic conditions.
prediction of the released heat by assuming proportionality
between released heat and quantity of hydrated products. 3.2. Principal assumption
Other more complex types of numerical model have also
been developed recently. Some of them involve C3S hydra- ‘‘Independent fractional rates’’ are assumed rather than
tion [16]. The effects of the development of the microstruc- ‘‘equal fractional rates.’’ A number of researchers agree with
L. D’Aloia, G. Chanvillard / Cement and Concrete Research 32 (2002) 1277–1289 1279
the fact that hydration of cement proceeds through a 3.4.2. The determination of materials data
mechanism lying somewhere between these two extremes. The data characterising the hydration and, more particu-
The latter is probably verified after 24 h of hydration [18] larly, the kinetics of each phase of cement are required.
and, for this reason, the former was adopted in our frame- These include:
work of early age. According to this assumption, the rates of
hydration of the different phases are distinct and independ- activation energy Eq. (1),
ent of the mineral composition of cement. quantity of released heat at complete hydration Qimax,
For each phase, the relative heat of hydration is assumed reference curve of heat rate (dQi/dt)T ( Qi) at the
ref
to be proportional to the quantity of hydrated products reference temperature 20 C.
(Eq. (3)):
The rate of hydration of each phase at temperature T is
mi ðtÞ Qi ðtÞ obtained from the Arrhenius’ law. The released heat is
ai ðtÞ ¼ ¼ max ð3Þ
m0i Qi regarded as being equivalent to degree of hydration to the
extent that the temperature at early ages has no significant
ai(t): degree of hydration of phase i at time t; m0i , mi(t): influence on the final heat of hydration [19]. For this reason,
initial mass of phase i, hydrated mass of phase i at time t; the degree of hydration was replaced by the heat of
Qi(t), Qimax: heat of hydration of phase i at time t, released hydration in the following equation:
heat of phase i at complete hydration.
The released heat and the degree of hydration of cement dQi dQi Ea 1 1
ðQi Þ ¼ ðQi Þexp i
are then obtained from the individual values of each phase dt T dt Tref R T Tref
(Eq. (4)): ð5Þ
8 P
< Qc ðtÞ ¼ i pi Qi ðtÞ
> T: actual test temperature; (dQi/dt)T: heat rate of phase i at
P ð4Þ the temperature T.
>
: ac ðtÞ ¼ pi ai ðtÞ Published values of the final heat of hydration are
i
adopted for each phase [20]. Activation energies and ref-
Qc(t), ac(t): heat of hydration and degree of hydration of erence curves were obtained by fitting a kinetic model from
cement at time t; pi=mi0/mc: mass proportion of phase i Eqs. (5) and (6) and after discretisation.
in cement.
dQc X dQi
¼ pi ð6Þ
3.3. Temperature coupling dt i
dt
The different phases of cement are assumed to hydrate at dQc/dt: heat rate of cement.
different rates independent of the composition of the
cement. The only coupling taken into account is that due 3.5. Fitting the kinetic model
to temperature, which is modelled by the Arrhenius’ law.
Under adiabatic conditions, all the heat released during a The first attempt was to use data from the literature. The
particular time interval contributes to the temperature rise of results of the simulations were not satisfactory because the
the whole mixture characterised by its specific heat C and its description of the kinetics (segments) was too unrefined
cement content. [13]. Moreover, the data from experimental results obtained
on pure phases under isothermal conditions and the kinetic
3.4. Data required for the simulations model of Kolmogorov –Erokeev did not lead to consistent
simulations under adiabatic conditions [21]. Accordingly, a
3.4.1. Cement different approach was adopted here. The slightly different
The mineral composition of cement including the sul- model of Avrami– Erofeev and used by Banfill in the case of
phate content is required, based on Bogue’s formula for ‘‘ciment fondus’’ was adopted [22] and the parameters were
example (Table 1). fitted to experimental results under semiadiabatic conditions
[10] (Eq. (7)).
Table 1 8
Bogue’s composition of cements >
> ai ðtÞ ¼ 1 expððKi tÞni Þ
>
>
CEMI (%) PMES (%)
<
dai ni ni 1
dt ðtÞ ¼ ni Ki t expððKi tÞni Þ ð7Þ
C3S 47.66 53.63 >
>
>
> da i
C2S 24.89 21.83 : 1 n1
dt ða Þ ¼ ni Ki ð1 ai Þðlnð1 ai ÞÞ
i i
C3A 9.52 3.04
C4AF 7.14 12.31
SO3 3.55 2.86
ni, Ki: parameters characteristic of the kinetics of phase i.
1280 L. D’Aloia, G. Chanvillard / Cement and Concrete Research 32 (2002) 1277–1289
From the reference curves of heat rate, we obtain: with Qi(tk)=Qi,k and finally:
X
dQi dQi dQc dQi
ðtk Þ ¼ ðQi;k Þ ðtk Þ ¼ pi ðtk Þ
dt dt Tk dt i
dt
dQi Ea 1 1
¼ ðQi;k Þ exp i
dt Tref R Tk Tref Next step: tk+1.
1282 L. D’Aloia, G. Chanvillard / Cement and Concrete Research 32 (2002) 1277–1289
those given by the degree of hydration of each phase In the case of pure C3S, a constant value of Ea is obtained,
(Eq. (10)) and is more convenient to use. which is of course the input data of the C3S hydration. The
case of pure C3A is more interesting because of the two
X X Qi ðtÞ
ac ðtÞ ¼ pi ai ðtÞ ¼ pi ð10Þ successive reactions and their degree of coupling. In the
i i
Qmax
i short term, the value of Ea characteristic of the first reaction
of C3A hydration—ettringite formation—is obtained. In the
The first calculations of activation energy were done for long term, the one characteristic of the second reaction—
pure C3S and C3A phases with an optimal sulphate content. conversion of ettringite—is obtained. Between these two
Fig. 4. Calculations of Ea from the compositions of CEMI and PMES for Sets 1 and 2 of fitted parameters (optimal sulphate content).
1284 L. D’Aloia, G. Chanvillard / Cement and Concrete Research 32 (2002) 1277–1289
domains, there is a transition period during which the or less extensive domain of early hydration. This domain is
variations in activation energy depend on temperature and less remarkable for Set 2 of the fitted parameters, when the
degree of coupling. The higher the temperature or the differences between activation energies of phases are
greater the degree of coupling (i.e., the lower the value of greater. Over this region, the variations in apparent activa-
a0), the more extensive the transition period and the greater tion energy are considerable. These variations are the great-
the variations in Ea (cf. Fig. 3). est when a reaction of ettringite conversion takes place
The main conclusion is that the coupling of reactions in (CEMI), and when the differences between individual
opposite stages (growing and slowing down) lead to sub- activation energies are more important (Set 2). Moreover,
stantial variations in apparent activation energy. Moreover, in this case, the influence of temperature is more noticeable
the influence of temperature on the calculated Ea values (Fig. 4). According to the literature, the influence of
becomes more complex. temperature on Ea is debatable from the thermodynamic
point of view (cf. Section 1.2). However, this dependence
4.3. Simulations on the basis of actual cement compositions was underlined after experimental data analyses [19] and
can be explained by the ‘‘apparent’’ feature of Ea in the case
4.3.1. Activation energy of cement hydration.
In this case, the compositions of CEMI and PMES and
their actual sulphate content are used. In the case of CEMI, 4.3.2. Comparison with experimental results
the sulphate content is close to optimal, whereas in the case Comparing simulations with experimental results is a
of PMES, there is no potential conversion of ettringite. Both tricky and uncertain process because of the different mean-
Sets 1 and 2 of the fitted parameters were chosen for ings placed upon the degree of hydration. For the experi-
calculating the apparent activation energy. Ea can system- mental results, the hydration degree is defined according to
atically be regarded as constant at early age, i.e., in a more Eq. (9), whereas the simulations do not take into account
Fig. 5. Comparison of simulations with experimental results of Ea for CEMI and PMES.
L. D’Aloia, G. Chanvillard / Cement and Concrete Research 32 (2002) 1277–1289 1285
both the C2S and the C4AF contributions to the hydration (advancement degree). This implies that the contributions of
degree. To compare experiments and simulations, the simu- C2S and C4AF to the hydration degree are assumed to be
lated hydration degrees were divided by their final values regularly distributed in time. However, what is interesting to
Fig. 7. Calculations of Ea from the compositions of CEMI and PMES for Sets 1, 2 and 3 of fitted kinetic parameters (real sulphate content).
L. D’Aloia, G. Chanvillard / Cement and Concrete Research 32 (2002) 1277–1289 1287
which is why the framework of constraints was slightly adiabatic conditions is needed for incorporation in the
modified and a new set of kinetic parameters fitted. model. Nevertheless, the main conclusion is that the ‘‘appar-
ent’’ nature of Ea is confirmed.
1. The first peak of C3A hydration (formation of
ettringite) closely follows the C3S hydration peak.
2. The second reaction of C3A (conversion of ettringite 5. Conclusion
into monosulfoaluminate) is assumed to start when the
first one is 0.4 complete. The two reactions are 5.1. Main conclusions of the simulations
synchronised at a higher degree.
3. The sulphate content is the real one. The main conclusions are the following.
(1) The Ea curves show a plateau at early age. The
The results of fitting can be considered as more satisfact- hydration region in which Ea can be regarded as constant
ory in both cases—CEMI and PMES—as far as the descrip- corresponds to the phase during which the hydration of C3S
tion of the initial phase and the main peak are concerned and C3A (first reaction) are almost synchronised.
(Fig. 6). The Set 3 of fitted parameters is indicated in (2) Assuming that the contributions of C2S and C4AF to
Table 4. the heat of hydration are regularly distributed in time, it can
The calculations of activation energy were performed for be asserted that Ea is constant up to a degree of hydration of
CEMI and PMES. The results are shown in Fig. 7 (Sets 1, 2 30 – 50%. This conclusion is in good agreement with experi-
and 3). The activation energy is almost constant and equal to mental results [4,10].
that of C3S at early age. The Ea curve reaches a very definite (3) The smaller the difference in activation energy of C3S
plateau prior to fairly wide variations. It must be pointed out and C3A (first reaction), the more marked is the plateau of
that different constraints on fitting could induce various Ea at early age.
differences in the results of simulations. Supplementary (4) The influence of temperature on the level of the
knowledge about kinetic and chemical mechanisms under plateau is not significant, but its influence on the extent of
Fig. 8. Parallel evolution of Ea and heat flow for CEMI and PMES (real sulphate content) and Set 2 of fitted kinetic parameters.
1288 L. D’Aloia, G. Chanvillard / Cement and Concrete Research 32 (2002) 1277–1289
the plateau is hard to clarify because of the lack of accuracy under different temperatures. Hence, the calorimetric
in defining the degree of hydration (not all the phases and approach can be used to determine the ‘‘apparent’’ activa-
no microstructural effect are taken into account). tion of concrete Ea, with the purpose of concrete strength
(5) The Ea variations at middle and later ages are of the estimation at early age.
same magnitude as in the experimental results. These varia- The modeling should be improved in order to develop
tions are due to the coupling of chemical reactions in opposite this type of tools. The influence of w/c, cement fineness and
stages (growing and slowing down) (Fig. 8). They depend on particle size distribution, in close conjunction with micro-
the C3A/C3S ratio: the higher this ratio, the greater the structural effects, should be taken into account.
variations. This last point is not consistent with experimental
results in the case of PMES (low C3A content) and can be
attributed to the fact that neither microstructural effects nor
C4AF are taken into account in the model. Moreover, the References
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