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Keywords: The application of reverse osmosis (RO) membrane in wastewater reclamation is emerged as a potential tech-
Antiscalant nology. As far as the operational conditions are concerned, inorganic fouling is a major challenge for membrane
CO2 treatment systems. At present various antiscalants and chemicals are commercially available for scale inhibition
Flux on the surface of membrane. In an earlier study we found that CO2 can effectively inhibit scale growth on the
Reverse osmosis
surface of RO membrane in wastewater reclamation. On the basis of previous study, the scale inhibiting effi-
Scale
ciency of CO2 was compared with three commercially available antiscalants. The RO system was operated at
constant applied pressure with four different scale inhibition methods including CO2, Flocon 260, Flocon 300
and Kuriverter N-500. The permeate flux decline was considered as an indication of scale growth on the
membrane surface. The percent salt rejection and ionic mass balance was used to determine the scaling behavior
of the RO modules. Membrane autopsy was done to determine the effect of CO2 and antiscalants on the mem-
brane structure. The experimental data revealed that CO2 can effectively inhibit scale growth as compared with
all of three antiscalants. However, the Flocon 260 was found better than other two antiscalants.
⁎
Corresponding author.
E-mail address: youngchoi@cnu.ac.kr (Y.-G. Choi).
http://dx.doi.org/10.1016/j.memsci.2017.09.087
Received 5 June 2017; Received in revised form 23 September 2017; Accepted 26 September 2017
Available online 07 October 2017
0376-7388/ © 2017 Elsevier B.V. All rights reserved.
M.K. Shahid, Y.-G. Choi Journal of Membrane Science 546 (2018) 61–69
entire filtration cycle and the flux decreases with the scale formation. Table 2
Due to the changing conditions based on variable flux with time, lim- Chemical components of the synthetic wastewater.
ited information exists in literature for the operation of RO membrane
Chemical Molarity (mM) Volume (L) Amount (g)
at constant TMP. Herein, we provided the deep study of the operational
behavior of RO membranes at constant TMP and presented the appro- NaCl 20 200 235
priateness of CO2 purging at constant TMP mode operation. Moreover, CaCl2 5 200 110
MgCl2 3.4 200 65
in earlier study we compared the effectiveness of CO2 purging with
KCl 1.14 200 17
Hypersperse MDC-220, a widely used antiscalant in wastewater re- KNO3 0.30 200 6
clamation plants of Korea, while in this study the effectiveness of CO2 MgSO4 0.08 200 2
was compared with three other worldwide used antiscalants. The KH2PO4 0.07 200 2
chemistry of antiscalants at their threshold limit in water is also dis-
cussed.
RO system was operated with CO2 in comparison with three anti- Table 3
Specifications of RO membrane.
scalants including Flocon 260, Flocon 300 and Kuriverter N-500. The
operational performance was evaluated on the basis of permeate flux, Parameter Properties
salt rejection, mass balance of principal ions and membrane autopsy.
Based on the results of comparative study, CO2 purging (in feed water) Manufacturer Hyundai Wacortec
Membrane Type Spiral wound Polyamide TFC
is proposed as a novel method for scale control during wastewater re- Membrane Area 0.4 m2
clamation. MWCO ~100 amu (Dalton)
Operating Temperature (maximum) 45 °C
Operating Pressure (maximum) 125 psi
2. Materials and methods Feed flow rate (maximum) 2 GPM
pH range (continuous operation) 3.0 – 10
2.1. Experimental conditions Maximum Feed Silt Density Index <5
Free chlorine tolerance < 0.1 ppm
The RO system was operated with synthetic wastewater. The in-
fluent of RO system was synthesized by taking into account the quality
RO1 module. Table 5 shows the pH measurement on the feed, permeate
of the advanced treated domestic wastewater of the “P” wastewater
and concentrate streams of all RO modules. The system was restored
reclamation plant in Korea (Table 1). The chemical components of the
with CIP when 10% loss in salt rejection was observed. The CIP was
synthetic wastewater are presented in Table 2. Around 100,000 m3/d of
done with 1% EDTA, 0.1% caustic and 0.2% HCl. All the chemicals
the tertiary treated wastewater is reclaimed by further treatment with
were injected into feed side with 50 mL/min flow rate and 1-h contact
RO membrane for the purpose of industrial water supply at the plant.
time for each chemical. CIP was conducted at 25 °C temperature and
All the chemicals and reagents were of analytical grade and purchased
1 bar applied pressure. All the operation data including flux decline,
from Fisher Scientific. CO2 with over 99% purity was purchased from
salt rejection, ion mass balance was recorded throughout the study.
domestic market. Commercially available antiscalants (Flocon 260;
Membrane autopsy results were also considered for the establishment of
Flocon 300; Kuriverter N-500) were purchased from Hansu Ltd., Korea.
conclusion.
Flocon antiscalants are composed of phosphonic acid derivative and
polycarboxylic acid while Kuriverter N-500 constitutes PBTC (2-phos-
2.3. Analysis of water quality constituents
phonobutane-1,2,4- tricarboxylic acid) and polyacrylic acid. Polyamide
thin film composite membranes (0.4 m2 area) were purchased from
The pH and conductivity were analysed by 96pH-L2 (samsan) and
Hyundai Wacortec. Membranes were designed to operate successfully
EC96 (M. Cubic) respectively. Other water quality analysis were per-
on maximum operating pressure 8.6 bar, maximum operating tem-
formed according to Standard Methods (APHA) [28]. The flux decline
perature 45 °C, maximum feed flow rate 2 GPM and pH range 3.0–10
was monitored manually with the graduated cylinder and digital stop
(Table 3).
watch. The concentration of principal ions was analysed with Ion
Chromatograph (ICS-1000 and ICS-5000 for cations and anions re-
2.2. Operation of the RO system spectively). Scanning Electron Microscopy coupled with Energy Dis-
persive Spectroscopy (SEM-EDS, S-4300) and FTIR (Vertex 80 & Hy-
The RO system was operated for 45 days with synthetic wastewater. perion 3000) were used during membrane autopsy tests.
Four single pass RO modules were operated with CO2, Flocon 260,
Flocon 300 and Kuriverter N-500 respectively (Fig. 1, Table 4). RO 3. Results and discussion
modules were initially operated at 4 bar constant applied pressure,
11.32 LMH permeate flux, 40% recovery and 99% salt rejection. The 3.1. Operational behavior (flux decline)
RO 1 feed water was conditioned in a 200 L tank with CO2. The CO2
injection rate was controlled at 300 ± 2 mL/min and about The RO system was operated for continuous 45 days with two fil-
1.5 ± 0.1 min injection time was estimated for lowering the pH of feed tration cycles. CIP was conducted on 18th day i.e., at the end of first
water from 7.18 ± 0.07 to 6.05. About 450 ± 30 mL CO2/200 Linfluent is filtration cycle while following filtration cycle was terminated on 27th
assessed to be required for operation of RO1 at pH 6. Following the pH day (45th as a whole) without any CIP step. To determine the opera-
adjustment in 200 L tank, the synthetic wastewater was supplied to tional behavior in terms of flux decline during long run, CIP was not
conducted in 2nd filtration cycle. At the termination of entire filtration
Table 1
period, about 12% flux decline was observed for the RO 1 operated with
Influent water quality of the RO system.
CO2 (Fig. 2). However, 30% decline in initial flux was observed in RO 2
Parameter Analytical result Parameter Analytical result and 4. The RO 3 showed 45% decline in initial flux at the end of op-
eration. On the basis of flux variation, it can be stated that CO2 was
pH 7.18 ± 0.07 Conductivity 2150 ± 300 µS
more effective in suppressing scale growth on the membrane surface
Ca2+ 200 ± 10 mg/L Mg2+ 95 ± 10 mg/L
Na+ 480 ± 10 mg/L K+ 50 ± 5 mg/L while the membranes operated with antiscalant were remained in-
effective for scale inhibition. Moreover, the RO module 3 indicated the
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M.K. Shahid, Y.-G. Choi Journal of Membrane Science 546 (2018) 61–69
Table 5
All RO modules were operated at 99% initial salt rejection. The salt
pH values of influent, permeate and concentrate streams of the RO modules.
rejection was determined on the basis of influent and effluent con-
Parameter Influent Permeate Concentrate ductivities. In first filtration cycle the RO module operated with CO2
indicated the minimum drop in salt rejection (4%) as compared with
RO 1 6.05 ± 0.05 5.12 ± 0.13 6.37 ± 0.15
other modules. The percent salt rejection for RO 2 was dropped at 90%
RO 2 7.18 ± 0.07 5.53 ± 0.12 7.22 ± 0.19
RO 3 7.18 ± 0.07 5.48 ± 0.12 7.16 ± 0.27 while for RO 3 and 4 it was dropped at 83% and 86% respectively after
RO 4 7.18 ± 0.07 5.54 ± 0.13 7.40 ± 0.21 17 days (408 h) of operation (Fig. 3a). The increasing deposition of
foulants on the membrane surface developed the cake layer resulting in
decrease of percent salt rejection [16]. The existence of divalent cations
sharp decline in initial permeate flux which is supposed to happen due affected both the permeate flux and salt rejection performance of
to the higher rate of crystallization on the membrane surface. Initially membranes. The RO module operated with CO2 indicates that at low pH
all RO modules indicated the uniform permeate flux but as the filtration the deposition rate for foulants can be avoided successfully. However,
time increased the more significant difference in permeate flux was the antiscalants particularly Flocon 300 and Kuriverter N-500 were
observed for all RO modules. Near 1–2% loss in initial permeate flux found ineffective to maintain percent salt rejection throughout the fil-
was observed after the restoration of RO module 2, 3 and 4 with CIP tration cycle. The embedded foulants on the membrane surface are the
while near 0.5% loss in initial flux was observed for RO 1. After CIP, major reason of loss in the membrane permeability followed by de-
this reduction in initial permeate flux indicates an increase in total crease in percent salt rejection. As the fouling progresses, two factors
resistance followed by filtration period. The intensely ingrained re- affect salt rejection and permeate flux simultaneously. The back diffu-
sidual deposits can also be a reason of this reduction in initial flux [29]. sion of rejected ions hindered due to the cake layer at the membrane
The flux decline curve for RO 2, 3 and 4 indicated the ineffective- surface and the transportation of ions from bulk solution towards the
ness of antiscalants for scale reduction. As the filtration period increases membrane surface. Hence an increase in concentration polarization can
the membrane resistance also increases due to the gathering of fouling cause an increase in osmotic pressure and decrease in percent salt re-
particles on the membrane surface. Subsequently, this decreases the jection [32,33]. An increase in salt concentration on the membrane
total permeability of the membrane followed by flux decline at a con- surface causes higher salt flux followed by loss in salt rejection. Parti-
stant applied pressure as showed by RO 2, 3 and 4. The concentration cularly, solubility limits can be increased for multivalent ions and re-
polarization also affects the membrane permeability. An increase in the sulted deposits can cause adverse effects on mass transport. The con-
concentration polarization results in the higher solute concentration at ceptual illustration of mass transfer and accumulation of particles near
the surface of membrane which may leads to deposition of sparingly the membrane surface is presented in Fig. 3(b). The transportation of
soluble salts on the membrane surface [11,15,30]. It results in high particles within the concentration polarization layer can be described
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M.K. Shahid, Y.-G. Choi Journal of Membrane Science 546 (2018) 61–69
by the convective diffusion equation [34]. The fluid velocity leads feed Qinf = influent flow rate of the membrane module
particles to move in transverse and longitudinal directions. The particle Qper = permeate flow rate of the membrane module
movement in longitudinal direction and transverse direction is followed Qcon = concentrate flow rate of the membrane module
by crossflow velocity and permeate velocity respectively. During the Cinf = ion concentration of the influent
operation at constant applied pressure, the crossflow velocity of fluid Cper = ion concentration of the permeate
(parallel to membrane surface) decreases with increasing osmotic Ccon = ion concentration of the concentrate
pressure build-up by increased concentration polarization. Later it
causes an increase in salt permeation and flux decline. Among the an- The accumulated fraction of principal ions in the RO modules was
tiscalants, Flocon 260 indicated the better performance for percent salt calculated with the ion concentrations measured in the input and
rejection but overall it was found behind CO2 in terms of effectiveness. output streams, thus not considering the concentration polarization on
the membrane which accumulates the high share of ionic mass and is
not a part of scale deposition or cake layer. Therefore, the mass fraction
3.3. Mass balance of the principal ions
of ions presented in Fig. 4 is hypothetically not only limited to the scale
layer but also shares the major contribution from polarization layer. An
The mass balance of Na+, Mg2+, K+, Ca2+, Cl-, NO32-, PO43- and
increased mass fraction for monovalent ions most probably is due to the
SO42- was used for the determination of real amount of monovalent and
higher ionic concentration accumulated in polarization layer [11,35].
divalent ions entering and leaving the system. The concentration of ions
Shawky et al., while discussing the intrinsic properties of the salts in
in influent, effluent and concentrate stream was used for the calculation
water and behavior of ionic movement through the RO membrane,
of ionic mass balance, i.e.:
denied the theoretical concept of higher rejection for Mg2+ and Ca2+
ΔMAcc = Qinf • Cinf –Qper • Cper –Qcon • Ccon than that of Na+ in RO membrane [36,37]. It was stated that the hy-
drated ions have the different radii as compared with non-hydrated
where, ΔMAcc = ion mass accumulated inside of the membrane module
Fig. 3. (a). Salt rejection (%) of the RO membranes during 1st filtration cycle for 408 h (1–17 days). (b). The conceptual illustration of particle transportation and concentration
polarization; an increase in cake-enhanced concentration polarization directly effects the cross flow velocity, permeate flux and salt passage.
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M.K. Shahid, Y.-G. Choi Journal of Membrane Science 546 (2018) 61–69
ions, and hence, the cationic diffusion through the membrane does not surface in RO 2. It was happened due to the gathering of bulk calcite
depend on its size and charge. Fig. 4 presented the higher ionic dis- crystals and other inorganic salts. In earlier studies this phenomenon
charge for all monovalent and divalent ions in RO 1. The accumulated was explained as a result of accumulation of calcite and gypsum salts
ionic mass fraction was less than 5% for RO 1 which seems to have a [41] or due to the effect of antiscalant on calcite crystals [42]. The
major share of polarization layer because the membrane autopsy did sludge like fine patches were also found at the membrane surface which
not indicate the significant existence of scale deposits particularly salts indicate the bulk deposition of sodium and potassium salts [43]. The
of divalent cations. About 13% of ionic mass was accumulated inside aragonite crystals were also observed on the membrane surface and
the RO 2. RO 3 and 4 indicated extensively low level of ionic discharge found similar as presented in another studies [42,44,45]. Needle like
which shows the accumulation of sparingly soluble salts inside the gypsum crystals were also recognized on the membrane surface which
system. Over 30% of divalent cationic mass was accumulated in RO 3 are supposed to be calcium sulphate dehydrate [46,47]. Although the
while over 20% ionic mass was accumulated inside RO 4. The high major area of membrane was covered with inorganic scale, the basic
precipitation of calcium and magnesium ions inside the RO 3 and 4 polymeric structure of membrane can also be identified at some por-
shows the ineffectiveness of Flocon 300 and Kuriverter N-500 for scale tions of membrane surface. It shows that although the membrane was
inhibition. The dissociation of inorganic salts and successful discharge spoiled with inorganic scale at the termination of filtration cycle,
of respective ions from system shows the effectiveness of CO2 for scale Flocon 260 (RO 2) was still functioning to reduce scale growth on the
control. It can be stated that the operation of RO membrane with CO2 is membrane surface. While the entire surface of membranes in RO 3 and
more effective than that of antiscalants. Another study also supported 4 was covered by inorganic deposits and the polymeric membrane
this finding [38]. structure cannot be identified. The well-developed rhombohedral
structure of calcite [48,49], patches like refined structure of sodium salt
and needle like somehow plate-shaped gypsum structure was observed
3.4. Membrane autopsy on the membrane surface of RO 3 and 4. RO 3 and 4 indicated the
similar gypsum structure on the membrane surface but the bulk gath-
The membrane autopsy was conducted to determine the effect of ering of gypsum crystals having needle-like structure was found to be
operation and scale control methods on the membrane. At the end of transformed into flower like appearance [50]. The flowery structure of
operation, the membrane elements were unrolled and the membrane crystals might be due to the combined effect of lateral scale growth and
sheet was cut in small pieces followed by rinsing with deionized water. the precipitation of bulk formed crystals on the surface of membrane
The membrane samples were dried at room temperature and then (Fig. 5). The crystal structure is highly dependent on the concentration
analysed using SEM, EDS and FTIR. SEM was used to analyse the of divalent ions in the bulk. The presence of antiscalant (F-300) is also
morphology and structure of the surface of membrane and the EDS assumed to be a major reason of change in prismatic structure of
analysis was conducted for the identification of elemental composition gypsum [51,46]. The adsorption of antiscalants at the crystallization
of fouled membrane. FTIR analysis was conducted for fouled mem- site may result in alteration of crystal morphology. The acrylate func-
branes in comparison with virgin membrane. tional group (-COO-) has the specific affinity for calcium ion in the bulk
The visual inspection of the membranes did not identify any damage solution. As the calcium ion remains in the vicinity of acrylate ion the
to the membrane (Supporting information, Fig. S1). However, a sticky probability of joining sulphate ion remains low. But if the calcium ions
layer was found at the feed spacer channel of the RO 4 membrane will once approach sulphate ions, it will initiate nucleation and the
which was apparently due to the biofouling as discussed in other studies acrylate ion of antiscalant will not able to control further growth of
[39,40]. The SEM images of RO 1 membrane displayed the negligible scale [51]. Another study discussed the threshold limit of PBTC anti-
existence of deposition without any distinct crystallization (Fig. 5) The scalant for scale inhibition but at the same time no significant mor-
EDS spectra indicated the monovalent ions like Na, Cl and K are phological change in gypsum crystals was identified [52]. Along with
dominant on the membrane surface of RO 1. Hence it can be stated that other inorganic salts, the gypsum is also one of the major causes of flux
no carbonate or sulphate scale was accumulated in RO 1 during whole decline in polyamide membranes. P was also identified in the EDS
filtration cycle. As shown in Fig. 5, the sphere-shaped agglomerated spectra of membranes from RO 2, 3 and 4 which can be consider as an
crystal structures were observed at different positions of membrane
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M.K. Shahid, Y.-G. Choi Journal of Membrane Science 546 (2018) 61–69
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M.K. Shahid, Y.-G. Choi Journal of Membrane Science 546 (2018) 61–69
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M.K. Shahid, Y.-G. Choi Journal of Membrane Science 546 (2018) 61–69
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