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SX 14 with lip seal -S/03.

03
Maintenance instructions for limited
distribution
Replaces 07.02rsetzt: 56.78

Directional control block with flow


distribution independent of the
pressure and available flow

Type SX 14, series 2X


Type SX 14
Contents 1 Introduction

1 Introduction 1.1 Foreword


1.1 Foreword 1 This manual deals with the instructions relative to servicing and
1.2 Safety instructions 1 maintenance operations for the SX 14 control block including spool
2 Troubleshooting 2-3 lip seals. For the inspections and servicing operations associated
with the hydraulic system of the machine to which the block is
3 Fondamental rules 4 connected, please consult the maintenance manual supplied by the
3.1 General information concerning control block equipment manufacturer.
connection 4
It is recommended that only qualified personnel perform the
4 Removal / installation of SX 14 control block 4 installation, connection and maintenance of this device, and that all
4.1 General recommendations 4 operations be carried out in compliance with the technical standards
4.2 Removal of the SX 14 control block 4 in force and the cleanliness regulations specific to this type of
4.3 Installation of the SX 14 control block 4 installation.
4.4 Starting, maximal pressure set up 4
5 Inlet and outlet elements repair procedures 5 To ensure maximum performance and safety during
5.1 LS pressure relief valve replacement 5 maintenance operations we advise you to
5.2 Flow regulator replacement 5 READ THIS MANUAL THOROUGHLY
5.3 Flow divider replacement 6
5.4 Removal of the flushing valve for "closed center“ 7 All information, illustrations, instructions and characteristics
5.5 "Closed center" removal 8 contained in this document are based on the latest product
5.6 "Open center"removal 9 information available at the time of publication. In its attempts to
5.7 Removal of the outlet element flushing valve 10 maintain a high-quality product, BOSCH REXROTH reserves the right
5.8 Solenoid valve, "clamps" and shuttle valve removal 11 to make design or technical modifications at any time and without
prior notification.
6 Distribution element repair procedure 12
6.1 Secondary pressure relief valve replacement 12
6.2 Spool stroke measurement (3 positions) 12 1.2 Safety instructions
6.3 Removal of spool with spring return and lip seal 13-14 Please pay a particular attention to the signals of the safety alerts
6.4 Hydraulic operation removal 15 and special instructions in this manual. They are indicated in the
6.5 Removal of mechanical detent system with lip seal 16 following manner:
6.6 Removal of electrical detent system (spool pushed)
with lip seal on tongue side 17 Instructions à respecter Indicates
6.7 Removal of electrical detent system (spool pulled) information or instructions which must
with lip seal on tongue side 18 be followed to guarantee your safety
6.8 Electrical controlled spool removal 19 during operations.
6.9 Control block disassembly / assembly 20-21 CAUTION WARNING AGAINST POSSIBLE EQUIPMENT
7 Precautions when replacing the spool lip seal 22 DAMAGE.
NOTE : Useful information.

SX 14 1/22 SX14 with lip seal -S/03.03 for limited distribution


2 Troubleshooting

CAUTION
BEFORE STARTING ANY PROCEDURES OF TROUBLE SHOOTING OR REMOVING THE CONTROL BLOCK, INSPECT THE GLOBAL MACHINE'S
HYDRAULIC SYSTEM TO ELIMINATE ALL POSSIBLE MALFUNCTIONS NOT RELATED TO THE SX 14 CONTROL BLOCK.

Abnormal operation of the actuators connected to the control block


Additional
Malfunction Probable Cause Remedy
Checks
Lack of strength at all 1 - LS pressure relief valve Take a pressure measurement Replace LS pressure relief valve
actuators defective (see block specifications) (cf. § 5.1)
2 - LS pressure relief valve out Make necessary adjustments
of adjustment
Lack of force on one actuator 1 - Secondary pressure relief Reset to original pressure (refer to
only valve out of adjustment block specifications)
2 - Secondary pressure relief Replace secondary pressure
valve blocked "open" (return relief valve (see § 6.1)
to tank)
Lack of speed in the SX 14 with "open center" on
performance of a movement the inlet element (if so
or all movements equipped)
- Piston if the "open center" Replace housing + piston
blockedinpositionPtowardT assembly (see § 6.9 and 5.6)
Movement performance slow 1 - Spool stroke incorrect Manual control: measure spool If stroke is incorrect: replace
stroke (see § 6.2) housing + spool assembly
Direct electrical control: (see § 6.9 and 6.3)
- check solenoid resistance If resistance is incorrect: replace
(R : 2,5 Ω at 25 °C) solenoid (see § 6.8)
2 - Hydraulic operator Make necessary adjustments
adjustable stopnut out of
adjustment
3 - Individual compensator Replace housing + pressure
pressure blocked compensator assembly (see § 6.9)
Lack of load hold 1 - Load hold check valve Replace housing + valve
failure assembly (see § 6.9)
2 - Excessive clearance between Replace housing + spool
the housing and the spool assembly (see § 6.9)
Steering abnormally hard 1 - Flow divider adjustment 1 - Adjustment piston sliding Replace control sub-system
problem freely (see § 5.3)
2 - Adjustment piston blocked Replace housing + control
system assembly
(see § 6.9 et 5.3)
Steering response time Filter of the check piston’s Replace the filter (see § 5.3)
abnormally long flow divider is clogged

Clamp operation malfunction 1 - Solenoid on the outlet Check solenoid resistance If resistance is incorrect: replace
(SX 14 installed on backhoe element defective (R : 7,6 Ω at 20 °C) the solenoid (see § 5.8)
loader)
2 - Shuttle valve malfunction on Replace shuttle valve
the outlet element (see § 5.8)
3 - 2-way valve defective Replace 2-way valve (see § 5.8)

Simultaneous movement 1 - Blockage of the individual Remove and clean individual


malfunction compensator orifice compensator (see § 6.9)
2 - Individual pressure Replace the housing + pressure
compensator blocked compensator assembly (see § 6.9)
3 - LS line leakage Replace LS flow regulator
(see § 5.2)

SX14 with lip seal -S/03.03 for limited distribution 2/22 SX 14


Abnormal machine operation
Additional
Malfunction Probable Cause Remedy
Checks
Engine remains under load 1- Flow regulator blocked Replace flow regulator
after spools are returned to (see § 5.2)
neutral
2- Flow regulator filter Replace the filter (see § 5.2)
clogged

Abnormal control block operation


Additional
Malfunction Probable Cause Remedy
Checks
Detent malfunction 1- Mechanism defective Replace mechanical detent
(see § 6.5)
2- Solenoid defective Checksolenoidresistance If resistance is incorrect: Replace
(forelectricaldetent) solenoid (see § 6.6 or 6.7)
(R: 16,5 Ω at 20 °C)
Increase of force on controls Control block assembly tie Check tightening torque Loosen and tighten
or spool return defective rods too tight to 42 ± 10% N.m.
CAUTION REMOVE
CONTROL BLOCK FIXATION
POINTS
Spool seals obsolete Replace spool seals (see § 6.3)

Visual defects
Additional
Malfunction Probable Cause Remedy
Checks
Spool leaking oil Spool seals defective Replace spool seals
(see § 6.3)
Check the rubber boot condition
Oil leakage at pressure relief Seals defective Remove pressure relief valve or
valves and plugs plug and replace seals
Oil leakage between Seals between elements Remove working sections and
elements defective replace joints (see § 6.9)
Oil leaking from hydraulic 1- Seal between housing and Replace seal (see § 6.4)
operator housing body defective
2- Seal of adjustable stop nut Replace seal (see § 6.4)
defective

Tongue control boot damaged Replace boot (see § 6.3)

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3 Fundamental rules

3.1 General information concerning control block Do not tighten connectors to a torque greater than that specified in
connection the assembly instructions.
When removing the block, all openings must be plugged immediately Check the hydraulic installation's oil quality and filtration capacity
to prevent any contamination of the hydraulic system. during all servicing/maintenance operations.
When replacing the block, remove the plastic plugs from the openings The use of Teflon tape, hemp and joint filler is prohibited.
and lines just before making the connections. Hydraulic lines and connections must not be under any strain
whatsoever.

4 Removal / installation of the SX 14 control block

4.1 General recommendations 4.3 Installation of the SX 14 control block


CAUTION Contact faces must be perfectly clean.
Check the evenness of support area on the machine (Tolerance:
BEFORE REMOVING THE SX 14 CONTROL BLOCK FROM THE
MACHINE, THE BLOCK AND ITS SURROUNDINGS MUST BE 0.5 mm).
THOROUGHLY CLEANED (DO NOT DIRECT THE JET OF A PRESSURE Check the condition of line connector seals.
WASHING UNIT DIRECTLY AT THE UNIT). Clean the block if it has been in storage for a long period of time.
NO IMPURITIES MUST ENTER THE HYDRAULIC SYSTEM. PLASTIC Correctly place and secure the control block onto the machine with
PLUGS ARE TO BE FITTED ON LINES AND ORIFICES IMMEDIATELY the mounting screws.
FOLLOWING THEIR REMOVAL. Connect the lines to the block as per the connecting diagram and
Wear protective clothing and use suitable tighten to the torque specification (refer to the table in the Data
equipment to prevent accidents, particularly sheet).
concerning the hydraulic fluid. Ensure that hoses are not twisted or rub.
Use the lifting eyes and suitable handling Once correctly installed, the unit can be placed into operation.
equipment.
Set all actuators connected to the machine in 4.4 Starting, maximal pressure set up
neutral position (on the ground, at lower limit ...)
- Decalibrate the LS pressure relief valve (21 mm wrench) before
to avoid accidents which could result from
starting the machine,
uncontrolled movements of the equipment when
- Maintain one of the control block spool valve in action before the
the hydraulic system is disconnected.
linked hydraulic receiver is at the end of stroke .
With the machine off, release the pressure
remaining in the system by manipulating all of CAUTION
the distribution spools. This is performed by ON THE SPOOL VALVE, THE VALUE OF THE SECONDARY VALVE
moving the handle in all directions. PRESSURE MUST BE GREATER THAN THAT OF THE LS PRESSURE
RELIEF VALVE TO ADJUST.
4.2 Removal of the SX 14 control block
Install a vacuum pump on the tank to limit oil leakage - Adjust the maximum pressure measured in M using the LS pressure
when connections are removed. relief valve.
After disconnecting the lines from the block, immediately fit - Tighten the counternut of the adjusting screw to the torque :
the sealing plugs. Make sure to collect any possible oil leakage 20 ± 10% N.m.
in a suitable receptacle.
Unscrew the mounting screws and remove the control block.

SX14 with lip seal -S/03.03 for limited distribution 4/22 SX 14


5 Inlet and outlet elements repair procedures

5.1 LS pressure relief valve replacement


NOTE : the control block does not need to be removed from the
machine to perform this operation.

Machine off:
- place all of the machine's actuators connected
to the control block in neutral position,
- release stored pressure by operating all the
spools.
NOTE : collect possible leaks with a suitable receptacle.

On the inlet element, unscrew the LS pressure relief valve (24 mm


wrench).
Reassembly:
- install the LS pressure relief valve on the inlet element,
torque : 45 ± 10% N.m.
- set the LS pressure relief valve to the specified value (cf. § 4.4)
- fit a new appropriate locking cover.

5.2 Flow regulator replacement


NOTE : the control block does not need to be removed from
the machine to perform this operation.

Machine off:
- place all of the machine's actuators connected
to the control block in neutral position,
- release stored pressure by operating all the
spools.
NOTE : collect possible leaks with a suitable receptacle.

On the inlet element, unscrew the flow regulator (22 mm wrench).


Reassembly:
- install the flow regulator on the inlet element,
torque: 20 ± 10% N.m.

Flow regulator filter replacement

Using pliers, extract the filter from the end of the flow regulator.
Be careful not to damage the seal and the end of the flow Filter
regulator.

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5.3 Flow divider replacement
NOTE : the control block does not need to be removed from the machine to perform this operation.
Machine off:
- place all of the machine's actuators connected
to the control block in neutral position,
- release stored pressure by manipulating all the
spools.
NOTE : Install a vacuum pump on the tank to limit oil leakage
during this operation.
Collect possible leaks with a suitable receptacle.

On the inlet element, unscrew the plug (12 mm socket wrench).


Reassembly:
- Replace the plug O-ring,
- torque: 100 ± 10% N.m.

Remove : - shim,
- stop,
- spring,
- the piston assembly.

O-ring

Stop
Replace defective parts.
Spring
Reassemble parts in reverse order. Plug
Shim

Orifice
Filter

Piston assembly

SX14 with lip seal -S/03.03 for limited distribution 6/22 SX 14


5.4 Removal of the flushing valve for “closed center“
NOTE : the control block does not need to be removed from the machine to perform this operation.
Machine off:
Plug
- place all of the machine's actuators connected
to the control block in neutral position,
O-ring
- release stored pressure by manipulating all the
spools.
Spring
NOTE : Collect possible leaks with a suitable receptacle.

Shims

Piston

On the inlet element, unscrew the flushing valve plug (12 mm


socket wrench).
Reassembly:
- replace the plug O-ring,
- torque: 100 ± 10% N.m.

Remove: - spring,
- shims,
- piston.
Reassemble parts in reverse order.

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5.5 “Closed center“ removal
NOTE : the control block does not need to be removed from the machine to perform this operation
Machine off:
- place all of the machine's actuators connected
to the control block in neutral position, Plug
- release stored pressure by manipulating all the
spools. O-ring

NOTE : Collect possible leaks with a suitable receptacle.


Piston

On the inlet element, unscrew the plug from the “closed center“
(12 mm socket wrench).
Reassembly:
- replace the plug O-ring,
- torque: 100 ± 10% N.m.

Remove the piston.


Reassemble parts in reverse order.

SX14 with lip seal -S/03.03 for limited distribution 8/22 SX 14


5.6 "Open center" removal
NOTE : the control block does not need to be removed from the machine to perform this operation.
Machine off:
- place all of the machine's actuators connected Plug
to the control block in neutral position,
- release stored pressure by manipulating all the O-ring
spools.

Spring
NOTE : Collect possible leaks with a suitable receptacle.

Shim

Piston

On the inlet element, remove the "open center" plug (12 mm


socket wrench).
Reassembly:
- replace the plug O-ring,
- torque: 100 ± 10% N.m.

Remove: - spring,
- shim,
- piston.
Reassemble parts in reverse order.

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5.7 Removal of the outlet element flushing valve
NOTE : the control block does not need to be removed from the machine to perform this operation.
Machine off:
- place all of the machine's actuators connected Plug
to the control block in neutral position,
- release stored pressure by manipulating all the O-ring
spools.

NOTE : Collect possible leaks with a suitable receptacle. Spring

Shims

Piston

On the outlet element, unscrew the flushing valve plug.


(12 mm socket wrench).
Reassembly:
- replace the plug O-ring,
- torque: 100 ± 10% N.m.

Remove: - spring,
- shims,
- piston.
Reassemble parts in reverse order.

SX14 with lip seal -S/03.03 for limited distribution 10/22 SX 14


5.8 Solenoid valve, "clamps" and shuttle valve removal
(installed on backhoe loader)
Solenoid replacement
On the outlet element, unscrew the knurled knob from the
solenoid.
Pull the solenoid off the stem of the 2-ways valve.
Reassembly: replace the 2 seals of the solenoid.

2-ways valve replacement


Unscrew the 2-ways valve (24 mm wrench) Knurled knob
Reassembly: torque: 45 ± 10% N.m.
Solenoid
Seat
Ball
Shuttle valve or selector removal. Seat
On the outlet element, unscrew the upper seat (4 mm socket
wrench).
O-rings
Reassembly: torque: 20 ± 10% N.m.
2-way
valve
Remove the ball.

Unscrew the lower seat.


Reassembly: torque: 20 ± 10% N.m.
Replace shuttle valve parts.
Apply Loctite 542 pneumatic/hydraulic sealant on the seats
thread.

CAUTION DO NOT PUT LOCTITE ON THE BALL.

Reassemble parts in reverse order.

SX 14 11/22 SX14 with lip seal -S/03.03 for limited distribution


6 Distribution element repair procedure

6.1 Secondary pressure relief valve replacement


NOTE : the control block does not need to be removed from the machine to perform this operation.
Machine off:
- place all of the machine's actuators connected to the control block in neutral position,
- release stored pressure by manipulating all the spools.
NOTE : collect possible leaks with a suitable receptacle.

On the distribution element in question, unscrew the secondary


pressure relief valve (24 mm open end spanner).
Reassembly:
- set the pressure relief valve to the specified value,
- install the secondary pressure relief valve on the distribution
element,
torque: 70 ± 10% N.m.
- fit a new appropriate locking cover.

6.2 Spool stroke measurement (3 positions)


Move the control lever of the element in question in all possible
positions, and measure the corresponding spool stroke values at
the tongue.
8
Position 1 and 2
8

SX14 with lip seal -S/03.03 for limited distribution 12/22 SX 14


6.3 Removal of spool with spring return and lip seal
NOTE : the control block does not need to be removed from the machine to perform this operation.
Machine off:
- place all of the machine's actuators connected to the control block in neutral position,
- release stored pressure by manipulating all the spools.
NOTE : Install a vacuum pump on the tank to limit oil leakage
during this operation.
Collect possible leaks with a suitable receptacle.

Tongue side
Remove: - mounting screws (L=12 mm) (screwdriver Torx Tx30),
- the boot and its plate,
- plate.

Reassembly:
- replace the lip seal,
- torque: 10 ± 10% N.m.

CAUTION
POSITION THE METALLIC PART OF THE LIP SEAL ON THE OUTSIDE.

THE LIP SEAL MUST BE FITTED ON THE END


OF THE SPOOL SO THAT IT IS NOT DAMAGED
ON THE SPOOL GROOVES AND ITS
TIGHTNESS PROPERTY DOES NOT
DETERIORATE. (see § 7)
SLIDE THE LIP SEAL PERPENDICULARLY ONTO
THE SPOOL.

Cover side
Remove the mounting screws (L=16 mm) and the cover
(screwdriver Torx Tx30).
Reassembly:
- replace the lip seal,
- torque: 10 ± 10% N.m.

CAUTION
POSITION THE METALLIC PART OF THE LIP SEAL ON THE OUTSIDE.

THE LIP SEAL MUST BE FITTED ON THE END


OF THE SPOOL SO THAT IT IS NOT DAMAGED
ON THE SPOOL GROOVES AND ITS
TIGHTNESS PROPERTY DOES NOT
DETERIORATE. (see § 7)
SLIDE THE LIP SEAL PERPENDICULARLY ONTO
THE SPOOL.

Spool fitted with a mechanical detent system: see § 6.5


Spool fitted with an electrical detent system: see § 6.6 & 6.7

Remove the spool from the working section.


Reassemble parts in reverse order.

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Return system removal for lip seal replacement
NOTE : Use the spool clamp (DSI.-No: 07236647) and a vice to secure the spool.

CAUTION Adapter
Spring retainer
IN ORDER TO AVOID BREAKING THE CLAMP, PLACE IT Spring
APPROXIMATELY 15 MM FROM THE END OF THE SPOOL (NEVER
IN THE CENTRE). Plate
Lip seal
Clamp
Beforehand, heat the spool to 200° C in an oven or, failing that,
DSI.-No: 07236647
with a heat gun.

Wear thick protective gloves when handling the


hot spool.

Remove the adapter (5 mm socket wrench).


Remove: - 2 spring retainers, Tongue
- spring,
- plate,
- lip seal.
Reassembly:
- Replace the lip seal
- Reassemble the return system parts in reverse order after
greasing the spring, and applying a droplet of Loctite 242 on the
end of the adapter thread,
- torque: 10 ± 10% N.m.

CAUTION
POSITION THE METALLIC PART OF THE LIP SEAL ON THE OUTSIDE.

THE LIP SEAL MUST BE FITTED ON THE END


OF THE SPOOL SO THAT IT IS NOT DAMAGED
ON THE SPOOL GROOVES AND ITS
TIGHTNESS PROPERTY DOES NOT
DETERIORATE. (see § 7)
SLIDE THE LIP SEAL PERPENDICULARLY ONTO
THE SPOOL.

Tongue replacement (if necessary)


Beforehand, heat the spool to 200° C in an oven or, failing that,
with a heat gun.

Wear thick protective gloves when handling the


hot spool.

CAUTION
DO NOT USE A WELDING TORCH TO HEAT THE TONGUE AS SPOOL
DEFORMATION MAY RESULT.

Loosen the tongue with an open end wrench (8 mm wrench).


Reassembly :
- Apply a droplet of loctite 242 on the end of the tongue thread,
- torque: 10 ± 10% N.m.

SX14 with lip seal -S/03.03 for limited distribution 14/22 SX 14


6.4 Hydraulic operation removal
NOTE : the control block does not need to be removed from the machine to perform this operation.
Machine off:
- place all of the machine's actuators connected to the control block in neutral position,
- release stored pressure by manipulating all the spools
- do not modify the (adjustable) stop screw setting

NOTE : Install a vacuum pump on the reservoir to limit oil


leakage during this operation.
Collect possible leaks with a suitable receptacle.

Adjustable stop nut seal replacement


NOTE : Using a vernier, measure before replacement the
dimension y between the stopnut screw and the nut tip
(see diagram below).
This value y is to be thoroughly respected when
reassembling to ensure an identical flow adjustment.

y Stop screw
O-ring
Remove the nut (27 mm open end spanner) Nut
Reassembly:
- Replace the nut O-ring,
- torque: 45 ± 10% N.m.

Hydraulic control housing removal


Remove the 4 mounting screws (screwdriver Torx Tx30).
Reassembly:
- replace the O-ring on the body,
- torque: 10 ± 10% N.m.

O-ring
Reassemble parts in reverse order.

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6.5 Removal of mechanical detent system (pull function only) with lip seal
NOTE : the control block does not need to be removed from
the machine to perform this operation.
Machine off:
- place all of the machine's actuators
connected to the control block in neutral position,
- release stored pressure by manipulating all
the spools.
NOTE : Install a vacuum pump on the reservoir to limit oil
leakage during this operation.
Collect possible leaks with a suitable receptacle.
Tongue side: see § 6.3
Cover side:
Remove the 2 mounting screws and the cover (screwdriver Torx Tx30).
Remove the spool from the working section.
Reassembly:
- replace the O-ring on the spacer,
- replace the spool lip seals on the space side and tongue side
(see § 6.3).
- torque:10 ± 10% N.m.
CAUTION Central ball
Spring
POSITION THE METALLIC PART OF THE LIP SEAL ON THE OUTSIDE. Ball
Detent
THE LIP SEAL MUST BE FITTED ON THE END bush
OF THE SPOOL SO THAT IT IS NOT DAMAGED Adapter Spacer
ON THE SPOOL GROOVES AND ITS
Clamp
TIGHTNESS PROPERTY DOES NOT DSI.-No: 07236647
DETERIORATE. (see § 7)
O-ring
SLIDE THE LIP SEAL PERPENDICULARLY ONTO
THE SPOOL. Lip seal

Use the spool clamp (DSI.-No: 07236647) and a vice to secure the
spool.

CAUTION
IN ORDER TO AVOID BREAKING THE CLAMP, PLACE IT
APPROXIMATELY 15 MM FROM THE END OF THE SPOOL (NEVER
IN THE CENTRE).

Using a metal rod (min. length = 80 mm, ø6), push the central ball
while extracting the detent bush.
Mark the orientation of the detent bush for the
reassembly.
Remove the balls and the spring.

Reassembly:
- introduce the spring into the adapter,
- place the 3 balls into the radial holes of the adapter and hold
them with a small amount of grease,
- position the central ball against with the spring,
- slip the detent bush onto a metal rod,
- using the rod, press the central ball into the adapter, then slide
the detent bush onto the adapter, making sure that the 3 balls
are still in place,
NOTE : the orientation of the detent bush must be respected.
- remove the metal rod, assembly is complete.

SX14 with lip seal -S/03.03 for limited distribution 16/22 SX 14


6.6 Removal of electrical detent system (spool
pushed) with lip seal on tongue side
Spool removal for seal replacement
NOTE : this operation can be performed independently of
the solenoid replacement operation.
Remove the control block from the machine for
this operation, if necessary.
Machine off:
- place all of the machine's actuators
connected to the control block in neutral
position,
- release stored pressure by manipulating all
the spools.
NOTE : Install a vacuum pump on the tank to limit oil leakage
during this operation.
Collect possible leaks with a suitable receptacle.
Tongue side: see § 6.3
Control side:
- Remove the 2 mounting screws (screwdriver Torx Tx30)
Reassembly: torque: 10 ±10% N.m.
- remove the detent system.
- remove the spool from the distribution element.

Reassembly:
- replace the detent system O-ring.
- replace the spool lip seal on tongue side (see § 6.3).

CAUTION
POSITION THE METALLIC PART OF THE LIP SEAL ON THE OUTSIDE.

THE LIP SEAL MUST BE FITTED ON THE END


OF THE SPOOL SO THAT IT IS NOT DAMAGED
ON THE SPOOL GROOVES AND ITS
TIGHTNESS PROPERTY DOES NOT
DETERIORATE. (see § 7)
SLIDE THE LIP SEAL PERPENDICULARLY ONTO
THE SPOOL.

Solenoid Replacement
NOTE : the control block does not need to be removed from
the machine to perform this operation.
Unscrew the solenoid from the housing (10 mm socket wrench).

Install a new solenoid.


Reassembly: torque: 20 ± 10% N.m.

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6.7 Removal of electrical detent system (spool pulled) with lip seal on tongue side

Spool removal for seal replacement


NOTE : this operation can be performed independently of
the solenoid replacement operation.
Remove the control block from the machine for
this operation, if necessary.
Machine off:
- place all of the machine's actuators
connected to the control block in neutral
position,
- release stored pressure by manipulating all
the spools.
NOTE : Install a vacuum pump on the tank to limit oil leakage
during this operation.
Collect possible leaks with a suitable receptacle.
Tongue side: see § 6.3
Control side:
- Remove the 2 mounting screws (screwdriver Torx Tx30)
Reassembly: torque 10 ± 10% N.m.
- remove the detent system.
- remove the spool from the distribution element.

Reassembly:
- replace the detent system O-ring.
- replace the spool lip seal on tongue side (see § 6.3)

CAUTION
POSITION THE METALLIC PART OF THE LIP SEAL ON THE OUTSIDE.

THE LIP SEAL MUST BE FITTED ON THE END


OF THE SPOOL SO THAT IT IS NOT DAMAGED
ON THE SPOOL GROOVES AND ITS
TIGHTNESS PROPERTY DOES NOT
DETERIORATE. (see § 7)
SLIDE THE LIP SEAL PERPENDICULARLY ONTO
THE SPOOL.

Solenoid replacement
NOTE : the control block does not need to be removed from the
machine to perform this operation.
Collect possible leaks with a suitable receptacle.
Remove the 2 mounting screws (screwdriver Torx Tx30) and the
detent system.
Reassembly: torque: 10 ± 10% N.m.
Unscrew the rear housing (19mm open-end wrench).
Reassembly: torque: 20 ± 10% N.m.

Remove the circlip, spring and armature.


Install the new solenoid.

Reassemble parts in reverse order.

SX14 with lip seal -S/03.03 for limited distribution 18/22 SX 14


6.8 Electrical controlled spool removal
NOTE : the control block does not need to be removed from the machine to perform this operation.
Machine off:
- place all of the machine's actuators connected to the control block in neutral position,
- release stored pressure by manipulating all the spools.
NOTE : Install a vacuum pump on the tank to limit oil leakage during this operation.
Collect possible leaks with a suitable receptacle.

Solenoid control replacement


Remove the 2 mounting screws and the solenoid control (5 mm
socket wrench).
Reassembly: torque: 10 ± 10% N.m.

Unscrew the mounting plate from the solenoid control.


Reassembly:
Replace the O-rings on the solenoid control and mounting plate.

Repeat the operation on the other side of the distribution


element.

Reassemble parts in reverse order.

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6.9 Control block Disassembly / Assembly

Preliminary operations:
Remove the control block from the machine (see § 4).
Remove the 3 nuts (13 mm ring wrench)
Reassembly: torque: 42 ± 10% N.m.

Remove the outlet element.

Separate the working sections from the inlet element.


Replace the O-rings located between the working sections, the
inlet element and the outlet element.
If the inlet element is to be replaced, remove the tie rods.
Reassemble parts in reverse order, and make sure that the tie
rods are tightened to the specified torque.
Check the cleanliness of the element faces prior to reassembly.

SX14 with lip seal -S/03.03 for limited distribution 20/22 SX 14


Individual pressure compensator removal
Unscrew the compensator plug (8 mm socket wrench).

Remove the compensator piston.


Clean the piston’s nozzle with compressed air.
Check the condition of the bore in the distribution element body.
Reassembly:
- replace the plug O-ring.
- torque: 60 ± 10% N.m.

Solid compensator piston

Dampened compensator piston

Check valve removal


Unscrew the check valve plug (5 mm socket wrench).

Visually check the condition of parts and replace the assembly if


necessary.

Reassembly:
- replace the plug O-ring..
- torque: 30 ± 10% N.m.

SX 14 21/22 SX14 with lip seal -S/03.03 for limited distribution


7 Precaution when replacing the spool lip seal

The lip seals are not interchangeable with the other spool seals (O-ring + wiper ring).
This maintenance instructions is only adapted to SX14 comprised of spool lip seals.

Place the spool in the working section.

Slide the lip seal perpendicularly onto the spool, positioning the
metallic part of the lip seal on the outside.

NOTE : the lip seal must be fitted on the end of the spool so that it
is not damaged on the spool grooves and its tightness
property does not deteriorate.

© 2003
by Bosch Rexroth AG, Mobile Hydraulics, D-89275 Elchingen
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using electronic
systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG, Mobile Hydraulics. In the
event of contravention of the above provisions, the contravening party is obliged to pay compensation.
Bosch Rexroth AG Rexroth S.A. The data specified above only serve to describe
Mobile Hydraulics Bosch Rexroth DSI the product. No statements concerning a certain
Glockeraustraße 4 BP 101 - 91, bd Irène Joliot-Curie condition or suitability for a certain application
89275 Elchingen - Germany 69634 Vénissieux cédex - France can be derived from our information.
Telefon 0 73 08 / 820 Tél. 04 78 78 52 52 The details stated do not release you from the
Telefax 0 73 08 / 72 74 Fax. 04 78 78 52 26 - Télex 380 852 responsibility for carrying out your own
eMail documentation@rexroth.de Internet www.boschrexroth.fr assessment and verification. It must be
Internet www.boschrexroth.de remembered that our products are subject to a
natural process of wear and ageing.

SX14 with lip seal -S/03.03 for limited distribution 22/22 SX 14


Notes

Bosch Rexroth AG Rexroth S.A. The data specified above only serve to describe
Mobile Hydraulics Bosch Rexroth DSI the product. No statements concerning a certain
Glockeraustraße 4 BP 101 - 91, bd Irène Joliot-Curie condition or suitability for a certain application
89275 Elchingen - Germany 69634 Vénissieux cédex - France can be derived from our information.
Telefon 0 73 08 / 820 Tél. 04 78 78 52 52 The details stated do not release you from the
Telefax 0 73 08 / 72 74 Fax. 04 78 78 52 26 - Télex 380 852 responsibility for carrying out your own
eMail documentation@rexroth.de Internet www.boschrexroth.fr assessment and verification. It must be
Internet www.boschrexroth.de remembered that our products are subject to a
natural process of wear and ageing.

SX 14 23/22 SX14 with lip seal -S/03.03 for limited distribution


Notes

Bosch Rexroth AG Rexroth S.A. The data specified above only serve to describe
Mobile Hydraulics Bosch Rexroth DSI the product. No statements concerning a certain
Glockeraustraße 4 BP 101 - 91, bd Irène Joliot-Curie condition or suitability for a certain application
89275 Elchingen - Germany 69634 Vénissieux cédex - France can be derived from our information.
Telefon 0 73 08 / 820 Tél. 04 78 78 52 52 The details stated do not release you from the
Telefax 0 73 08 / 72 74 Fax. 04 78 78 52 26 - Télex 380 852 responsibility for carrying out your own
eMail documentation@rexroth.de Internet www.boschrexroth.fr assessment and verification. It must be
Internet www.boschrexroth.de remembered that our products are subject to a
natural process of wear and ageing.

SX14 with lip seal -S/03.03 for limited distribution 24/22 SX 14

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