PRESSURE SAFETY VALVE-PRELIMINARY SIZING

SERVICE: ONLY GAS

STANDARD: API RP 520 Part 1
1 PID No: P-0003 Sheet 1 of 6 Rev.2 Designed by:
2 Tag Name: PSV-9010 Checked by:
3 Doc No: Approved by:
4 Rev: Client:
5 Project RBDB-A Date: 3-Jun-18
6 INPUT DATA Symbols Units Values Remarks
7 Fluid Characteristics
8 Mass Flow m kg/h 6586 M&HB
9 Inlet Temperature t o
C 27 M&HB
10 Compressibility Factor z 0.6422 M&HB
11 Molar Weight M kg/kmole 22.04 M&HB
12 Heat Capacity Ratio k=Cp/Cv 2.104 M&HB
13 Maxium Allowance Working Pressure PMAWP barg 102.000
14 Total Back Pressure Pback barg 2.000
15 Option
16 Case Relief? - option Non-Fire Case
17 Is this only a Rupture Disk? - option No
18 Installed with a Repture Disk? - option No
19 Single or Multiple? - option Single
20 Installation Contingency? - option First Valve
21 Material of Valve? - option Carbon Steel
22 NACE MR 0175? - option No
23 OUTPUT DATA
24 Relief condition
25 Set pressure Pset barg 102.000 Table 1
26 Accumulated pressure or Over Pressure Po bar 10.200 Table 1
27 Relieving Pressure Pa barg 112.200 Table 1
28 Critical Pressure Pcf barg 47.976 Eq. 3.1
29 Flow Regime - - Critical Flow
30 Coefficient
31 Discharge Coefficient Kd dim 0.975
32 Back Pressure Correction Factor. Kb dim 1.000 Fig. 30
33 Rupture Disc Correction Factor Kc dim 1.000
34 Coefficient from an Expression C N/A 406.604 Fig. 32
35 Coefficient of Subcritical Flow F2 N/A Not Necessary
36 Orifice requirement
37 in2 0.0881
Orifice Area requirement Amin
38 mm2 56.86 Eq. 3.2
39 Maximum pressure Drop through Inlet Line DeltaP max barg 3.06 Note 1
40 CONCLUSION
41 Valve Specs.
42 Type of Valve - - 1.5D2 VTC
43 Orifice Area A in2 0.1100 VTC
44 Mass Flow Relieving (max) mmax kg/h 8220.5 VTC
45 Design Temperature Range - o
C -29 to 426 API Std 526
46 Connection
47 Inlet Flange Class - # 900 B16.5
48 Outlet Flange Class - # 150 API Std 526
49 NOTE
50 1 Pressure drop on inlet line shall be not greater than 3% set pressure of PSV (section 2.2.2@API RP 520 Part 2)
51 2 Mach No shall not greater than 0.7 when sizing discharge line of PSV (section 5.6.3@NORSOK Std P-001)
52 3 The norminal size of the inlet piping must be the same as or larger than nominal size of the pressure relief valve inlet flange
53 connection (section 2.2.2@API RP 520 Part 2)
54 4 Inlet & outlet connection size of PSV shall be complied API Std 526
55 5 Insolation shall be "full bore" and "locked open" state (API RP 520 Part 2)
56 6 PSV shall be equiped drain valve & installed vertically at high position to avoid accumulation of liquid
57 7 Distance between PSV and unstable flow sources is typically not less than 10 pipe diameters
58 8 The valve manufacturer should be consulted about any other mounting position
59 9 Select rating flange based on Max. Design Temperature is upto 90oC
60 10 Total back pressre had include built-up and superimposed pressure
61
62
63
64
 PRESSURE SAFETY VALVE-PRELIMINARY SIZING
SERVICE: ONLY LIQUID
STANDARD: API RP 520 Part 1
1 PID No: Designed by:
2 Tag Name: Checked by:
3 Doc No: Approved by:
4 Rev: Client:
5 Project Date: 3-Jun-18
6 INPUT DATA Symbols Units Values Remarks
7 Fluid Characteristics
8 Required Volumetric Flow Q m3/h 200.0
9 Specific Grativity G dim 0.9600
10 Dynamic Viscosity μ cP 10.38
11 Maxium Allowance Working Pressure PMAWP barg 16.000
12 Total Back Pressure Pback barg 3.000
13 Option
14 Case Relief? - option Non-Fire Case
15 Is this only a Rupture Disk? - option No
16 Installed with a Repture Disk? - option No
17 Single or Multiple? - option Single
18 Contingency? - option First Valve
19 Material of Valve? - option Carbon Steel
23 NACE MR 0175? - option Yes
24 OUTPUT DATA
25 Relief condition
26 Set pressure Pset barg 16.000 Table 1
27 Accumulated pressure or Over Pressure Po bar 1.600 Table 1
28 Relieving Pressure Pa barg 17.600 Table 1
29 Coefficient
30 Discharge Coefficient (API) Kd dim 0.65
31 Back Pressure Correction Factor Kw dim 0.9652 Figure 31
32 Rupture Disc Correction Factor Kc dim 1.0
33 Viscosity Correction Factor, Rqd Flow) Kv dim 0.9989 Figure 36
34 Reynolds Number Re dim 145147.8
35 Orifice requirement
36 in2 2.4740
Orifice Area requirement Amin
37 mm 2
1596.1
38 Maximum pressure Drop through Inlet Line DeltaP max barg 0.48 Note 1
39 CONCULUSION
40 Valve Specs.
41 Type of Valve 3L4 VTC
42 Orifice Area A in2 2.8530 VTC
43 Volumetric Flow Relieving (max) mmax m3/h 230.6 VTC
44 Design Temperature Range - o
C -29 to 426 API Std 526
45 Connection
46 Inlet Flange Class@Design Temp. - # 150 B16.5
47 Outlet Flange Class - # 150 API Std 526
48 NOTE
49 1 Pressure drop on inlet line shall be not greater than 3% set pressure of PSV (section 2.2.2@API RP 520 Part 2)
50 2 Pressure drop on discharge line shall be not greater than 10% set pressure of PSV (section 2.2.2@API RP 520 Part 2)
51 3 The norminal size of the inlet piping must be the same as or larger than nominal size of the pressure relief valve inlet flange
52 connection (section 2.2.2@API RP 520 Part 2)
53 4 Inlet & outlet connection size of PSV shall be complied API Std 526
54 5 Insolation shall be "full bore" and "locked open" state (API RP 520 Part 2)
55 6 PSV shall be equiped drain valve & installed vertically at high position to avoid accumulation of liquid
56 7 Distance between PSV and unstable flow sources is typically not less than 10 pipe diameters
57 8 The valve manufacturer should be consulted about any other mounting position
58 9 Select rating flange based on design temperature is up to 90 oC
59 10 Total back pressre had include built-up and superimposed pressure
60
61
62
63
64
 PRESSURE SAFETY VALVE-PRELIMINARY SIZING
SERVICE: ONLY STEAM
STANDARD: API RP 520 Part 1
1 PID No: Designed by: P.N.KIEN
2 Tag Name: Checked by:
3 Doc No: Approved by:
4 Rev: Client:
5 Project Date: 3-Jun-18
6 INPUT DATA Symbols Units Values Remarks
7 Fluid Characteristics
8 Mass Flow m kg/h 69515
9 Inlet Temperature t o
C 200
10 Maxium Allowance Working Pressure PMAWP barg 100.000
11 Total Back Pressure Pback barg 0.000
12 Option
13 Case Relief? - option Fire Case
14 Is this only a Rupture Disk? - option No
15 Installed with a Repture Disk? - option No
16 Single or Multiple? - option Single
17 Installation Contingency? - option Supplemental Valve
18 Material of Valve? - option Carbon Steel
19 NACE MR 0175? - option No
20 OUTPUT DATA
21 Relief condition
22 Set pressure Pset barg 100.000
23 Accumulated pressure or Over Pressure Po bar 21.000 Table 1
24 Relieving Pressure Pa barg 121.000
25 Coefficient
26 Discharge Coefficient Kd dim 0.975
27 Back Pressure Correction Factor. Kb dim 1.000 Fig. 30
28 Rupture Disc Correction Factor Kc dim 1.000
29 Correction Factor for Napier Equation KN dim 1.013 Fig. 32
30 Supperheat Steam Correction Factor KSH dim 1.0000 Table 9
31 Orifice requirement
32 in2 1.6809
Orifice Area requirement Amin Eq. 3.8
33 mm2 1084.44
34 CONCULUSION
35 Valve Specs.
36 Type of Valve 3K6
37 Orifice Area A in2 1.8380 VTC
38 Mass Flow Relieving (max) mmax kg/h 76012.9
39 Design Temperature Range - o
C -29 to 426 API Std 526
40 Connection
41 Inlet Flange Class - # 900 B16.5
42 Outlet Flange Class - # 150 API Std 526
43 NOTE
44 1 KSH is approximative vs. temperature
45 2 Pressure drop on inlet line shall be not greater than 3% set pressure of PSV (section 2.2.2@API RP 520 Part 2)
46 3 Mach No shall not greater than 0.7 when sizing discharge line of PSV (section 5.6.3@NORSOK Std P-001)
47 4 The norminal size of the inlet piping must be the same as or larger than nominal size of the pressure relief valve inlet flange
48 connection (section 2.2.2@API RP 520 Part 2)
49 5 Inlet & outlet connection size of PSV shall be complied API Std 526
50 6 Insolation shall be "full bore" and "locked open" state (API RP 520 Part 2)
51 7 PSV shall be equiped drain valve & installed vertically at high position to avoid accumulation of liquid
52 8 Distance between PSV and unstable flow sources is typically not less than 10 pipe diameters
53 9 The valve manufacturer should be consulted about any other mounting position
54 10 Select rating flange based on Max. Design Temperature is upto 90oC
55 11 Total back pressre had include built-up and superimposed pressure
56
57
58
59
60
61
62
63
64
 PRESSURE SAFETY VALVE-PRELIMINARY SIZING
SERVICE: TWO PHASE
STANDARD: API RP 520 Part 1, APPENDIX-D
1 PID No: P-0008 Designed by: P.N.KIEN
2 Tag Name: PSV-1901/1902 Checked by: P.N.KIEN
3 Doc No: Approved by:
4 Rev: Client:
5 Project RBDB-A Date: 3-Jun-18
6 INPUT DATA Symbols Units Values Remarks
7 Fluid Characteristics
8 Mass Flow m kg/h 46225
9 Specific Volume at 90% Inlet Pressure v9 m3/kg 0.006940
10 Specific Volume at Inlet Pressure v0 m3/kg 0.006250
11 Maxium Allowance Working Pressure PMAWP barg 31.100
12 Total Back Pressure Pback barg 2.000
13 Option
14 Case Relief? - option Non-Fire Case
15 Is this only a Rupture Disk? - option No
16 Installed with a Repture Disk? - option No
17 Single or Multiple? - option Single
18 Installation Contingency? - option Additional Valve
19 Material of Valve? - option Carbon Steel
20 NACE MR 0175? - option Yes
21 OUTPUT DATA
22 Omega Factor Ω dim 0.994
23 Critical Pressure Ratio nc dim 0.603 Fig. C1
24 Relief condition
25 Set pressure Pset barg 31.100
26 Accumulated pressure or Over Pressure Po bar 3.110 Table 1
27 Relieving Pressure Pa barg 34.210
28 Critical Pressure Pcf barg 20.235 App. D
29 Flow Regime - - Critical Flow
30 Mass Flux
31 Mass Flux G lb/s.ft2 2940.6 Eq. D.6
32 Coefficient
33 Discharge Coefficient Kd dim 0.850
34 Back Pressure Correction Factor. Kb dim 1.000 Fig. 30
35 Rupture Disc Correction Factor Kc dim 1.000
36 Orifice requirement
37 in2 1.6294 Eq. D.7
Orifice Area requirement Amin
38 mm2 1042.96
39 CONCLUSION
40 Valve Specs.
41 Type of Valve - - 3K4
42 Orifice Area A in2 1.8380 VTC
43 Mass Flow Relieving (max) mmax kg/h 52143.1
44 Design Temperature Range - o
C -29 to 426 API Std 526
45 Connection Class
46 Inlet Class@Design Temp. - # 300 B16.5
47 Outlet Class - # 150 API Std 526
48 NOTE
49 1 This calculation sheet only for flashing multi-component systems with nominal boiling range greater than 150 oF
50 2 Pressure drop on inlet line shall be not greater than 3% set pressure of PSV (section 2.2.2@API RP 520 Part 2)
51 3 Mach No shall not greater than 0.7 when sizing discharge line of PSV (section 5.6.3@NORSOK Std P-001)
52 4 The norminal size of the inlet piping must be the same as or larger than nominal size of the pressure relief valve inlet flange
53 connection (section 2.2.2@API RP 520 Part 2)
54 5 Inlet & outlet connection size of PSV shall be complied API Std 526
55 6 Insolation shall be "full bore" and "locked open" state (API RP 520 Part 2)
56 7 PSV shall be equiped drain valve & installed vertically at high position to avoid accumulation of liquid
57 8 Distance between PSV and unstable flow sources is typically not lesser than 10 pipe diameters
58 9 The valve manufacturer should be consulted about any other mounting position
59 10 Select rating flange based on design temperature is up to 90oC
60 11 Total back pressure had include built-up and superimposed pressure
61
62
63
64
where
R = Vessel inside radius (m)
H = Liquid height from bottom (m)
L = Vessel tangent-to-tangent length (m)
e (epsilon) = Eccentricity (0.866 for 2:1 Ellipsoidal head)
F = Fraction Liquid Level, = H / 2R

D 3
R 1.5
F 0.333333
L 6
h 1
Awet,Cyl 22.15727 19.04849
Awet,Head 7.274752 3.637376

Q 691697.5 W = 2490111 kJ/h

C1 43200 SI
F 1 table 6 Bare Vessel
Awet,Total 29.43202 m2
Mass Heat of Vapor 1103 kJ/kg
W 2257.58 kg/h

0wt 0.05wt 0.1wt 0.15wt

Mass Heat of Vapor kJ/kg 1487 1122 1103 1141