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03
Maintenance instructions for limited
distribution
Replaces 07.02rsetzt: 56.78
CAUTION
BEFORE STARTING ANY PROCEDURES OF TROUBLE SHOOTING OR REMOVING THE CONTROL BLOCK, INSPECT THE GLOBAL MACHINE'S
HYDRAULIC SYSTEM TO ELIMINATE ALL POSSIBLE MALFUNCTIONS NOT RELATED TO THE SX 14 CONTROL BLOCK.
Clamp operation malfunction 1 - Solenoid on the outlet Check solenoid resistance If resistance is incorrect: replace
(SX 14 installed on backhoe element defective (R : 7,6 Ω at 20 °C) the solenoid (see § 5.8)
loader)
2 - Shuttle valve malfunction on Replace shuttle valve
the outlet element (see § 5.8)
3 - 2-way valve defective Replace 2-way valve (see § 5.8)
Visual defects
Additional
Malfunction Probable Cause Remedy
Checks
Spool leaking oil Spool seals defective Replace spool seals
(see § 6.3)
Check the rubber boot condition
Oil leakage at pressure relief Seals defective Remove pressure relief valve or
valves and plugs plug and replace seals
Oil leakage between Seals between elements Remove working sections and
elements defective replace joints (see § 6.9)
Oil leaking from hydraulic 1- Seal between housing and Replace seal (see § 6.4)
operator housing body defective
2- Seal of adjustable stop nut Replace seal (see § 6.4)
defective
3.1 General information concerning control block Do not tighten connectors to a torque greater than that specified in
connection the assembly instructions.
When removing the block, all openings must be plugged immediately Check the hydraulic installation's oil quality and filtration capacity
to prevent any contamination of the hydraulic system. during all servicing/maintenance operations.
When replacing the block, remove the plastic plugs from the openings The use of Teflon tape, hemp and joint filler is prohibited.
and lines just before making the connections. Hydraulic lines and connections must not be under any strain
whatsoever.
Machine off:
- place all of the machine's actuators connected
to the control block in neutral position,
- release stored pressure by operating all the
spools.
NOTE : collect possible leaks with a suitable receptacle.
Machine off:
- place all of the machine's actuators connected
to the control block in neutral position,
- release stored pressure by operating all the
spools.
NOTE : collect possible leaks with a suitable receptacle.
Using pliers, extract the filter from the end of the flow regulator.
Be careful not to damage the seal and the end of the flow Filter
regulator.
Remove : - shim,
- stop,
- spring,
- the piston assembly.
O-ring
Stop
Replace defective parts.
Spring
Reassemble parts in reverse order. Plug
Shim
Orifice
Filter
Piston assembly
Shims
Piston
Remove: - spring,
- shims,
- piston.
Reassemble parts in reverse order.
On the inlet element, unscrew the plug from the “closed center“
(12 mm socket wrench).
Reassembly:
- replace the plug O-ring,
- torque: 100 ± 10% N.m.
Spring
NOTE : Collect possible leaks with a suitable receptacle.
Shim
Piston
Remove: - spring,
- shim,
- piston.
Reassemble parts in reverse order.
Shims
Piston
Remove: - spring,
- shims,
- piston.
Reassemble parts in reverse order.
Tongue side
Remove: - mounting screws (L=12 mm) (screwdriver Torx Tx30),
- the boot and its plate,
- plate.
Reassembly:
- replace the lip seal,
- torque: 10 ± 10% N.m.
CAUTION
POSITION THE METALLIC PART OF THE LIP SEAL ON THE OUTSIDE.
Cover side
Remove the mounting screws (L=16 mm) and the cover
(screwdriver Torx Tx30).
Reassembly:
- replace the lip seal,
- torque: 10 ± 10% N.m.
CAUTION
POSITION THE METALLIC PART OF THE LIP SEAL ON THE OUTSIDE.
CAUTION Adapter
Spring retainer
IN ORDER TO AVOID BREAKING THE CLAMP, PLACE IT Spring
APPROXIMATELY 15 MM FROM THE END OF THE SPOOL (NEVER
IN THE CENTRE). Plate
Lip seal
Clamp
Beforehand, heat the spool to 200° C in an oven or, failing that,
DSI.-No: 07236647
with a heat gun.
CAUTION
POSITION THE METALLIC PART OF THE LIP SEAL ON THE OUTSIDE.
CAUTION
DO NOT USE A WELDING TORCH TO HEAT THE TONGUE AS SPOOL
DEFORMATION MAY RESULT.
y Stop screw
O-ring
Remove the nut (27 mm open end spanner) Nut
Reassembly:
- Replace the nut O-ring,
- torque: 45 ± 10% N.m.
O-ring
Reassemble parts in reverse order.
Use the spool clamp (DSI.-No: 07236647) and a vice to secure the
spool.
CAUTION
IN ORDER TO AVOID BREAKING THE CLAMP, PLACE IT
APPROXIMATELY 15 MM FROM THE END OF THE SPOOL (NEVER
IN THE CENTRE).
Using a metal rod (min. length = 80 mm, ø6), push the central ball
while extracting the detent bush.
Mark the orientation of the detent bush for the
reassembly.
Remove the balls and the spring.
Reassembly:
- introduce the spring into the adapter,
- place the 3 balls into the radial holes of the adapter and hold
them with a small amount of grease,
- position the central ball against with the spring,
- slip the detent bush onto a metal rod,
- using the rod, press the central ball into the adapter, then slide
the detent bush onto the adapter, making sure that the 3 balls
are still in place,
NOTE : the orientation of the detent bush must be respected.
- remove the metal rod, assembly is complete.
Reassembly:
- replace the detent system O-ring.
- replace the spool lip seal on tongue side (see § 6.3).
CAUTION
POSITION THE METALLIC PART OF THE LIP SEAL ON THE OUTSIDE.
Solenoid Replacement
NOTE : the control block does not need to be removed from
the machine to perform this operation.
Unscrew the solenoid from the housing (10 mm socket wrench).
Reassembly:
- replace the detent system O-ring.
- replace the spool lip seal on tongue side (see § 6.3)
CAUTION
POSITION THE METALLIC PART OF THE LIP SEAL ON THE OUTSIDE.
Solenoid replacement
NOTE : the control block does not need to be removed from the
machine to perform this operation.
Collect possible leaks with a suitable receptacle.
Remove the 2 mounting screws (screwdriver Torx Tx30) and the
detent system.
Reassembly: torque: 10 ± 10% N.m.
Unscrew the rear housing (19mm open-end wrench).
Reassembly: torque: 20 ± 10% N.m.
Preliminary operations:
Remove the control block from the machine (see § 4).
Remove the 3 nuts (13 mm ring wrench)
Reassembly: torque: 42 ± 10% N.m.
Reassembly:
- replace the plug O-ring..
- torque: 30 ± 10% N.m.
The lip seals are not interchangeable with the other spool seals (O-ring + wiper ring).
This maintenance instructions is only adapted to SX14 comprised of spool lip seals.
Slide the lip seal perpendicularly onto the spool, positioning the
metallic part of the lip seal on the outside.
NOTE : the lip seal must be fitted on the end of the spool so that it
is not damaged on the spool grooves and its tightness
property does not deteriorate.
© 2003
by Bosch Rexroth AG, Mobile Hydraulics, D-89275 Elchingen
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using electronic
systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG, Mobile Hydraulics. In the
event of contravention of the above provisions, the contravening party is obliged to pay compensation.
Bosch Rexroth AG Rexroth S.A. The data specified above only serve to describe
Mobile Hydraulics Bosch Rexroth DSI the product. No statements concerning a certain
Glockeraustraße 4 BP 101 - 91, bd Irène Joliot-Curie condition or suitability for a certain application
89275 Elchingen - Germany 69634 Vénissieux cédex - France can be derived from our information.
Telefon 0 73 08 / 820 Tél. 04 78 78 52 52 The details stated do not release you from the
Telefax 0 73 08 / 72 74 Fax. 04 78 78 52 26 - Télex 380 852 responsibility for carrying out your own
eMail documentation@rexroth.de Internet www.boschrexroth.fr assessment and verification. It must be
Internet www.boschrexroth.de remembered that our products are subject to a
natural process of wear and ageing.
Bosch Rexroth AG Rexroth S.A. The data specified above only serve to describe
Mobile Hydraulics Bosch Rexroth DSI the product. No statements concerning a certain
Glockeraustraße 4 BP 101 - 91, bd Irène Joliot-Curie condition or suitability for a certain application
89275 Elchingen - Germany 69634 Vénissieux cédex - France can be derived from our information.
Telefon 0 73 08 / 820 Tél. 04 78 78 52 52 The details stated do not release you from the
Telefax 0 73 08 / 72 74 Fax. 04 78 78 52 26 - Télex 380 852 responsibility for carrying out your own
eMail documentation@rexroth.de Internet www.boschrexroth.fr assessment and verification. It must be
Internet www.boschrexroth.de remembered that our products are subject to a
natural process of wear and ageing.
Bosch Rexroth AG Rexroth S.A. The data specified above only serve to describe
Mobile Hydraulics Bosch Rexroth DSI the product. No statements concerning a certain
Glockeraustraße 4 BP 101 - 91, bd Irène Joliot-Curie condition or suitability for a certain application
89275 Elchingen - Germany 69634 Vénissieux cédex - France can be derived from our information.
Telefon 0 73 08 / 820 Tél. 04 78 78 52 52 The details stated do not release you from the
Telefax 0 73 08 / 72 74 Fax. 04 78 78 52 26 - Télex 380 852 responsibility for carrying out your own
eMail documentation@rexroth.de Internet www.boschrexroth.fr assessment and verification. It must be
Internet www.boschrexroth.de remembered that our products are subject to a
natural process of wear and ageing.