Beruflich Dokumente
Kultur Dokumente
* SEV, OCC, & DET scoring per the tables provided in WPQR-9102, unless otherwise approved by Woodward.
Resulting Action(s)
C
Item / Function / S l Potential Cause(s) O D R Responsibility & S O D R
Op / Potential Failure Potential Effect(s) Current Controls Current Controls Recommended
ID # Process E a / Mechanism(s) of C E P Target Completion Action(s) Taken E C E P
Ref # Mode of Failure Prevention Detection Action(s)
Description V s Failure C T N Date V C T N
s
5 SAWING-Cut Blanks are cut Parts will not be Saw is not set-up Measure parts after Adjust saw. Change
blanks 5.937 ± 1/64 undersized. usable for this part. correctly. Saw saw cutting. 0 blade. 0
long. malfunction.
10 HEAT TREAT- Parts do not meet Parts will be Oven malfunction. Certification Anneal and
Harden, Temper customer drawing reworked or required. reharden.
and Stress Relieve requirements per approved by
Hardness: 30-36 Rc CTM P.O. customer.
-----------------------
Certs Required
20 CNC TURNING Parts do not meet Parts will not meet Programming is Operators are Correct program,
CENTER WORK- CTM in-process customer incorrect. expected to gage adjust or replace
Turn the blank from drawing requirements. Tools are not set-up and adjust tooling tooling.
the right side per requirements. correctly. as needed, plus a
CTM T-4836 sheet Tool breakage. 1st. Piece is
1: required to pass our
Face to cleanup inspection
only. department.
Center drill #3 MAX
as shown. 0 0
30 CNC TURNING Parts do not meet Parts will not meet Programming is Operators are Correct program,
CENTER WORK- CTM in-process customer incorrect. expected to gage adjust or replace
Turn the blank from drawing requirements. Tools are not set-up and adjust tooling tooling.
the right side per requirements. correctly. as needed, plus a
CTM T-4836 sheet Tool breakage. 1st. Piece is
2: required to pass our
inspection
Center drill as department. 0 0
shown--#4 max.
See SS-81.
Inspect runout
between centers:
All diameters
concentric within
.002 T.I.R.
Gaging
requirements per
Woodward SS-201
rev. V.
-----------------------
Certs Required
80 RECEIVING Part count is Short parts, or Lost or scrapped Count and inspect
INSPECTION- incorrect. Parts do scrap parts. parts from vendor. parts to traveler.
Inspect incoming not meet Subcontractor did
parts to verify the compliances to the not check parts.
part count and the P.O.
vendor compliance
to the requirements
of the previous 0 0
operation purchase
order.
Visually inspect all
parts for handling
damage (nicks and
dings).
100 HEAT TREAT- Parts do not meet Parts will be Oven malfunction. Certification Anneal and
Core Harden per customer drawing reworked or required. reharden.
Woodward requirements. approved by
Governor drawing customer.
3595-1038, note
#12, IAW SP-908
0
rev. B-B.
Core Hardness: 44-
50 Rc
Do not nitride.
------------------
Certs Required
110 RECEIVING Part count is Short parts, or Lost or scrapped Count and inspect
INSPECTION- incorrect. Parts do scrap parts. parts from vendor. parts to traveler.
Inspect incoming not meet Subcontractor did
parts to verify the compliances to the not check parts.
part count and the P.O.
vendor compliance
to the requirements
of the previous 0 0
operation purchase
order.
Visually inspect all
parts for handling
damage (nicks and
dings).
120 STRAIGHTENING- Parts do not meet Rework parts. Center lap is Measure and record
Lap centers 100%. runout misaligned, or results 100%.
Note: Inspect the requirements. broken stone.
parts between Needs to be
centers, and check straightened.
the true position of
the pitch diameters
of both splines
using gage pins.
Use the spline
gages.
Determine if parts
require
straightening and
record results.
Check runout of the
0 0
finished splines
between centers.
Maximum runout to
be within .001 T.I.R.
Also inspect the
runout of the datum -
A- flange.
Straighten and
Stress relieve any
straightened parts
as follows:
NOTE: STRESS
RELIEF IS
REQUIRED.
Straightening shall
140 O.D. GRINDING- Parts are Scrap parts. Machine Visual and inspect. Re-dress wheel and
***Allow for .002 g/s undersized to the Malfunction. change set-up.
on the datum -A- traveler
face.*** requirements.
Green grind right
side diameters:
160 EDM MACHINING- Holes are out of Re-work or scrap. Machine Inspect dimensions. Change settings or
EDM angular holes position and malfunction. electrodes.
as required per oversized.
drawing note #11.
Qualification
required per SP-
1084.
170 DEBURRING- Part still has burrs Rework parts. Operator did not Visual, and Better lighting and
Remove burrs and or the edges have see or feel burrs, inspection. magnifying lens for
break sharp edges. exceeded the plus was not able to operator. Plus being
drawing hold customer 0 able to understand 0
requirements. tolerances. and hold customer
requirements.
180 NITRIDE-Nitride Parts do not meet Parts may or Atmosphere of Hardness check for Monitor settings and
per Woodward custom drawing maynot be useable application is correct depth and inspect.
Governor drawing requirements pending customer contaminated. visual of correct
3595-1038, including correct approval. areas.
including drawing areas to be
notes #7 & #12, masked.
IAW SP-908 rev. B-
B.
200 O.D. GRINDING- Dimensions are Scrap. Machine Visual and inspect. Change settings or
Grind from the undersized. malfunction, or wheel and re-dress.
LEFT side: incorrect wheel.
210 O.D. GRINDING- Dimensions are Scrap. Machine Visual and inspect. Change settings or
From the right side: undersized. malfunction, or wheel and re-dress.
incorrect wheel.
Remove the excess
stock and finish
grind the major
diameter of the 0 0
Ø.3125-24 UNFJ-
3A thread.
Finish grind the
.030 X 45° chamfer.
220 O.D. GRINDING- Dimensions are Scrap. Machine Visual and inspect. Change settings or
Finish grind all undersized. malfunction, or wheel and re-dress.
diameters on the incorrect wheel.
right side.
230 O.D. GRINDING- Dimensions are Scrap. Machine Visual and inspect. Change settings or
From the left end: undersized. malfunction, or wheel and re-dress.
incorrect wheel.
Finish grind the
Ø.228/.226 Shear 0 0
Section diameter.
250 THREAD Parts do not meet Rework or scrap Incorrect set-up. Thread gages.
GRINDING-Finish CTM P.O. Machine
grind the Ø.3125-24 requirements per malfunction.
UNFJ-3A Thread drawing.
per Woodward
0 0
Governor
specification SS-
130 rev. CG.
270 WASH PARTS- Parts are dirty, Rework. Used a different Visual Improve training and
Wash all parts in cleaning solvent. directions on
clean Zep Dyna traveler.
143 solvent, drain
and blow dry with
clean shop air.
Visually inspect
parts inside and out
0 0
for cleanliness.
Dip in MIL-C-15074
fingerprint
neutralizer and Oil
parts to prevent
rusting.
280 INSPECTION, IN Inspector did not Rework parts. Inspector was Additional blueprint
PROCESS-In- check dimension Possibly scrap distracted or does or use of precision
Process Inspect correctly or did not parts. not comprehend the gages training.
prior to outside understand the dimension.
processes. requirement.
300 RECEIVING
INSPECTION-
Inspect incoming
parts to verify the
part count and the
vendor compliance
to the requirements
of the previous
0 0
operation purchase
order.
Visually inspect all
parts for handling
damage (nicks and
dings).
310 LASER MARKING- Incorrect marking or Rework Operator Visual and approval Improve training and
Laser mark on the location. misinterpreted the by different person. notes in files.
noted area as location or entered
required per wrong
drawing note #10 numbers/letters into
the machine.
0 0
Mark as follows:
66503-3595-1038
4
Material: Corrosion
Preventative film
per Woodward-
Governor SP-949
rev. Y (Sandstrom 0 0
9AV-35 or
alternates).
----------------------
Certs Required
340 RECEIVING Part count is Short parts, or Lost or scrapped Count and inspect
INSPECTION- incorrect. Parts do scrap parts. parts from vendor. parts to traveler.
Inspect incoming not meet
parts to verify the compliances to
part count and the CTM P.O.
vendor compliance
to the requirements
of the previous
operation purchase 0 0
order.
350 INSPECTION, Inspector did not Out of tolerance Inspector was Documentation of Implement SPC
FINAL-Final Inspect check dimension part gets to distracted or does all dimensions per monitoring
complete per correctly or did not customer. not comprehend the customer throughout the
drawing and the understand the dimension. requirements and manufacturing
0 0
requirements of the requirement. CTM AQL . process.
Customer Purchase
Order.
370 PACKAGE PARTS- Not properly Parts may become Incorrect Traveler sign-off. Improve traveler
Dip in Preserative packaged for nicked or broken packaging. instructions for
Oil and drain. handling. and possible scrap. proper packaging.
Place in **VCI**
plastic bags and
heat seal.
Package in
protective
containers as
required.
Pack containers in
an appropriate box
with all necessary
certifications and
inspection reports.
0 0
Label package and
attach shipping
carrier label.
Place package on
the proper cart to
be picked-up by the
shipping carrier.
Resulting Action(s)
Status