Service Manual Sm700627

TECHNICAL & SERVICE MANUAL
SAP – K184ML + SAP – C184ML

SAP – K184BL + SAP – C184BL FILE NO.
SAP – K254ML + SAP – C254ML
SAP – K254BL + SAP – C254BL
SPLIT SYSTEM AIR CONDITIONER

Indoor Model No. Product Code No. Destination Outdoor Model No. Product Code No. Destination
SAP – K184ML 1 852 097 96 M. East (50Hz) SAP – C184ML 1 852 098 00 M. East (50Hz)
SAP – K184BL 1 852 097 98 S. Arabia (60Hz) SAP – C184BL 1 852 098 02 S. Arabia (60Hz)
SAP – K254ML 1 852 097 97 M. East (50Hz) SAP – C254ML 1 852 098 01 M. East (50Hz)
SAP – K254BL 1 852 097 99 S. Arabia (60Hz) SAP – C254BL 1 852 098 03 S. Arabia (60Hz)
Indoor Unit Outdoor Unit
AIR CONDITIONER
SAP – K184ML SAP – C184ML

SAP – K184BL SAP – C184BL
REFERENCE NO. SM700627

Important! When Transporting
Be careful when picking up and moving the indoor and
Please Read Before Starting outdoor units. Get a partner to help, and bend your
This air conditioning system meets strict safety and knees when lifting to reduce strain on your back. Sharp
operating standards. As the installer or service person, edges or thin aluminum fins on the air conditioner can
it is an important part of your job to install or service the cut your fingers.
system so it operates safely and efficiently. When Installing…
For safe installation and trouble-free operation, you …In a Ceiling or Wall
must: Make sure the ceiling/wall is strong enough to hold the
● Carefully read this instruction booklet before units weight. It may be necessary to construct a strong
beginning. wood or metal frame to provide added support.
● Follow each installation or repair step exactly as …In a Room
shown. Properly insulate any tubing run inside a room to
● Observe all local, state, and national electrical codes. prevent “sweating” that can cause dripping and water
● Pay close attention to all warning and caution notices damage to walls and floors.
given in this manual. …In Moist or Uneven Locations
This symbol refers to a hazard or Use a raised concrete pad or concrete blocks to
WARNING unsafe practice which can result provide a solid, level foundation for the outdoor unit.
in severe personal injury or This prevents water damage and abnormal vibration.
death. …In an Area with High Winds
This symbol refers to a hazard or Securely anchor the outdoor unit down with bolts and a
CAUTION unsafe practice which can result metal frame. Provide a suitable air baffle.
in personal injury or product or …In a Snowy Area (for Heat Pump-type Systems)
property damage. Install the outdoor unit on a raised platform that is
higher than drifting snow. Provide snow vents.
If Necessary, Get Help
When Connecting Refrigerant Tubing
These instructions are all you need for most installation
sites and maintenance conditions. If you require help • Use the flare method for connecting tubing.
for a special problem, contact our sales/service outlet • Apply refrigerant lubricant to the matching surfaces
or your certified dealer for additional instructions. of the flare and union tubes before connecting them,
then tighten the nut with a torque wrench for a leak-
In Case of Improper Installation free connection.
The manufacturer shall in no way be responsible for • Check carefully for leaks before starting the test run.
improper installation or maintenance service, including
failure to follow the instructions in this document. When Servicing
• Turn the power off at the main power box (mains)
Special Precautions before opening the unit to check or repair electrical
parts and wiring.
WARNING When Wiring • Keep your fingers and clothing away from any
moving parts.
ELECTRICAL SHOCK CAN CAUSE
SEVERE PERSONAL INJURY OR • Clean up the site after you finish, remembering to
DEATH. ONLY A QUALIFIED, check that no metal scraps or bits of wiring have
EXPERIENCED ELECTRICIAN SHOULD been left inside the unit being serviced.
ATTEMPT TO WIRE THIS SYSTEM. Others
• Do not supply power to the unit until all wiring and
tubing are completed or reconnected and checked. CAUTION
• Highly dangerous electrical voltages are used in this

system. Carefully refer to the wiring diagram and • Ventilate any enclosed areas when installing or
these instructions when wiring. Improper connections testing the refrigeration system. Escaped refrigerant
and inadequate grounding can cause accidental gas, on contact with fire or heat, can produce
injury or death. dangerously toxic gas.
• Ground the unit following local electrical codes. • Confirm upon completing installation that no
refrigerant gas is leaking. If escaped gas comes in
• Connect all wiring tightly. Loose wiring may cause
contact with a stove, gas water heater, electric room
overheating at connection points and a possible fire
heater or other heat source, it can produce
hazard.
dangerously toxic gas.
2
Table of Contents
Page
1. OPERATING RANGE .............................................................................................................................. 4
2. SPECIFICATIONS
2-1. Unit Specifications .......................................................................................................................... 5
2-2. Major Component Specifications.................................................................................................... 9
2-3. Other Component Specifications.................................................................................................... 15
3. DIMENSIONAL DATA.............................................................................................................................. 16
4. REFRIGERANT FLOW DIAGRAM ......................................................................................................... 18
5. PERFORMANCE DATA
5-1. Performance charts ....................................................................................................................... 19
5-2. Air Throw Distance Chart .............................................................................................................. 21
5-3. Cooling Capacity ........................................................................................................................... 23
6. ELECTRICAL DATA
6-1. Electrical Characteristics ................................................................................................................ 27
6-2. Electric Wiring Diagrams ................................................................................................................ 29
7. INSTALLATION INSTRUCTIONS
7-1. Installation Site Selection ............................................................................................................... 32
7-2. Remote Control Unit Installation Position ....................................................................................... 34
7-3. Recommended Wire Length and Diameter ................................................................................... 35
7-4. Remove the grille to Install the Indoor Unit .................................................................................... 36
8. FUNCTION
8-1. Room Temperature Control ........................................................................................................... 37
8-2. Dry Operation ................................................................................................................................ 38
8-3. Freeze Prevention ......................................................................................................................... 39
9. TROUBLESHOOTING
9-1. Check before and after troubleshooting ........................................................................................ 40
9-2. Air conditioner does not operate .................................................................................................... 41
9-3. Some part of air conditioner does not operate .............................................................................. 45
9-4. Air conditioner operates, but abnormalities are observed ............................................................. 47
10. CHECKING ELECTRICAL COMPONENTS

10-1. Measurement of Insulation Resistance .......................................................................................... 48
10-2. Checking Continuity of Fuse on PCB Ass'y.................................................................................... 49
10-3. Checking Motor Capacitor ............................................................................................................. 49
11. MAINTENANCE
11-1. Address Setting of the Remote Control Unit .................................................................................. 50
APPENDIX ................................................................................................................................................. 51
3
1. OPERATING RANGE
■ 50Hz models
SAP –K184ML + SAP–C184ML
SAP –K254ML + SAP–C254ML
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Maximum 32°C D.B. / 23°C W.B. 52°C D.B.
Cooling
Minimum 19°C D.B. / 14°C W.B. 19°C D.B.
■ 60Hz models
SAP –K184BL + SAP–C184BL
SAP –K254BL + SAP–C254BL
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Maximum 29°C D.B. / 19°C W.B. 54°C D.B.
Cooling
Minimum 19°C D.B. / 14°C W.B. 19°C D.B.
4
2. SPECIFICATIONS
2-1. Unit Specifications
Indoor Unit SAP – K184ML
Outdoor Unit SAP – C184ML
Power Source 220–240V Single phase 50Hz
Voltage rating 230 V
Performance Cooling Heating

Capacity kW 5.30 / 5.30 / 5.30 —
BTU/h 18,100 / 18,100 / 18,100 —
Air circulation (High) m3/h 1,000 —
Moisture removal (High) Liters/h 2.3 —
Electrical Rating Cooling Heating

Available voltage range V 198 ~ 264
Running amperes A 8.9 / 9.3 / 10.1 —
Power input W 1,860 / 1,950 / 2,080 —
Power factor % 95 / 91 / 86 —
C.O.P. W/W 2.85 / 2.72 / 2.55 —
Compressor locked rotor amperes A 40 / 40 / 40 —
Features
Controls / Temperature control Microprocessor / I.C. thermistor
Control unit Wireless remote controller
Timer 12-hours ON or OFF / 1-hour OFF
Fan speeds Indoor / Outdoor 3 and Auto / 1 (Hi)
Airflow direction (Indoor) Horizontal Manual
Vertical Auto
Air filter Washable, Anti-Mold
Compressor Rotary (Hermetic)
Refrigerant / Amount charged at shipment g R22 / 1,250
Refrigerant control Capillary tube
Operation sound Indoor: Hi dB-A 43 —
Outdoor: Hi dB-A 55 —
Refrigerant tubing connections Flare type
Max. allowable tubing length at shipment m 7.5
Refrigerant Narrow tube mm (in.) 6.35(1/4)
tube diameter Wide tube mm (in.) 12.7(1/2)
Refrigerant tube kit / Accessories Optional / Air Clean Filter
Dimensions & Weight Indoor Unit Outdoor Unit

Unit dimensions Height mm 298 670
Width mm 1,065 880
Depth mm 218 285
Package dimensions Height mm 299 740
Width mm 1,140 1,022
Depth mm 379 400
Weight Net kg 13.0 44.0
Shipping kg 16.0 48.0
Shipping volume m3 0.129 0.303
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks:
Rating conditions are:
Cooling : Indoor air temperature 27°C D.B. / 19°C W.B.
Outdoor air temperature 35°C D.B. / 24°C W.B.
5
Indoor Unit SAP – K184BL
Outdoor Unit SAP – C184BL
Power Source 220V Single phase 60Hz

Capacity kW 5.30 —
BTU/h 18,100 —

Running amperes A 9.0 —
Power input W 1,950 —
Power factor % 98 —
C.O.P. W/W 2.72 —
Compressor locked rotor amperes A 47 —
Features
Controls / Temperature control Microprocessor / I.C. thermistor
Vertical Auto
Max. allowable tubing length at shipment m 7.5

Width mm 1,065 880
Depth mm 218 285
Width mm 1,140 1,022
Depth mm 379 400
Remarks:
6
Power Source 220–240V Single phase 50Hz

Capacity kW 7.05 / 7.05 / 7.05 —
BTU/h 24,100 / 24,100 / 24,100 —

Running amperes A 12.5 / 12.6 / 12.8 —
Power input W 2,600 / 2,660 / 2,730 —
Power factor % 95 / 92 / 89 —
C.O.P. W/W 2.71 / 2.65 / 2.58 —
Compressor locked rotor amperes A 64 / 66 / 68 —
Features
Controls / Temperature control Microprocessor / I.C. thermister
Vertical Auto
Max. allowable tubing length at shipment m 10

Width mm 1,065 880
Depth mm 218 285
Width mm 1,140 1,022
Depth mm 379 400
Remarks:
7
Power Source 220V Single phase 60Hz

Capacity kW 7.05 —
BTU/h 24,100 —

Running amperes A 12.2 —
Power input W 2,660 —
Power factor % 99 —
C.O.P. W/W 2.65 —
Compressor locked rotor amperes A 60 —
Features
Controls / Temperature control Microprocessor / I.C. thermister
Vertical Auto
Max. allowable tubing length at shipment m 10

Width mm 1,065 880
Depth mm 218 285
Width mm 1,140 1,022
Depth mm 379 400
Remarks:
8
2-2. Major Component Specifications
2-2-1. Indoor Unit
Indoor Unit SAP – K184ML SAP – K184BL
Controller PCB
Part No. POW-K4L18
Controls Microprocessor
Control circuit fuse 250 V 3.15 A
Remote Control Unit RCS-4S4E-G
Fan & Fan Motor

Type Cross-flow
Q'ty ... Dia. and length mm 1 ... ø94 / L845
Fan motor model ... Q'ty YDK-045S42213-05 ... 1
No. of poles ... Rough measure rpm (50/60Hz) 4 ... 1305 / 1305
Nominal output W 40
Coil resistance (Ambient temp. 20°C) Ω WHT-BRN : 148
WHT-YEL : 180
— —
— —
— —
Safety devices Type Thermal protector
Operating temp. Open °C 125
Close Automatic reclosing
Run capacitor µF 2
VAC 440
Flap Motor
Type Stepping motor
Model MP24Z3-12V
Rating DC 12 V
Coil resistance (Ambient temp. 25°C) Ω Each pair of terminals : 400 ± 7%
Heat Exch. Coil

Coil Aluminum plate fin / Copper tube
Rows 2
Fin pitch mm 1.3
Face area m2 0.285
9
Controller PCB
Part No. POW-K4L25
Controls Microprocessor
Control circuit fuse 250 V 3.15 A
Remote Control Unit RCS-4S4E-G
Fan & Fan Motor

Type Cross-flow
Q'ty ... Dia. and length mm 1 ... ø94 / L845
Fan motor model ... Q'ty YDK-045S42213-05 ... 1
No. of poles ... Rough measure rpm (50/60Hz) 4 ... 1305 / 1305
Nominal output W 40
Coil resistance (Ambient temp. 20°C) Ω WHT-BRN : 148
WHT-YEL : 180
— —
— —
— —
Operating temp. Open °C 125
Run capacitor µF 2
VAC 440
Flap Motor
Type Stepping motor
Model MP24Z3-12V
Rating DC 12 V
Coil resistance (Ambient temp. 25°C) Ω Each pair of terminals : 400 ± 7%
Heat Exch. Coil

Rows 2
Fin pitch mm 1.3
Face area m2 0.285
10
2-2-2. Outdoor Unit
Controller PCB —
Compressor
Type Rotary (Hermetic)
Compressor model 48B200JT1JH 85204526325
Nominal output W 1,500
Compressor oil ... Amount cc ATMOS NM56EP or SUNISO 4GSD ... 600 cc
Coil resistance (Ambient temp. 20°C) Ω C–R : 1.410
C–S : 3.250
Safety devices Type Internal protector
Overload relay —
Operating temp. Open °C Automatic opening
Close °C Automatic reclosing
Operating amp.(Ambient temp. 25°C) —
Run capacitor µF 50
VAC 450
Crank case heater —
Fan & Fan Motor

Type Propeller
Q'ty ... Dia. 1 ... ø420
Fan motor model ... Q'ty KFG6S-51F5PE-C ... 1
No. of poles ... Rough measure rpm (High) 6 ... 910
Nominal output W 50
Coil resistance (Ambient temp. 20°C) Ω WHT-BRN : 57.68
— —
— —
Operating temp. Open °C 130±8
Run capacitor µF 4
VAC 440
Heat Exch. Coil

Rows 1
Fin pitch mm 1.2
Face area m2 0.512
External Finish Acrylic baked-on enamel finish

11
Controller PCB —
Compressor
Compressor model 48D190IT1JH 85204526326
Compressor oil ... Amount cc ATMOS NM56EP or SUNISO 4GSD ... 600 cc
C–S : 2.850
Safety devices Type External protector (OLR)
Overload relay MRA12068-12007
Close °C 70±11
Operating amp.(Ambient temp. 25°C) Trip in 11±5 sec. at 34A
VAC 450
Fan & Fan Motor

Type Propeller
Q'ty ... Dia. 1 ... ø420
Fan motor model ... Q'ty KFG6S-51E6PE-C ... 1
No. of poles ... Rough measure rpm (High) 6 ... 1,305
Nominal output W 50
— —
— —
Run capacitor µF 3.5
VAC 440
Heat Exch. Coil

Rows 1
Fin pitch mm 1.2
Face area m2 0.512

12
Controller PCB —
Compressor
Compressor model 2JS464D5BA02 85204526324
Compressor oil ... Amount cc ATMOS M60 or SUNISO 4GDID ... 1,130 cc
C–S : 2.053
Overload relay —
VAC 400
Fan & Fan Motor

Type Propeller
Q'ty ... Dia. 1 ... ø420
Fan motor model ... Q'ty KFC4S-51A5PE-C ... 1
Nominal output W 50
WHT-PNK : 30.80
— —
— —
Run capacitor µF 4.5
VAC 440
Heat Exch. Coil

Rows 2
Fin pitch mm 1.4
Face area m2 0.510

13
Controller PCB —
Compressor
Compressor model 2JS386H5AB02 85204526327
Compressor oil ... Amount cc ATMOS M60 or SUNISO 4GDID ... 700 cc
C–S : 2.838
Overload relay —
VAC 400
Fan & Fan Motor

Type Propeller
Q'ty ... Dia. 1 ... ø420
Fan motor model ... Q'ty KFC4S-51A6PE-C ... 1
Nominal output W 50
WHT-PNK : 31.92
— —
— —
Run capacitor µF 6
VAC 440
Heat Exch. Coil

Rows 2
Fin pitch mm 1.4
Face area m2 0.510

14
2-3. Other Component Specifications

SAP – K254ML SAP – K184BL
Transformer (TR) ATR-J105

Rating Primary AC 230V, 50 /60Hz
Secondary 19V, 0.526A
Capacity 10VA
Coil resistance Ω (at 21°C) Primary (WHT – WHT): 148.5
Secondary (BRN – BRN): 2.0
Thermal cut-off temp. 150°C
Thermistor (Coil / Room sensor) PBM-D41E-S1 (Coil / Room)

Resistance kΩ Coil 0°C 15.0 ± 5% / Room 25°C 5.0 ± 4%
Outdoor Unit SAP – C184ML SAP – C184BL

SAP – C254ML SAP – C254BL
Power Relay (PR) EL1U

Coil rating AC 200 – 240V, 50/60Hz
Contact rating AC 277V, 30A
15
5 1055 5 Indoor Unit
SAP – K254ML
SAP – K184ML
307.5 450 307.5

1065 95 95
45
3. DIMENSIONAL DATA
298
60
SAP – K184BL
SAP – K184BL
90.5
90.5
7
50 202.4 202.4
Wide tube
16
218 (3) ø12.70(1/2") 184
Drain hose ø18
ø15.88(5/8") 254
Narrow tube
ø6.35(1/4")
50
1065
60 100.5 212.5 450 402.5
1055
24.5
95 95
45
52 23
117.5 117.5
32
0)
60 (ø8
298
(ø8
196
0)
70
133.8
49
49
46.5 27.4 475 403
Unit : mm
Outdoor Unit SAP – C184ML SAP – C184BL
SAP – C254ML SAP – C254BL
608 136
AIR INTAKE
12
.6
23
8
293
1
:ø
36
:ø
ID
ID
2-
AIR INTAKE
285
310
334
AIR DISCHARGE
Wide tube service valve

ø12.70(1/2") 184
ø15.88(5/8") 254
880
Narrow tube service valve
ø6.35(1/4")
670
55
166
18
111
2
145
Unit : mm unit:m
17
4. REFRIGERANT FLOW DIAGRAM
Indoor Unit SAP – K184ML Outdoor Unit SAP – C184ML

Indoor Unit Outdoor Unit
Wide tube
service Compressor
Wide tube valve Accumulator
O.D.
ø12.7 mm
(1/2 ")
18 class
or
O.D.
Condenser
Evaporator
ø15.88 mm
(5/8 ")
25 class
Narrow
tube
service
Narrow tube valve Capillary tube
O.D.
ø6.35 mm
(1/4")
Insulation of Refrigerant Tubing
IMPORTANT
Because capillary tubing is used in the outdoor unit, both the
wide and narrow tubes of this air conditioner become cold. To Insulation
prevent heat loss and wet floors due to dripping of
Thickness: Thickness:
condensation, both tubes must be well insulated with a Min. 8 mm Min. 8 mm
proper insulation material. The thickness of the insulation
should be a min. 8 mm.
Narrow tube
After a tube has been insulated, Wide tube
CAUTION
never try to bend it into a narrow
curve because it can cause the tube
to break or crack.
18
5. PERFORMANCE DATA
5-1. Performance charts
Indoor Unit SAP – K184ML Indoor Unit SAP – K184BL
Outdoor Unit SAP – C184ML Outdoor Unit SAP – C184BL
< Cooling Characteristics > < Cooling Characteristics >
15 Indoor inlet air 15 Indoor inlet air

D.B. temp. (°C) D.B. temp. (°C)
14 32 14
13 27 13
Operating current (A)

21 32
12 12
27
11 11 21
10 10
9 9
8 8
7 7
6 6
25 30 35 40 45 50 55 25 30 35 40 45 50 55
Outdoor inlet air D.B. temp. (°C) Outdoor inlet air D.B. temp. (°C)
1.47 (14) 1.47 (14)

MPa (kgf/cm2G)
MPa (kgf/cm2G)
1.38 (13) Indoor inlet air 1.38 (13) Indoor inlet air
1.28 (12) 1.28 (12)
1.18 (11) 1.18 (11)

Low pressure at wide tube service valve
1.08 (10) 1.08 (10)
0.98 ( 9 ) 0.98 ( 9 )
0.89 ( 8 ) 0.89 ( 8 )
0.79 ( 7 ) 0.79 ( 7 )
32 32
0.69 ( 6 ) 27 0.69 ( 6 ) 27
21 21
0.59 ( 5 ) 0.59 ( 5 )
0.49 ( 4 ) 0.49 ( 4 )
0.39 ( 3 ) 0.39 ( 3 )
25 30 35 40 45 50 55 25 30 35 40 45 50 55
NOTE
● ...... Points of Rating condition

Black dots in above charts indicate the following rating conditions.
Cooling: Indoor air temperature 27°C D.B./ 19°C W.B.
Outdoor air temperature 35°C D.B./24°C W.B.
19
Indoor Unit SAP – K254ML Indoor Unit SAP – K254BL
Outdoor Unit SAP – C254ML Outdoor Unit SAP – C254BL
< Cooling Characteristics > < Cooling Characteristics >
32
18 Indoor inlet air 18 Indoor inlet air
D.B. temp. (°C) 27 D.B. temp. (°C)
17 17
21 32
16 16 27

15 15 21
14 14
13 13
12 12
11 11
10 10
9 9
25 30 35 40 45 50 55 25 30 35 40 45 50 55
1.47 (14) 1.47 (14)

MPa (kgf/cm2G)
MPa (kgf/cm2G)
1.38 (13) Indoor inlet air 1.38 (13) Indoor inlet air
1.28 (12) 1.28 (12)
1.18 (11) 1.18 (11)

1.08 (10) 1.08 (10)
0.98 ( 9 ) 0.98 ( 9 )
0.89 ( 8 ) 0.89 ( 8 )
0.79 ( 7 ) 0.79 ( 7 ) 32
32 27
27 21
0.69 ( 6 ) 21 0.69 ( 6 )
0.59 ( 5 ) 0.59 ( 5 )
0.49 ( 4 ) 0.49 ( 4 )
0.39 ( 3 ) 0.39 ( 3 )
25 30 35 40 45 50 55 25 30 35 40 45 50 55
NOTE
● ...... Points of Rating condition

Black dots in above charts indicate the following rating conditions.
Cooling: Indoor air temperature 27°C D.B./ 19°C W.B.
Outdoor air temperature 35°C D.B./24°C W.B.
20
5-2. Air Throw Distance Chart
SAP – K184BL
Room air temp. : 27°C

Fan speed : High
Horizontal distance (m)

0 1 2 3 4 5 6 7 8 9
0
Axis air velocity (m/s)
Vertical distance (m)
4
: Flap angle 0° , : Axis air velocity 0°
: Flap angle 30°, : Axis air velocity 30°
21
SAP – K254BL
Room air temp. : 27°C

Fan speed : High
Horizontal distance (m)

0 1 2 3 4 5 6 7 8 9
0
Axis air velocity (m/s)
Vertical distance (m)
4
: Flap angle 0° , : Axis air velocity 0°
: Flap angle 30°, : Axis air velocity 30°
22
5-3. Cooling Capacity
230V Single Phase 50Hz
RATING CAPACITY 5.30 kW

3
AIR FLOW RATE 1000 m /h
EVAPORATOR CONDENSER
ENT. TEMP. °C OUTDOOR AMBIENT TEMP. °C
W.B. D.B. 30 35 40 45 50
TC 4.88 4.64 4.36 4.02 3.62
CM 1.57 1.68 1.98 2.28 2.58
21 SHC 3.52 3.41 3.28 3.12 2.94
15 23 SHC 4.02 3.91 3.78 3.62 3.44
25 SHC 4.52 4.41 4.28 4.02 3.62
27 SHC 4.88 4.64 4.36 4.02 3.62
29 SHC 4.88 4.64 4.36 4.02 3.62
31 SHC 4.88 4.64 4.36 4.02 3.62
TC 5.23 4.98 4.68 4.31 3.89
CM 1.61 1.73 2.03 2.33 2.63
21 SHC 3.01 2.90 2.77 2.61 2.43
17 23 SHC 3.51 3.40 3.27 3.11 2.93
25 SHC 4.01 3.90 3.77 3.60 3.43
27 SHC 4.51 4.40 4.26 4.10 3.89
29 SHC 5.01 4.89 4.68 4.31 3.89
31 SHC 5.23 4.98 4.68 4.31 3.89
TC 5.57 # 5.30 4.98 4.58 4.13
CM 1.66 1.78 2.09 2.39 2.70
21 SHC 2.48 2.37 2.24 2.08 1.90
19 23 SHC 2.98 2.87 2.74 2.58 2.40
25 SHC 3.48 3.37 3.24 3.08 2.90
27 SHC 3.98 3.86 3.73 3.58 3.40
29 SHC 4.47 4.36 4.23 4.07 3.90
31 SHC 4.97 4.86 4.73 4.57 4.13
TC 5.90 5.62 5.28 4.86 4.38
CM 1.71 1.83 2.14 2.45 2.75
23 SHC 2.44 2.33 2.21 2.05 1.88
21 25 SHC 2.94 2.83 2.70 2.55 2.37
27 SHC 3.44 3.33 3.20 3.05 2.87
29 SHC 3.94 3.83 3.70 3.54 3.37
31 SHC 4.44 4.33 4.20 4.04 3.87
TC 6.25 5.90 5.52 5.14 4.65
CM 1.75 1.88 2.19 2.50 2.81
23 25 SHC 2.37 2.25 2.12 1.99 1.83
27 SHC 2.87 2.75 2.62 2.49 2.32
29 SHC 3.37 3.25 3.12 2.98 2.82
31 SHC 3.87 3.75 3.61 3.48 3.32
TC : Total Cooling Capacity (kW)
SHC : Sensible Heat Capacity (kW)
CM : Compressor Input (kW)
Rating conditions (#Mark) are
Outdoor Ambient Temp. 35°C D.B.
Indoor Unit Entering Air Temp. 27°C D.B. / 19°C W.B.
23

3
W.B. D.B. 30 35 40 45 50
TC 4.88 4.64 4.36 4.02 3.62
CM 1.56 1.67 1.84 2.02 2.19
21 SHC 3.52 3.41 3.28 3.12 2.94
15 23 SHC 4.02 3.91 3.78 3.62 3.44
25 SHC 4.52 4.41 4.28 4.02 3.62
27 SHC 4.88 4.64 4.36 4.02 3.62
29 SHC 4.88 4.64 4.36 4.02 3.62
31 SHC 4.88 4.64 4.36 4.02 3.62
TC 5.23 4.98 4.68 4.31 3.89
CM 1.60 1.72 1.89 2.07 2.24
21 SHC 3.01 2.90 2.77 2.61 2.43
17 23 SHC 3.51 3.40 3.27 3.11 2.93
25 SHC 4.01 3.90 3.77 3.60 3.43
27 SHC 4.51 4.40 4.26 4.10 3.89
29 SHC 5.01 4.89 4.68 4.31 3.89
31 SHC 5.23 4.98 4.68 4.31 3.89
TC 5.57 # 5.30 4.98 4.58 4.13
CM 1.65 1.77 1.95 2.13 2.31
21 SHC 2.48 2.37 2.24 2.08 1.90
19 23 SHC 2.98 2.87 2.74 2.58 2.40
25 SHC 3.48 3.37 3.24 3.08 2.90
27 SHC 3.98 3.86 3.73 3.58 3.40
29 SHC 4.47 4.36 4.23 4.07 3.90
31 SHC 4.97 4.86 4.73 4.57 4.13
TC 5.90 5.62 5.28 4.86 4.38
CM 1.70 1.82 2.00 2.19 2.37
23 SHC 2.44 2.33 2.21 2.05 1.88
21 25 SHC 2.94 2.83 2.70 2.55 2.37
27 SHC 3.44 3.33 3.20 3.05 2.87
29 SHC 3.94 3.83 3.70 3.54 3.37
31 SHC 4.44 4.33 4.20 4.04 3.87
TC 6.25 5.90 5.52 5.14 4.65
CM 1.74 1.87 2.06 2.24 2.42
23 25 SHC 2.37 2.25 2.12 1.99 1.83
27 SHC 2.87 2.75 2.62 2.49 2.32
29 SHC 3.37 3.25 3.12 2.98 2.82
31 SHC 3.87 3.75 3.61 3.48 3.32
24

3
W.B. D.B. 30 35 40 45 50
TC 6.49 6.18 5.80 5.34 4.81
CM 1.27 1.36 1.51 1.66 1.80
21 SHC 4.38 4.22 4.02 3.80 3.54
15 23 SHC 4.90 4.73 4.54 4.31 4.06
25 SHC 5.41 5.25 5.06 4.83 4.58
27 SHC 5.93 5.77 5.58 5.34 4.81
29 SHC 6.45 6.18 5.80 5.34 4.81
31 SHC 6.49 6.18 5.80 5.34 4.81
TC 6.96 6.63 6.23 5.73 5.17
CM 1.30 1.40 1.55 1.70 1.85
21 SHC 3.85 3.69 3.50 3.26 3.01
17 23 SHC 4.37 4.20 4.01 3.78 3.53
25 SHC 4.88 4.72 4.53 4.30 4.05
27 SHC 5.40 5.24 5.05 4.82 4.57
29 SHC 5.92 5.76 5.57 5.34 5.08
31 SHC 6.44 6.28 6.09 5.73 5.17
TC 7.40 # 7.05 6.63 6.10 5.50
CM 1.35 1.44 1.59 1.75 1.90
21 SHC 3.29 3.13 2.94 2.71 2.46
19 23 SHC 3.81 3.65 3.46 3.23 2.98
25 SHC 4.32 4.16 3.98 3.75 3.50
27 SHC 4.84 4.68 4.49 4.27 4.01
29 SHC 5.36 5.20 5.01 4.78 4.53
31 SHC 5.88 5.72 5.53 5.30 5.05
TC 7.85 7.47 7.02 6.46 5.83
CM 1.38 1.48 1.64 1.79 1.95
23 SHC 3.24 3.08 2.89 2.67 2.42
21 25 SHC 3.76 3.60 3.41 3.19 2.94
27 SHC 4.27 4.12 3.93 3.71 3.46
29 SHC 4.79 4.63 4.45 4.22 3.98
31 SHC 5.31 5.15 4.97 4.74 4.49
TC 8.31 7.85 7.35 6.83 6.19
CM 1.42 1.52 1.68 1.84 1.99
23 25 SHC 3.15 2.97 2.78 2.59 2.36
27 SHC 3.67 3.49 3.30 3.11 2.88
29 SHC 4.19 4.01 3.81 3.63 3.39
31 SHC 4.70 4.52 4.33 4.14 3.91
25

3
W.B. D.B. 30 35 40 45 50
TC 6.49 6.18 5.80 5.34 4.81
CM 2.12 2.28 2.50 2.73 2.95
21 SHC 4.38 4.22 4.02 3.80 3.54
15 23 SHC 4.90 4.73 4.54 4.31 4.06
25 SHC 5.41 5.25 5.06 4.83 4.58
27 SHC 5.93 5.77 5.58 5.34 4.81
29 SHC 6.45 6.18 5.80 5.34 4.81
31 SHC 6.49 6.18 5.80 5.34 4.81
TC 6.96 6.63 6.23 5.73 5.17
CM 2.18 2.34 2.57 2.79 3.02
21 SHC 3.85 3.69 3.50 3.26 3.01
17 23 SHC 4.37 4.20 4.01 3.78 3.53
25 SHC 4.88 4.72 4.53 4.30 4.05
27 SHC 5.40 5.24 5.05 4.82 4.57
29 SHC 5.92 5.76 5.57 5.34 5.08
31 SHC 6.44 6.28 6.09 5.73 5.17
TC 7.40 # 7.05 6.63 6.10 5.50
CM 2.25 2.41 2.64 2.87 3.10
21 SHC 3.29 3.13 2.94 2.71 2.46
19 23 SHC 3.81 3.65 3.46 3.23 2.98
25 SHC 4.32 4.16 3.98 3.75 3.50
27 SHC 4.84 4.68 4.49 4.27 4.01
29 SHC 5.36 5.20 5.01 4.78 4.53
31 SHC 5.88 5.72 5.53 5.30 5.05
TC 7.85 7.47 7.02 6.46 5.83
CM 2.31 2.48 2.72 2.95 3.19
23 SHC 3.24 3.08 2.89 2.67 2.42
21 25 SHC 3.76 3.60 3.41 3.19 2.94
27 SHC 4.27 4.12 3.93 3.71 3.46
29 SHC 4.79 4.63 4.45 4.22 3.98
31 SHC 5.31 5.15 4.97 4.74 4.49
TC 8.31 7.85 7.35 6.83 6.19
CM 2.37 2.55 2.79 3.02 3.26
23 25 SHC 3.15 2.97 2.78 2.59 2.36
27 SHC 3.67 3.49 3.30 3.11 2.88
29 SHC 4.19 4.01 3.81 3.63 3.39
31 SHC 4.70 4.52 4.33 4.14 3.91
26
6. ELECTRICAL DATA
6-1. Electrical Characteristics
Indoor Unit Outdoor Unit Complete Unit

Fan Motor Fan Motor Compressor
Performance at 230V Single phase 50Hz
Rating Conditions Running Amps. A 0.40 0.57 8.33 9.3
Power Input kW 0.044 0.124 1.782 1.950
Full Load Conditions Running Amps. A 0.40 0.57 13.43 14.4
Power Input kW 0.044 0.124 2.812 2.980
Rating Conditions : Indoor Air Temperature 27°C D.B. / 19°C W.B.

Outdoor Air Temperature 35°C D.B.
Full Load Conditions : Indoor Air Temperature 32°C D.B. / 23°C W.B.


Power Input kW 0.044 0.132 1.774 1.950
SSA 385, 386 Running Amps. 0.40 0.60 9.20 10.2
Conditions Power Input 0.044 0.132 2.044 2.220
Power Input kW 0.044 0.132 2.424 2.600

SSA 385, 386 Conditions (Saudi standard)

: Indoor Air Temperature 29°C D.B. / 19°C W.B.
Outdoor Air Temperature 46°C D.B. / 24°C W.B.
27

Power Input kW 0.048 0.183 1.443 2.660
Power Input kW 0.048 0.183 1.993 3.930



Power Input kW 0.048 0.199 2.413 2.660
SSA 385, 386 Running Amps. 0.44 0.92 13.24 14.6
Conditions Power Input 0.048 0.199 2.943 3.190
Power Input kW 0.048 0.199 3.263 3.510

SSA 385, 386 Conditions (Saudi standard)

: Indoor Air Temperature 29°C D.B. / 19°C W.B.
Outdoor Air Temperature 46°C D.B. / 24°C W.B.
28
6-2. Electric Wiring Diagrams
Indoor Unit SAP – K184ML To avoid electrical shock hazard, be sure to
SAP – K184BL WARNING disconnect power before checking, servicing
Indoor Unit SAP – K254ML and/or cleaning any electrical parts.
SAP – K254BL
29
Outdoor Unit SAP – C184ML To avoid electrical shock hazard, be sure to
WARNING disconnect power before checking, servicing
Outdoor Unit SAP – C254ML and/or cleaning any electrical parts.
SAP – C254BL
30
Outdoor Unit SAP – C184BL To avoid electrical shock hazard, be sure to
WARNING disconnect power before checking, servicing
and/or cleaning any electrical parts.
31
7. INSTALLATION INSTRUCTIONS
7-1. Installation Site Selection
Indoor Unit
AVOID:
WARNING
● direct sunlight.

To prevent abnormal heat
,

generation and the possibility
of fire, don’t place obstacles,
enclosures and grilles in front
of or surrounding the air
conditioner in a way that may
block air flow.
● nearby heat sources that may affect performance of

the unit.
● areas where leakage of flammable gas may be
expected.
● places where large amounts of oil mist exist.
DO:
● Wall-mounted Type
5 cm
min.
INDOOR
UNIT
Elevation
15 cm min.
INDOOR UNIT
Front View
difference (H)
Fig.1
5 cm
min.
Tubing length (L)
OUTDOOR
UNIT
● select an appropriate position from which every

corner of the room can be uniformly air-conditioned. Fig. 2a
(High on a wall is best) Fig. 2
● select a location that will hold the weight of the unit.

● select a location where tubing and drain hose have CAUTION
the shortest run to the outside.
For stable operation of Indoor Unit
● allow room for operation and maintenance as well as
unrestricted air flow around the unit. (Fig. 1) the air conditioner, do not Wall
install wall-mounted type
● install the unit within the maximum elevation
indoor units less than Minimum height
difference (H) above or below the outdoor unit and
1.5m from floor level. from floor level
within a total tubing length (L) from the outdoor unit 1.5m
as detailed in Table 1 and Fig. 2a.
Floor level
Fig. 2b
Table 1
Max. Allowable Tubing Limit of Tubing Limit of Elevation Required Amount of
Model Length at Shipment Length (L) Difference (H) Additional Refrigerant
(m) (m) (m) (g / m)∗
K184 7.5 30 7
25
K254 10 30 7
∗ If total tubing length becomes 7.5 to 30m (max.) or 10 to 30m (max.), charge additional refrigerant (R22) by 25 g / m.
No additional charge of compressor oil is necessary.
32
Outdoor Unit
AVOID:
● heat sources, exhaust fans, etc. (Fig. 3)
● damp, humid or uneven locations.
NO Exhaust fan
Hot air
Heat source
DO:
● choose a place as cool as possible.
Outdoor unit
● choose a place that is well ventilated.
● allow enough room around the unit for air
intake/exhaust and possible maintenance.
(Figs. 4a and 4b) Fig. 3
Fig 3
● provide a solid base (concrete block, 10 × 40 cm
beams or equal), a minimum of 10 cm above ground
level to reduce humidity and protect the unit against
possible water damage and decreased service life.
(Fig.4c)
● use lug bolts or equal to bolt down unit, reducing
vibration and noise.
Required space around the unit.
Obstacle above
Air intake Min. 10 cm

Valve
side Min
Min
Air discharge
Min. 25 cm 2m
2m
Min.
Air discharge Min.
5 cm
40 cm
Obstacle
Top
TopView
View
Fig. 4a Ground
Side View
Fig. 4b
Fig 4 C
Anchor bolts
Rear air intake (4 pcs.)
Side air intake Min. 10 cm
Concrete
or equal
cm
Ab t 10
ou
t4 Abou
0c
m
Fig. 4c
33
7-2. Remote Control Unit Installation Position
The remote control unit can be operated from either a non-fixed position or a wall-mounted position.
To ensure that the air conditioner operates correctly, do not install the remote control unit in the following places:
● In direct sunlight
● Behind a curtain or other place where it is covered
● More than 8 m away from the air conditioner
● In the path of the air conditioner's airstream
● Where it may become extremely hot or cold
● Where it may be subject to electrical or magnetic interference
● Where there is an obstacle between the remote control unit and air conditioner (since a check signal is sent
from the remote control unit every 5 minutes)
Attaching the remote control unit to wall
Before mounting the remote control unit, press the ON/OFF operation button at the mounting location to make
sure that the air conditioner operates from that location (Fig.5). The indoor unit should make a beeping sound
to indicate that it has received the signal.
Rear side
Remote control
unit mount
Mounting screws Press

4 x 16 (included)
Set in
Hole
place To prevent loss of the remote control
unit, you can connect the remote
control unit to the mount by passing
a string through the remote control
To take out the remote control unit, pull it forward.
unit and attachment hole.
Fig.5
34
7-3. Recommended Wire Length and Diameter
Regulations on wiring diameter differ from locality to
NOTE
locality. For field wiring requirements, please refer to
Refer to the WIRING SYSTEM DIAGRAM for the
your local electrical codes. Carefully observe these
meaning of "A" "B", and "C" in Table 2.
regulations when carrying out the installation.
Table 2 lists recommended wire lengths and cross

section area for power supply systems.
Table 2
Cross Sectional (C) Control Line Length (m) Fuse or

(A) Power Supply Wiring Length (m)
Area (mm2) (B) Power Line Length (m) Circuit Breaker
Model 3.5 mm2 5.5 mm2 8 mm2 14 mm2 2 mm2 Capacity
C184 20A
18 32 48 77 30
C254 30 30A
● Be sure to comply with WIRING SYSTEM DIAGRAM

WARNING local codes on running the
wire from the indoor unit to INDOOR UNIT
(B) (C)
OUTDOOR UNIT
TERMINAL TERMINAL
the outdoor unit (size of
1 1
wire and wiring method,
2 2
etc.).
3 3
● Each wire must be firmly 4 4
connected. 5
6
● No wire should be allowed GROUNDING LINE
to touch refrigerant tubing, L

the compressor, or any N
moving part.
GROUNDING
LINE
To avoid the risk of electric
WARNING (A)
shock, each air conditioner POWER SUPPLY
M: 1PHASE 220-240VAC 50Hz
unit must be grounded. B: 1PHASE 220VAC 60Hz
● Be sure to connect the

CAUTION power supply line to the
outdoor unit as shown in
the wiring diagram.
The indoor unit draws its
power from the outdoor
unit.
35
7-5. Remove the Grille to Install the Indoor Unit
7-4. Air intake grille Grille
Basically, these models can be installed and wired

without removing the grille. If access to any internal
part is needed, follow the steps as given below
.
How to remove the grille
(1) Grasp both ends of the air intake grille, and
Fig. 7a
remove it by opening towards the front and pulling
towards you. (Fig. 7a)
(2) Remove the 3 screws. (Fig. 7b)
(3) Remove the screw on the right side cover plate
and open the cover . (Fig. 8a)
(4) Take out the thermistor from the grille. (Fig. 8b) Fig. 7b
(5) Press the 3 tabs at the top of the grille and the 3 Cover
tabs on the front face to separate the grille from Thermistor Thermistor
the frame. (Fig. 9a)
(6) Pull the grill toward you to remove it.
How to replace the grille

(1) When installing the grille, place the bottom of the Fig. 8a Fig. 8b
grille into the frame first. (Fig. 9b)
Tab
Then insert the tabs on the top of the grille and on
the front face into the frame.
(2) Make sure that the grille and frame are firmly fitted
together by engaging the tabs.
(3) Attach the thermistor on the grille. (Fig. 8a)
(4) Close the cover and replace the screw . (Fig. 8a) Tab
(5) Affix the grille with the 3 previously removed

screws. (Fig. 7b) Fig. 9a
(6) Install the air intake grille.
(a) Allow the edge of the air intake grille to slide into
the top of the indoor unit, and then insert it all the
way inside. (Fig. 10a)
(b) Press the bottom right and left corners and center
of the air intake grille to attach it to the indoor unit.
(Fig. 10b)
Fig. 9b
NOTE Groove
Attach so that the round pins at the top right and left
Pin
corners of the air intake grille are inserted into the
grooves at the top right and left of the indoor unit.
Fig. 10b Fig. 10a

36
8. FUNCTION
8-1. Room Temperature Control
● Room temperature control is obtained by cycling the compressor ON and OFF under control of the room
temperature sensor in the remote control unit.
● The room temperature (and other information) is transmitted every 3 minutes by the remote control unit to the
controller in the indoor unit.
Signal from remote control unit
3 minutes 3 minutes 3 minutes 3 minutes 3 minutes 3 minutes 3 minutes

Thermo. Thermo. Thermo. Thermo. Thermo. Thermo. Thermo.
OFF ON OFF ON ON ON OFF
T+1 °C
set temp. T °C
More than
5 minutes 5 minutes 3 minutes Room temp.
Compressor ON OFF ON OFF ON OFF
Outdoor fan ON OFF ON OFF ON OFF
Indoor fan Set speed
● The control circuit will not attempt to turn the compressor ON until the compressor has been OFF for at least
3 minutes. To protect the compressor from stalling out when trying to start against the high side refrigerant
pressure, the control circuit has a built-in automatic time delay to allow the internal pressure to equalize.
● As a protective measure, the control circuit switches the compressor OFF after 5 minutes or more of compressor
operation.
● Thermo. ON : When the room temperature is above T + 1°C (T°C is set temperature).
Compressor ➞ ON
● Thermo. OFF : When the room temperature is equal to or below set temperature T°C.
Compressor ➞ OFF
NOTE
● Whenever the compressor is running, the indoor unit always generates negative ions. (ION lamp lights up.).
37
8-2. Dry Operation (Dehumidification)
● Dry operation uses the ability of the cooling cycle to remove moisture from the air, but by running at low level to
dehumidify without greatly reducing the room temperature. The air conditioner repeats the cycle of turning ON
and OFF automatically as shown in the chart below according to the room temperature.
Room temp.
Cooling operation
T+2 °C
✻Dry A zone
Compressor : Continuous operation
FMI (indoor fan) : L (low speed) / LL (very low speed) intermittent ventilation
Set temp. T °C only while the compressor is ON.
T–1 °C
✻Dry B zone
Compressor : Intermittent operation (ON for 3 minutes and OFF for 9 minutes)
FMI (indoor fan) : L (low speed) / LL (very low speed) intermittent ventilation
only while the compressor is ON.
Room temp. 15 °C
Monitor zone
Both the indoor and outdoor units stop.
NOTE
● Intermittent ventilation occurs by switching the indoor fan speed between L ↔ LL.
● Dry operation does not occur when the room temperature is under 15°C, which is the monitor zone.
● When the compressor stops, the indoor fan stops as well.
● Whenever the compressor is running, the indoor unit always generates negative ions. (ION lamp lights up.).
38
8-3. Freeze Prevention
● This function prevents freezing of the indoor heat exchange coil.
● When the compressor has been running for 10 minutes or more and the temperature of the indoor heat
exchange coil falls below –1°C, the control circuit stops the compressor for at least 6 minutes. The compressor
does not start again until the temperature rises above 8°C or 6 minutes has elapsed.
Thermo. OFF
Room temp. Thermo. ON
T+1 °C
Set temp. T °C
More than
Indoor heat exch. 6 minutes 6 minutes
coil temp.
–1 °C
More than More than
10 minutes 10 minutes
Compressor ON OFF ON ON OFF ON
Indoor fan Set speed Set speed
39
9. TROUBLESHOOTING
9-1. Check before and after troubleshooting
WARNING
Hazardous voltage can cause ELECTRIC SHOCK or

DEATH. Disconnect power or turn off circuit breaker
before you start checking or servicing.
9-1-1. Check power supply wiring.

● Check that power supply wires are correctly connected to terminals L and N on the terminal plate in the outdoor
unit.
INDOOR UNIT OUTDOOR UNIT
Inter–unit wiring
TERMINAL TERMINAL
1 1
2 2
3 3
4 4
5
6
GROUNDING LINE
L
N
GROUNDING
LINE
POWER SUPPLY
M: 1PHASE 220-240VAC 50Hz
B: 1PHASE 220VAC 60Hz
9-1-2. Check inter-unit wiring.

● Check that inter-unit wiring is correctly connected between indoor unit and outdoor unit.
9-1-3. Check power supply.

● Check that voltage is in specified range (±10% of the rating).
● Check that power is being supplied.
9-1-4. Check lead wires and connectors in indoor and outdoor units.
● Check that coating of lead wires is not damaged.
● Check that lead wires and connectors are firmly connected.
● Check that wiring is correct.
40
9-2. Air conditioner does not operate.
9-2-1. Circuit breaker trips (or fuse blows).
A. When the circuit breaker is set to ON, it is tripped soon. (Resetting is not possible.)
● There is a possibility of ground fault.
● Check insulation resistance.
If resistance value is 2MΩ or less, insulation is defective (“NO”).

2 1 1
Indoor Outdoor Power

Inter–unit
unit unit supply
wiring
wiring
1 1 L Circuit Power
2 2 N breaker supply
3 3
4 4
5
6
Ground
WARNING
* Set circuit breaker to OFF.
1 Remove both power supply wires

and inter-unit wires from terminal NO Insulation of
plate in outdoor unit. outdoor unit
• Measure insulation resistance is defective.
of outdoor unit.
• Measure insulation
resistance of electrical
parts in outdoor unit.
2 Remove inter-unit wires from Insulation of

terminal plate in indoor unit. NO
indoor unit
• Measure insulation resistance is defective.
of indoor unit.
• Measure insulation
resistance of electrical
parts in indoor unit.
B. Circuit breaker trips in several minutes after turning the air conditioner on.
● There is a possibility of short circuit.
• Check capacity of circuit breaker.

NO Replace with suitable
Capacity of circuit breaker is one (larger capacity).
suitable.
Measure resistance of outdoor fan

• motor winding.
• Measure resistance of compressor

motor winding.
41
9-2-2. Neither indoor nor outdoor unit runs.
A. Power is not supplied.
Circuit breaker
Reset breaker.
is tripped.
• Check power supply.
NO
Power is being supplied to the
outdoor unit. Wait for recovery
Power failure or contact power
company.
B. Check remote control unit.
• Try to run with another remote

control unit.
OK
First remote control unit is defective.
• Check for residue buildup on

Clean transmitter.
transmitter of remote control unit.
• Check for residue buildup on remote

control receiver on front of indoor Clean receiver.
unit.
C. Check transformer in the indoor unit.
• Measure resistance of primary and

secondary winding.
(TR)
42
D. Check fuse on the indoor PCB Ass'y.
• Check fuse on indoor PCB Ass'y If fuse has been blown, • Replace the fuse.
for continuity.
OK
• Check operation lamp to see • Measure resistance of indoor and

if light is ON. outdoor fan motor winding.
(FM)
Light is OFF
• Measure resistance of compressor

• Indoor PCB Ass'y is defective.
motor winding. (CM)
E. Check TIMER on the remote control unit.
• Timer is turned ON. Check to see YES

if ON is displayed on remote Cancel the timer mode.
control.
43
9-2-3. Only outdoor unit does not run.
A. Check setting temperature.
Is room temperature too low ?
NO
Try to lower setting temperature by

temperature setting button ( button).
Outdoor unit still does

not run.
• Check to see if inter-unit wiring is

correctly connected between indoor
and outdoor unit.
B. Check power relay in outdoor unit.
• Check voltage between terminals

No. 2 and No. 3 at terminal plate.
(AC 220 - 240 V)
OK
• Check coil terminal voltage between OK

terminals No. 5 and No. 6 at power Replace the power relay.
relay. (AC 220 - 240 V)
No voltage appears.
Check indoor PCB Ass'y.
44
9-3. Some part of air conditioner does not operate.
9-3-1. Only indoor fan does not run.
• Check fan casing

Remove foreign
foreign matter on
Fan cannot matter or repair.
inside.
• Check fan rotation. be turned.
Turn fan gently once or twice by
hand.
Fan motor burnout
or foreign matter in Repair or replace.
bearings.
• Measure resistance of indoor fan • When fan speed is changed, does

motor winding. applied voltage between lead wires
BRN and WHT change as well ?
OK
NO
• Check fan motor capacitor. • PCB Ass'y is defective.
9-3-2. Only outdoor fan does not run.
• Check fan casing

Remove foreign
foreign matter on
Fan cannot matter or repair.
inside.
• Check fan rotation. be turned.
Turn fan gently once or twice by
hand.
Fan motor burnout
or foreign matter in Repair or replace.
bearings.
• Measure resistance of outdoor fan

motor winding.
OK
• Check fan motor capacitor.
45
9-3-3. Only compressor does not run.
• Check compressor moter • Either internal protector or

capacitor. overload relay is working.
YES
• Measure resistance of • Temperature of compressor

compressor motor winding. is abnormally high.
YES
YES
Refrigerant gas shortage. Charge refrigerant gas (R22).
NO
• Measure Power supply No

voltage. Rotor may be locked up.
The voltage is too low.
9-3-4. Only flap motor does not run.
• Measure resistance of flap motor

winding and connector.
46
9-4. Air conditioner operates, but abnormalities are observed.
9-4-1. Poor cooling or heating.
• Check position of remote control unit. YES Change position of remote

• Cool air from air conditioner reaches
position directly. control unit.
• Wide and narrow tubes between NO Insulate both wide and narrow
indoor unit and outdoor unit are tubes separately and then
insulated. tape together.
YES
Temperature
difference
• Measure temperature of suction and is small. Possibility of Charge refrigerant
discharge air of air conditioner. gas shortage. gas (R22).
Temperature difference between

suction and discharge air is
large enough (approx. 10 deg. or more).
Check for clogging of air filter. Clean filter.

Air filter is clogged.
YES Set fan speed to either

• Fan speed is set to LOW.
HIGH or MEDIUM.
Reduce cooling load or

• Review cooling load estimate, replace the air conditioner
if performance of air conditioner is with larger capacity.
normal.
9-4-2. Excessive cooling or heating.
Set temperature to higher

NO value using temperature
• Set temperature is suitable.
setting buttons of the remote
control unit.
• Remote control unit is placed where NO Change position of remote

it can detect room temperature control unit.
properly.
47
10. CHECKING ELECTRICAL COMPONENTS
Ground wire
10-1. Measurement of Insulation
Resistance Clip
● The insulation is in good condition if the resistance

exceeds 2MΩ.
Probe
10-1-1. Power Supply Wires Insulation

tester
Clamp the ground wire of the power supply wires with Fig. 1
the lead clip of the insulation resistance tester and
Terminal plate
measure the resistance by placing a probe on either of
the power wires. (Fig. 1)
Then measure the resistance between the ground wire

and the other power wire. (Fig. 1) Probe
10-1-2. Indoor Unit
Clamp an aluminum plate fin or copper tube with the

lead clip of the insulation resistance tester and
Clip
measure the resistance by placing a probe on each
terminal screw on the terminal plate. (Fig. 2) Copper Insulation
Note that the ground line terminal should be skipped tube or tester
metallic part
for the check.
Fig. 2
10-1-3. Outdoor Unit
Clamp a metallic part of the unit with the lead clip of

Probe
the insulation resistance tester and measure the
resistance by placing a probe on each terminal screw
where power supply lines are connected on the
terminal plate. (Fig. 2) Clip
Copper
tube or
10-1-4. Measurement of Insulation metallic part
Resistance for Electrical Parts
Insulation
Disconnect the lead wires of the desired electric part tester
from terminal plate, capacitor, etc. Similarly disconnect Fig. 3

the connector. Then measure the insulation resistance.
From fan motor,
(Figs. 3 and 4) compressor and
other parts
NOTE
Refer to Electric Wiring Diagram. Metallic Probe
part
If the probe cannot enter the poles because the hole is
Clip
too narrow then use a probe with a thinner pin.
Insulation
tester
Fig. 4
48
10-2. Checking Continuity of Fuse
Fuse
on PCB Ass'y
● Remove the PCB Ass’y from the electrical
component box. Then pull out the fuse from the PCB
Ass’y. (Fig. 5)
PCB Ass’y
● Check for continuity using a multimeter as shown in
Fig. 6.
Fig. 5
10-3. Checking Motor Capacitor
Remove the lead wires from the capacitor terminals,

and then place a probe on the capacitor terminals as Fuse
shown in Fig. 7. Observe the deflection of the pointer,
setting the resistance measuring range of the
multimeter to the maximum value.
The capacitor is “good” if the pointer bounces to a Fig. 6

great extent and then gradually returns to its original
position.
The range of deflection and deflection time differ

according to the capacity of the capacitor.
Multimeter
Compressor motor
capacitor
Fan motor
capacitor
Fig. 7
49
11. MAINTENANCE
11-1. Changing Address of Remote Control Unit in Indoor Unit
If you are installing more than 1 indoor unit (up to 2) in the same room, it is necessary for you to assign each unit
its own address, so each can be operated by its own separate remote control unit. You assign the addresses by
matching the remocon address on the PCB of each indoor unit with the switch positions of its remote control unit.
Normally, the address switch is set to A. When switching the address, take the steps listed below.
NOTE
Once changed, you cannot restore the original address setting of the air conditioner.
To Change Address on PCB
IMPORTANT
Make sure to disconnect the power supply before starting. This job is important not only for safety reason
but also matching the address properly.
(1) Cut jumper wire (JP11) on the indoor unit PCB.

Use cutting pliers to cut and disconnect the Jumper wire.
(2) When it is cut, the address is auto-matically set to B.
To Change Address on Remote Control Unit
(1) Remove the batteries (3) When it is removed,

before changing the the address is auto-
address. matically set to B.
(2) Remove tab marked A
(4) After inserting the
to change the address
batteries, press ACL
of the remote control
button. ACL button
unit.
50
APPENDIX
Unit Display and Operation Button
OPERATION lamp
TIMER lamp
ION lamp
OPERATION button
INDOOR UNIT
REMOTE CONTROL receiver
51
SANYO Electric Co.,Ltd.
GSA May/2005

Service Manual Sm700627

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TECHNICAL & SERVICE MANUAL

SAP – K184ML + SAP – C184ML

SPLIT SYSTEM AIR CONDITIONER

Indoor Unit Outdoor Unit

SAP – K184ML SAP – C184ML

REFERENCE NO. SM700627

• Highly dangerous electrical voltages are used in this

4. REFRIGERANT FLOW DIAGRAM ......................................................................................................... 18

10. CHECKING ELECTRICAL COMPONENTS

Power Source 220–240V Single phase 50Hz

Voltage rating 230 V

Performance Cooling Heating

Electrical Rating Cooling Heating

Dimensions & Weight Indoor Unit Outdoor Unit

Power Source 220V Single phase 60Hz

Voltage rating 220 V

Performance Cooling Heating

Electrical Rating Cooling Heating

Dimensions & Weight Indoor Unit Outdoor Unit

Power Source 220–240V Single phase 50Hz

Voltage rating 230 V

Performance Cooling Heating

Electrical Rating Cooling Heating

Dimensions & Weight Indoor Unit Outdoor Unit

Power Source 220V Single phase 60Hz

Voltage rating 220 V

Performance Cooling Heating

Electrical Rating Cooling Heating

Dimensions & Weight Indoor Unit Outdoor Unit

Indoor Unit SAP – K184ML SAP – K184BL

Remote Control Unit RCS-4S4E-G

Fan & Fan Motor

Heat Exch. Coil

Remote Control Unit RCS-4S4E-G

Fan & Fan Motor

Heat Exch. Coil

Outdoor Unit SAP – C184ML

Fan & Fan Motor

Heat Exch. Coil

External Finish Acrylic baked-on enamel finish

Fan & Fan Motor

Heat Exch. Coil

External Finish Acrylic baked-on enamel finish

Fan & Fan Motor

Heat Exch. Coil

External Finish Acrylic baked-on enamel finish

Fan & Fan Motor

Heat Exch. Coil

External Finish Acrylic baked-on enamel finish

Indoor Unit SAP – K184ML SAP – K184BL

Transformer (TR) ATR-J105

Thermistor (Coil / Room sensor) PBM-D41E-S1 (Coil / Room)

Outdoor Unit SAP – C184ML SAP – C184BL

Power Relay (PR) EL1U

307.5 450 307.5

46.5 27.4 475 403

Wide tube service valve

Indoor Unit SAP – K184ML Outdoor Unit SAP – C184ML

Indoor Unit Outdoor Unit

Insulation of Refrigerant Tubing

< Cooling Characteristics > < Cooling Characteristics >

15 Indoor inlet air 15 Indoor inlet air

Operating current (A)

1.47 (14) 1.47 (14)