M325D MH / M325D L MH

MATERIAL HANDLERS
MEDIUM PRESSURE AND GENERATOR
SYSTEMS
SECTION 3

New Product Introduction

(NPI)

© 2006 Caterpillar Inc.

 M325D HYDRAULIC SYSTEM
MEDIUM PRESSURE SYSTEM AND GENERATOR SYSTEM

Steering
Cylinders

Travel Motor and Power Train

Cab Medium
Lift Circuit Riser Pressure
Stabilizer Aux
Swing Circuit Solenoids
Circuit Tool
Swivel Motor Stick Circuit Circuit
Group

Swivel

Medium Pressure Control

Valve Group
Main Control Valve Group

Pilot Control Group

Travel Generator
Ant i-Cav System
Valve
PRV Boom PRV Swing

Steering
Brake System
Pilot Manifold System
Cab Riser
Hydraulic Pumps Flow Control
Group

Grapple Flow Return System

Negative
Control Valve Flow Control Heavy
Group Valve Group Lift
Solenoid
Valve
 MATERIAL HANDLER JOYSTICKS

Grapple CCW Grapple CW Cab Up

Cab Down

Not Used Not Used

Manual
Horn
Low Idle
SmartBoom
Magnet On / Off Disable
(Front) (Front)

LEFT RIGHT
 Pilot
Manifold
MEDIUM PRESSURE HYDRAULIC SYSTEM Rot
NEUTRAL CW

Rot
Cab Manual CCW
Lowering Valves Accumulator GrappleRotate
Cab Riser/Grapple
Orifice Check Solenoid Valves
Valve

UP
Cab Riser
Cylinder

DN

Relief Valve

Cab Rotate
Riser
Valve
Valve

Medium Pressure
Dump Spool
Lock
Valve Medium Pressure
Signal Relief

Lock Control
Valve

To Hydraulic
Medium Pressure Cooler
Valve Group

Cab Riser
Travel Flow Control Valve
Anti-cavitation Shuttle
Travel Pedal Valves Orifice
Valve Group
Medium Pressure Filter
FWD REV
Flushing FWD
Valve Throttle
Spool

Steering and Medium Travel

Steering Priority Valve Pressure
Pressure Pump Motor
Reducing
Valve
REV

Solenoid
Hand
Return Valve
Metering Check Check
Unit Relief Valve Valve
Valve
 Pilot
Manifold
MEDIUM PRESSURE HYDRAULIC SYSTEM Rot
CAB RAISE CW

Proximity Switch
Rot
Cab Manual CCW
Lowering Valves Accumulator GrappleRotate
Cab Riser/Grapple
Orifice Check Solenoid Valves
Valve

UP
Cab Riser
Cylinder

DN

Relief Valve
Lock
Valve
Cab Rotate
Riser
Valve
Valve

Medium Pressure
Unloading Valve

Medium Pressure
Signal Relief

Lock Control
Valve

To Hydraulic
Medium Pressure Cooler
Valve Group

Travel Cab Riser

Anti-cavitation Flow Control Valve
Shuttle
Valve Group Travel Pedal Valves Orifice
Medium Pressure Filter
Flushing FWD REV FWD
Valve Throttle
Spool

Steering and Medium Steering Priority Valve Travel

Pressure Pump Motor Pressure
Reducing
REV Valve

Hand
Metering Return Solenoid
Unit Check Check Valve
Relief Valve Valve
Valve
 Pilot
Manifold
MEDIUM PRESSURE HYDRAULIC SYSTEM Rot
CAB LOWER CW

Rot
Cab Manual CCW
Lowering Valves Accumulator GrappleRotate
Cab Riser/Grapple
Orifice Check Solenoid Valves
Valve

UP
Cab Riser
Cylinder

DN

Relief Valve
Lock
Valve
Cab Rotate
Riser
Valve
Valve

Medium Pressure
Unloading Valve

Medium Pressure
Signal Relief

Lock Control
Valve

To Hydraulic
Medium Pressure Cooler
Valve Group

Cab Riser
Travel
Flow Control Valve
Anti-cavitation Shuttle
Travel Pedal Valves Orifice
Valve Group
Medium Pressure Filter
Flushing FWD REV FWD
Valve Throttle
Spool

Steering and Medium Steering Priority Valve Travel

Pressure Pump Motor Pressure
Reducing
REV Valve

Hand
Metering Return Solenoid
Unit Check Check Valve
Relief Valve Valve
Valve
 Cab Riser
Control Valve CAB LOWERING LOAD CONTROL
VALVE GROUP
Piston
NEUTRAL
To Shut Off
Valves
HCR Down
Solenoid Valve

A A

Lock
Valve Relief Valve
Shutoff
Valves

Head Relief Valve

End

Lock Control
Valve

Piston
Section A-A
 Cab Riser
Control Valve
Piston CAB LOWERING LOAD CONTROL
VALVE GROUP
To Shut Off LOWER
Valves
HCR Down
Solenoid Valve

A A

Lock
Valve Relief Valve
Shutoff
Valves

Head Relief Valve

End

Lock Control
Valve

Piston
Section A-A
 Pilot
Manifold
MEDIUM PRESSURE HYDRAULIC SYSTEM Rot
MANUAL CAB LOWER CW

Rot
Cab Manual CCW
Lowering Valves Accumulator GrappleRotate
Cab Riser/Grapple
Orifice Check Solenoid Valves
Valve

UP
Cab Riser
Cylinder

DN

Relief Valve

Cab Rotate
Riser
Valve
Valve

Medium Pressure
Dump Spool
Lock
Valve Medium Pressure
Signal Relief

Lock Control
Valve

To Hydraulic
Medium Pressure Cooler
Valve Group

Travel Cab Riser

Anti-cavitation Flow Control Valve
Shuttle
Valve Group Travel Pedal Valves Orifice
Medium Pressure Filter
Flushing FWD REV FWD
Valve Throttle
Spool

Steering and Medium Steering Priority Valve Travel

Pressure Pump Motor Pressure
Reducing
REV Valve

Hand
Metering Return Solenoid
Unit Check Check Valve
Relief Valve Valve
Valve
 Pilot
Manifold
MEDIUM PRESSURE HYDRAULIC SYSTEM Rot
GRAPPLE ROTATE CW

Rot
Cab Manual CCW
Lowering Valves Accumulator GrappleRotate
Cab Riser/Grapple
Orifice Check Solenoid Valves
Valve

UP
Cab Riser
Cylinder

DN

Relief Valve

Cab Rotate
Riser
Valve
Valve

Lock Medium Pressure

Valve Dump Spool

Medium Pressure
Signal Relief

Lock Control
Valve

To Hydraulic
Medium Pressure Cooler
Valve Group
Travel Cab Riser
Anti-cavitation Flow Control Valve
Valve Group Shuttle
Travel Pedal Valves Orifice
Medium Pressure Filter
Flushing FWD REV FWD
Valve Throttle
Spool

Steering and Medium Steering Priority Valve Travel

Pressure Pump Motor Pressure
Reducing
REV Valve

Hand
Metering Return Solenoid
Unit Check Check Valve
Relief Valve Valve
Valve
 Generator

GENERATOR SYSTEM Makeup

GENERATOR ON Valve

Generator
Relief Valve

Generator
Shutoff Solenoid

Generator Speed
Control Orifice

Generator
Pump
 Generator

GENERATOR SYSTEM Makeup

STOP Valve

Generator
Relief Valve

Generator
Shutoff Solenoid

Generator Speed
Control Orifice

Generator
Pump
 Generator

GENERATOR SYSTEM Makeup

OFF Valve

Generator
Relief Valve

Generator
Shutoff Solenoid

Generator Speed
Control Orifice

Generator
Pump