Beruflich Dokumente
Kultur Dokumente
Finding:
The track under the graphite block fabricated into 2 non machined
quarters
Worn out in kiln inlet cone, shovel, shelf and shelf plate.
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cement kiln
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Recommendation:
Finding:
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6/3/2018 Kiln Area Maintenance checklist - INFINITY FOR CEMENT EQUIPMENT
9. 9. The erected retaining ring is not matched the original design. 12 pieces
chamfered at both sides and also three holes have been drilled per each
part
Important Note:
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Now they will back again to the original design, that is good, but the outlet
section still has a deformation so an outlet section is a mandatory to be
fabricated to avoid any expected repeated damage due to fallen down of
bricks again
Learn more
As per original design the ring plates, six pieces, should be chamfered
at castable side, straight at brick side and machined to be sure full contact
with the kiln inner diameter to avoid any material attack through any
expected gaps or grooves in case of none machined outside ring plate nor
grinding inner diameter of kiln shell outlet section.
Recommendation:
Percentage about 40% of the total outlet lamella seal’s quantities hasn’t
been changed and it was erected again.
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6/3/2018 Kiln Area Maintenance checklist - INFINITY FOR CEMENT EQUIPMENT
Learn more
Grate Cooler1&2
Finding:
Worn out most of grates and side plates of grate 1 and grate 2
There are two deformed movable beams, one at chamber 1”grate1” and
the other at chamber 3 “grate2”
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Recommendation:
Worn out plates of grate 1 and 2 have been repaired by stainless steel
strips
Clinker Crusher
finding:
Liners worn.
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Recommendation
clinker crusher
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Pan conveyor
Finding:
1- The free bearing of the drive sprocket have bad grease and the clearance
of it is 1mm.
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Contact Us
3- The bolts of the drive sprockets segments which fix it with hub is very
loose and some bolts not exist.
4- The driven sprocket bearings have clearance 0.3mm and the shafts have
wear, where there is 0.4 mm clearance between bearing inner race and shaft,
also the bearings condition is bad.
5- The fixation bolts which connect the buckets and chain links is very loose.
6- There are some bolts connect the chain links together need to be
retighten.
Recommendation:
1- Replace the free bearing for the drive sprocket due to high clearance.
3- Erect the missed bolts and re-tightens the loose bolts for the drive
sprocket and it’s recommended to erect counter nuts for this bolts.
4- Replace the bearings of the driven sprockets and replace the broken
housing.
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Learn more
5- Repair the shaft of the driven sprocket due worn out, where there is a
clearance between the bearing inner race and shaft (0.4 mm).
6- Replace all loose fixation bolts which connect the buckets and chain links
together.
8- Re-tight the bolts which connect the links together due to looseness.
9- Replace bearings of 100 roller, and check their shafts if they need replace.
10- Replace the worn out, deformed and defected pan conveyor rails.
11- Replace the coupling element due to high wear and replace its rings
keepers.
clinker panconveyor sprocket
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1- The worn out, deformed and defected rails have been replace with length
30m approximately.
1-Main Burner
Finding:
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There is a high leakage due to worn out in pipe’s thread inlet to the main
burner and also worn out in hose end
Recommendation:
Thread pipe connection 10 cm length has been welded at the pipe inlet to
the main burner as a male thread and the hose has been assembled to it
2-Grate cooler
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6/3/2018 Kiln Area Maintenance checklist - INFINITY FOR CEMENT EQUIPMENT
Finding:
The disposing of scrap material is done by turning the kiln and thrown it
away through the cooler plates, crusher and collecting it from pan conveyor.
That may damage the cooler gate plates, crusher, pan conveyor and also
affecting the hydraulic circuit operation
Learn more
Important note:
Cold run for grate 2 has been performed for five hours before heating up
and all bolts have been retighten. All hydraulic parameters are in normal
condition
Cold run for grate 1 has been performed for four hours before heating up
and all bolts have been retighten. All hydraulic parameters are in normal
condition
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6/3/2018 Kiln Area Maintenance checklist - INFINITY FOR CEMENT EQUIPMENT
Both grates 1&2 have been put in to operation for 3 hours during heating
up before kiln feeding.
Recommendation:
Change both deformed movable beams and replace the two movable
stucked plates
The stroke of the grate 2’s piston, chamber 3, has been readjusted again
to be little bit less than 7 cm to avoid the contact between the movable beam
and the next fixed beam. Also the same for chamber 1 grate 1 but the stroke
has been readjusted to be little bit more than 7 cm
grate1
The cooler plates and two movable beams have been repaired
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grate2
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removing waste
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anchors kiln
All hydraulic circuit has been reviewed. For grate 1, two return valves have
been reviewed. Proportional valve, oil circuit block with valve block and
pump has been replaced. For grate 2, proportional valve has been changed
and also readjusting the two
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Proposal for housekeeping the waste and scrap of overhaul inside the kiln:
Short run proposal: fabrication a chute in the first floor in front of the kiln
door beside the handrail. Remove the waste and scrap from inside kiln by a
mini loader, thrown away through that chute, collecting it from the ground
and discarding the waste through trucks to open yard
Contact Us
kiln section in case if there is any necessity to change that kiln section
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6/3/2018 Kiln Area Maintenance checklist - INFINITY FOR CEMENT EQUIPMENT
if you have any inquiry about the Kiln Maintenance please don’t hesitate to
contact us
Email : project20062015@gmail.com
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2 Comments
Happy \
December 8, 2016 at 1:11 am Reply
well done
Valentina
January 4, 2017 at 3:21 pm Reply
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