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龙口市富士包装机械有限公司

Longkou Fushi Packing Machinery Co., Ltd

TO: Dr sachin 日期 Date: Jan 19th,2018


联系人 Contacts:ElvaShao 手机 Mobile: 0086-15253598319

Quotation

for

PS Thermocol Plate Production Line

本快餐盒生产线共有 3 种主要设备

This PS thermocol plate production line has 3 kinds of main equipment:

105/120 型 PS 片材机,1000×1100mm 全自动成型冲裁堆垛一体机,废料造粒机;

105/120 type PS foam sheet extrusion line,1000×1100mm fully Automatic vacuum forming cutting &

stacking integrated machine,scrap granulating machine

1. 105/120 型 PS 片材机,用于生产发泡片材,产量 150-200kg/h

105/120 type PS foam sheet extrusion line,make PS foam sheet,capacity:150-200kg/h


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

原料:聚苯乙烯,熔融指数 3 raw material:polystyrene(GPPS),melt index 3

滑石粉,1250 目 talcum powder:1250 mesh

丁烷气或液化石油气 butane or LPG

PS 发泡片材机:将 PS 颗粒料通过加热融化,注入发泡剂,在充分混合后,通过模具挤出 PS 发泡片

材并收卷.

PS foam sheet machine:PS granule melted by heating,injected foaming agent, after mixing, PS

foam sheet extruded through the mold then winding.

2. 全自动堆垛成型机,用于将 PS 发泡卷材用不同的模具制成餐盒、托盘、盘子、碗等。该机集成型、

冲裁、堆垛于一体, 产量较传统机型提高 1 倍

Fully Automatic vacuum forming machine , form PS foam rolls to different foam

box/container/tray/plate/bowl etc by changing the moulds. This machine set forming, cutting, and

stacking at an organic whole,double output than traditional models

成型面积:1000×1100mm,速度 4-5 秒/模

Forming area:1000×1100mm,speed 4-5 s/mould

全自动成型冲裁堆垛一体机:PS 发泡片材经过加热软化,通过模具吸压成餐盒,然后经过冲裁机冲出

餐盒上需要的孔,同时将餐盒与边料切割成只有几个连接点连接,然后由堆垛收集系统将成品与边料分离,

成品堆垛收集并输送出来,废料边破碎。

Fully Automatic vacuum forming machine:PS foam sheet is heated to soften,pressed into lunch

boxes by the mold,then punching the hole needed in the lunch boxes,at the same time lunch boxes and

edge material is cut to only a few connection points to connect,then finished goods and edge material

separated by the stacking collection system,finished goods are stacking collection and transport out by

conveying belt,waste scrap broken.

3. 废料破碎造粒机,回收废边角料制成颗粒,以便再做片材,产量 100kg/h

Recycling machine,recycle waste to granules for making PS foam sheet, Capacity:100kg/h

造粒机:将破碎的边角料回收造成颗粒再利用,降低成本。

Granulator:Broken scrap recycling,produce into granule in order to re-use,reduce production costs .


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

快餐盒生产线的工艺流程 Process chart of PS Fast Food Box Production Line:

PS 发泡片材机 餐盒成型冲裁一体机

PS foam sheet machine vacuum forming cutting & stacking integrated machine
聚苯乙烯原料 PS 发泡片材 成品
Polystyrene raw material PS foam sheet finished goods

造粒机

granulating machine

回收的颗粒 废料破碎机

Recycled granule material crusher

Ⅵ 生产线报价

Quotation for production line

单价 总额
名称 型号 数量(台)
Unit price Amount
Name Model Quantity
(USD) (USD)

PS 发泡片材挤出机组
FS-FPP105-120 1 set 93,000 93,000
PS foam sheet extrusion line

全自动成型冲裁堆垛一体机

Fully Automatic Vacuum Forming FS-YTA100-110 1 set 105,000 105,000

Cutting & Stacking Integrated Machine

废料破碎造粒机
FS-ZL110/300 1 set 10,000 10,000
Scrap crushing granulator

合计
USD208,000
Total

1. 该报价为 FOB 青岛价格

This price is FOB Qingdao Port price

2. 包装:Packing:Export standard packing


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

3. 本报价有效期为 60 日

This price is valid for 60 days

4. 交货期:75 个工作日

Lead time:75 working days

5. 装运:40 尺普柜 2 个,40 尺高柜 1 个

Shipping:2×40’GP ,1×40’HQ containers for shipping

6. 付款方式:定金 30%电汇,剩余 70%电汇发货前付清。

Payment terms:30%T/T deposit in advance, 70%T/T balance before shipment.

7.. 设备的安装调试 Installation and commissioning

⑴ 安装期 30 天 Period is 30 days.

⑵ 机器到达买方工厂后,龙口富士包装机械有限公司派工程师 2 人前去安装调试和培训

After the machine arrived the buyer's plant, Longkou Fushi Packing Machinery Co.,Ltd shall send 2

engineers for installation, commissioning and training.

⑶ 每个工程师的服务费是 80.00 美元/天(7 小时), 应由买方支付。

The service charge for each engineer is USD80.00/Day(7hours),which shall be paid by the buyer.

⑷ 买方需要支付往返机票,签证费用以及在买方期间的食宿交通和安全的费用

The buyer shall pay for round-trip tickets, visa application expense, food and hotel, security traffic at

buyer's site.

⑴ 买方应提供所有合理的协助,设备设施和设备工程师。

The buyer shall provide all reasonable assistance, facilities and equipment for installtion engineers.

8. 质量保证:主要部件保修期 1 年,电器元件保修期 6 个月。终身为用户服务。

Quality assurance:1 year major components warranty,electrical components warranty 6 months.

Life-long service for the user.

以下是详细配置:

Below is detail configration:


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

Ⅰ PS 发泡片材挤出机组
PS foam sheet extrusion line

A 主要技术参数 Main parameters

项目 单位 参数 备注

Item Unit Parameter Remark

型号 Model FS-FPP105-120

适用材料 Applicable materials PS granule

成型片材厚度 Forming sheet thickness mm 1-4

标准片材宽度 Standard sheet width mm 600-1180

发泡倍率 Foaming rate 12-20

制品容重 Bulk weight of product Kg/m³ 50-83

制品导热系数 Thermal conductivity of product W/m.k 0.021-0.038

产量 Output kg/h 150-200

电源 Power supply 三相 three phase380v/50Hz

整机额定功率 Rated power Kw 200

外形尺寸 External dimension mm 25000×7000×3000

整机重量 Complete machine weight Ton 约 12 About12


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

B 生产工艺流程图 Production process chart

原料 入库

Raw material Warehouse entry

↓ ↑

混合 打包贴标

发泡剂 To ↓mix Pack and Label

Foaming agent ↓ ↑

↓ 投入料斗 卷取

发泡剂注入系统 Foaming Input hopper Roll on

agent injecting system ↓ ↑

↓ → → → 一 级 挤 出 机 塑 化 混 合 The first 静电消除

stage extruder, plasticize mix Electrostatic elimination

↓ ↑

过滤挤出 牵引展平

Filter and
↓ Extrude Pull and flatten

↓ ↑

二 级 挤 出 机 熔 融 The second 冷却剖切

stage extruder, melting mixing Cooling and cutting


↓ ↑

机头模具挤出 → 定型桶定型

Through extruder head and mold Shaping barrel shape


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

C 技术配置 Technical configuration

1 自动上料系统 Automatic feeding system

⑴ 材质 Material:

不锈钢:stainless steel

⑵ 上料形式 Feeding style

自动混料,螺旋上料 Automatic mixing,spiral feeding

⑶ 主要参数 Main parameters

混料机料箱容积 300

Hopper capacity of the mixer (kg)

混料机电机功率 3

Motor Power of the mixer(kw)

上料机的上料能力 200

Feeding capacity of the feeder (kg/h)

上料机电机功率 1.5

Motor power of the feeder (kw)

2 一级挤出机 The first stage extruder

⑴ 螺杆,机筒材质 Screw bolt, machine barrel material:

38CrMoAlA 氮化处理 38CrMoAlA with nitrogen treatment

⑵ 主电机形式 Main motor style

交流电机配变频器 AC-motors to match frequency converters

⑶ 减速机 Speed reducer

挤出机专用减速机,硬齿面,高扭矩,低噪音

Dedicated reducer with hard tooth surface, high torque, low noise for extruder

⑷ 加热器 Heater

铸铝加热器,固态继电器无触点输出,智能温控仪控温 Aluminum casted heater, solid-state relay

contact-less output, intelligent temperature controller control temperature


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

⑸ 技术参数 Technical parameters

驱动电机功率 Driving motor power(kw) 55

螺杆直径 Diameter of screw bolt (mm) Φ105

螺杆长径比 L/D ratio of screw bolt 32:1

螺杆最高转速 Max speed of screw (rpm) 50

加热段数 Quantity of heating zones 10

加热功率 Heating power(kw) 38

3 发泡剂注入系统 Foaming agent injecting system

⑴ 泵种类 Sort of pump

柱塞式高精度高压计量泵,配单向阀控制,注入量由柱塞行程控制

Plunger type high precision and high pressure measuring pump, to match one-way valve to control,

the injection volume is controlled by plunger lift

⑵ 主要技术参数 Main technical parameters

发泡剂种类 丁烷和液化石油气

Sort of foaming agent butane or LPG

计量泵流量(L/H) 40

Flux of metering pump

最高注入压力 Max pressure injection(Mpa) 30

压力表 Pressure gauge(Mpa) 0-40

电机功率 Motor power(kw) 3

4 液压不停机自动换网系统 Non-stop hydraulic automatic replace filter net system

液压站 hydraulic station

换网器 replace filter net device

两个个网孔,换网过程中料压均衡,料流平稳,不停机,不断片,无废料

Two filter hole,material pressure is balanced,material flow smoothly,no stop,no sheet broken,

no wasted material
龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

主要参数 Main parameters

油泵电机功率 4

Oil pump motor power(kw)

油泵最大压力 20

Oil pump max pressure(Mpa)

网板数量 2

Filter screen quantity(piece)

加热功率 8

Heating power(kw)

5 二级挤出机 The second stage extruder

⑴ 螺杆,机筒材质 Screw bolt and charging barrel material:

38CrMoAlA 氮化处理 38CrMoAlA with nitrogen treatment

⑵ 主电机形式 Main motor style

交流电机配变频器 AC-motor to match frequency converters

⑶ 减速机 Speed reducer

挤出机专用减速机,硬齿面,高扭矩,低噪音

Dedicated reducer with hard tooth surface, high torque and low noise for extruder

⑷ 加热器 Heater

铸铝加热器,固态继电器无触点输出,智能温控仪控温,加热器内通冷却水。Aluminum casted heater,

solid-state relay contact-less output, intelligent temperature controller,cooling water device in heater .

⑸ 冷却降温方式 Cooling and temperature-reduction style

水循环冷却,带自动旁路系统 Circulating water cooling,automatic bypass system.

⑹ 技术参数 Technical parameters

驱动电机功率 Driving motor power(kw) 45

螺杆直径 Diameter of screw bolt (mm) Φ120

螺杆长径比 L/D ratio of screw bolt 34:1

螺杆最高转速 Max speed of screw (rpm) 50

加热区数 Number of heating zones 13

加热功率 Heating power(kw) 48


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

6 挤出机头和模具 Extruder head and mold

⑴ 结构 Structure

圆形挤出模头,模口可调,机头带有压力表及压力输出报警装置。机头加热圈带有水冷却。

Round of the extruder head,mold mouth can adjust,head with a pressure gauge and pressure

output alarm device. The head heater with water cooling .

⑵ 材质 Material

优质模具钢,经热处理,流道表面粗糙度:Ra0.025μm:

High-quality mold steel, heat treatment, roughness of runner surface: Ra0.025μm

⑶ 主要技术参数 Main technical data

模口直径 根据订货合同

Diameter of mold According to the order contract

温度控制区数 Quantity of 1

temperature control zones

温度控制精度 Precision of ±1

temperature control(℃)

加热功率 Heating power(kw) 5

7 冷却定型及切割系统 Shaping cooling and cutting system

⑴ 定型方式 :定型桶定型 Shaping style:Shaping barrel

⑵ 冷却方式:定型桶水冷加外部风环风冷 Cooling style:Shaping barrel cools with water external

wind-ring

⑶ 结构:定型桶,切割刀及机架组成 Structure:Shaping barrel, cutting knife and rack components

⑷ 主要参数 Main technical parameters

定型桶尺寸 根据订货合同

Shaping barrel size(mm) According to the order contract

风机功率 三相 Three phrase0.55

Blower power (kw)


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

8 牵引系统 Pulling system

⑴ 牵引方式:三辊平行牵引。Pulling style:three-roller parallel pull

⑵ 驱动电机形式:交流电机,变频调速,减速机变速。Driving motor form:AC-motor, frequency conversion

velocity modulation, speed reducer changes speed

⑶ 主要参数 Main parameters

牵引辊数量

Pulling roller quantity(piece) 3

牵引辊规格 Φ260×1300

Pulling roller size (mm)

电机率 Motor power (kw)

1.5

9 消静电系统 Static elimination system

采用杆式离子棒消静电系统,工作电压 7 千伏以

上,能产生高效、强力的离子风,有效消除静电危险。

Adopt to tod type ion rod electrostatic elimination

system, working volt is 7KV above, can produce

high effective and powerful ion wind, effectively

eliminate electrostatic danger.

10 卷取系统 Winding system

⑴ 形式 Form

双臂气涨轴式 Double-arm air-shaft type

⑵ 主要技术参数 Main technical parameters

卷取重量 Coiling weight(kg) 最大 40 Maximum40

卷取直径 最大 1100 Max 1100

Coiling diameter (mm)

长度控制 Length control 计 米 器 控 制 , 长 度 可 调 Meter

counter control, adjust length

传动电机 Driving motor 力矩电机 8n.m×2 台 Torque motor

8n.m×2 sets
龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

11 电气控制系统 Electric control system

⑴ 一级挤出机加热控制柜一套 One set of first-stage extruder

heating control cabinet

⑵ 二级挤出机加热控制柜一套 One set of second-stage

extruder heating control cabinet

⑶ 卷取控制柜一套 One set of winding control cabinet


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

Ⅱ 全自动成型冲裁堆垛一体机

Fully Automatic Vacuum Forming Cutting & Stacking Integrated Machine

产品介绍 Product introduction

此机型的研制开发结合了并采用了国内外设备优点,是一种集液压气压伺服传动为一体的全自动成型裁断

堆垛一体机。主要的电气元件真空泵,PLC 采用日本及德国,确保设备运行的可靠性,可用于加工多种热

成型塑料片材,本机可生产 PS,PVC,PET,PP,PE,HIPS 等各种包装制品材料,用于食品,医疗用

品,电气元件,旅游用品,儿童玩具,纺织业等的包装。

This machine developed by combining the domestic and foreign equipment and advantages, is a set of

hydraulic pneumatic servo drive for a fully automatic forming cutting stacking machine. The main

electrical components, such as vacuum pump,PLC,made in Japan and Germany, ensure the reliability

of the equipment operation, and can be used for hot forming process many kinds of plastic material, it can

produce PS,PVC,PE,PP,PET,HIPS etc all kinds of packaging products, materials used in food, medical

supplies, electrical components, tourism products, toys, textile, etc.


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

此设备最大优点是成型冲裁及成品收集一体化,减少了工作环节,生产出的产品直接可堆垛收集,这样就

在节省工作面积的基础节省了生产时间,降低了工作强度并大大的节省了人工。

The biggest advantage is forming cutting and product collection integration, reduce work link, produce the

product directly, it can be collected in stacking area of work to save time, save the production base and

greatly reduces the working intensity save artificially.

A 生产工艺流程 The production process

放料

Unwinding

自动送料

Automatic feeding

电热箱加热

Electric heating box


真空液压成型

Vacuum hydraulic forming


液压冲裁

Hydraulic cutting

气动落料 成品输出

Pneumatic blanking → → Products output


↓ ↓

废边料破碎 打包贴标

Waste broken Packaging and labeling


入库

Entering warehouse
龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

B 技术配置 Technical configuration

1 主要技术参数 Main technical parameters

⑴ 型号:FS-YTA100-110

Model:FS-YTA100-110

⑵ 整机链条传动,用欧姆龙伺服系统控制,4.5kw

The chain transmission, Omron servo control system, 4.5kw

⑶ 整机控制方式:彩色触摸屏

The control mode:color screen

⑷ 总装机功率:140kw

Total power:140kw

⑸ 电源:三相 380v/50Hz

Power supply:three phase 380v/50Hz

⑹ 整机重量:16 吨

Weight :16T

⑺ 安装尺寸:18×4×3m

Installation dimension:18×4×3m

2 放料部分:Unwinding portion

⑴ 放料长度:用光电开关控制

Unwinding length:using photoelectric switch control

⑵ 放料方式:0.75kw 涡轮减速电机

Unwinding mode:0.75kw turbine reducer motors

⑶ 上料方式:气动上料

Feeding method:pneumatic feeding


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

⑷ 双放料轴交替上料

Double feeding shaft alternately

3 加热部分 Heating portion

⑴ 加热面积:1100×2400(mm)

Heating area:1100×2400(mm)

⑵ 加热方式:陶瓷辐射瓦

Heating mode:Ceramic tile radiation

⑶ 加热功率:104kw

Heating power:104kw

⑷ 加热箱可以前后移动

Heating box can be moved back and forth

⑸ 加热箱全部用石棉包装

Heating box full use of asbestos packing

⑹ 温度控制:智能温控表

Temperature control:intelligent temperature controller

4 成型部分 Molding portion


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

⑴ 最大成型面积:1000×1100(mm)

Max forming area:1000×1100mm

⑵ 成型方式:真空,压空,模压综合成型

Forming model:vacuum forming, press forming, mold forming, comprehensive forming

⑶ 成型深度:0-60mm

Forming depth :max60mm

⑷ 成型压力:最大 20 吨,可调节

Forming pressure:20t,adjustable

⑸ 成型机控制方式:液压单独控制上下模

Machine control method:hydraulic control of the upper and lower mold alone

⑹ 液压站用双联叶片泵,油泵 马达功率:7.5kw×2

Hydraulic pump station with double vane pump,oil pump motor power:7.5 kw×2

⑺ 生产效率:4-5 秒/模

The production efficiency:4-5 seconds/mold

⑻ 真空泵:采用卓信真空泵

Vacuum pump:adopting Zhuoxin vacuum pump

⑼ 真空罐容积:118×2 升

Vacuum tank capacity:118×2L

⑽ 工作台行程控制:用光电开关自动控制行程

Working table stroke:using photoelectric switch automatic control

5 冲裁部分 Cutting portion

⑴ 冲裁压力:最大 35 吨

Punching pressure: max35T

⑵ 冲裁方式:液压自动控制

Punching mode:hydraulic automatic control


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

⑶ 冲裁机用双联叶片泵,油泵 马达功率:11kw

Punching machine with double vane pump ,oil pump motor power:11kw

⑷ 工作台行程控制:用光电开关自动控制行程

Working table stroke:using photoelectric switch automatic control

⑸ 冲裁垫板:优质不锈钢

Punching plate:high quality stainless steel

⑹ 冲裁面积:1000X1100(mm)

Punching area:1000X1100(mm)

6 堆垛收集系统 Stacking collection system

⑴ 控制方式:PLC 自动控制

Control method:controlled by PLC

⑵ 堆垛数量:任意设定,自动堆垛

Stacking quantity:arbitrary,automatic stacking

⑶ 传送方式:双传送带传送

Transmission mode :double conveyor belt transmission

⑷ 控制方式:气动控制

Control mode:pneumatic control

⑸ 传送动力:0.55kw 摆线针轴减速机

Transmit power:0.55kw cycloid speed reducer


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

7 废料破碎收集 Waste broken collection

1. 牵引输送:马达功率 0.75kw

Traction transmission: motor power:0.75kw

2. 破碎机:电机功率 7.5kw

Crusher: motor power:7.5kw

3. 吸风机:功率 1.5kw

Suction fan power:1.5kw

D 公用工程要求 Utility requirements

⑴ 装机容量:140kw

The installed capacity:140kw

⑵ 电线用 50 平方铜导线

Wire with 50 square copper wire

⑶ 压缩空气:0.6-0.8MPa

Compressed air:0.6-0.8MPa

⑷ 高抗磨液压油:200kg High anti-wear hydraulic oil:200kg


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

Ⅲ 造粒机

PS granulating machine

流程:Flow Chart:

选料—投料—机头挤出—水箱冷却—牵引—风干—切粒—装包

Material —Put into—Extrude—Water tank cooling—Pulling—Air-dry—Pelletizing—Packaging

1 主要技术参数 Main parameters

型号 Model FS-ZL110/300

螺杆直径 Screw Diameter Φ300×Φ110mm(变径 reducing)

主电机功率 Main motor power 15kw

切粒机功率 Pelletizer power 0.75kw

加热功率 Heating power 15kw

总功率 Total power 35kw

电源 Power supply 三相 three phase 380v/50Hz

加热区数 Number of heating zones 4

风干风机 Wind motor 120w

产量 Throughput 80-120kg/h

适用材料 Applicable materials PS 发泡废料 PS foam scrap


龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

2 主要部件 Main parts

主机 Main machine 1 台 set

切粒机 Pelletizer 1 台 set

水箱 Water tank 1 个 pc

料斗 Feed hopper 1 个 pc

四区温度控制柜 Four heating-zones temperature control cabinet 1 个 pc

三相风机 Wind motor 1 台 set

电机 Motor (15kw) 1 台 set

电机 Motor (0.75kw) 1 台 set

液压换网器 Hydraulic replace filter mesh device 1 套 set

液压站 Hydraulic station 1 套 set

Longkou Fushi Packing Machinery Co., Ltd


Add:Langao Industrial Zone,Longkou City,Shandong Province,China

Contacts: Elva Shao


Mobile Phone/Whatsapp: +86-15253598319
Skype/Wechat: elvashao0312
Email: elvashao0822@hotmail.com

注:本资料内图片及数据仅供参考,本公司保留设备元件及结构更改权,如遇更改,恕不另行通知。购买设备所涉及的内容、
数据、配置、价格等皆以合同约定为准。
Note : The data and picture within the information for reference only , the company reserves the right to change equipment and
structural components , in the case to change without notice. Purchase of equipment involved in the content, data, configurations,
prices,etc, subject to contract.
龙口市富士包装机械有限公司
Longkou Fushi Packing Machinery Co., Ltd

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