Beruflich Dokumente
Kultur Dokumente
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6.10 PROGRAM BACKUP............................................................................................................................ 26
6.11 ETHERNET CONNECTIVITY ................................................................................................................ 27
6.12 MODEM CONNECTIVITY .................................................................................................................... 27
6.13 SURGE PROTETION............................................................................................................................ 27
9.0 TROUBLESHOOTING....................................................................................................................34
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APPENDIX H – INPUT/OUTPUT CHARTS ...................................................................................................58
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1.0 MANUFACTURER’S DETAIL
Northwestern Systems Corp.
1388 Derwent Way
Delta, BC
Canada
V3M 6C4
Tel: 1-888-553-0855 or (604) 777-9988
Fax: (604) 777-9910
www.nsc-betterbuilt.com
On the space provided below please record the model, serial number and start-up date of this unit:
Model:
Serial Number:
Start-Up Date:
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2.0 SAFETY WARNINGS AND CAUTIONS
The following is a summary of the safety warnings and cautions that must be observed when operating or
servicing this equipment. WARNINGS indicate potential danger to personnel, and CAUTIONS indicate
potential damage to equipment. These are repeated, where applicable, throughout the manual.
Observance of these safety precautions will minimize the risk of personal injury and/or the possibility of
damage to the equipment.
The operation and maintenance procedures recommended by BETTER BUILT are described in this manual.
Only these recommended maintenance procedures should be followed.
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accessory is not positioned correctly, damage may
WARNING: PERSONAL INJURY AND/OR
result and unit will not effectively wash load.
EQUIPMENT DAMAGE HAZARD! – The automatic
doors are pneumatically operated. Be careful when
open and closing doors. Pinch points are present. CAUTION! Use non-abrasive cleaners when
Never physically open the door or impede the path cleaning the unit. Follow direction on containers
of the door. and rub in back-and-forth motion (in same
direction as surface grain). Abrasive cleaners will
damage stainless steel. Cleaner rubbed in a
WARNING: BURN HAZARD! - Allow unit to cool
circular motion or applied with a wired brush or
down before performing any service on pump.
steel wool can be harmful to stainless steel. Do not
Surface of motor and piping become very hot
use these cleaners on painted surfaces.
during unit operation.
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3.0 TERMINOLOGY
The following is a summary of the terminology used in this manual. Knowing the basic terminologies will help
in understanding the intent of the information provided.
The name Better Built and Northwestern Systems If the unit has optional Load and/or Unload
Corporation (NSC) are used interchangeably in this modules, the staging of the headers in and out of
manual. the washer, and the selection of the cycles are done
automatically. The Load and Unload modules are
This manual can be used for the single door, two- able to stage one or two headers at a time
door “pass-through” models, and automatic depending on configuration ordered. The Load
load/unload module options. module is located on the soiled side of the washer,
while the Unload module is located on the clean
side where the decontaminated items are
automatically removed and staged from the unit.
3.2 UNIT ORIENTATION
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3.4 OPERATOR INTERFACE 3.5 TEXT FORMAT
The operator interface is located with the main In this manual, several styles are used to
controls on the Soiled Side of the machine (if a differentiate between cycle description and the
two-door machine). The operator interface is a message being displayed on the operator interface.
5.7” LCD Touchscreen that displays cycle sequence For example:
and data as the unit processes a predetermined • Italic fonts enclosed within quotations
cycle. It is also the device used to change program represent the message being displayed on
cycle parameters. See Figure 3-3. the operator interface. For example,
”WASHER STOPPED Press START to Cont.”
• An x located in the operator interface
message display represents the cycle that
RUN
has been selected. The x number can vary
from 1 to 8 (number of cycles available)
when the unit is operating. There is only 4
cycles available on units with Load and
Unload modules.
• A bold exclamation point at the end of a
sentence represents a Safety Warning or
Caution that the operator must adhere to.
For example, CAUTION!
Figure 3-3 Operator Interface • When a text is capitalized and bolded, it is
an active pushbutton on the controls. For
There are multiple screens for interfacing with the example, START, STOP, OFF/ON,
operator. Each screen is intuitive and touchscreen EMERGENCY STOP, DOOR, and
based. The operator will be expected to press a DRY/EXHAUST.
variety of buttons on the screen when operating • When a text is capitalized it is an active
the unit. See Appendix E for description or each button on the touchscreen. For example,
operator interface screen. C1 Selection, START Button, MENU Button,
etc.
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4.0 GENERAL INFORMATION
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way as in the main controls. However the START, Cleaning and rinsing solutions are recirculated
STOP, DRY, and DOOR pushbuttons have within the washer by a powerful fluid pump.
illuminated LEDs that are used to help the operator Solutions are distributed evenly throughout the
on the clean side know the status of the unit. unit by rotating spray arms, positioned within the
• During normal operation the green START cabinet for total spray coverage. Cleaning
LED will illuminate. detergents are automatically added during the
• If there is a stop condition, the red STOP wash step using detergent pumps provided by the
LED will illuminate. manufacturer (optional) or by a third party chemical
• If the unit is exhausting or drying, the supplier. Spray arms rotate freely as the wash and
amber DRY LED will illuminate. rinse solutions are pumped through them.
• If either door has been opened, the amber Stainless steel perforated filters located within the
DOOR LED will flash. solution sump help keep the washer’s spray jets
• When a cycle is completed, the green START free of debris.
LED will illuminate.
• If the cycle did not meet temperature The operator interface will display, “Cycle
guarantee, the START, STOP, and DRY LEDs Completed – Remove Load“ on the Status Line when
will blink. See Section 5-4 for more the last step of the cycle has timed out. Once the
information about the temperature cycle is completed the clean side door (for a pass
guarantee option. through machine) or the soiled side door (for a
single door machine) will automatically open to
In order to start a cycle, the operator turns the alert the operator to remove the load. The
power OFF/ON switch to the ON position (on the operator interface screen will revert back to the
load side or Soiled Side) and makes a cycle Cycle Selected Screen once the door is opened.
selection through the operator interface, presses The door can be opened and closed through the
the START button, the washer will then DOOR Pushbutton located on the clean side for a
automatically proceed through all steps of the Pass-thru unit, and through the DOOR
cycle: OPEN/CLOSED button located on the touchscreen
for a single door unit. Once the load is removed,
Wash 1 – usually a pre-wash stage the D400 Washer is now ready for a new load.
Wash 2 – usually a detergent stage
Wash 3 - usually a detergent-neutralizer stage Note: Under normal operation, for a pass
Wash 4 – usually an acid stage through machine, both doors cannot be open
Wash 5 – usually an acid-neutralizer stage at the same time. Operator must close one
Rinse 1 – usually the first rinse side first before the other side can be
Rinse 2 - usually the final rinse (temperature opened.
guarantee stage)
Rinse 3 – (optional)
Rinse 4 – usually the de-ionized water (DI) wash
stage (optional)
Dry/Exhaust – (optional)
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Once the headers are transferred onto the Load
module, the remaining process is automatically
4.3 LOAD/UNLOAD MODULE OPERATION
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5.0 CYCLE OPERATION
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4. When a cycle has been activated, several clean side, and activate one of the following
conditions can be tested. These conditions and messages on the Status Line of the Operator
the status of the machine are shown on the Interface.
Status Line of the Cycle Run Screen.
“SOILED SIDE DOOR OPENED” is displayed when
the Soiled Side Door is opened.
However, if the unit is a double door machine 8. The touchscreen display will monitor and report
then, opening either door will illuminate all phases of the process. The display will show
(flashing) the amber DOOR pushbutton on the
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the cycle phase, current sump temperature and From the Start Screen, the operator presses the
time remaining in that step of the cycle. PUMP PRIMING button (Figure 5-4) on the
touchscreen to display the Chemical Pump Priming
9. Each WASH or RINSE step shall begin with a FILL Screen. See Figure 5-5 below.
stage followed by chemical injection (if
required), and will end in a three-step DRAIN
phase consisting of POWER DRAIN, GRAVITY
DRAIN, and FLUSH DRAIN. Exception is where
final rinse water is retained for the next cycle.
12. During FLUSH DRAIN the fill solenoid valve and To start the priming process, press the OFF button
pneumatic drain valves open and use fresh for the appropriate chemical pump on the screen;
water to flush out the remaining contaminates the button text will change from OFF to ON and the
left inside the sump to prevent any cross appropriate chemical pump will turn on.
contamination between cycles.
Note: The appropriate chemical pump will be
energized for the adjustable set period of
time. The energized time will count down
5.2 CHEMICAL PUMP PRIMING
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Open the pneumatically operated vertical lift door automatically proceed through all the steps of the
by pressing the DOOR CLOSED button on the cycle that was selected.
operator interface. Load a header into the washer.
By pushing the header all the way towards the Note: If the cycle was incorrectly entered, the
clean side, the header will align itself to ensure that operator can press another cycle and the
the header water supply connector is in-line with corresponding Cycle Selected display will
the header water supply nozzle. Press the DOOR update.
OPEN button on the touchscreen to close the door.
Note: If the cycle button has a padlock
displayed to the right of the button, that
WARNING PERSONAL INJURY
cycle has been locked out from access.
AND/OR EQUIPMENT DAMAGE!
Consult with the facility manager or
The automatic doors are pneumatically
supervisor to unlock if required.
operated. Be careful when open and
closing doors. Pinch points are
Note: All cycle descriptions can be
present. Never physically open the
customized through the operator interface.
door or impede the path of the door.
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When the unit has completed the cycle, the actual temperature of the wash, setpoint
operator interface will display “Cycle Completed – temperature of the wash, the Wash 1 step, the
Remove Load“ on the Status Line. The operator preset Wash 1 step, and the time remaining will
interface screen will revert back to the Start Screen be displayed on the operator interface screen.
once the clean side door (for a pass through See Figure 5-7 Phase Step Parameters.
washer) or the door (for a single door machine) has
been opened and the accessory racks removed.
The washer is now ready for a new load.
Note: All operators will be able to access the Completion of Wash 1 will then be followed by
start sequence and operate the unit. There is a three-step drain phase (with countdown
no password required. Only exception is if time), as displayed on the Status Line:
the cycle has been locked out by a supervisor
or the Facility Manager. “POWER DRAIN XXX Sec”
“GRAVITY DRAIN XXX Sec”
“FLUSH DRAIN XXX Sec”
5.4 CYCLE SEQUENCE
5.4.1 WASH 1 (Typically a Pre-wash stage) Note: All drain phases include a POWER
DRAIN step, followed by a GRAVITY DRAIN
step, and a FLUSH DRAIN step. Each step can
1. When a cycle is selected and the START
be timed to suit site conditions. This three-
pushbutton is pressed, the operator interface
stage drain process cleans the washer sump
will display “MACHINE FILLING” on the Status
between cycle phases, reducing or eliminating
Line of the Cycle Run Screen.
cross contamination.
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4. Wash 1 is typically used as a PRE WASH since 7. When the WASH 2 step has timed out, the unit
this step is used to remove loose soil from the automatically runs through the three-stage
items being processed. drain sequence or continue to the next
sequence. Once all three drain steps have timed
5. When the WASH 1 step has timed out, the out the unit will automatically re-fill and
three-stage drain sequence automatically runs. proceed with WASH 3 or will advance to the
Once all three drain steps have timed out the rinse steps, as per the preset program.
unit will re-fill and proceed with WASH 2 or will
advance to the rinse steps, as per the preset 8. WASH 3, WASH 4, and WASH 5 will function
program. similar to WASH 2. These steps operate only if
programmed to do so.
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fill and proceed with RINSE 2, as per the preset Note: If the Washer has no dryer,
program. temperature will not be displayed, and the
stage will be an exhaust stage with no drying.
Note: Hot water used during the final rinse
can either be drained or retained for use Note: If the Washer has a dryer AND POV
during the WASH 1 (Pre-wash) phase of the extraction system, steam vapor inside the
next cycle. chamber will first be drawn out by the
facility’s exhaust system before dry stage
11. RINSE 3 and RINSE 4 will function the same as begins. POV extraction time can be adjusted
RINSE 2. These steps operate only if through the operator interface.
programmed to do so.
Note: The lubricator pump (or any chemical) A temperature probe located within the solution
injection time must be shorter than the wash recirculation system work with the Programmable
or rinse time for that specific stage. Logic Controller (PLC) to monitor and control the
temperature guarantee. When the cycle
Note: A DI (Di-ionized) Rinse option can be temperature is below the thermal disinfection
utilized in RINSE 3 or RINSE 4 for a final rinse setpoint, the Temperature Guarantee Parameter is
with purified water. The client should discuss displayed on the operator interface. See Figure 5-
their preferred chemical injection sequence 8.
with Northwestern Systems Corporation or
our representatives so that the unit can be
programmed accordingly.
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redo the thermal disinfection phase of the cycle by the closed position. The operator interface
pressing the START button. will display:
For units with Auto Loading and Unloading the WARNING PERSONAL INJURY
operation of the machine will be different from the AND/OR EQUIPMENT DAMAGE!
processed described earlier. The Auto Load and The washer does not know if a header
Unload feature allows for a maximum of two load has been left inside the washer. Serious
headers and two unload headers on the damage to the door will result if a
loading/unloading module each time depending on header has been accidentally left inside
configuration. the washer and the Load Module tries
loading another header into the washer.
1. When the power switch is in the ON
position, the control system is energized, 2. When operator has determined that no
the interior light, operator interface are headers are on the Load Module or inside
illuminated, and the drain valve returns to the washer, press the START button. The
operator interface will display:
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Note: Transferring of header onto the Load
Module is typically accomplished through the
use of a transfer cart. The transfer will align
it self with the Load Module and allow for
ease of transfer from the transfer cart rail
onto the Load Module rail.
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Figure 5-13 Loading Screen Figure 5-14 Unloading Screen
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Consult Facility Manager to determine
Cycle 1: associated cycle with each header.
(no tab) (no tab)
(no tab)
5.7 SHUTDOWN PROCEDURES
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6.0 ADDITIONAL OPTIONAL FEATURES
The D400 Washers are capable of adding optional packages based on special requirements. Most of the
optional packages listed below can be retrofitted to existing washers. Consult Northwestern Systems Corp. for
further details.
When the high limit does trip the alarm light will
6.1 ELECTRIC SUMP HEAT
illuminate. Reset this condition by pressing the
“reset” button until the alarm light disappear.
For unit with electric sump heat, an electric
element is placed in the sump to maintain and heat
Note: The maximum setpoint on the high
hot water temperature to setpoint (Figure 6-1).
limit cutout should be 300°F/150°C.
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inject facility supplied chemicals into the unit’s 6.4 DRYER SYSTEM WITHOUT POV
sumps via injection ports.
During drying stage, a supplied blower and fan will
recirculate air thru three (3) finned heaters to dry
the glassware and utensils up to preset
6.3 DROP DOWN SHELVES
Note: When the drop down shelves are in the Note: Maximum temperature on dryer is not
up position, ensure safety pins are used to adjustable.
prevent shelves from suddenly dropping
down (Figure 6-4).
6.5 DRYER SYSTEM WITH POV
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6.7 DATA LOGGING VIA PRINTER 6.9 DATA LOGGING VIA ETHERNET
The Printer System (Dot Matrix or Thermal) is an The Data Logging via Ethernet is an optional
optional package for the D400 Washer (Figure 6-5). package for the D400 Washer (Figure 6-6).
Figure 6-5 Cycle Data Printer The unit is provided with the Remote Data Transfer
System (BBRDTS) where the data files in the
compact flash card can be transferred to a central
Cycle data such as date, time, temperature and
PC via Ethernet and a window FTP program. The
alarms can be printed to paper for data logging.
PLC is connected to the facilities network via
Refer to Appendix N for loading paper/ribbon on
Ethernet and the supervisor is able to upload,
the Printer System.
download and delete data files from each washer
control system from the office PC. Refer to
6.8 DATA LOGGING VIA MEMORY CARD Appendix N for additional details.
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6.11 ETHERNET CONNECTIVITY
A modem is provided for remote online
The Ethernet Connectivity is an optional package diagnostics, software upgrades and
for the R700 Washer (Figure 6-14). troubleshooting. Factory based service personnel
will be able to assist local service remotely
identifying system malfunctions are
recommendations for repair.
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7.0 INSPECTION AND MAINTENANCE
Procedures described in this section should be performed at regular intervals as indicated. The interval
frequency should be increased with increased usage of the equipment. Should a problem occur, refer to
Section 9: Troubleshooting.
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7.1.2.2 Rotary Spray Arms: 7.1.3.2 Chamber Interior:
Rotation of spray header arm should be regularly Depending on the effect and hardness of the local
inspected during machine operation. The spray water supply, it will be necessary to remove scale
arms should rotate at about 24 R.P.M. in a from inside surfaces of the tank. The scale can be
clockwise direction. Because the spray arms are removed with a commercial scale remover. A citric
moved by the pressure of the water flowing or phosphoric based de-scaler is recommended.
through them, they will not rotate as they should if Nitric based solutions may damage the interior of
the spray orifices are blocked. the chamber and pump seals.
• Remove the offset pin holding each spray arm • Open chamber door.
in the hub with a snap ring pliers. Withdraw • Position a header in the chamber.
arms from hub assembly. • Pour the liquid de-scaler into the sump.
• Shake out any debris within the spray arm. • Position the power switch to ON.
• Insert a stream of water into the spray arm to • Select a Rinse Cycle or a predetermined
flush out all orifices. descaling cycle.
• Return the spray arm to the hub assembly. • Press the START pushbutton.
Position arm with orifices lined up. The spray • Upon completion of the cycle, press START
holes are slightly off center (this is called the again to run a second cycle in order to
vector angle). completely rinse the system.
• If after the above cleaning procedure, the • At completion of the second cycle, open the
header continues to rotate at less then 24 door and allow unit to air dry.
R.P.M., refer to section 7.1.3.1 Spray Arm Hub • Check bottom filters for debris. If debris is
Assembly Removal. present, clean as in Section 7.1.1.
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7.1.3.4 Door Operation: • Verify that the pneumatic control valves are
Check the operation of the door(s) to ensure operating in conjunction with the butterfly valve
smooth operation. The door(s) should not stick or and/or angle seat valve.
be excessively heavy. • Replace control valves if required.
• Note each pneumatic valve can be actuated
manually through the Service Mode of the
WARNING: BURN HAZARD!
Washer program to ensure proper operation.
Wear gloves and face protection if it is
• Only a Service Technician or a Northwestern
necessary to open a door during a
System’s representative should enter into this
cycle. Hot water may be sprayed
mode.
through the door opening.
7.1.4.1 Solenoids:
CAUTION!
• Unplug the power cord to the solenoid.
The Delrin™ rings should be changed
• Remove the solenoid coil through the hex nut
before there is too much play in the
at the top.
hub. If they are not changed frequently
• Inspect the wear of the seats on the solenoid.
enough, the hubs and spindles will
• Replace as required.
wear prematurely causing damage and
• Note at each solenoid can be actuated manually
improper washing.
through the Service Mode of the Washer
program to ensure proper operation.
• Remove the snap ring in the center of the hub
• Only a Service Technician or a Northwestern
with a snap ring pliers.
System’s representative should enter into this
• Lift the hub off its axle.
mode.
• Remove the rings from the hub and rinse the
• Frequency of replacement depends on the
axle. Slide the new rings onto the hub.
usage of the washer.
• Slide the hub onto the axle, insert the snap
ring.
7.1.4.2 Pneumatically operated Valves:
Frequency of valve kit replacements depends on
the frequency of washer usage.
• Verify and check the valve seats of all
pneumatically operated valves.
• Replace valve seats if required.
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7.3 Steam Line Strainers: • Reassemble. Open the building supply lines
and check for leaks.
WARNING: BURN HAZARD!!
Allow piping to cool down before
inspecting and/or cleaning supply-line 7.5 Steam Trap Maintenance:
strainers and traps.
WARNING: BURN HAZARD!!
Note: This step is not required if the unit has Allow piping to cool down before
electric sump heaters and electric heat inspecting and/or cleaning
exchanger. supply-line strainers and traps.
• Close the building supply lines and allow the Note: This step is not required if the unit has
piping to cool. electric sump heaters and electric heat
• Locate the strainers on the sump and heat exchanger.
exchanger supply lines.
• Each strainer has a hex cap that can be • If improper operation suspected (e.g. when the
removed to extract the mesh screen. water is not heating to the correct temperature)
• Clean the screens and replace them in the the trap may be disassembled for inspection,
strainers. cleaning and repair.
• Reassemble. Open the building supply lines • To clean or replace the disc (the only moving
and check for leaks. part), unscrew the cap and remove.
• When replacing the disc, ensure that the
smooth side is facing up. DO NOT use rough
7.4 Water Line Strainers: abrasives on the disk's surface.
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8.0 FIELD TEST PROCEDURE
Every unit must be tested and inspected according to this procedure whenever a part is adjusted, repaired or
replaced. Items which do not comply to test procedures must be corrected and retested.
Keep records of all readings, measurements, discrepancies, corrections, tests and inspections. Each test must
meet the standards of material and performance set forth in this procedure
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8.4 CYCLE COMPLETE CHECK illuminated pushbuttons (on the clean side
1. Verify that the Cycle Completed screen is controls if the unit is a two-door unit) are not
displayed on the operator interface and the illuminated when the EMERGENCY STOP button
green illuminated START pushbutton (on the is pressed.
clean side controls if the unit is a two-door 2. Unlock the EMERGENCY STOP button by
unit) is flashing. twisting (clockwise) the button.
2. Inspect all piping, valves, flanges and gaskets 3. Repeat procedure for the clean side
for leaks. EMERGENCY STOP button (if available).
3. Press the STOP button and verify that the
Washer Stop screen is displayed on the operator
interface. If the unit is a two-door machine,
8.6 CLEANUP
verify that the STOP LED pushbutton on the 1. Turn the power switch to OFF.
clean side is illuminated. 2. Close all utility supply lines.
4. Press the START button and ensure that the 3. Position building electrical supply disconnect
unit will not operate with the STOP button switch (circuit breaker) to OFF.
pressed. 4. Replace any access panels that were removed.
5. Inspect work area to be sure all materials used
during testing have been removed.
8.5 EMERGENCY STOP CHECK 6. Clean unit as describe in Section 7.1.2.1.
1. Verify that the Emergency Stop screen is
displayed on the operator interface and all the
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9.0 TROUBLESHOOTING
Should the unit appear to be malfunctioning, the following chart will help indicate some probable causes and
their solutions.
If you are unable to correct the problem with the use of the Troubleshooting Chart, or if a problem occurs that
is not described on the chart, please call you local BETTER BUILT representative. Never permit unqualified
persons to work on the washer.
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Status Trouble Cause/Correction
Before beginning cycle ◊ Control panel is not • Building main power disconnect is not turned on -
operating. turn power on.
• Power switch is not set to ON - turn power switch
to the ON position.
◊ Operator Interface • Power switch is not set to ON – turn power switch
does not display initial to the ON position.
screen after • EMERGENCY STOP button may be depressed.
diagnostics. Release all EMERGENCY STOP buttons by turning
them clockwise until the latched button is
released.
• Fuses inside the front-access control panel may
be blown. Replace fuses as required.
• Wiring connections are loose – check electrical
system and make corrections as required. Also,
check cable connection from the operator
interface to the PLC. See electrical schematic
diagrams in Appendix G.
• The operator interface has stalled in the
diagnostics screen – cycle power from ON to OFF
back to the ON position.
• If the operator interface does not display initial
screen after all these actions are taken, the
interface may be faulty.
◊ Cycle does not start • Power switch not set to ON – turn power ON.
when the START • EMERGENCY STOP button may be depressed.
pushbutton is pressed Release all EMERGENCY STOP buttons.
• Cycle has not been selected through the operator
interface – enter cycle to be used.
• If the sump was empty, the unit may be filling.
• If the unit is not filling, verify that the water
supply is on and that the fill valve is functioning.
• Doors may not be closed - close all doors.
• Faulty door reed switch mechanism or contact -
repair or replace switch as necessary.
• Blown fuses in electrical box - replace fuses.
• Motor Starting Protection (MSP) on pump starter
tripped - reset MSP relay by turning the knob
from horizontal (Figure 9-1) to vertical (Figure 9-
2). Always disconnect main power before
servicing on the washer.
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Status Trouble Cause/Correction
• Wiring connections loose - check electrical system
and make adjustments as necessary.
During a cycle ◊ Valves and solenoids • Blown controller fuse - verify and replace if
not actuated as necessary.
required. • Wiring connection to output is loose - check
wiring connection.
• Services not connected – check all service supply.
• Output card(s) faulty.
◊ Insufficient or no water • There is insufficient water in the sump - verify the
entering chamber float level and adjust as required.
through rotary spray • Rotary spray arm nozzles cogged - clean nozzles.
arms. • Bottom filters clogged - clean filters.
• Drain valve is leaking - replace if necessary
• Pump rotating in wrong direction - check that
pump is rotating correctly, as indicated by arrow.
• The Delrin™ bushings have worn out and are
leaking - replace as required.
◊ Insufficient or no water • There is insufficient water in the sump - verify the
entering chamber float level and adjust as required.
through header spray • Header is not positioned properly over the
arms. connection - reposition header.
• Rotary spray arm nozzles clogged - clean
nozzles.
• Bottom filters clogged - clean filters.
• Drain valve is leaking - replace if necessary
• Pump rotating in wrong direction - check that
pump is rotating correctly, as indicated by arrow.
• The Delrin™ bushings have worn out and are
leaking - replace as required.
◊ Water leaks from • Chamber overflowing because chamber float
washer. switch is malfunctioning - check electrical
connections to switch. Check operation of switch.
Clean switch contacts or replace switch as
required.
• Piping is leaking - check flanges and pump and
tighten as necessary.
• Verify that the water overflow pipe is not plugged.
• Water solenoid stuck open – remove any debris.
• Fill solenoid not operating correctly - repair or
replace as necessary. Check the voltage and
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Status Trouble Cause/Correction
wiring to the solenoid.
• Fill delay timer may need to be reduced.
• Door bulb gasket worn off – replace.
◊ Insufficient or no water • Supply valves not open - open building and
entering the unit washer supply valves.
during the fill step. • Fill solenoid not operating correctly - repair or
replace as necessary. Check the voltage to the
solenoid. If no voltage, check wiring and
controller functions.
• Drain valve is leaking - check drain valve seals;
replace if necessary.
• Chamber float switch is malfunctioning - check
electrical connections to switch. Check operation
of switch. Clean switch contacts or replace switch
as necessary.
• Detergent is foaming and float switch is actuated
prematurely - use only non-foaming detergents
and check injection time.
◊ Too much water • Fill solenoid not operating correctly - repair or
entering chamber replace as necessary. Check the voltage to the
during filling. Water solenoid. If no voltage, check wiring and
going to overflow controller functions.
drain. • Chamber float switch is malfunctioning - check
electrical connections to switch. Check operation
of switch. Clean switch contacts or replace switch
as necessary.
• Fill delay timer may need to be reduced.
◊ Pump starts before • Chamber float switch is malfunctioning - check
appropriate chamber electrical connections to switch. Check operation
water level is reached. of switch. Clean switch contacts or replace switch
as necessary.
• Detergent is foaming and float switch is actuated
prematurely - use only non-foaming detergents
and check injection time
◊ Pump does not start • Motor Starting Protection (MSP) on pump starter
during a step in the tripped - reset MSP relay by turning the knob
cycle. from horizontal (Figure 9-1) to vertical (Figure 9-
2). Always disconnect main power before
servicing on the washer.
… Page 37 of 72
Status Trouble Cause/Correction
… Page 38 of 72
Status Trouble Cause/Correction
• If electrically heated unit, Motor Starting
Protection (MSP) on electric element starter
tripped - reset MSP relay by turning the knob
from horizontal (Figure 9-1) to vertical (Figure 9-
2). Always disconnect main power before
servicing on the washer.
• Check electrical connections to solenoids, or
pneumatic connection to unit.
• Temperature inlet setpoint set too low- check and
adjust through operator interface.
During the Wash step of ◊ Chemical not being • Detergent supply empty - verify detergent supply
the cycle. injected into the containers are full.
chamber. • Detergent pickup tube not positioned properly in
container - check that tube is placed fully into
container.
• Detergent pump(s) malfunction - repair or
replace.
• Chemical lines from containers to the machine are
clogged - flush the lines with hot water to remove
any chemical buildup or replace the lines if
necessary.
• Output is not energized - verify that the output to
the chemical pumps is active and check wiring.
• Controller or output fault.
◊ The machine "hangs • Temperature setpoint too high - verify the
up" in the middle of setpoint and adjust through operator interface.
the cycle and • Washer temperature is out of calibration -
temperature guarantee recalibrate temperature.
is activated during the • Temperature alarm setting is too high - verify and
wash step. adjust.
• If steam-heated unit, faulty sump coil steam
solenoid supply valve - repair or replace as
necessary.
• If steam-heated unit, steam supply valve not fully
open - open steam supply valve.
• If steam-heated unit, sump coil steam strainer
and/or trap dirty - clean.
• If electrically heated unit, sump heating element
burned out - replace
• If electrically heated unit, heating element
… Page 39 of 72
Status Trouble Cause/Correction
contactor defective - replace.
• If electrically heated unit, fuse blown - check
fuses and replace if necessary.
• If electrically heated unit, Motor Starting
Protection (MSP) on electric element starter
tripped - reset MSP relay by turning the knob
from horizontal (Figure 9-1) to vertical (Figure 9-
2). Always disconnect main power before
servicing on the washer.
• Incoming hot water not hot enough - verify
building supply water temperature and adjust if
necessary.
During the Final Rinse ◊ The machine "hangs • Temperature setpoint too high - verify the
step of the cycle. up" in the middle of setpoint and adjust.
the cycle and • Washer temperature is out of calibration -
temperature guarantee recalibrate temperature.
is activated during the • Temperature alarm setting is too high - verify and
final rinse step. adjust.
• If steam-heated unit, faulty sump coil steam
solenoid supply valve - repair or replace as
necessary.
• If steam-heated unit, steam supply valve not fully
open - open steam supply valve.
• If steam-heated unit, sump coil steam strainer
and/or trap dirty - clean.
• If electrically heated unit, sump heating element
burned out – replace.
• If electrically heated unit, heating element
contactor defective - replace.
• If electrically heated unit, fuse blown - check
fuses and replace if necessary.
• If electrically heated unit, Motor Starting
Protection (MSP) on electric element starter
tripped - reset MSP relay by turning the knob
from horizontal (Figure 9-1) to vertical (Figure 9-
2). Always disconnect main power before
servicing on the washer.
• Incoming hot water not hot enough - verify
building supply water temperature and adjust if
necessary. Verify that the thermostat on the hot
… Page 40 of 72
Status Trouble Cause/Correction
water booster is adjusted correctly.
During the Dry/Exhaust ◊ Vapor not removed • Dry/Exhaust counter not set high enough -
step of the cycle. from chamber. increase the time on the Dry/Exhaust counter.
• Blower (if equipped) is not functioning - verify
that blower output is energizing and check wiring.
• For devap system, check cold water connection.
Open gate valve if necessary.
• For devap system, faulty cold water solenoid
supply valve – repair or replace as necessary.
• For dryer system with POV, increase POV
extraction timer.
• For dryer system with POV, faulty cylinder - repair
or replace as necessary.
◊ Items not dry after the • Dryer Motor Starting Protection (MSP) on blower
dryer stage (if dryer motor tripped - reset MSP relay by turning the
option installed). knob from horizontal (Figure 9-1) to vertical
(Figure 9-2). Always disconnect main power
before servicing on the washer.
• Dryer element contactor defective – replace.
• Dryer elements “burnt out” – replace. Verify
amperage draw on elements.
• Fuse blown - check fuses and replace if
necessary.
• Exhaust/Dryer temperature setpoint too low -
verify the setpoint and adjust through operator
interface.
• Exhaust/Dryer temperature probe is out of
calibration - recalibrate temperature.
• Faulty high limit cutout – replace.
At the end of the cycle. ◊ Chamber does not • The final rinse “Hold” option has been set into the
drain completely. program.
• Defective drain valve - check that valve is not
sticking and repair or replace as necessary.
• Drain valve is not energized - check output to
drain valve and check wiring.
• Drain line plugged - clear drain line.
• Controller fault – contact Better Built Engineering
Dept.
◊ Load comes out dirty. • Detergent supply empty - replenish detergent
supply.
… Page 41 of 72
Status Trouble Cause/Correction
• Incorrect detergent being used - contact your
chemical supplier.
• Detergent pump(s) malfunction - repair or
replace.
• Unit is not draining properly - check drain line
valve operation.
• Drain valve is not energized - check output to
drain valve and check wiring.
• Drain line plugged - clear drain line.
• Rotating sprayer arms are not turning at the
correct speed - adjust the arms for the correct
rotation and vector angle.
• Rotating sprayer arms are clogged - clean the
spray arms.
… Page 42 of 72
APPENDIX A – CYCLE TIMER MODIFICATION
SET OR MODIFY A CYCLE TIMER Touch any portion of the operator interface. The
operator interface will display:
Goal: Set Cycle 1, Rinse 2 to 180 seconds.
… Page 43 of 72
NOTE: Not all selections shown will be Select the Rinse 2 time.
available. The level of access to the cycle
data is dependent on the access rights given
by the Facility supervisor.
“Cycle 1 Parameters”
“Cycle 2 Parameters”
“Cycle 3 Parameters”
“Cycle 4 Parameters” A numeric key pad will be displayed.
“Cycle 5 Parameters”
“Cycle 6 Parameters”
“Cycle 7 Parameters”
“Cycle 8 Parameters”
“Common Parameters”
… Page 44 of 72
If no more changes are required, turn the
EMERGENCY STOP button in a clockwise direction
to exit the service screen. The initial Start screen
will be displayed on the operator interface.
… Page 45 of 72
APPENDIX B – CYCLE TEMPERATURE MODIFICATION
SET OR MODIFY A TEMPERATURE SETTING Touch any portion of the operator interface. The
operator interface will display:
Goal: Set Cycle 1, Rinse 2 setpoint to 185ºF
… Page 46 of 72
NOTE: Not all selections shown will be
available. The level of access to the cycle
data is dependent on the access rights given
by the Facility supervisor.
“Cycle 1 Parameters”
“Cycle 2 Parameters” Select the Rinse 2 Setpoint Temp.
“Cycle 3 Parameters”
“Cycle 4 Parameters”
“Cycle 5 Parameters”
“Cycle 6 Parameters”
“Cycle 7 Parameters”
“Cycle 8 Parameters”
“Common Parameters”
… Page 47 of 72
NOTE: The minimum allowable temperature is
32°F or 0°C, and the maximum temperature is
999°F or 999°C.
… Page 48 of 72
APPENDIX C – CYCLE PARAMETER MODIFICATION
SET OR MODIFY A CYCLE PARAMETER Touch any portion of the operator interface. The
operator interface will display:
Goal: Delete Wash 1 (prewash) for Cycle 6.
… Page 49 of 72
NOTE: Not all selections shown will be The sequence represents the cycle sequences;
available. The level of access to the cycle Wash 1, Wash 2, Wash 3, Wash 4, Wash 5, Rinse 1,
data is dependent on the access rights given Rinse 2, Rinse 3, Rinse 4, and Dry/Exhaust.
by the Facility supervisor.
To remove Wash 1 (Prewash) from Cycle 6, press
With the appropriate password, access to the Cycle the ON button in line with the WASH 1 Parameter.
Parameters will be made available. Press the Cycle The ON text on the button will change to OFF.
Parameters button.
Select the Cycle 1 – Cycle Parameters. Note: The status text will change as the
buttons are pressed.
The Cycle 6 - Cycle Parameters will be displayed.
If no more changes are required, turn the
EMERGENCY STOP button in a clockwise direction
to exit the service screen. The initial Start screen
will be displayed on the operator interface.
… Page 50 of 72
APPENDIX D – TIME / DATE MODIFICATION
SET OR MODIFY PRINTER TIME/DATE Touch any portion of the operator interface. The
operator interface will display:
Goal: To change the hour from 12 o’clock to 11
o’clock.
… Page 51 of 72
NOTE: Not all selections shown will be Press the Time Entry selection in the Clock
available. The level of access to the cycle Parameters section.
data is dependent on the access rights given
by the Facility supervisor.
… Page 52 of 72
NOTE: It is the same process to change the
Date parameters.
… Page 53 of 72
APPENDIX E – TOUCHSCREEN DESCRIPTIONS
Start Button Model Display Displays C4 to C8
Cycles
View Introduction
Cycle Selected Screens
Line
Door Open/Close
Button
View Alarm
Cycle Screens
Selection
Buttons
To Pump
Priming
Start Screen
Current Phase
Status Line Step
Phase Step
Complete List of Parameter
Cycle Parameters
Current Phase Setpoint
Time and Temp
… Page 54 of 72
Status Line
Model Display
View
Mode
Introduction
Screens
Door
Open/Close
Button
Status View Alarm
Description Screens
To Pump
Priming
… Page 55 of 72
APPENDIX F – CONFIGURATION DRAWINGS
Standard D403 Instrument and Utensil Washer / Decontaminator (Steam)
D403 P&ID-N3046
D403 Standard Pneumatic Schematic
Note: Due to continuous engineering improvements drawings are subject to change without notice. Contact
Northwestern Systems Corp. for most updated drawing
… Page 56 of 72
Northwestern Systems Corp DATE: 29-Mar-10
1388 Derwent Way PHONE: (604) 279-0279
Delta, B.C. FAX: (604) 279-0293
P&ID Sheet
403-0310-p&id-N3046
APPENDIX G – ELECTRICAL SCHEMATIC
… Page 57 of 72
APPENDIX H – INPUT/OUTPUT CHARTS
… Page 58 of 72
Northwestern Systems Corp DATE: 29-Mar-10
1388 Derwent Way PHONE: (604) 777-9988
Delta, BC FAX: (604) 777-9910
THERMOCOUPLE CARD
FALSE Hot Water Inlet Probe YES RED,YELLOW
FALSE Sump Probe YES RED,YELLOW
FALSE Dryer Probe YES RED,YELLOW
FALSE Not Used NO
Input
N3046 D403Req
Northwestern Systems Corp DATE: 29-Mar-10
1388 Derwent Way PHONE: (604) 777-9988
Delta, BC FAX: (604) 777-9910
Output
N3046 D403Req
APPENDIX I – PROGRAM CHARTS
Program Charts.
Temperature Charts.
Program Layout Charts.
… Page 59 of 72
Northwestern Systems Corp Better Built 400 SERIES PROGRAM CHART DATE: 29-Mar-10
1388 Derwent Way PHONE: (604) 777-9988
Delta, BC FAX: (604) 777-9910
Cycle 2 Cycle 4
Cycle 1 Short Cycle 3 Short Cycle 5 Cycle 6 Cycle 7 Cycle 8
Instrument Instrument Basin Basin Plastics Anesthesia Rinse Service
DESCRIPTION TIME TIME TIME TIME TIME TIME TIME TIME
[seconds] [seconds] [seconds] [seconds] [seconds] [seconds] [seconds] [seconds]
Fill Sequence
Wash 1 inject 15 1 15 1 15 15 1 10
WASH 1 120 60 120 60 60 60 60 10
Drain Sequence See Below
Fill Sequence
Wash 2 inject 15 15 15 15 15 15 1 10
WASH 2 120 60 120 60 120 120 1 10
Drain Sequence See Below
Fill Sequence
Wash 3 inject 1 1 1 1 1 1 1 10
WASH 3 1 1 1 1 1 1 1 10
Drain Sequence See Below
Fill Sequence
Wash 4 inject 1 1 1 1 1 1 1 10
WASH 4 1 1 1 1 1 1 1 10
Drain Sequence See Below
Fill Sequence
Wash 5 inject 1 1 1 1 1 1 1 10
WASH 5 1 1 1 1 1 1 1 10
Drain Sequence See Below
Fill Sequence
RINSE 1 60 60 60 60 60 60 120 10
Drain Sequence See Below
Fill Sequence
RINSE 2 180 180 180 180 180 180 1 10
Drain Sequence See Below
Fill Sequence
RINSE 3 (Optional) 1 1 1 1 1 1 1 10
Drain Sequence See Below
Fill Sequence
Rinse 4 inject 15 15 1 15 1 1 1 10
RINSE 4 (Optional) 20 20 1 20 1 1 1 10
Drain Sequence See Below
DRYING 480 420 420 360 360 1 180 10
TOTAL CYCLE TIME 19 min 16 min 17 min 15 min 16 min 11 min 7.5 min
CYCLE COMPLETE
N3046 D403Req
Northwestern Systems Corp Better Built 400 SERIES PROGRAM CHART DATE: 29-Mar-10
1388 Derwent Way PHONE: (604) 777-9988
Delta, BC FAX: (604) 777-9910
N3046 D403Req
Northwestern Systems Corp Better Built 400 SERIES PROGRAM CHART DATE: 29-Mar-10
1388 Derwent Way PHONE: (604) 777-9988
Delta, BC FAX: (604) 777-9910
Wash 1 Active 1 1 1 1 1 1 1 1
Wash 2 Active 1 1 1 1 1 1 0 1
Wash 3 Active 0 0 0 0 0 0 0 1
Wash 4 Active 0 0 0 0 0 0 0 1
Wash 5 Active 0 0 0 0 0 0 0 1
Rinse 1 Active 1 1 1 1 1 1 1 1
Rinse 2 Active 1 1 1 1 1 1 0 1
Rinse 3 Active 0 0 0 0 0 0 0 1
Rinse 4 Active 1 1 0 1 0 0 0 1
Dryer Active 1 1 1 1 1 0 1 1
Wash 1 T.G. Alarm 0 0 0 0 0 0 0 0
Wash 2 T.G. Alarm 0 0 0 0 0 0 0 0
Wash 3 T.G. Alarm 0 0 0 0 0 0 0 0
Wash 4 T.G. Alarm 0 0 0 0 0 0 0 0
Wash 5 T.G. Alarm 0 0 0 0 0 0 0 0
Rinse 1 T.G. Alarm 0 0 0 0 0 0 0 0
Rinse 2 T.G. Alarm 1 1 1 1 1 1 1 1
Rinse 3 T.G. Alarm 0 0 0 0 0 0 0 0
Rinse 4 T.G. Alarm 0 0 0 0 0 0 0 0
Dryer T.G. Alarm 0 0 0 0 0 0 0 0
Wash 1 Drain/Hold 0 0 0 0 0 0 0 0
Wash 2 Drain/Hold 0 0 0 0 0 0 0 0
Wash 3 Drain/Hold 0 0 0 0 0 0 0 0
Wash 4 Drain/Hold 0 0 0 0 0 0 0 0
Wash 5 Drain/Hold 0 0 0 0 0 0 0 0
Rinse 1 Drain/Hold 0 0 0 0 0 0 0 0
Rinse 2 Drain/Hold 0 0 0 0 0 0 0 1
Rinse 3 Drain/Hold 0 0 0 0 0 0 0 0
Rinse 4 Drain/Hold 0 0 0 0 0 0 0 0
Wash 1 pH 0 0 0 0 0 0 0 0
Wash 2 pH 0 0 0 0 0 0 0 0
Wash 3 pH 0 0 0 0 0 0 0 0
Wash 4 pH 0 0 0 0 0 0 0 0
Wash 5 pH 0 0 0 0 0 0 0 0
JetWash Wash 0 0 0 0 0 0 0 0
Steam / Electric 0
Auto Fill 0
N3046 D403Req
Northwestern Systems Corp Better Built 400 SERIES PROGRAM CHART DATE: 29-Mar-10
1388 Derwent Way PHONE: (604) 777-9988
Delta, BC FAX: (604) 777-9910
N3046 D403Req
APPENDIX J – OPERATOR INTERFACE SCREENS LAYOUT
… Page 60 of 72
Northwestern Systems Corp DATE: 22-Dec-09
1388 Derwent Way PHONE: (604) 777-9988
Delta, BC FAX: (604) 777-9910
NORMAL OPERATION
Checked Alarm
Screen
HX Water In Temperature
Screen
Sump Temperature
Screen
All Temperature
Screen
P&ID Flow
Screen
HX Water In Temperature
Screen
Sump Temperature
Screen
All Temperature
Screen
P&ID Flow
Screen
SERVICE SCREENS
Emergency Stop
Button Pressed…
To Cycle 1
Cycle Parameters
Calibration and
Adjustment 3
PASSWORD: 0229
---> 24VDC Input Card 1 ---> 24VDC Input Card 2 ---> 24VDC Output Card 1 --->
<--- Screen <--- Screen <--- Screen <---
---> 24VDC Output Card 2 ---> 120VAC Output Card 1 ---> 120VAC Output Card 2 --->
<--- Screen <--- Screen <--- Screen <---
NOTE:
Force Activate individual outputs by press on the individual status button
No safety lockouts in this mode.
Only Qualified Service Technician allowed in this mode.
… Page 61 of 72
Northwestern Systems Corp DATE: 29-Mar-10
1388 Derwent Way PHONE: (604) 777-9988
Delta, BC FAX: (604) 777-9910
(Yellow) A
1 [RED] HX Steam Valve
(Plugged) B
(Solid Red) A
2 [WHITE] Power Drain Valve
(Red) B
N3046 D403Req
APPENDIX L – SPARE PARTS LIST
SOILED SIDE CONTROL PANEL
… Page 62 of 72
HIGH VOLTAGE PANEL
… Page 63 of 72
ANGLE SEAT VALVES
… Page 64 of 72
3/4" NPT Water Solenoid
… Page 65 of 72
PNEUMATIC AIR BANK
Not Shown
6 1 Filter Replacement (5u element) 010-00112
7 4 Straight Male Connector
010-00205
(1/4" x 1/4" OD)
8 4 90 Elbow (1/4" x 1/4" OD) 010-00206
… Page 66 of 72
PUMP
… Page 67 of 72
5/8” Spray Arm Assembly
… Page 68 of 72
ADDITIONAL SPARE PARTS FOR ALL D400 MODELS
… Page 69 of 72
APPENDIX M – TECHNICAL NOTES
… Page 70 of 72
TECHNICAL NOTES Document #BBTS-TSCD-0309
Question: How do I download the CompactFlash into the Touchscreen?
When the washer touchscreen program needs to be modified or refreshed due to voltage spikes, the easiest way is for
Northwestern Systems Corp to send a CompactFlash card with the touchscreen program attached. The CompactFlash
card stores the washer touchscreen program. In order to download the stored program to the touchscreen follow the
below instructions:
• Switch the OFF/ON Power switch on the Main Control Panel from ON to OFF.
• Open the Main Control Panel door, and insert the CompactFlash card in the location provided. See Figure 1.
www.nsc-betterbuilt.com
• Switch the touchscreen DIP Switch #6 from OFF to ON. See Figure 2 for location of DIP switches on Rear of
touchscreen.
• Turn the OFF/ON Power switch from OFF back to ON. A Memory Card Transfer Screen will be displayed.
Select English as the Language required.
• When you select English, the following screen will be displayed (see Figure 3).
www.nsc-betterbuilt.com
• Typically there will only be one program and it will be housed in BANK 1 location. Press the DOWNLOAD
Memory Card → NS Hardware button on the screen.
• Press the Go! Button on the Screen.
• A message confirming the transfer will be displayed. Press the OK [Transmit] Button to execute the specified
data transfer operation.
• The uploading/downloading screen will be displayed while data is being transferred. The download process
should begin immediately and the RUN Light on the touchscreen will flash red as the data is being transferred.
• Once the transfer has been completed, the Transmission Complete screen will be displayed. The RUN Light on
the touchscreen should also flash green.
• Once completed, the program in the CompactFlash card has been transferred to the touchscreen. Turn the
OFF/ON Power switch from ON back to OFF. Open the Main Control Panel Door and switch the
touchscreen DIP switch #6 back to OFF.
• Remove the CompactFlash Card.
• Turn the OFF/ON Power switch from OFF to ON and test.
If the CompactFlash Card was sent to you by the factory please send it back to:
If there are any questions or problems in following these procedures please contact Northwestern Systems Corp’s
Engineering Department 1-888-553-0855. Thanks.
www.nsc-betterbuilt.com
TECHNICAL NOTES Document #BBTS-CPS-0309
Problem: The chemical supplier wants to install their chemical pumps and needs a control signal from the washer.
Requirements: Omron PLC Control system (as supplied by Northwestern Systems Corp.).
Manual for the washer.
When chemical pumps are not supplied with the washer, the chemical supplier requires a control signal from the washer
to inform the chemical pump to inject chemicals into the wash at the appropriate time. The chemical supplier must
follow the instructions below for the washer to control the injection of the chemicals into the washer.
♦ In the appendix section of the manual, locate the Processor Output Layout sheet.
Wire ID
120VAC
Output
Section
www.nsc-betterbuilt.com
♦ From the Processor Output Layout sheet, locate the Chemical Pump 1, Chemical Pump 2, Chemical Pump 3,
Chemical Pump 4, and Chemical Pump 5 connection points. It should be located in the 120VAC OUTPUT CARD
(RELAY) section, and should be identified as Wire ID 41, 42, 43, 44, and 45. If any information on the sheet
conflicts with the information given contact the factory and ask for the Engineering Department.
♦ Once the connection point has been identified and confirmed from the Processor Output Layout sheet, open the
front access control panel, and locate Wire ID 41, 42, 43, 44, and 45. The terminal connection should be a yellow
terminal, located at the bottom of the low voltage section (see picture below). Each terminal block inside the control
panel is identified, correspondingly with the Wire ID number. If any information on the sheet conflicts with the
information given contact the factory and ask for the Engineering Department.
♦ In a typical factory setting program Chemical Pump 1 is used for chemical injection into Wash 2 (Detergent Wash),
while Chemical Pump 2 is used for chemical injection into Wash 4 (Acid Wash), and Chemical Pump 3 is used for
chemical injection into Wash 5 (Acid Neutralization Wash). If the facility requires a different configuration or setup
as the typical factory setting described please contact the factory and ask for the Engineering Department.
Control Panel
access plugs.
♦ If the typical factory setting is desired, then the chemical supplier can connect the Chemical Pump 1 control signal
(Wire ID 41) to the Detergent Pump. The Chemical Pump 2 control signal (Wire ID 42) can be connected to the
Acid Pump. Finally, the Chemical Pump 3 control signal (Wire ID 43) can be connected to the Acid Neutralization
Pump. The control signals can be taken out of the control panel through one of several control panel access plugs.
It is recommended that any control signals be taken out from the closest access plug so that there are no wires
running through the washer’s control system.
Note: The pump control signal is 120VAC and must not be used to power anything. It must be only used as a control
signal; eg. connected to a 120VAC control relay.
www.nsc-betterbuilt.com
Note: Theses instructions are for a typical chemical pump installation for connection of a Detergent Pump, Acid Pump,
and/or Acid Neutralization Pump to Wash 2, Wash 4, and Wash 5 of the cycle. Customization to the specific
need of the facility can be done. However, please consult Northwestern Systems Corp’s Engineering Department
first.
If there are any questions or problems in following these procedures please contact Northwestern Systems Corp’s
Engineering Department 1-888-553-0855. Thanks.
www.nsc-betterbuilt.com
APPENDIX N – WARRANTY
Northwestern Systems Corp. (Better Built) warrants this product to be free from defects in material and
workmanship for a period of one ( 1 ) year from the date the product is first put into operation or eighteen
(18) months from date of shipment from our factory, whichever is earlier. Better Built replacement parts are
warranted for one year from the date of original installation.
Persons Covered
This warranty is available only to the original user of the product and is not transferable.
Territory Covered
This warranty covers both parts and labor in Canada and the United States of America
Limitations of Coverage
This warranty does not cover installation, de-scaling, normal maintenance (such as lubrication or replacement
of bushings and light bulbs), improper or unauthorized repairs, failures caused by erratic voltage, broken
glass, paint and surface rust, gasket material, fuses or damage or dysfunction caused by fire, flood and like
“Acts of God” that are beyond the control of Better Built.
Warranty Void
This warranty will be void and will not apply, and Better Built will have no obligation whatsoever, with respect
to any product that has been accidentally or intentionally damaged, altered or misused, or any product which
has been improperly installed, adjusted, operated or not maintained or operated in accordance with national
and local codes or in accordance with installation or operation instructions provided with the product, or any
product that has its serial number defaced, obliterated or removed, or which has been modified or repaired
using unauthorized parts or by unauthorized service agents.
… Page 71 of 72
Purchaser’s Remedies
Better Built agrees to repair or replace, at its option, any part which proves to be defective in material or
workmanship at no charge for the part(s) or for labor (except as provided above), except that travel; over 100
miles or 2 Hours (round trip), overtime and holiday charges are not covered.
This warranty states the sole remedy available to the purchase with respect to this product, and will constitute
full satisfaction of all claims, whether based on contract, negligence, strict liability or other legal theory. No
other remedy shall be available to the purchaser. In no event will Better Built be liable for incidental, indirect,
special or consequential loss or damages, including, without limitation, lost profits, injury to person or
damage to property.
This warranty is limited and is in lieu of all other warranties, conditions, representations, promises,
guarantees, covenants or collateral agreements, express or implied, statutory or otherwise (collectively,
“warranties”), including but not limited to the implied warranty or condition of merchantability of fitness for a
particular purpose. No person is authorized to make any warranties other than those described herein, or to
extend the duration of any warranties beyond the time period described herein.
For a list of authorized service agents, please contact Northwestern at our e-mail address info@nsc-
betterbuilt.com
… Page 72 of 72