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DOSITEC

ENGLISH
INDEX

1.-GENERAL DESCRIPTION 4

2.-CARRIAGE AND MAINTENANCE 4

3.-TECHNICAL FEATURES 5

4.-OPERATION 6

5.- INSTALLATION 7
Generalities 7
Hydraulic connection 7
Electric connection 9

6.- START UP 10
DOSITEC - MP 12
DOSITEC - MD 13
DOSITEC - mA 14
DOSITEC - Q 17
DOSITEC - PRC 20
DOSITEC - MF 28

7.- MAINTENANCE
List of parts 39

C.E APPROVAL DECLARATION 42

WARRANTY 42

SAFETY RULES

To avoid personal or environmental damages and to guarantee a proper


operation of the equipment, the staff in charge of the installation, set up and
maintenance of the equipment must follow the instructions of this manual,
specially recommendations and warnings explicitly detailed. In additon, specific
instructions for the chemical products to be dosed should be followed.
1.- GENERAL DESCRIPTION
The dosing pumps DOSITEC are heavy duty, high precission, electric
diaphragm pumps for dosing liquid products.

DOSITEC dosing pumps are manufactured with materials that can resist most
chemicals products, even acids. They are designed for all sorts of processes
where it is necessary to dose a product into a hydraulic network, such as: food,
textile, chemical industry, water treatments, etc. (See materials in Technical
Features). In case there is any doubt about compatibility of materials with the
products to be used please contact ITC S.L. Technical Service.

The metering pump has been designed to feed liquids with capacities from 0 to
20 l/h and pressures from 0 to 10 bar. They also include a conexion for a level
switch..

DOSITEC models:
DOSITEC -MP: Manual Regulation from 0 to100% by potentiometer
DOSITEC -MD: Manual Regulation from 0 to100% by keyboard
DOSITEC - Q: Proportional regulation
DOSITEC - mA: Analogic regulation by a current signal
DOSITEC - PRC: Control PH or ORP(Redox)
DOSITEC - MF: Multifuntion (Manual flow regulation / proportinonal /
Analogical 4-20mA / with timer)

2.- CARRIAGE AND MAINTENANCE


The original packing is thought so that the transport and the storage of the team
can be made without causing damages to the team, provided they are made
inside dry, aired spaces and far from sources of heat, always maintaining the
bomb in vertical position.

Inside the packing it is included:

Dosing pump.
1 semirigid PE hose, white, lenght 2m.
2 Flexible PVC hose transparent crystal type, lenght 2m.
Injection valve 3/8” BSP-M
Filter
manual of instructions

4
3.- TECHNICAL FEATURES

Flow Pressure C/min Volum Stroke Power Power Weight


l/h Bar ml/cycle length mm supply Volts Watts Kg
2.5 10 120 0.35 0.8 230V AC 37 (0.16A) 3
2 20 120 0.28 1.0 230V AC 58 (0.25A) 3.8
6 7 120 0.83 1.0 230V AC 37 (0.16A) 3
9 10 120 1.25 1.4 230V AC 58 (0.25A) 3.8
2.5 10 120 0.35 0.8 12V DC 24 (2 A) 3
6 7 120 0.83 1.0 12V DC 24 (2 A) 3

Maximum suction high: 2 m


Mínimum injection pressure: 0,5 bar

The products are manufactured according CE regulation.


• IP 65 protection.
• Plastic housing: Polypropylene.
• Working temperature: 5-40 ºC
• Standard power supply: 230 V (+/-10%) a.c.50 / 60 Hz single phase.
• Optional power supply:120 V a.c. 50 / 60 Hz single phase. / 12V d.c.

FLOW-PRESSURE
l/h

16
14
12
10 9 l/h@10 bar
8
6 6 l/h@ 7 bar
4 2 l/h@ 20 bar
2
2,5 l/h@ 10 bar
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 bar

LIQUID ENDS MATERIALS:


DIAPHRAGM: PTFE.
PUMP HEAD: PVDF
NIPPLES: PVDF.
VÁLVES BODY: PVDF
VALVES BALL: Ceramic
O-RINGS: FPM ( available in EPDM)
SUCTION HOSE: PVC flexible.
DISCHARGE HOSE : Polyethylene.
FILTER: Polypropylene

5
DIMENSIONES

210

172
190
100

130

4.- OPERATION

The metering pump is activated by a PTFE diaphragm mounted on a piston of


an electromagnet.

When the piston of the electromagnet is attracted, a pressure is produced in


the pump body with an expulsion of liquid from the discharge valve.
Once the electric impulse is finished a spring brings the piston back to the
initial position, with a recall of liquid through the suction valve.

As the operation is simple the pump does not need lubrication, therefore
maintenance is reduced almost to zero.

The materials used for the construction of the pump make it particularly
suitable for aggressive liquids.

6
5.- INSTALATIÓN
GENERAL
Install the pump in a dry place and well away from sources of heat and, in any case,
at environmental temperatures not exceeding 40°C. The minimum operating
temperature depends on the liquid to be pumped,bearing in mind that it must always
remain in a liquid state.

Carefully observe the regulations in force in the various countries as regards


electrical installations.
When the supply cable is devoid of a plug, the equipment should be connected to the
supply mains by means of a single-pole circuit breaker having a minimum distance of
3 mm between the contacts. Before accessing any of the electrical parts, make sure
that all the supply circuits are open.

HYDRAULIC CONNECTION
Properly design either in the suction and injection pipe is required, avoiding long
lenght and bending pipes as much as possible.
t

4
2
3

3
1

4
2
5
1 6

1 SUCTION FILTER 4 INJECTION PIPE

2 SUCTION PIPE 5 COUNTER-PRESSURE VALVE

3 PRIMING VALVE 6 INJECTION VALVE

7
1 2 3 4

To prime the pump, first connect the priming


hose to the priming valve and drive the PRIMING
other side of the hose to a safety place to VALVE
pour the air mixed with product.
Open the priming valve and start the pump
at maximum flow until having only liquid in
the priming outlet

PRIMING
HOSE

INJECTION
HOSE Select the most appropiate injection point in
the pipe to inject the product, and place
there a 3/8” part to connect the Injection
valve

3/8”

Install a safety valve in a derivation as near as possible


from the pump , in order to protect it and the whole
installation from possible over-pressures. This derivation
Must derive the liquid to a safe place.

8
ELECTRIC CONNECTION

The electric protection of the motor must be installed and adjusted


following its nominal intensity (overloaded switch disjuntor).

A disconnection dispositive must be installed in case of emergency.

The equipment must be protected to avoid untimely sudden starts.

230V AC
L1 (BLUE)
L2 (BROWN)

A B C D YELLOW/GREEN
E

MD Q mA PRC MF
Output RS232
2 3 1- Transmition
A 2- Reception
3- Ground
4 1 4- Reset

1- 1- 1- Pt100 1- Signal Input mA (+)


2 3 2-
2- 2- Pt1000 2- Signal Input mA (-)
B 3- Pulse Input (+) 3- Signal mA (+) 3- Common Pt100 3- Pulse Input (+)
4 1 4- Pulse Input (-) 4- Signal mA (-) 4- Common Pt1000 4- Pulse Input (-)

1- 1- 1- 1- Output mA (+) 1- Flow sensor


2 3 2- 2- 2- 2- Output mA (-) 2- Flow sensor
C 3- Level switch 3- Level switch 3- Level switch 3- Level switch 3- Level switch (remote)
4 1 4- Level switch 4- Level switch 4- Level switch 4- Level switch 4- Level switch (remote)

1- Output relay.AL3. NO 1- Output relay NO 1- Output relay NO


2 3 2- 2- Output relay NC 2- Output relay NC
D 3- Output relay (Com) 3- Output relay (Com) 3- Output relay (Com)
4 1 4- 4- 4-

Connector BNC
E Electrode pH
Electrode ORP (redox)

9
6.- START UP AND REGULATION

STAND: Check that the pump is properly installed in its stand.

CHECKING OF HYDRAULIC CIRCUIT: Check that all valves are


opened and that escapes from priming valves derive the liquid to a
proper receptacle

CHECKING OF PUMP: Check visually/auditorilly the proper working


of the pump.

OVER-PRESSURE PROTECTION: Adjust the safety valve over-


pressure or relief to the wished pressure to protect the installation
without exceeding the pump nominal pressure.

ELECTRIC PROTECTION: Adjust the electric dispositive of electric

HOW TO OPERATE WHEN DOSING SULPHURIC ACID


In this case it is essential to bear in mind the following:

Replace PVC crystal suction hose with polyethilene discharge hose.

Empty any residual water from the pump head beforehand.

Warning: if the water mixes with sulphuric acid it can produce a large
quantity of gas with consequent overheating of the area causing
damage to valves and pump head.
This operation can also be done with the pump disconnected from the
plant by turning the pump upside-down for 15 to 30 seconds and
without connecting the hose to the nipples; if impossible, dismount and
remount the pump head using the four mounting screws.

10
HOW TO OPERATE WHEN DOSING SODIUM HYPOCLORITE

Disconnect the pins from the mains or by means of a onnipolar switch


with 3 mm minimum distance between the contact.

Disconnect discharge hose from process plant.

Remove the suction hose (with filter) from the tank and dip it into
clean water.

Switch on the metering pump and let it operate with water for 5 to 10
minutes.

Switch OFF the pump, dip the filter into a hydrochloric acid solution
and wait until the acid finishes cleaning.

Switch ON the pump again and operate it with hydrochloric acid for 5
minutes in a closed-circuit, with suction and discharge hose dipped
into the same tank.

Repeat the operation with water.

Re-connect the metering pump to the process plant.

11
DOSITEC MP
MANUAL REGULATION DOSING PUMP
Flow can be controlled manually by setting the pump pulse rate by means of a
potentiometer. Possibility of a more precise flow rate setting at low frequencies
through the two keys 20% and 100%.

6
7
5
8
9

1 3 4 2

1 START button
2 STOP button
3 20% flow scale read out button
4 100% flow scale read out button
5 Adjustment knob of injections/min (0-100%)
6 Power LED
7 Pulse LED
8 20% flow scale read out LED
9 100% flow scale read out LED

ACCESSORIES

- 1 flexible transparent PVC suction hose 2m


- 1 semirig white PE injection hose 2m
- 1 injection valve 3/8”
- 1 filter
- 1 instructions manual
- 1 flexible transparent PVC priming hose.

12
DOSITEC MD
MANUAL REGULATION DOSING PUMP
Flow can be controlled manually by setting the pump pulse rate through the
keypad from 0 to 100%.

5
6
4

2 3 1

1 Increasing value button


2 Decreasing value button
3 START /STOP button
4 Display
5 Power LED
6 Pulse LED

ACCESSORIES

- 1 flexible transparent PVC suction hose 2m


- 1 semirig white PE injection hose 2m
- 1 injection valve 3/8”
- 1 filter
- 1 instructions manual
- 1 flexible transparent PVC priming hose.

13
DOSITEC mA
ANALOGIC 4-20mA DOSING PUMP

Microcontrolled dosing pump with a 4-20mA input for the flow regulation.

11 12 10

13
14
5

1 6 2 3 7 4 8 9
1 Display selector button (mA / pulse)
2 Increasing values button
3 Decreasing values button
4 Function slection button
5 Enter button
6 Pulse displaying LED
7 Manula function LED
8 LED SET POINT 2 / STOP
9 LED SET POINT 1 / STOP
10 Meter functionLED
11 mA displaying LED
12 Display
13 Pulse LED
14 Level alarm LED

ACCESSORIES

- 1 flexible transparent PVC suction hose 2m


- 1 semirig white PE injection hose 2m
- 1 injection valve 3/8”
- 1 filter
- 1 instructions manual
- 1 flexible transparent PVC priming hose.

14
LEVEL CONTROL (UPON REQUEST)
If the dosing pump is supplied with level control setting and upon request floating
level switch. When the level of the additive is lower than the switch, level alarm
goes ON, the display will show "FAO", the pump is off giving an optical and sound
alarm. The level control alarm goes ON with 5 seconds delay.

STARTING THE PUMP

Turning on the pump, the instrument switches automatically to the "METER"


function.

Pressing button mA pulse will show the actual mA input signal. To go back to
strokes/min press again.

In order to avoid programming and setting errors during the system functioning,
the pump is programmed to automatically return to the Meter Mode each time the
unit is switched OFF.

PRIMING
Switch to manual function and select a high frequency to prime the pump.

Press the “F” button to switch to MANUA function.


Increase or decrease the injection/min through “+ /-” buttons (recomended about
75% of maximum frequency)

PROGRAMMING

SET POINT 1Mode Set 1 is used to select the mA input value/min. dosing pump
flow and pulse frequency.

Press “F” button and Set 1 LED will switch on. The display will show the pulse
frequency previously set.
Select the minimum pump output required pressing “+/-” buttons. If the minimum
output is zero set 000.

Press “mA/pulse” button, “mA” LED will switch on:

By pressing “+/-” buttons, you can select the mA input value corresponding to
minimum pump output required.

Confirm with “Enter”.

15
To finish the programming procedure and modify the maximum output value, press “F”
button which will automatically change to mode Set 2.

SET POINT 2

Mode Set 2 selects the mA input value/max. dosing pump flow and pulse/frequency.

Press “F” button and Set 2 LED wil switch on, the display will show the frequency
previously set.

Press buttons “+/-” to set the desired imp/frequency at the maximum pump output
required.

Press button “mA/pulse”, the display will show the value previously set.

Pressing “+/-” select the mA input value at the maximum pump output required.

Press Enter button.

Direct Functioning Mode


During production the pumps are programmed for a 4-20 mA direct functioning curve.
The pump will start every time the mA signal goes above 4 mA increasing the pulse
frequency (and consequently the flow) proportionally to the mA input signal up to
maximum imp/min frequency available.
E.G. Set 1 minimum signal 4 mA, minimum output.
Set 2 maximum signal 20 mA, maximum output.

Reverse Functioning Mode


Reverse functioning is when the mA signal increases and pump output proportionally
decreases. Select the maximum mA signal required with mode Set 1 (in relation to the
min. output).
E.G. Set 1 maximum signal 20 mA, minimum output.
Set 2 minimum signal 4 mA, maximum output.

WARNING: Reverse functioning can only be selected when mode Set 1 is always higher
than the mA signal.

Example n° 1: DOSITEC-mA, 10 L/H, 5 BAR, SIGNAL 4-20 mA.


Signal 4 mA = 0 l/h (0% pump flow rate)
Signal 12 mA = 5 l/h (50% pump flow rate)
Signal 20 mA = 10 l/h (100% pump flow rate)

Example n° 2: SAME MODEL , BUT WITH INVERSE SIGNAL: 20 - 4 mA


Signal 4 mA = 10 l/h (100% pump flow rate)
Signal 12 mA = 5 l/h (50% pump flow rate)
Signal 20 mA = 0 l/h (0% pump flow rate

16
DOSITEC Q
PROPORTIONAL DOSING PUMP
Microcontrolled dosing pump with a water counter input, for a proportional dosing.
Possibility to set a proportion between the pulses from the water counter and the
pulses of the dosing pump.

6 5
7
8
9
10

1 3 4 2
1 Decreasing values button
2 Increasing values button
3 Function selection button
4 START / STOP button
5 Display
6 Power LED
7 Pulse LED
8 1xN LED / manual function
9 1XN (M) LED
10 1:N LED

ACCESSORIES

- 1 flexible transparent PVC suction hose 2m


- 1 semirig white PE injection hose 2m
- 1 injection valve 3/8”
- 1 filter
- 1 instructions manual
- 1 flexible transparent PVC priming hose.

17
LEVEL CONTROL (UPON REQUEST)
If the dosing pump is supplied with level control setting and upon request floating
level switch. When the level of the additive is lower than the switch, level alarm
goes ON, the display will show "FAO", the pump is off giving an optical and sound
alarm. The level control alarm goes ON with 5 seconds delay.

PROGRAMMING
MANUAL MODE PROPORTIONAL MODE
F

1XN 100 1XN(M) FC t


MANUAL MODE
In manual mode select the desired injection frequency by pressing the arrow
buttons, and starting with the “START/STOP” button.

1)Select the desired injection frequency by pressing

100 2)Confirm by
START
STOP

3)Starting with the button


START
STOP

PROPORCIONAL MODE

1XN(M) FC t 1)Select the desired mode F

1XN MODE 1XN(M) MODE 1:N MODE


F F

1XN 1 1XN(M) 1 1:N 1


2)Select the desired proportion value by pressing buttons.
3) Confirm value with button
START
STOP

4)Starting with the START


button.
1XN(M) FC t STOP

1XN 10
Note: The injection velocity is selected in the manual mode
18
1XN Mode
The pump is operated by an impulse produced by an external device (e.g. pulse
emitting water meter) and it supplies a number of injections equal to the value
visualized on the display "N" (set by the operator). In case during the dosing of the
"N strokes" other pulses arrive, these are neglected.

Example
:- Pump set in water meter 1XN mode
- Set value on "20"
- At the time the water meter gives a pulse to the pump, it starts its 20 dosing
injection strokes, if during this phase further shuts of the contact occur, these are
neglected. Ended up the 20 injections, the pump is waiting for further pulses from
the water meter to restart the dosing cycle.

1XN (M) MODE


Like in the 1XN mode but the microprocessor save in its memory all the received
pulses.

Example
The pump receives the first contact and returns a string "N" injections to the
maximum frequency (e.g. 120 imps./min).

To the arrival of the second contact, the pump computes the time "T" spent by the
arrival of the first one and it returns a string of "N" injections not more to the
maximum frequency but to that it allows to uniformly distribute them in the time "T".

If instead quick contacts goes to the condition N1>4 , the pump goes in alarm
(AL3), the pump continues working, but will miss the remaining injections.

1:N MODE
The pump supplies an injection of chemical only when it has reached a number of
pulses (contacts), equal to the value visualized on the display (set by the operator)

Example:
:- Pump set in water meter 1XN mode
- Set value on "20”
- At the time the water meter gives 20 pulses, the pump gives one pulse.

19
DOSITEC PRC
PH, ORP (REDOX) DOSING PUMP
Microcontrolled dosing pump for PH or ORP(redox) control

7 6
8
9

1 3 4 2 5

1 Decreasing values button


2 Increasing values button
3 Escape button
4 Cursor movement
5 Enter button
6 LCD display
7 Power LED
8 Pulse LED
9 Alarm LED

ACCESSORIES

- 1 flexible transparent PVC suction hose 2m


- 1 semirig white PE injection hose 2m
- 1 injection valve 3/8”
- 1 filter
- 1 instructions manual
- 1 flexible transparent PVC priming hose.

20
DISPLAY DESCRIPTION

OVER Overdosing alarm


DELAY Delay at powering on
SET POINT Set point setting
LEVEL Level alarm
ALARM Alarms setting
MENU Menu selection
ON-OFF ON-OFF functioning mode
PROP Proportional functioning mode
HYST Hysteresis setting
12 Calibration points
CALIB Calibration menu
SETUP General instrument setting
STARTUP Switching on delay setting
INPUT MODE Level probe/flow sensor input activation
RESET Reset activation
DIRECTION Intervention selection
MAX Maximum pulses frequency based to maximum measuring value
4 20 mA Output current settings
h:m:s Hours:minutes:seconds
PH pH measure
Rx mV measure
% Flow rate percentage

Password setting
Intervention Alkaline/Oxidant/Directa
Intervention Acid/Reductive/Inverse
pulses/minute
Flow sensor
Numeric values visualization

21
PARAMETERS AND FUNCTIONS LAYOUT

Selection measures to control pH


Setpoint setting 7.2
Hysteresis setting 0.1
Choice of the type of intervention Acid
ON/OFF or Proportional intervention selection ON-OFF
Definition of beginning intervention value”PROP” Setpoint+1pH
First point of calibration procedure ---
Second point of calibration procedure ---
Minimum alarm point 0.00
Maximum alarm point 14.00
Over-dosing alarm value 02:00 (h:m)
Choise of the type of menu: BASE / FULL BASE
Six figures numerical pasword Disable
Delay at powering on 00:03 (m:s)
Delay exit calibration menu 05:00 (m:s)
Calibration check 4 mA 4 mA
Calibration check 20 mA 20 mA

TYPICAL CHARACTERISTICS

Temperature 0-40ºC
Max. Current relay output 6A (resisitve load) 1A ( inductive load)
Current output 4-20mA (dynamic 0-500Ohm)
PH measure 0-14 (0.01 pH)
ORP (mV) mesure -1000 - +1400 (+/-1mV)

22
LEVEL CONTROL
DOSITEC PRC is supplied with level control setting.
When the chemical tank is empty, on the display will appear LEVEL and the pump
goes in stand by. The level control has 5 seconds of delay.

PROGRAMATION
The first operation to do is to select the type of parameter (pH or Redox) that is
intends to measure and to control.

The pump has turned on, on display it appears pH

software revision then the type of controlled SETUP

parameter that it flashes (default setting pH)


Set measure type by means on the “+/-” and
confirm through “ENT”
pH

On display will show the measure's value.


7.10
ENT
Press to enter in menus, and press you will scroll all 4 menus:

MENU MENU MENU MENU


SETPOINT SETUP CALIB
ALARM

MENU
SETUP
SETUP menu press ENT to reach the desired menu
BASE / FULL

base full
MENU MENU
SETUP SETUP

ENT
Press to change the parameters of setup:
pH

On the display will appear the set measure type SETUP


pH or mV
Change by means “+/-” and confirm through
“ENT”:

23
off
MENU

Will appear the protection password. SETUP

OFF: password dissable

To enable the pasword mode press “+ / -”

oooo
MENU
Set a password through “+/-” to increase or decrease SETUP
value. Change digit through right arrow. Press “ENT”to
confirm the password

After the password has been determined, it is possible


INPUT MODE
to set up the type of sensor that is necessary to install
the pump: When a level sensor is needed to be
connected, the LEVEL warning will appear, when is LEVEL
necessary to connect a proximity sensor this icon
will appear

On the display will appear the menu to select the time


10:00
MENU

the pump will use to quite from calibration phase setting CALIB

to come back to the main measuring display. DELAY h:m:s

Press ”+/-” to set the delay time and confirm with “ENT”

On the display will appear to set the delay time from


pump switching-on
Press “+/-” for change the time and “ENT” to confirm. 00:03
DELAY
STARTUP
h:m:s

To solve the problem of inertia of someone electrodes or plant installation, the pump
has the possibility to set de delay time from pump switching-on to the measuring
and control moment.

MENU

CALIBRATION menu CALIB press ENT set calibration

PH calibration: pH

On the display will appear “POINT 1”


Put the electrode in buffer solution pH7
Adjust the value on the display up to reach 7.00 with
CALIB
POINT
1
7.00
“+/-” and press “ENT” to confirm

On the display will appear “POINT 2”


Put the electrode after washing with tap water in the pH

second buffer solution 4.00 or 9.00 pH


Adjust the value on the display up to reach 4.00 or 9.00
with “+/-” and press “ENT” to confirm
CALIB
POINT
2
4.00
24
ORP (redox) calibration:
POINT 1: put in short circuit the BNC connector . Using a metal wire, connected the
core pin with the external cylinder part.
Adjust the value on the display up to reach 0 using “+/-” and press “ENT” to
confirm.
Point 2: put the electrode in buffer solution (250, 475,650 mV)
Adjust the value on the display up to reach the buffer solution value using “+/-” and
press “ENT” to confirm.

MENU
SETPOINT menu SETPOINT
press ENT to change the set point

pH

7.50
SET

On display will appear the set point value POINT

Adjust using “+/-”, and press “ENT” to confirm

On display will appear the menu to set if the pump


has to dose above the set point or bellow this value
For dosing an acid chemical select ” “ and for SET POINT

dosing alkaline chemical select “ “ DIRECTION

Select with ”+/-” and press “ENT” to confirm

On display will appear the “HYSTERESIS” menu pH

0.05
HYST
(only with ”FULL” menu) , this is the distance from SET POINT

the set point value, over this value the pump starts or
stops it`s dosing
Press ”+/-” to set the value and confirm with “ENT”

MODE

On display will appear to select the regulation mode: SET POINT

ON-OFF- when the pump has to dose it will run at


flow rate selected by the user in Flow rate setting , ON-OFF

and iit stops at the Setpoint.

MODE

PROP- when the pump will dose proportionality to the SET POINT

set point value. The pump star dosing over setpoint ,


increasing it’s speed up to the max frequency PROP.

adjustment use will set.


Press ”+/-” to select and confirm with “ENT”

25
When select ON-OFF, on the display will appears the
maximum frequency adjustment
Press “+/-” to change and “ENT” to confirm
SET POINT

100
ON-OFF
%

Only in ON-OFF mode it is possible to define the time


delay before pump start -up, when going out of the
setpoint
SET POINT

00.03
DELAY m:s

Press “+/-” to change and “ENT” to confirm


pH
When select PROP, on the display will appear the
maximum measure value to which the pump has to
dose at the maximum frequency
SET POINT

PROP.
8.20 MAX
Press “+/-” to change and confirm with “ENT”
pH
Only in PROP mode, on the display will appear the
maximum frequency adjustment corresponding to the
previous value.
SET POINT

PROP.
100 %

MAX
Press “+/-” to change and confirm with “ENT”
pH

Only in PROP mode, on the display will appear


frequency adjustment corresponding to the Setpoint
Press “+/-” to change and confirm with“ENT”
SET POINT

PROP.
0 %

min

On the display will appear two measurers values 4 mA pH

that correspond to the 4-20mA output


Press “+/-” to set the value of the measure to which it
has to correspond 4mA output, and confirm with “ENT”
SET POINT

0.00
Press “+/-” to set the value of the measure to which it 20mA pH

has to correspond 20mA output, and confirm with


“ENT”
SET POINT

14.00
MENU
ALARM menu press ENT to enter in alarm mode
ALARM

pH

On the display will appear the MAXIMUM value of the


measure, where the pump has to go in alarm mode.
Press “+/-” to set the value and confirm with “ENT”
ALARM 14.00 MAX

26
pH
On the display will appear MINIMUM value of the
measure, at which the pump has to go in alarm mode.
Press “+/-” to change the value and confirm with ALARM 0.00 min
“ENT”

On the display will appear OVER DELAY ,which is the pH


maximum time allowed to reach the set point value.
Over this time, the pump will go in alarm mode
Press “+/-” to change the value and confirm with
ALARM 02:00
OVER DELAY h:m

“ENT”. Press “ESC” to return in measure mode

RESET procedure (partial o total)


Turn off and turn on the pump
MENU RESET
Press ENT
SETPOINT
press at the
same time

With this procedure a PARTIAL reset will be actived,


the pump return to the default settings but all the
calibration will be saved
RESET

Press twice then press will appear

With this procedure a TOTAL reset will be actived, the pump return to the default
settings and all the calibration parameters will be lost.
RESET

Press twice then press will appear

With STANBD-BY procedure, the pump is put on stand by

Hold down at until a


same time appears

In order to exit this mode, hold down keys “+ / -” at the same time.

27
DOSITEC MF
MULTI-FUNCTION DOSING PUMP
Dosing pump controlled by a microprocessor that allows a manual flow regulation,
which is proportional to an incoming pulse rate, 4-20 mA analogical external
signal, or with timer.

7 MAN. 120 P/M 6


8 15:02
9

START
MF STOP

1 3 4 2 5

1 Decreasing value button


2 Increasing value button
3 Previous program button
4 Next program button
5 START / STOP button
6 Display
7 Power LED
8 Injection sign LED
9 Alarm sign LED

ACCESORIES

- 1 flexible transparent PVC suction hose of 2m (6.56 feet)


- 1 semi rigid white PE injection hose of 2m (6.56 feet)
- 1 injection valve 3/8”
- 1 filter
- 1 instructions manual
- 1 flexible transparent PVC priming hose

28
ALARM LEVEL
When the level sensor is connected to the dosing pump (D connector) and detects
a lack of additive, stops the injection. This control level have a 5 minutes delay.

PROGRAMMING
First screens

MENU SELECT MENU SELECT MENU SELECT MENU SELECT


MANUAL 1xN 1xN(M) 1-N

MENU SELECT MENU SELECT MENU SELECT MENU SELECT


mA PPM ALARM REMOTE

MENU SELECT MENU SELECT MENU SELECT MENU SELECT


BUZZER CLOCK TIMER LENGUAGE

First step: define the dosing control mode - MANUAL / 1xN / 1xN(M) / 1-N / mA /
PPM

MANUAL MODE
This method allows to operate the pump automatically, running a constant dosing.
The pulse rate can be predetermine upon 3 different scales.

MENU SELECT MENU SELECT PULSE / MINUTE Select the pulse / minute
MANUAL PULSE / MIN. 120 value through

Select the pulse / hour


MENU SELECT PULSE / HOUR value through
PULSE / HR. 120

Select the pulse / day


MENU SELECT PULSE / DAY
value through
PULSE / DAY 48

Press START/STOP to confirm the value. It will start MAN. 120P/M


running automatically according to the selected frequency. 00:00

29
PROPORTIONAL MODE
This operation mode allows running a proportional dosing between the pulses
emitted by the water meter, and the pump injections. (Socket B pin 3-4, see page 9)

1XN Function
For every pulse received the pump will carry out a series of "N" injections, previously
set by the operator, whom can also fix the frequency of the injection.

MENU SELECT MENU 1xN Through select the


1x N n= 10
number of injections and
1xN 10 press START /STOP to 12:00
confirm

Example:
- Pump set on 1XN function
- Value set on: "20"
- When the meter or any other element, shut off the contact, the pump starts dosing
20 injections. If there is a new shut off during this process, the pump will not take it in
consideration until finishing the 20 injections, then it will restart this process again.

1XN (M) function


This function its equivalent to the 1XN function, however in this function all the pulses
received are saved at the microprocessor's memory.

MENU SELECT MENU1xN(M) Through select the 1xN(M) n=10


1xN(M) 10 number of injections and 12:00
press START /STOP to
confirm
Example:
When the pump receives the first pulse or contact returns a series of "N" injections at
the maximum frequency, for instance: 120 injections / minute.

When the pump receives the second pulse or contact starts computing the time “T”
without exceeding the maximum frequency. When the remaining injections are bigger
than 4XN an alarm (AL3) will go on. In that case, the pump will keep running however,
the remaining injections will get lost.

30
1:N function
For each “N” pulses received the pump does one injection. The value of “N” can be
set for the operator.

MENU SELECT MENU 1-N Through select the 1- N n= 10


1-N 10 number of injections and 12:00
press START /STOP to
confirm
Example:
- Pump set on 1:N function
- Value set on "20”
- When the meter shut off the contact 20 times, the pump does one injection.

mA (4-20mA) MODE

This operation mode allows the flow adjustment through a 4-20 mA analogical
external signal. It allows setting the maximum and minimum injection speed,
according to the 4-20 mA analogical signal. (Socket B pin 1-2, see page 9)

MENU SELECT SET mA (1) Through select the current value to


mA 4.0 indicate the minimum flow desired, and then
confirm with

SET mA (2) Through select the current value to


20.0 indicate the maximum flow desired, and then
confirm with

PULSE / MIN (1) Through select the flow


(injections/minute) corresponding to the
0 minimum current point. Confirm with

PULSE / MIN (2) Through select the flow


120 (injections/minute) corresponding to the
maximum flow desired. Confirm with

BELLOW mA (1) BELLOW mA (1) Through select STOP or CONTINUE


STOP CONTINUE the injection when the current is bellow the
set one (SET mA), then confirm with

31
OVER mA (2) OVER mA (2) Through select STOP or CONTINUE
STOP CONTINUE the injection when the current is below the
set one -SET mA (1). Confirm with

When pressing START/STO the pump will start running mA :00.0


according to the configuration set. 12:00

PPM MODE
This operation mode allows dosing in Parts Per Million. (Socket B pin 3-4, see
page 9)

MENU SELECT L/P W.METER Through select the litter's value per each
pulse from the flow meter (select it according to
PPM 0.10
the meter) and confirm with

cc/ INJECTION Through select the injection volumen for


0,01 each cicle of the pump (see page 4) and confirm
with

SOLUTION % Through select the concentration value


(%) of the aditive that the pump needs to inject
100
and confirm with

SET PPM Through select the value in p.p.m (parts


1.0 per million) that is required, (in a rank from 0.01 -
2000 p.p.m) and confirm with

When pressing START/STO the pump will start running PPM = 1.0
according to the configuration set. 12:00

32
ALARMS
The pumps provided with flow sensor (which is optional) have a system that in
case the pump stops injecting,according to the parameters set, due to any
mechanical damage, a alarm goes on and stops the injections. (Socket C pin 1-2,
see page 9)

Through select the pulse rage value of


MENU SELECT REF. PULSES
reference and confirm with
ALARM 0

Through select the maximum


MAX DIFF. difference of pulses related to the reference
0 ones, and confirm with

TELECONTROL (REMOTE)
The pump can be activated and deactivated through an opening and closing
contact located a 100 meters (maximum distance). There are two different
operation modes: NORMAL or REVERSED

MENU SELECT MENU REMOTE NORMAL mode:


REMOTE NORMAL Contact opened = pump activated
Contact closed = pump in stand-by
Through select the function
Confirm with

REVERSED mode:
MENU REMOTE Contact opened = pump in stand-by
REVERSED Contact closed = pump activated
Through select the function
Confirm with

Note: the wires must be conected at the same connectors of the level probe
(Socket C pin 3-4, see page 9)

33
BUZZER
The pump features an acoustic alarm to warn us of any incidence.

The function ENABLED indicates alarm on


MENU SELECT MENU BUZZER Through select function
BUZZER ENABLED Confirm with

MENU BUZZER The function ENABLED indicates alarm on


DISABLED Through select function
Confirm with

CLOCK
The pump features a clock with time. Some applications may request the
activation or deactivation through this clock.

MENU SELECT CLOCK SET Through select the time


CLOCK “12:00" - MON Confirm with

CLOCK SET Through select the day of the week


12:00 - “MON” Confirm with

CLOCK SET Through select the year


Confirm with
“2007" JAN 01

CLOCK SET Through select the month


Confirm with
2007 “JAN” 01

Through select the day


CLOCK SET
Confirm with
2007 JAN “01"

34
TIMER

The timer menu carries out up to 8 different cycles of activation and deactivation in
one day.

MENU SELECT MENU TIMER Function TIMER OFF deactivates the timer.
Through select the function.
TIMER TIMER OFF
Confirm with

Function DALY SETS set up to 8 different


MENU TIMER cycles of start and stop
DAYLY SETS Through select the function.
Confirm with

Function SET 1 ON sets the timing to activate


SET1 the pump
ON 1:00 Through select the function.
Confirm with

SET1 Function SET 1 OFF sets the timing to


OFF 1:20 deactivate the pump
Through select the function.
Confirm with
Repeat this operation according to the number of cycles
(maximum 8) requested in one day.

MENU TIMER Function WEEK SETS set up to 8 different


cycles of start and stop
WEEK SETS
Through select the function.
Confirm with

Function SUNDAY SET 1 ON sets the timing


SUNDAY SET1 to activate the pump on Saturdays.
ON 1:00 Through select the function.
Confirm with

Function SUNDAY SET 1 OFF set the timing


SUNDAY SET1 to deactivate the pump on Saturdays.
OFF 1:20 Through select the function.
Confirm with

Repeat this operation according to the number of cycles


(maximum 8) requested in one day.
35
LANGUAGE

The language menu allows the selection between two languages.

MENU SELECT SET LANGUAGE English menu


LANGUAGE Through select language
ENGLISH
Confirm with

MENU LINGUA Italian menu


ITALIANO Through select language
Confirm with

36
7.- MAINTENANCE

Before any maintenance operation we will check:

That the pump is stopped and disconnected from the electric


supply.

There is no pressure neither inside the head nor in the impulsion


pipe. It is advisable to empty the head before opening it.

The staff in charge of the maintenance will use the adequate


protection means in order to manipulate the dosed liquid.

Periodically check the chemical tank level so as to avoid the pump


operates without liquid. This would not damage the pump, but may
damage the process plant due to lack of chemical. DOSITEC
series dosing pumps are all supplied with level control setting. The
level switch is not included therefore to be ordered separately.
Level control stops pump operation once the level into the
chemical is lower then the level switch,activating a L.E.D. on the
pump .

Check the pump operating condition at least every 6 months,


pump head position,screws, bolts and seals; check more
frequently where aggressive chemicals are pumped, especially:
- pulse and power L.E.D.;
- the additive concentration in the process plant; a reduction of
this concentration could be caused by the wearing of the valves, in
which case they need to be replaced or by the clogging of the filter
which then has to be cleaned as in point 3 here below.

37
TROUBLE SHOOTING

MECHANICAL FAULTS
As the system is quite robust there are no apparent mechanical problems.
Occasionally there might be a loss of liquid from the nipple because the tube nut
has loosened, or more simply the discharge tubing-has broken.
Very rarely there may be losses caused by the breakage of the membrane, or by
the membrane seals in which case they have to be replaced by disassembling the
four screws of the pump head, when re-mounting the pump head ensure that the
screws are replaced properly, along with “O” ring.
After repair, the metering pump will need to be cleaned of additive residues which
can damage the pump casing.
PROBLEM CAUSE SOLUTIÓN

tThe pump gives pulses but Valves not clean Remove the suction and injection
doesn’t inject valves, clean them , and assemble
them in the same position.

Damaged valves When the parts are swallen, check


valve material against a chemical
compatibility chart and fit the correct
material.

Filter not clean Clean the filter

The pump doesn’t give Power supply Chech the power supply. If it still
any pulse and LED are off failure doesn’t work contact with the
Technical Service

The pump doesn’t give START failure Press START/STOP.


any pulse and green LED If it still doesn’t work contact with the
is on and red LED is off Technical Service.

Pump pulses are not Power supply Check the input voltageis within +/-
constant failure 10% rated voltage

The pump gives only one Disconnect the pump and contact
pulse immediately to the Technical Service

38
DOSITEC PARTS

59203 59206
59212 59204 59207
59205 59208
59610 59613
59611 59614
59612 59615
59201
59202 59213

59605
59607
59210

59158

59154 59300 59200


59211
59311
59155
59308 59310
59209

59309

59-050-F

59-863-F

59807-F
59801-F
59809-F 59849
59810-F 59805-F
59848
59303 59157
59306

59303
59800-F
59307
59302
59305 59156-F

59-862-F

39
BALL VALVE 4x6 PVDF / FPM

Discharge 59-863-F Suction 59-862-F

13
1
12

10
2
11

3 7

8
4
9
10
5
7

6 9

7
8 5
9
10

7 4
8
3
9

11 2
10

12
1
13

CHECK VALVE 4X6 FOOT FILTER 4X6

59-806 59-851-P

59811
59824

59812
59813

59817
59802

40
LIST OF PARTS
CODE DESCRIPTION UNITS
59101 PLATE FOR LEVEL SENSOR STAND 1
59153 ELECTRIC CABLE 1
59154 CONNECTOR G4W1F 2
59155 CONNECTOR G4A5M 2
59156-F CYLINDER DIAPHAGM PVDF 1
59157 CYLINDER CAP 4
59158 DIAPHRAGM FLANGE 1
59200 PTFE DIAPHAGM 1
59201 LOWER LEXAN 1
59202 LOWER LEXAN STROKE REGULATION 1
59203 LEXAN MP 1
59204 LEXAN MD 1
59205 LEXAN Q 1
59206 LEXAN mA 1
59207 LEXAN MF 1
59208 LEXAN PRC 1
59209 CYLINDER COVER 1
59210 HYDRAULIC CASE 1
59211 ELECTRONIC CASE 1
59212 FLOW ADJUSTMENT KNOB 1
59213 CASE O-RING 1
59300 M4X8 INOX SCREW 4
59302 M4 6593 WASHER 4
59303 2087 O-RING FOR DRAIN VALVE 2
59304 LIP VALVE O'RING 1
59305 M4X35 DIN 912 INOX SCREW 4
59306 2819 O-RING FOR DRAIN VALVE 1
59307 2816 O-RING VITON 1
59308 SCREW 2.9X9.5 4
59309 SCREW 4X16 INOX 6
59310 SCREW 2.9X13 2
59311 CABLE CLAMP 1
59605 D 80 2-10 ELECTROMAGNET 1
59607 D 90 8-10 ELECTROMAGNET 1
59610 MP ELECTRONICA CARD 1
59611 MD ELECTRONICA CARD 1
59612 Q ELECTRONICA CARD 1
59613 mA ELECTRONICA CARD 1
59614 MF ELECTRONICA CARD 1
59615 PRC ELECTRONICA CARD 1
59800-F DRAIN CONNECTER PVDF 1
59801-F SEPARATOR OF INJECTION VALVE PVDF 1
59805-F 3/8" LIP VALVE GUIDE PVDF 1
59807-F DRAIN CONTROL PVDF 1
59808 O-RING 1
59809-F DRAIN SCREW PVDF 1
59810-F DRAIN ROD PVDF 1
59811 CYLINDER FOR INYECTION VALVE 1
59812 BODY OF INYECTION VALVE 1
59813 FOOT FILTER NET 1
59814 FOOT FILTER CONE 1
59-851-P 4x6 FOOT FILTER 1

ASSEMBLY
59-080-F CYLINDER DOSITEC ASSEMBLY PVDF/ FPM 1
59-806 3/8” CHECK VALVE 1
59-851-P FOOT FILTER 4X6 1
59-862-F SUCTION CHECK VALVE BALL 4x6 PVDF/FPM 1
59-863-F DISCHARGE CHECK VALVE BALL4X6 PVDF / FPM 1
EC CONFORMITY DECLARATION
I.T.C S.L..
Mar Adriàtic, 1
Polígono Torre del Rector
08130 Santa Perpètua de Mogoda

Declares that all models DOSITEC products, identified by a serial number and
year of manufacture, strictly fulfill low voltages directives 73/23/CE and
electromagnetic compatibility directives 89/336/CE, as long as installation, use and
maintenance are carried out following the prevailing regulation and following the
instructions contained in the handbook.

Antón Planas
Manager

I.T.C. S.L. warrants the product specified in this document for a period of 2
WARRANTY

years fromt he purchase date except for the wearing parts such as valves,
seals, nipples, hoses and filter. This warranty obligation is limited to the
free replacement of the damaged parts due to any material or manufacture
defect. This warranty does not include periodic maintenance and damage
resulting from misuse.

The equipment must be sent to I.T.C. S.L. Service Center with prepaid
transport charges, and will be sent back with transport charges for
customer’s account.

The warranty document with sales date and shop stamp or an invoice copy
must be sent with the equipment.
MODEL Date of sale and shop stamp

DATE:
SERIAL #

42
Ed: 01/10/2010-AN

C/ Del Mar Adriàtic nº 1 Pol. Ind. Torre del Rector


P.O. Box 60
08130 STA. PERPETUA DE MOGODA
BARCELONA - SPAIN

Tel. 935 44 30 40 Fax 935 544 31 61


e-mail: itc@itc.es www.itc.es

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