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MFD
INDEX
1.-GENERAL DESCRIPTION 4
3.-TECHNICAL FEATURES 5
4.-OPERATION 7
5.- INSTALLATION 9
Generalities 9
Electric connection 9
Hydraulic connection 10
General installation scheme 12
Additional module installation 13
6.- START UP 15
7.- MAINTENANCE 17
Periodical maintenance 17
List of parts 18
Problems: causes and solutions 22
CE APPROVAL DECLARATION 23
WARRANTY 23
SAFETY RULES
They are made up of one driving module and 1 to 4 injection modules from 25
to 300 l/h. Injection modules consist of a 50, 100, 200 or 300 l/h head for
MULTIFERTIC MFD injector of series MFD2, or of a 25, 50, 100 or 150 l/h
head for MULTIFERTIC MFD injectors of series MFD1, independently
regulated by means of a system of POSITIVE RETURN, exclusive to I.T.C.
MULTIFERTIC MFD dosing pumps are manufactured with materials that can
resist most chemicals products, even acids. They are designed for all sorts of
processes where it is necessary to dose a product into a hydraulic network,
such as: food, textile, chemical industry, water treatments, etc. (See materials
in Technical Features). In case there is any doubt about compatibility of
materials with the products to be used please contact ITC S.L. Technical
Service.
4
3.- TECHNICAL FEATURES
MFD 1 MFD 2
MODULE FLOW PRESSURE MODULE FLOW PRESSURE
l/h (GPH) BARS l/h (GPH) BARS
MID1-25 25 (7) 10 MID2-50 50 (13) 10
MID1-50 50 (13) 10 MID2-100 100 (26) 10
MID1-100 100 (26) 6 MID2-200 200 (53) 6
MID1-150 150 (39) 4 MID2-300 300 (79) 4
PROTECTION :IP-55
MATERIALS:
Diaphragm: Elastometer base reinforced with fiber and P.T.F.E. clothing.
Cylinder: P.P. / PVDF / AISI 316
Valves(body): P.P / PVDF / AISI 316
Valves(ball) : glass / glass borosilicato / Ceramic
Ring Gear : BRONZE .
Pinion: F-154 CEM.
Block : Aluminium foundry
Eccentric: F-154 CEM
Oil: SAE 80 W 90
Retention: FPM
5
mm
F 200
l/h E F
50-100 154 213
266
200 184 218
300 204 218
376
182
36
44 110
in
F 7.9
L/h E F
50-100 6,1 8,4
10.5
7.2
1.4
4.3
1.7
6 4 4.6
INJECTION MODULES
DIMENSIONS WEIGHT
mm in Kg lb
6
4.- OPERATION
The electric motor (B) transmitts its power by means of a reducer, made up of a pinion
(E) and a ring gear (F) solidary to an axis (I) and an eccentric (A) that alternatively
pushes and draws a shaft (C) threaded to the diaphragm (D).
As a spring is not necessary for the return of the diaphragm (POSITIVE RETURN),
the motor transmitts all its power both to the injection and to the suction, saving
energy, avoiding breakdowns, and ensuring a perfect and high precission dosing.
The micrometic regulator (G) increases or diminishes the stroke of the shaft and the
diaphragm by means of a threaded pipe coupling (H), modifying the injection flow. The
dosing flow is adjustable from 0% tol 100%.
G
A H
D C
INJECTION MODULES
In the same injector can be connected till 4 injection modules, as long as they belong
to the same series MFD1-MF1 or MFD2-MF2, (MID1-150 and MID2-300 up to 2
modules)
The maximum pressure of dosing pump when combined with additional piston or
diaphragm modules, can be limited. It will be the result of dividing 2.300 (for model
MFD1) or 4.600 (for model MDF2) by the total sum of the flows of the different
installed modules, as long as this is not superior to the one specified for each module
. For this calculation we must use the flow of the diaphragm modules multiplied by 2.
Example: Model MFD2-100/3 with a diaphragm module MID100, and two piston MI200.
Dosing pump of two injections per second, three-phase motor and 2 100 l/h diaphragm modules, and
2 piston 200 l/h modules.
2x100 + 2x100 + 200 + 200 = 800 l/h.
The maximum resulting pressure will be: 4.600/800 = 5.75 bar
7
FLOW - PRESSURE GRAPHICS
L/H
25 50 - MFD1 25 - MFD2 50
22 45 -
20 40 -
17 35 -
1 2 3 4 5 6 7 8 9 10 Bars
L/H
MFD1 50 - MFD2 100
55 110 -
50 100 -
45 90 -
1 2 3 4 5 6 7 8 9 10 Bars
95 190 -
85 170 -
1 2 3 4 5 6 Bars
L/H
MFD1 150 - MFD2 300
150 300 -
135 270 -
120 240 -
1 2 3 4 Bars
5.- INSTALLATION
GENERALITIES
To install this pump it is advisable to choose places protected from water, away
from heat sources and with air renewal.
Place the pump vertically over a totally rigid surface to achieve a proper
lubrication of all inner elements. Anticipate which will be the room you will need
to comfortably do the basic maintenance and install / desinstall the pump.
Tack the pump to the provided stand, and the stand to the chosen even surface.
The special stainless steel stand has eight holes in its upper part for fastening
the dosing pump, of which four will be used . In the one and three module
pumps the four side holes are used, and in the two and four module middle
holes are used (See drawing).
ELECTRICAL CONNECTION
9
THREE-PHASE CONNECTION (50/60 Hz)
230 V 400 V
GUARDAMOTOR
U1 U1
V1 V1
W1 W1
OFF ON
L
OFF ON
WIRE
INCLUDED
L
N M
N
HYDRAULIC CONNECTION
10
SUCTION
It is essential to fit in the suction of the dosing liquid the filter of 100 mesh
supplied with the dosing pump.
Couple the suction pipe to the lower connecter of the cylinder, putting the mesh
filter in between. The stuff at the bottom of the tank must never be suctioned, to
avoid taking up undiluted particles.
The piping must be stiff enough so that it does not lose its shape when there is
suction.
To help suction the piping must be as short as posible, the pipe diameter must be
in keeping with that of the valve. For pipes of over 3 m, diameter must be
increased.
INJECTION
Fix the check valve supplied with the pump at the input of the water network, as
shown in the drawing, and couple the injection hose to the upper connecter of
the cylinder.
In order to make priming easier, we suggest fitting a priming valve. You should
anticipate an adequate dispositive in order to collect the liquid than can get out
when priming, and derive it where it can not be harmful.
The pipe diameter will have to be the same as the valve diameter. For pipes over
15m length the diameter shall be increased. Do never insert a shutoff valve.
11
GENERAL INSTALLATION
2
8 910
7 11
6 12
5
4
32
1
3
5
4
7
2 1
1. FILTER
2. VALVES
3. NON-RETURN VALVES
4. SUCTION
5. IMPULSION
6. SAFETY VALVE
7. SMALL DEPOSIT TO COLLECT LIQUID IN CASE OF BREAKOUT
12
INSTALLATION ADDITIONAL MODULE
1
62131
63125
63212
62131
EXTRACTOR
62401
3
62307 62142 (3rd & 4th module)
6141 (2nd module)
MI1-25 MI2-50
MI1-50 MI2-100
MI1-100 MI2-200
MI1-150 MI2-300
MI1-250 MI2-500
MID1-25 MID2-50
MID1-50 MID2-100
MID1-100 MID2-200
MID1-150 MID2-300
13
4
62401
63125
63212
63125
5
63124
OIL
(MI) 63332
(MID) 85308
14
6.- START UP AND REGULATION
OIL: Take off re-filling lid and fill the pump with the provided oil: SAE
80 W 90 or equivalent. If the pump has several modules oil must be
spread to all fitting holes.
Lubricants list:
CEPSA SAE 80W 90
REPSOL EP 80W/90
SHELL SPIRLAX HD OIL 80W/90
ESSO GEAR OIL 80W/90
AGIP ROTRA MP 80W-90
MOBILUDE HD 80W-90
BP ENERGEAR HT 80W-90
CASTROL HYPOYC
GULF GEAR MP SAE 80W 90
ELF TRANSGEAR HD 80W-90
15
PRIMING: To prime the pump easily, especially for not very important flows
and if we do not have priming valve, we suggest to lower pressure up to the
minimum injection point. If that is not possible, fill up the cylinder and the
suction pipe with liquid.
DOSING FLOW
Through the micrometic regulator adjust the dosing flow from 0 to 100 % depending
on the wished value. A regulation inferior than 10% is not advisable.
16
7.- MAINTENANCE
PERIODICAL MAINTENANCE:
Change oil after the first 500 hours. Next changes will be every 2000 hours
(minimum once a year).
It is advisable to clean periodically the injector, letting clean water flow through it
(we can make it coincide with the emptying of the tank), to eliminate precipitated
rests that can remain in the inner part of the cylinder or in suction / impulsion
pipes.
17
MFD LIST OF PARTS
28014
28021
28017
28022
28023
28024
28025
MID1-25
MID1-50 62352
MID1-100
MID1-150 60116(2P)
MID1-250 60117(1P)
MID2-50 63213
MID2-100
MID2-200 63212
MID2-300 62100 60312
MID2-500 63115
62180
62307
62450 62402(2P)
62403(2P)
62451
62590
63603
Impulsion 3/4 Aspiracion 3/4 Impulsion 3/4 AISI316 Aspiracion 3/4 AISI316
62-807-P/ F 62-806-P/ F 63-804-I 63-803-I
62811-P/F
63912-I
62813-P/ F
63913
63911-I
62810-P/F 63816
62355 63914
62811-P/F 63903-I
62812-P/F 63912-I
63913 62356 62356
63816
62810-P/F
62813-P/F 63914 63911-I
62355
63903-I
62812-P/F
18
63109
63510
63511
62506
63508
62507
62500
62400 67108 62401
67109 62510
63124
62131
62150
63212
63405
62451
63401 62453
62141
62142
63503
62129 63125
67110
67111
64310
63111
62-807-P/F 67103
63-804-I
67117 (200l/h)
67121 (300l/h)
62301 67104-P/F/I (50-100l/h)
62300
67100 (50-100l/h)
67105.1-P/F/I (50-100l/h)
67301
62301
62300
67116 (200l/h)
67123 (300l/h)
62-806-P-F
63-803-I
67114 (200l/h)
85308(50l/h) 67118 (300l/h)
67115-P/F/I (200l/h)
67119-P/F/I (300l/h)
67.300
19
LIST OF PARTS MFD
CODE DESCRIPTION UNITS
20
CODE DESCRIPTION UNITS
MOTORS
28014 MOTOR 1/2HP THREE-PHASE T71 B14 1
28017 MOTOR 1/2HP BITENSION110/220V 60HZ 1
28021 MOTOR 1/2HP MONO 50HZ 1
28022 MOTOR 130W 12V DC B14 1
28023 MOTOR 130W 24V DC B14 1
28024 MOTOR 300W 12V DC B14 1
28025 MOTOR 300W 24V DC B14 1
VALVES
62-806-P/F SUCTION CHECK VALVE 3/4 1
62-807-P/F INJECTION CHECK VALVE 3/4 1
63-803-I SUCTION CHECK VALVE 3/4 AISI316 1
63-804-I INJECTION CHECK VALVE 3/4 AISI316 1
21
PROBLEM CAUSE SOLUTION
MOTOR DOES NOT THERE IS NO VOLTAGE -Check with a voltimeter incoming
RUN voltage
MOTOR PROTECTION HAS BLOWN · Check with ammeter that current is not
UP superior than nominal one
MOTOR RUNS HOT A PHASE IS FAILING (three-phase); · Check with voltmeter tension in motor
terminals
WRONG INCOMING VOLTAGE · Check that incoming tension coincides
with motor one (-10% / +10%)
MOTOR RUNS BUT PUMP HAS NOT BEEN PRIMED · Prime the pump injecting at zero
PUMP DOES NOT pressure
INJECT OR
INJECTION IS SUCTION / IMPULSION VALVES ARE · Clean or change valves
INFERIOR THAN DIRTY OR DAMAGED
NOMINAL ONE
SUCTION FILTER IS DIRTY · Clean filter
22
EC CONFORMITY DECLARATION
I.T.C S.L..
Mar Adriàtic, 1
Polígono Torre del Rector
08130 Santa Perpètua de Mogoda
Declares that all models MFD products, identified by a serial number and year of
manufacture, strictly fulfill 98/37/CE Governing Body, as long as installation, use
and maintenance are carried out following the prevailing regulation and following
the instructions contained in the handbook.
Josep Segura
Manager
I.T.C. S.L. Warrants the product specified in this document for a period of 1
WARRANTY
year from the purchase date. This warranty obligation is limited to the free
replacement of the damaged parts due to any material or manufacture
defect. This warranty does not include periodic maintenance and damage
resulting from misuse.
The equipment must be sent to I.T.C. S.L. Service Center with prepaid
transport charges, and will be sent back with transport charges for
customer’s account.
The warranty document with sales date and shop stamp, or an invoice
copy must be sent with the equipment.
SERIAL #
23
Ed: 01/03/07-An