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Pi4700e
SERVICE MANUAL
Copyright
2003 MINOLTA Co., Ltd.
Printed in Japan
CONTENTS
GENERAL, MECHANICAL/ELECTRICAL
1. SPECIFICATION ............................................................................................. M-1
1-1. Controller Specifications .......................................................................... M-1
1-2. Supporting Client Specifications .............................................................. M-3
(1) IBM PC and Compatible Computers ............................................... M-3
(2) Apple Macintosh Computers ........................................................... M-3
1-3. Applicable Browser Specifications ........................................................... M-3
(1) Utility Functions ............................................................................... M-3
2. APPEARANCE ................................................................................................ M-3
3. COMPONENTLAYOUT ................................................................................... M-4
4. SYSTEM CONFIGURATION ........................................................................... M-5
5. CONTROLLER START-UP ............................................................................. M-6
6. LEDs and DIP SWITCHES .............................................................................. M-7
6-1. LEDs on the Main Board .......................................................................... M-7
6-2. DIP Switches on the Main Board ............................................................. M-8
7. NIC BOARD (OPTION) .................................................................................... M-9
7-1. Display of LEDs on the NIC Board ......................................................... M-9
(1) NIC Board ........................................................................................ M-9
(2) Normal Operating States ................................................................. M-9
(3) When an Error Occurs ..................................................................... M-9
7-2. Jumpers on the NIC Board ...................................................................... M-10
DIS/REASSEMBLY, ADJUSTMENT
1. DISASSEMBLY/REASSEMBLY ...................................................................... D-1
1-1. Remove from the Copier .......................................................................... D-1
1-2. Removal and Replacement of a DIMM .................................................... D-4
1-3. Removal of the NIC Board (Option) ......................................................... D-4
1-4. Removal of the HDD (Option) .................................................................. D-5
1-5. Removal of the Main Board ..................................................................... D-6
1-6. Checking of the optional memory installation .......................................... D-7
1-7. Mode Setting ............................................................................................ D-7
TROUBLESHOOTING
1. INTRODUCTION ............................................................................................. T-1
1-1. General Precautions ................................................................................ T-1
1-2. Reading the Text ..................................................................................... T-1
1-3. Network Problems ................................................................................... T-1
2. STATUS CODES ............................................................................................. T-2
3. REMEDIAL PROCEDURES ............................................................................ T-4
3-1. Printing is Not Possible Via Parallel Port ................................................. T-4
(1) Checking Printer cable for connection ............................................. T-4
(2) Checking power harness for correct voltage ................................... T-4
(3) Checking controller connector (J2) for proper connection to Image
Processing Board ............................................................................ T-5
(4) Checking DIP switch settings and connectors on Main Board ........ T-5
3-2. Printing is Not Possible Via Network ....................................................... T-5
i
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
ii
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
GENERAL,
MECHANICAL/ELECTRICAL
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
1. SPECIFICATION
1-1. Controller Specifications
M-1
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
M-2
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
CPU : PowerPC
Memory : 16 MB or more
OS : MacOS System7.5.3 or later, 8.x and 9.x, OS X (10.2 or later)
2. APPEARANCE
4692U001AB
M-3
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
3. COMPONENTLAYOUT
HDD (Option)
M-4
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
4. SYSTEM CONFIGURATION
• Controller System Configuration
PC
Windows 95/98/Me/2000/
XP
Windows NT4.0 Apple Macintosh
PCL6
Print Drive
PS
PS Print Drive
Print Drive PPD File
Ethernet
Centronics
PCL5e Emulation
PS Core
PCL6 Emulation
OS
Digital Copier
Definitions
PS : Abbreviation for PostScript, a page description language developed
by Adobe Systems, Inc.
Centronics : A parallel interface standard for connecting printers.
Ethernet : A data transfer protocol used in information networks.
PJL : Abbreviation for Print Job Language, a system that interprets the
language used by the input signal.
M-5
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
5. CONTROLLER START-UP
• Turning ON the power switch of the copier with the controller power cable connected to
the copier lets the controller perform the start-up procedures.
1. Power-ON reset
2. Initializes the processor and memory controller.
3. Memory clear (areas required for boot and the dual port RAM for engine I/F)
4. Copies boot loader to RAM.
5. Initializes I/O (Flash Rom and serial port).
6. Copies compressed OS image from Flash Rom to RAM.
7. Uncompresses compressed image.
8. Starts VxWorks.
M-6
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
LED0
LED1
LED2
LED3
LED4
4692M502AA
M-7
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
DIPSW2
DIPSW3
DIPSW1
DIPSW4
4692M503AA
NOTE
• These are the only permissible combinations of DIP switch key settings. NEVER attempt
to make any other combination.
M-8
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
Amber LED
4668M004AC
Green LED
✽ The green LED flashes OFF and ON once to 12 times, then the amber LED flashes OFF
and ON once to 7 times.
M-9
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
CS1
ON OP7
JP2 ON OP5
T.B. OP4
CS2 P.A. OP3
FACT OP2
BYPASS OP6
TEST OP1
10/100 BaseT
4668M502CA
NOTE
• Never change the positions of pins shown in black in the above figures (initial settings).
M-10
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
DIS/REASSEMBLY,
ADJUSTMENT
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
1. DISASSEMBLY/REASSEMBLY
1-1. Remove from the Copier
NOTE
• Whenever attempting to remove the controller from the copier, be sure to unplug the
power cord the copier.
NOTE
• The type of the screw on the lower right corner is different from the others.
4002U036AA
4002U037AA
D-1
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
4692U013AB
NOTE
• Pressing the controller in the direction shown by the arrow, install it so that gasket of the
cover is folded inside.
Gasket
4692U030AA
4692U028AB
4692U010AA
D-2
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
5. Remove four screws, unplug one connector, and remove the controller.
4692D501AA 4692U012AB
NOTE
• Install the controller according to the procedure.
4692D502AA 4692D513AA
D-3
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
NOTES
• A DIMM has a unique orientation at installation. Note that the cutout in the DIMM is
located as illustrated bellow.
• Be sure to insert the board until it locks into position.
• Static electricity can destroy electronic components. Touch a metal or similar object with
your hand before starting the procedure.
Cutout
4692D503AA
NOTE
• When removing the NIC Board, use care not to touch the ICs and patterns on the board.
4692D508AA
D-4
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
4692U011AB
4692D505AA
NOTE
• When plugging in the HDD cable, its left edge should be flush with the left edge of the
mating connector and there are four pins which have no mating parts on the right-hand
side.
4668U008CA
D-5
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
4692U010AA
5. Remove eight screws, unplug one connector, and the Main Board.
4692D501AA
4692D506AA
D-6
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
NOTE
• If the 32 MB Memory is installed in the copier, “64 M” is shown in the left column. If “64
M” is not shown on the screen, install the 32 MB Memory to the copier.
1. Select “Tech. Rep. Mode” → “Function”→ “Image Memory”→ “Opt. Mem. Check”.
2. Confirm the indication in the left column on the Opt. Mem. Check screen.
4002P523CA
4692P256CA
D-7
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
TROUBLESHOOTING
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
1. INTRODUCTION
1-1. General Precautions
• When replacing a part or plugging or in unplugging a connector, always make sure that
the power cord of the copier has been unplugged.
• Never create a closed circuit across connector pins except those specified in the text and
on the printed circuit.
• When energizing the controller with its cover removed, use utmost care not to touch a
board or any other component inside it.
• The basic rule is not to run the controller with any of its parts removed.
• When the user is using a word processor or personal computer from the power outlet of
the same line, take necessary steps to prevent the circuit breaker from opening due to
overloads.
• Keep all disassembled parts in good order and keep tools under control so that none will
be lost or damaged.
T-1
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
2. STATUS CODES
• If the controller is ready to communicate, it notifies the copier of the code (18XX).
T-2
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
✽ Reset
• Operate PageScope Light to reset.
• Switch the copier off then do it on.
T-3
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
3. REMEDIAL PROCEDURES
• The basic repair procedure for the controller is to replace the defective PC board or other
unit with a new one.
• First, identify the faulty symptom and replace the defective part to restore the controller
to the normal operating condition.
Printer Cable
4692O002AB
T-4
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
(3) Checking controller connector (J2) for proper connection to Image Processing
Board
• The Main Board should be properly connected to the Image Processing Board of the
machine. (☞ T-6)
T-5
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
J2 100 1
J4 J5
Controller Main Board
1 1 1
Option: HDD
60 60
44 44 36
J11 1 1
DC5 V
GND
GND
J9 J3
6 5 4 3 2 1
G
G
Y
7 6 5 4 3 2 1
DC3.3 V
DC5 V
GND
GND
CN11PU1
PU1
DC Power Supply Main
4692T502CA
T-6
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
J2
U1 U2 U3 U4
U5 U6
U8
J3
U7 U9 U10
U11 U12
U16 U13 U14
U15 Q1
U17
U18 U21
U19 U20 U23 J5
U29 U22 J4
U27 U25 U26
U24 U34 U36
U31 U32
Q2 J9 U38
U41 U33 U35
U40 U39 S1
U42 U50
U43 U46
U45 S2
U47
J10
J11 U49
4692T501AB
T-7
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16
T-8
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550
01.03.16 01.03.16
Pi4700e
SERVICE MANUAL
Copyright
2003 MINOLTA Co., Ltd.
Printed in Japan