Galley and ECR AC

PACKAGE TYPE AIR CONDITIONER HI-PRES KOREA
JLZ030401/2/3/4 , JLZ040403/4
FINAL DRAWING
PACKAGED AIR CONDITIONER

FOR
ENGINE CONTROL ROOM
&
GALLEY
▶ YARD : JINLING SHIPYARD
▶ HULL NO. : JLZ030401/2/3/4 , JLZ040403/4

PACKAGE TYPE AIR CONDITIONER
Package type Air conditioner for

ENGINE CONTROL ROOM A
Hi-PRES KOREA Model : HIP-8WGD
Co., Ltd. Package type Air conditioner for
#1432-11,daman-ri, chillye-myun,
kimhae city, Korea
Tel. +82 55 340 5200
GALLEY B
Fax:+82 55 346 3502 Model : HIP-5WDE
COMPRESSOR
INSTRUCTION MANUAL C
CONTROLLER
OPERATING MANUAL D
MISCELLANEOUS
INSTRUCTION MANUAL
-THERMOSTATIC EXPANSION VALVE
-SOLENOID VALVE
E
-PRESSURE CONTROLLER
-DRYER

ENGINE CONTROL ROOM
Hi-PRES KOREA
Co., Ltd.
Model : HIP-8WGD A
kimhae city, Korea
Tel. +82 55 340 5200
Fax:+82 55 346 3502
PACKAGED TYPE AIR CONDITIONER HI-PRES KOREA
GENERAL SPECIFICATION
* YARD : JINLING SHIPYARD
* YARD NO : JLZ030401/2/3/4, JLZ040403/4
* SHIP OWNER: :
* CLASSIFICATION :
* APPLICATION : ENGINE CONTROL ROOM
* EQUIPMENTS : PACKAGE TYPE UNIT COOLER
* REFRIGERANT : R-404A
* COOLING WATER : SEAWATER 32℃
* AMBIENT TEMP. : SUMMER 35℃ 70%, WINTER :-10℃
* MAIN POWER : AC 440V x 3P x 60Hz
* CONTROL POWER : AC220V x 1P x 60Hz
* REFRIGERATING COMPRESSOR : MANEUROP DANFOSS INC.
PACKAGED AIR CONDITIONER FOR E.C.R

GENERAL DESCRIPTION
1. Cooling system
(1) Cooling method : R-404A direct expansion central cooling system
(2) Temperature control : Automatically controlled by thermostatic
expansion valve and thermostat
which is actuated by room temperature.
2. Heating system
(1) Heating method : N/S
3. Ventilation system
(1) Ducting method : Duct connection type
(2) Air velocity : Low velocity
(3) Air pressure : Low pressure
4. Power source
(1) Main circuit : AC440V x 3ψ x 60Hz
(2) Control circuit : AC220V x 1ψ x 60Hz
5. Painting color : RAL 9010 ( * BASE COLOR : CS 611)

TECHNICAL SPECIFICATION & SUPPLY SCOPE
1. Packaged Air conditioner ------------------------------ 1Unit

. Model : HIP – 8WGD
. Refrigerant : R-404A
. Cooling capacity : 23,000 kcal/h
. Heating capacity : N/S
. Power source : AC440V x 3ψ x 60Hz
. Control source : AC220V x 1ψ x 60Hz
2. Components of Water cooled Package air conditioner

(1) Compressor ------------------------------ 1SET
. Type : One-stage hermetic receiprocating type,
. Model : MTZ-80
. Manufacturer : MANEUROP DANFOSS INC
. Cooling capacity : 23,000 kcal/h at Te= +5℃ & Tc= +40℃
. Capacity regulation : 100% - 0%
. Power consumption : 9.3 kW
. Rating current : 13A (efficiency 84%) Max.18A
. Power source : 3Φ x 440V x 60Hz
(2) Marine water-cooled condenser ------------------------------ 1SET

. Type : Horizontal shell & tube type
. Capacity : 30,000 kcal/h
. Size : ψ216 X 800EL
. Material : Tube = Cu/Ni
: Tube plate = SB 410 + AL-brass coating
. Water flow rate : 7.0 ㎥/hr
. Pressure drop : 3.5mmAq
(3) Control & Safety Devices

. Dual pressure switch :1 piece
High pressure setting : 2.2 MPa
Cut-in Manual reset
Low pressure setting : Cut-out 0.2MPa
Cut-in Manual reset (Apply to Anti System)
. Water pressure switch : 1 piece
Water pressure setting : Cut-out 0.1MPa
Cut-in 0.15MPa

. High pressure gauge : 1 piece (Range : 0 ∼ 3.5Mpa)

. Low pressure gauge : 1 piece (Range : -76cmHg ∼ 1.5Mpa)
(4) Charging chemicals ------------------------------ 1 LOT

. Refrigerant : 8 kg (R-404A)
. Refrigerant Oil : 2Liter (Polyester Oil 160PZ)
(6) Evaporator ------------------------------ 1 SET

. Type : Multi-pass crossed fin tube type
. Material : Fin=Coating Aluminum / Tube = Copper
. Cooling method : R-404A direct expansion cooling system
. Evaporating t0mperature : 5℃
. Accessories : 1 piece – Distributor
(7) Fan with motor ------------------------------ 1 SET

. Type : Double suction multi blade Centrifugal fan
. Air flow rate : 60 ㎥/min (3,600㎥/h)
. External Static Press : 50mmAq
. Motor Output : 1.5 kW x 4Poles
. Rated current : 3.3A(Starting current 5A)
. Power Source : 3Φ x 440V x 60Hz
(8) Air – filter ------------------------------ 1 SET

. Type : Washable and removable type
. Size : Maker standard
(9) Other components and accessories, fitted in/on PAC unit ----- 1LOT
. Expansion valve on liquid line : 8RT
. Solenoid valve : 5/8” x 220V
. Service angle valve : 5/8”
. Filter drier on liquid line : 5/8”
. Safety valve on condenser : 5/8”
. Gas inlet pipe connection : 1 1/8”
. Liquid outlet pipe connection : 1/2”
. Power in cable gland : 30a
. External signal cable gland : 15c
. Cooling water inlet pipe connection : JIS 5K 40A flange
. Cooling water outlet pipe connection : JIS 5K 40A flange

(10) Control Box with Starter Panel ----- 1LOT

: Dead-front built-in type,
. Type
Mounted on inside of the front panel of PAC
. Components
: MCCB or disconnecting switch
: Manual off/on selector switch for compressor
: Power supply Indicating lamps
:Alarm indicating lamps
: Magnetic contactor with over-current relays
:Transformer(440/220V)for control voltage
:Automatic indicator temperature controller
:Other components
3. Standard Spare parts ------------------------------ 1LOT

. 1 Set of spare parts & tools, according to spare parts drawing


GALLEY
Hi-PRES KOREA
Co., Ltd.
Model : HIP-5WDE B
kimhae city, Korea
Tel. +82 55 340 5200
Fax:+82 55 346 3502
GENERAL SPECIFICATION
* YARD : JINLING SHIPYARD
* YARD NO : JLZ030401/2/3/4, JLZ040403/4
* SHIP OWNER: :
* CLASSIFICATION :
* APPLICATION : GALLEY
* EQUIPMENTS : PACKAGE AIR CONDITIONER
* REFRIGERANT : R-404A
* COOLING WATER : SEAWATER 32℃
* AMBIENT TEMP. : SUMMER 35℃ 70%, WINTER :-10℃
* MAIN POWER : AC 440V x 3P x 60Hz
* CONTROL POWER : AC220V x 1P x 60Hz
* REFRIGERATING COMPRESSOR : MANEUROP DANFOSS INC.
PACKAGED AIR CONDITIONER FOR GALLEY

GENERAL DESCRIPTION
1. Cooling system
(1) Cooling method : R-404A direct expansion central cooling system
expansion valve and thermostat
which is actuated by room temperature.
2. Heating system
(1) Heating method : Electric heating system
3. Ventilation system
(1) Ducting method : Duct connection type
(2) Air velocity : Low velocity
(3) Air pressure : Low pressure
4. Power source
(1) Main circuit : AC440V x 3ψ x 60Hz
(2) Control circuit : AC220V x 1ψ x 60Hz
5. Painting color : RAL 9010 (* BASE COLOR : CS611)
TECHNICAL SPECIFICATION & SUPPLY SCOPE

1. Packaged Air conditioner ------------------------------ 1Unit

. Model : HIP – 5WDE
. Refrigerant : R-404A
. Heating capacity : 16 Kw
. Power source : AC440V x 3ψ x 60Hz
. Control source : AC220V x 1ψ x 60Hz
2. Components of Water cooled Package air conditioner

(1) Compressor ------------------------------ 1SET
. Type : One-stage hermetic receiprocating type,
. Model : MTZ-64
. Manufacturer : MANEUROP DANFOSS INC
. Cooling capacity : 15,000 kcal/h at Te= +5℃ & Tc= +40℃
. Capacity regulation : 100% - 0%
. Power consumption : 6.98 kW
. Rating current : 11A (efficiency 84%) Max.15A
(2) Marine water-cooled condenser ------------------------------ 1SET

. Type : Horizontal shell & tube type
. Capacity : 20,000 kcal/h
. Size : ψ165 X 550EL
. Material : Tube = Cu/Ni
: Tube plate = SB 410 + AL-brass coating
. Water flow rate : 4.0 ㎥/hr
. Pressure drop : 2.5mmAq
(3) Electric Heater ------------------------------ 1SET

. Type : Fin tube type
. Capacity : 16 kW
(4) Control & Safety Devices

. Dual pressure switch :1 piece
High pressure setting : 2.2 MPa
Cut-in Manual reset
Low pressure setting : Cut-out 0.2MPa

Cut-in Manual reset (Apply to Anti System)

. Water pressure switch : 1 piece
Water pressure setting : Cut-out 0.1MPa
Cut-in 0.15MPa
. High pressure gauge : 1 piece (Range : 0 ∼ 3.5Mpa)
. Low pressure gauge : 1 piece (Range : -76cmHg ∼ 1.5Mpa)
(5) Charging chemicals ------------------------------ 1 LOT

. Refrigerant : 5 kg (R-404A)
. Refrigerant Oil : 2 Liter (Polyester Oil 160PZ)
(6) Evaporator ------------------------------ 1 SET

. Type : Multi-pass crossed fin tube type
. Material : Fin=Coating Aluminum / Tube = Copper
. Cooling method : R-404A direct expansion cooling system
. Evaporating t0mperature : 5℃
. Accessories : 1 piece – Distributor
(7) Fan with motor ------------------------------ 1 SET

. Type : Double suction multi blade Centrifugal fan
. Air flow rate : 17 ㎥/min (1,020㎥/h)
. External Static Press : 50mmAq
. Motor Output : 0.55 kW x 4Poles
. Rated current : 1.8A(Max.working current 2.5A)
. Power Source : 3Φ x 440V x 60Hz
(8) Air – filter ------------------------------ 1 SET

. Type : Washable and removable type
. Size : Maker standard
(9) Other components and accessories, fitted in/on PAC unit ----- 1LOT
. Expansion valve on liquid line : 5RT
. Solenoid valve : 1/2” x 220V
. Service angle valve : 1/2”
. Filter drier on liquid line : 1/2”
. Safety valve on condenser : 1/2”
. Gas inlet pipe connection : 7/8”
. Liquid outlet pipe connection : 1/2”

. Power in cable gland : 30a

. External signal cable gland : 15c
. Cooling water inlet pipe connection : JIS 5K 32A flange
. Cooling water outlet pipe connection : JIS 5K 32A flange
. Accumulator : 5RT
(10) Control Box with Starter Panel ----- 1LOT

: Dead-front built-in type,
. Type
Mounted on inside of the front panel of PAC
. Components
: MCCB or disconnecting switch
: Manual off/on selector switch for compressor
: Manual off/on selector switch for heater
: Power supply Indicating lamps
:Alarm indicating lamps
: Magnetic contactor with over-current relays
:Transformer(440/220V)for control voltage
:Automatic indicator temperature controller
:Other components
3. Standard Spare parts ------------------------------ 1LOT

. 1 Set of spare parts & tools, according to spare parts drawing

PACKAGED TYPE AIR CONDITIONER
COMPRESSOR
INSTRUCTION MANUAL
Hi-PRES KOREA
Co., Ltd.
C
kimhae city, Korea
Tel. +82 55 340 5200
Fax:+82 55 346 3502
Selection & Application guidelines
MT / MTZ - 1 / 2 / 4 CYLINDERS
60 Hz
R22 - R407C - R134a - R404A - R507
RECIPROCATING COMPRESSORS
REFRIGERATION AND AIR CONDITIONING
www.danfoss.com
Danfoss Maneurop Reciprocating Compressors
Danfoss Maneurop® reciprocat-

ing compressors are specially
designed for applications with
a wide range of operating con-
ditions. High quality precision
parts and a motor that is 100%
cooled by suction gas assure
long product life. High efficiency
circular valve design and a
high-torque motor with internal
protection add quality in every
installation.
Maneurop MT and MTZ series

are hermetic reciprocating
compressors designed for
applications at medium and high
evaporating temperatures.
The MT series is designed for
use with traditional R22 refrig-
erant and Danfoss Maneurop
mineral oil 160P lubricant. The
MT series can also be used with
several R22-based refrigerant
blends using 160 ABM alkylben-
zene lubricant oil.
The MTZ series is specifically
designed for use with the HFC
refrigerants R407C, R134a,
R404A, and R507, all with 160PZ
polyester oil as lubricant.
These compressors can be used
in new installations and also to
replace Maneurop MTE com- are fully cooled by suction gas, no additional from 231 to 2071 cfh. There are seven differ-
pressors in existing installations. compressor cooling is required. Compressors ent motor voltage ranges for single and three
can be insulated with acoustic jackets to phase power supplies at 50 and 60 Hz.
Both MT and MTZ compressors
obtain lower sound levels without risk of over-
have a large internal free volume In addition to the standard VE version, with
heating.
that reduces the risk of slugging oil equalization and an oil sight glass, other
when liquid refrigerant enters MT and MTZ compressors are available in 26 versions can be special-ordered without those
the compressor. Because they different models with displacement ranging features.
MT / MTZ - 1 / 2 / 4 Cylinders 3
Compressor nomenclature
Order reference
Example: MT 64 - 4I MT 64, individual packaging (I), motor voltage code 4, basic version
MT 64 - 4VI MT 64, individual packaging (I), motor voltage code 4, VE version (V)
MT 64 - 4M MT 64, multiple packaging (M), motor voltage code 4, basic version
MT 64 - 4VM MT 64, multiple packaging (M), motor voltage code 4, VE version (V)
Individual packaging: single packaging per compressor
Multiple packaging: single packaging for several compressors, full pallet (number of compres-
sors per pallet depending on compressor model).
Compressor reference
(indicated on the compressor
name plate)
Versions S version (basic) VE version (standard)

Models Oil sight glass Oil equalization Oil sight glass Oil equalization
connection connection
MT / MTZ 18-40 (1 cyl.) - - threaded 3/8’’flare
MT / MTZ 44-81 (2 cyl.) - - threaded 3/8’’flare
MT / MTZ 100-160 (4 cyl.) brazed - threaded 3/8’’flare
Motor voltage Motor voltage code Nominal voltage Voltage application range
1 208-230 V / 1 ph / 60 Hz 187 - 253 V
3 200-230 V / 3 ph / 60 Hz 180 - 253 V
400 V / 3 ph / 50 Hz 360 - 440 V
4
460 V / 3 ph / 60 Hz 414 - 506 V
5 230 V / 1 ph / 50 Hz 207 - 253 V
6 230 V / 3 ph / 50 Hz 207 - 253 V
530 V / 3 ph / 50 Hz 450 - 550 V
7
575 V / 3 ph / 60 Hz 517 - 632 V
9 380 V / 3 ph / 60 Hz 342 - 418 V
4 MT / MTZ - 1 / 2 / 4 Cylinders
Specifications
Technical specifications
Displacement Cyl. Oil Net Design versions**

Compressor number charge weight motor voltage code
model
(in3/rev) (cfh)* (oz) (lbs) 1 3 4 5 6 7 9
MT / MTZ 18 JA 1.84 231 1 32 46 S-VE S-VE S-VE S-VE VE*** - -
MT / MTZ 22 JC 2.33 291 1 32 46 S-VE S-VE S-VE S-VE S-VE VE*** VE***
MT / MTZ 28 JE 2.93 367 1 32 51 S-VE S-VE S-VE S-VE S-VE VE*** -
MT / MTZ 32 JF 3.29 411 1 32 53 S-VE S-VE S-VE S-VE S-VE S-VE S-VE
MT / MTZ 36 JG 3.69 461 1 32 55 S-VE S-VE S-VE S-VE S-VE VE*** S-VE***
MT / MTZ 40 JH 4.14 518 1 32 57 S-VE S-VE S-VE - S-VE - -
MT / MTZ 44 HJ 4.65 581 2 61 77 S-VE S-VE S-VE - S-VE - -
MT / MTZ 45 HJ 4.65 581 2 61 77 - S-VE S-VE - - - -
MT / MTZ 50 HK 5.23 653 2 61 77 S-VE S-VE S-VE VE S-VE S-VE S-VE
MT / MTZ 51 HK 5.23 653 2 61 77 - S-VE S-VE - - - -
MT / MTZ 56 HL 5.87 733 2 61 82 S-VE S-VE S-VE - S-VE S-VE S-VE
MT / MTZ 57 HL 5.87 733 2 61 82 - S-VE S-VE - - - -
MT / MTZ 64 HM 6.57 822 2 61 82 S-VE S-VE S-VE - S-VE - S-VE
MT / MTZ 65 HM 6.57 822 2 61 82 - S-VE S-VE - - - -
MT / MTZ 72 HN 7.38 922 2 61 88 - S-VE S-VE - S-VE - S-VE
MT / MTZ 73 HN 7.38 922 2 61 88 - S-VE S-VE - - - -
MT / MTZ 80 HP 8.29 1036 2 61 88 - S-VE S-VE - S-VE - S-VE
MT / MTZ 81 HP 8.29 1036 2 61 88 - S-VE S-VE - - - -
MT / MTZ 100 HS 10.45 1306 4 132 132 - S-VE S-VE - S-VE S-VE S-VE
MT / MTZ 125 HU 13.15 1643 4 132 141 - S-VE S-VE - S-VE S-VE S-VE
MT / MTZ 144 HV 14.76 1845 4 132 148 - S-VE S-VE - S-VE S-VE S-VE
MT / MTZ 160 HW 16.57 2071 4 132 152 - S-VE S-VE - S-VE S-VE S-VE
* At 3600 rpm
** S & VE versions,
see table on page 4.
*** Only MTZ
Operating envelopes
Application Envelope
for MT compressors 160
with R22
Condensing temperature (°F)

150
S.H. = 20°F
140
130
S.H. = 54°F
120
110
100
90
80
-20 -10 0 10 20 30 40 50 60 70
Evaporating temperature (°F)
for MTZ compressors 160
with R407C
150
at DEW point S.H. = 20°F
140
130
S.H. = 54°F
120
110
100
90
-10 0 10 20 30 40 50 60 70
with R134a
160
S.H. = 20°F
150
140
S.H. = 54°F
130
120
110
100
90
0 10 20 30 40 50 60 70
with R404A/R507
140
S.H. = 20°F
130
120
S.H. = 54°F
110
100
90
80
-30 -20 -10 0 10 20 30 40 50 60
Operating envelopes
Zeotropic Refrigerant blends are mixtures that can be Temperature glide

refrigerant mixtures either azeotropic or zeotropic. An azeotropic
mixture (like R502 or R507) behaves like a pure At constant pressure, the temperature of a
refrigerant with its own unique pressure-tem- zeotropic refrigerant decreases in the con-
perature relationship. When phase transition denser and increases in the evaporator.
(vaporization or condenzation) takes place, the Therefore, when speaking about evaporating
ratio of component refrigerant molecules is the and condensing temperatures, it is important
same in both vapor and liquid phases. to indicate whether the reference is to a dew
point temperature or a mean value. In the
When phase transition occurs in a zeotrope figure below, the dotted lines are lines of con-
(like R407C), the ratio of component refrigerant stant temperature. They do not correspond to
molecules in the vapor phase will be different the lines of constant pressure. Points A and B,
than the ratio in the liquid phase. When the on the saturated vapor line, are DEW point val-
difference in vapor and liquid ratios remains ues. Points C and D are mean values, and are
small, the mixture is usually called a near- temperatures that correspond more or less to
azeotropic blend. the average temperature during vaporization
In systems with zeotropic refrigerants, the and condensation. For the same R407C cycle,
difference in component refrigerant ratio the mean temperatures are typically about 2°
between the two phases has two effects: to 3° lower than dew point temperatures.
Following ASERCOM recommendations,
Phase shift Danfoss Maneurop uses dew point tem-
Flooded evaporators and suction accumula- peratures for selection tables, application
tors should be avoided in systems with zeo- envelopes, etc. To obtain exact capacity data
tropic refrigerants. Zeotropic refrigerants must at mean point temperatures, use the refriger-
always be charged in the liquid phase. ant manufacturer’s data tables and convert
the mean point temperatures to dew point
These cautions also apply to near-azeotropic temperatures.
mixtures.
Dew point temperature

and mean temperature
for R407C
pressure (log)
D B
C
A
enthalpy
14.02 (1) - 14.09 (
10.35
Outline drawings 1 cylinder
3.78
2.72
2.68
0.98
0.59
3.15 Ø 8.86
Mounting hole for PTC crankcase heater Models with motor

code 3, 4, 6, 7 & 9
with rounded off top
1.5 4.84
Oil sight glas Oil equalization
(VE - models only) (VE = models only)
14.02 (1) - 14.09 (2) - 13.11 (3)

(S
8 (D ) LP
5.7 61 gauge port
5. (schrader)
4.65
.67
10.35
55˚
4.29
6.30
3.78
2.72
5.28
2.68
0.98
0.59
2.68 3.15
Mounting hole for PTC crankcase heater
1.5 4.84
(1) MT (Z) 28 - 32 - 36 - 40/1 and Oil sight glas
MT (Z) 32 - 36/5 (VE - models only)
(2) MT (Z) 32 - 36 - 40/3-4-6
(3) MT (Z) 18 - 22/1 and
(S)
MT (Z) 18 - 22 - 28/3-4-5-6-7-9
Suction US (S
)
8 (D)
5.7 61
5.
(D) Discharge
4.65
.67
55˚
4.29
6.30
5.28
Terminal box
Spade connectors 1/4” 2.68 Rubber grommet
IP rating: (Tyco Electronics part
n° 42563-6) bolt H M8-40
55 (with cable gland)
0.87"
Ground
M4-12
Knock-out
US
Ø 0.83” 0.59"
Grommet compression
not included; around 0.04 inch
Ø 0.83”
Rotolock connections size Solder sleeve connection size Rotolock valve

Suction Discharge Suction Discharge Suction Discharge
MT / MTZ 18 JA
MT / MTZ 22 JC 3/4/5/6/7/9 1” 1” 1/2” 3/8” V06 V01
MT / MTZ 28 JE 3/4/5/6/7/9
MT / MTZ 22 JC1 1”1/4 1” 5/8” 3/8” V09 V01
MT / MTZ 28 JE1
MT / MTZ 32 JF
MT / MTZ 36 JG 1”1/4 1” 5/8” 1/2” V09 V06
MT / MTZ 40 JH
2.56
(2)
2.95
2.72
0.59
- 0.94
(1)
3.15
(1)
(2)
3.78
1.42
.79 Ø 11.34
Mounting hole
for PTC crankcase heater
LP
gauge port
6.14
(schrader)
16.34
2.36
Oil sight glass
3.78
37˚ VE models only
(2)
Oil equalization
- 7.87
VE models only
)
(D
.93
10.47
-6
(1)
)
(S
7.48
3
7.1
(2)
- 4.53
(1)
3.78
5.71 4.92
2.56
(1) MT (Z) 2 cyl. Code 1-3-4-7-9
(2) MT (Z) 2 cyl. Code 6
(2)
2.95
2.72
0.59
- 0.94
(S) Suction
US
(1)
3.15
(D) Discharge
(1)
(2)
3.78
1.42
(1) LTZTerminal box
2 cyl. Code 1-3-4-9
(2) LTZ 2 cyl. Code 6 Spade connectors 1/4” Rubber grommet
IP rating: (Tyco Electronics part
n° 42563-6) .79 bolt H M8-40
Mounting hole
for PTC crankcase heater
0.87"
Ground
M4-12
Knock-out
6.14
Ø 0.83” 0.59"
Grommet compression
not included; around 0.04 inch
Ø 0.83”
2.36
Terminal box
3.78
Screw 37˚
(2)
for motor code 6 10-32 UNF x 9,5

- 7.87
)
(D
.93
IP rating:
-6
(1)
)
(S

7.48
3
7.1
Ground
M4-12
5.71 4.92
Knock-out
Ø 1.14”
Ø 1.14”
US
Rotolock connections size Solder sleeve connection size
(1) LTZ 2 cyl. Code 1-3-4-9
Rotolock valve
Suction Discharge (2)Suction
LTZ 2 cyl. Code 6 Discharge Suction Discharge
MT / MTZ 44 HJ
MT / MTZ 45 HJ
MT / MTZ 50 HK
MT / MTZ 51 HK
MT / MTZ 56 HL 1”3/4 1”1/4 7/8” 3/4” V07 V04
MT / MTZ 57 HL
MT / MTZ 64 HM
MT / MTZ 65 HM
MT / MTZ 72 HN
MT / MTZ 73 HN
MT / MTZ 80 HP
MT / MTZ 81 HP 1”3/4 1”1/4 1”1/8 3/4” V02 V04
(schrader)
9.18
6.22
4.92
3.74
.75
3.78
Ø 13.86
9.69
Mounting hole for
PTC crankcase heater Oil equalization
VE models only
Oil sight glass
20.43 (1) - 21.26 (2)

9.69
4.53
LP
gauge port
(schrader)
9.13
9.18
6.22
4.92
3.74
8.22 (S) - 8.25 (D)
.75
3.78
(1) MT (Z) 100 - 125

(2) MT (Z) 144 - 160
(S) Suction 9.69
US
Mounting hole for
(D) Discharge PTC crankcase heater Oil equalization
VE models only
(1) LTZ 4 cyl. code 3-4-6
(2) LTZ 4 cyl. code 9
9.69
Terminal box
Rubber grommet
Screw
IP rating: 10-32 UNF x 9/5” bolt H M12-50
9.13
Ground
M4-12
Knock-out 0.75" 1.2"

Ø 1.14”
8.22 (S) - 8.25 (D)
Ø 1.14”
Rotolock connections size Solder sleeve connection size Rotolock valve
MT / MTZ 100 HS
Suction Discharge Suction Discharge
(1) LTZ 4 cyl. code 3-4-6
(2) LTZ 4 cyl. code 9
US Suction Discharge
3-4-6 MT / MTZ 125 HU
9
MT / MTZ 144 HV 1”3/4 1”1/4 1”1/8 3/4” V02 V04
MT / MTZ 160 HW
Electrical connections and wiring
SINGLE PHASE
electrical characteristics
LRA - Locked MCC - Maximum Winding resistance

Current (A) Continuous Current (A) (Ohms) +- 7%
Model 1 5 1 5 1 5
run start run start
MTZ 18 51 41 13 12 1.36 4.82 1.78 4.74
MTZ 22 49.3 41 17 15 1.25 2.49 1.78 4.74
MTZ 28 81 55 25 16 0.74 1.85 1.16 3.24
MTZ 32 84 70 26.5 20 0.64 2.85 0.89 4.35
MTZ 36 84 70 30 20 0.64 2.85 0.89 4.35
MTZ 40 99 - 34 - 0.53 2 - -
MTZ 44 97 - 31 - 0.45 1.9 - -
MTZ 50 114 92 36 29 0.37 1.79 0.52 2.65
MTZ 56 146 - 46 - 0.31 2 - -
MTZ 64 148 - 53 - 0.32 1.32 - -
MCC
NOTE: RLA = 1.40 Single phase compressor motors are inter- ing temperature. If the motor is overloaded
SINGLE PHASE nally protected by a bimetallic temperature and the protector trips, it may take up to three
motor protection and and current sensing protector that senses the hours for the compressor to reset and restart.
suggested wiring diagrams main and start winding currents and the wind-
Standard single phase CSR wiring with

230 V Start Relay accessory crankcase heater configuration.
5
220 kΩ - 1 W C This system provides additional motor torque
IOL at startup by the use of a start capacitor in
combination with the run capacitor. This con-
Code 5 figuration can be used for refrigerant circuits
2
- 50 Hz version with capillary tubes or expansion valves.
"A + C"
S R The start capacitor is only connected during
1
starting; a potential relay is used to disconnect
B µF
it after the start sequence. A PTC crankcase

heater is required.
15 kΩ - 1 W
IOL: motor protector R: run winding (main)

A + C: run capacitors capacitors A and C
B: start capacitor are replaced by a single
C: common capacitor of size A + C.
S: start winding (auxiliary)
Single phase Kickstart® wiring

L1 L2
Potential Relay
Kickstart® is a patented two wire start kit con-
230 V C sisting of a potential relay and start capaci-
IOL
tor assembly. By using both a run and start
capacitor, the Kickstart® kit is able to provide
maximum torque to the motor during start up.
Code 1
This additional torque is required to overcome
- Kickstart® CR S R
the high-pressure differentials encountered in
accessory refrigeration systems. Danfoss Commercial
Compressors recommends use of Kickstart®
CS
on all single phase MT/MTZ compressors,

particularly in hard starting applications.
IOL: motor protector C: common

CR: run capacitors S: start winding (auxiliary)
CS: start capacitor R: run winding (main)
Capacitor and 50 Hz PSC/CSR* CSR only

relay selection table - 50 Hz Run Start
Models capacitors capacitors Start

(1) (2) relay
(A) µF (C) µF (B) µF
MT / MTZ 18 JA-5 20 10 100
MT / MTZ 22 JC-5 20 10 100 all
MT / MTZ 28 JE-5 20 10 100 models
MT / MTZ 32 JF-5 25 10 135 3ARR3J4A4
MT / MTZ 36 JG-5 25 10 135
PSC: Permanent Split Capacitor
CSR: Capacitor Start Run
(1) Run capacitors: 440 volts - minimum 10 000 hours.
(2) Start capacitors: 330 Volts.
Capacitor and Run capacitors Kickstart® kit*

208-230V 440 V AC
relay selection table - 60 Hz minimum Start capacitors
1 ph / 60 Hz 1000 hours rated @ 220 V AC Kickstart® Part
Models CR µf CR µf number number
MT / MTZ18 25 189 - 227 MP3 7305548
MT / MTZ22 45 233 - 280
MT / MTZ28 50 233 - 280
MT / MTZ32 45 233 - 280
MT / MTZ36 45 233 - 280
MT / MTZ40 55 233 - 280 MP2 7305541
MT / MTZ44 45 233 - 280
MT / MTZ50 45 233 - 280
MT / MTZ56 50 233 - 280
MT / MTZ64 55 233 - 280
* A kit consists of a potential relay and a start capacitor.
THREE PHASE
electrical characteristics
LRA - Locked Rotor MCC - Maximum Winding resistance

Current (A) Continuous Current (A) (Ohms) +- 7%
Model 3 4 6 7 9 3 4 6 7 9 3 4 6 7 9
MTZ 18 38 16 30 - - 9 5 7 - - 2.49 10.24 3.38 - -
MTZ 22 38 16 30 tba tba 11 6 8.5 tba tba 2.49 10.24 3.38 tba tba
MTZ 28 57 23 41 tba - 16 7.5 11.5 tba - 1.37 7.11 2.3 tba -
MTZ 32 60 25 60 22 35 18 8 18 5.5 9 1.27 6.15 1.27 8.9 4.2
MTZ 36 74 30 74 tba tba 17 9 17 tba tba 1.16 5.57 1.16 tba tba
MTZ 40 98 38 74 - - 22 10 18 - - 0.95 4.56 0.95 - -
MTZ 44 115 42 85 44 78 22 9.5 19 8.5 13 0.74 3.8 1.13 5.83 1.68
MTZ 45 115 48.5 - - - 17 9.5 - - - 0.69 3.22 - - -
MTZ 50 115 42 77 44 78 25 12 19 10 13.5 0.72 3.8 1.39 5.83 1.68
MTZ 51 120 48.5 - - - 22 11.5 - - - 0.69 3.6 - - -
MTZ 56 130 60 105 50 72 26 12 23 11 15 0.57 2.41 0.76 3.86 -
MTZ 57 130 64 - - - 24 12 - - - 0.55 2.39 - - -
MTZ 64 137 67 124 - 72 29 15 25 - 17.5 0.57 2.41 0.76 - 1.64
MTZ 65 135 64 - - - 28 14 - - - 0.55 2.39 - - -
MTZ 72 135 80 135 - 100 31 15.5 27 - 18.5 0.55 1.9 0.62 - 1.32
MTZ 73 155 80 - - - 32 17 - - - 0.48 1.9 - - -
MTZ 80 140 80 132 - 102 36 18 29 - 22.5 0.48 1.9 0.56 - 1.3
MTZ 81 140 80 - - - 36 19 - - - 0.48 1.9 - - -
MTZ 100 157 90 126 62 110 43 22 35 17 26 0.5 1.85 0.67 3.1 1.26
MTZ 125 210 105 170 75 150 54 27 43 22 30 0.38 1.57 0.43 2.51 0.84
MTZ 144 259 115 208 90 165 64 30 51 25 40 0.27 1.19 0.37 2 1.1
MTZ 160 259 130 208 99 165 70 36 51 29 46 0.27 1.1 0.37 1.76 1.1
MCC
NOTE: RLA = 1.40
THREE PHASE Three phase compressors are protected by an Note: Once the overload protector has tripped
motor protection and internal motor protector connected to the neu- it may take up to 3 hours to reset and restart
suggested wiring diagrams tral point of the star-connected stator wind- the compressor.
ings. The internal overload (IOL) protects the
For all 3-phase compressors, a PTC crank-
motor against overheating, current overload,
case heater is required.
and locked rotor conditions. The protector
cuts out all 3 phases simultaneously.
LEGEND:
FU fuses L1
MS main switch L2
C1 compressor contactor L3
TH thermostat
EC external controls FU
COMP compressor FU
MP protection module
MS
PTC crankcase heater
TR transformer
C1
TH
COMP
EC PTC
C1
Soft start kit Many countries require that starting current be ● kits can be retrofitted to existing installa-
for 2 - 4 Cyl. Code 4 limited in 3-phase compressors. To meet these tions using standard Danfoss Maneurop
requirements, Danfoss Maneurop offers soft compressors;
start kits with the following advantages:
● starting mechanical stresses are reduced,
● starting current can be reduced by up to increasing the internal component life.
40% of the direct on-line value;
L1
460V - 3 - 60Hz L2
L3
N
TH
C3
1 2 3 4 5 6 7 8
Blue
Red
Compressor
C1
TH: Control element

R R R C2 P: Pressurestat
C1: Time delay relay
C2: Contactor (short circuit Resistance)
C3: Contactor LEGEND:
TH control element
P pressure control
C1 time delay relay
C2 contactor (short circuit resistance)
C3 contactor
LRA - Locked rotor Starting current (A)

Models Soft start kit
Current (A) with soft start kit
MT / MTZ 50 HK4 42 22
MT / MTZ 64 HM4 67 26 Ref. 7702003
MT / MTZ 80 HP4 80 38
MT / MTZ 100 HS4 90 40
MT / MTZ 125 HU4 105 51
Ref 7705001
MT / MTZ 144 HV4 115 58
MT / MTZ 160 HW4 130 64
Miscellaneous
Approvals
UNDERWRITERS EUROPEAN
LABORATORIES INC. DIRECTIVE
Most Maneurop MT/MTZ compressors are approved by

these authorities and comply with international safety and
technical standards.
Design Version
EX: MT125 HU 4 D VE 1 3 4 5 6 7 9 1 3 4 5 6 7 9
MT 18 P M A B - - - MTZ 18 A A A * A - -
MT 22 T M A P N - - MTZ 22 B A A * B A A
* no letter
MT 28 R M A N N - - MTZ 28 A A A * B A -
MT 32 M E C L A - A MTZ 32 A A A * A A A
MT 36 Q F E B F - A MTZ 36 A A A * A A A
MT 40 N F E - G - - MTZ 40 A A A - B - -
MT 44 F B A - A A A MTZ 44 A A A - A A A
MT 45 - A A - - - - MTZ 45 - A A - - - -
MT 50 F C B A C B A MTZ 50 A B B A B B A
MT 51 - A A - - - - MTZ 51 - A A - - - -
MT 56 C B A - B A A MTZ 56 * A A - A A A
MT 57 - A A - - - - MTZ 57 - A A - - - -
MT 64 D D C - B - A MTZ 64 * A B - A - A
MT 65 - A A - - - - MTZ 65 - A A - - - -
MT 72 - C A - A - A MTZ 72 - B A - * - A
MT 73 - A A - - - - MTZ 73 - A A - - - -
MT 80 - B A - A - A MTZ 80 - A A - A - A
MT 81 - B A - - - - MTZ 81 - B A - - - -
MT 100 - D D - D A A MTZ 100 - * * - * A A
MT 125 - D D - D A A MTZ 125 - * * - * A A
MT 144 - * * - * A A MTZ 144 - * * - * A A
MT 160 - D D - D A A MTZ 160 - * * - * A A
Miscellaneous
IP rating IP ratings for compressor terminal boxes are to CEI 529. IP ratings of compressor terminal
shown in the outline drawings sections on boxes are only valid when correctly sized
pages 12-18. The information below gives cable glands of the same IP rating are used.
the different IP rating combinations according Approximate NEMA rating is 12.
Handling MT and MTZ compressors must always be in a horizontal or inverted position may cause
carried in an upright position (within 15° of damage to springs and other internal parts.
vertical). Placing or carrying the compressor
Refrigerants and lubricants
General information When choosing a refrigerant, several factors Additional factors could influence the final
must be taken into consideration: choice:
● Regulations (current and future); ● Environmental considerations;
● Safety; ● Standardization of refrigerants and
lubricants;
● The relation of the application envelope to
expected running conditions; ● Refrigerant cost;
● Compressor capacity and efficiency; ● Refrigerant availability.
● The compressor manufacturers recommen- The table below gives an overview of the
dations and guidelines. different refrigerant-lubricant-compressor
combinations for Maneurop MT and MTZ
compressors:
Lubricant Compressor
Refrigerant Type Danfoss Maneurop lubricant Application
type type
R22 HCFC Mineral MT White oil, 160P Medium / High Temperature
R407C HFC Polyolester MTZ Polyolester oil 160PZ Medium / High temperature
R134a HFC Polyolester MTZ Polyolester oil 160PZ Medium / High temperature
R404A HFC Polyolester MTZ Polyolester oil 160PZ Medium temperature
R507 HFC Polyolester MTZ Polyolester oil 160PZ Medium temperature
Transitional Alkylbenzene oil 160 ABM
Alkylbenzene
refrigerants, MT Note: Initial mineral oil charge has to be Medium / High temperature
(ABM)
R22 based replaced by 160 ABM oil.
Hydrocarbons Danfoss Maneurop does not authorize the use of hydrocarbons in their compressors
The Montreal protocol states that CFC refrig- used as replacements in existing installations
erants such as R12 and R502 may no longer where these refrigerants are present.
be applied in new installations within the
Approved refrigerants (depending on compres-
boundaries of signatory nations; therefore,
sor model): R12, R502, R404A, R507, R134a,
capacity and other data for these refrigerants
R22, R407C. For other refrigerants, please
are not published in this document. Danfoss
contact your local Danfoss representative.
Maneurop MT compressors are, however, suit-
able for use with these refrigerants and can be
R22 R22 is an HCFC refrigerant still in wide use sors are optimized for R22 and are supplied
today. It has a low ODP (Ozone Depletion with an initial charge of mineral oil. Use the
Potential) and will be phased out in the future. application envelopes on page 8 and perfor-
Check local legislation. Always use Maneurop mance tables on pages 10-11 to select the
mineral oil with R22. Maneurop MT compres- correct compressor.
R407C Refrigerant R407C is an HFC refrigerant with For R407C, always use Danfoss Maneurop
thermodynamic properties similar to those of 160PZ polyolester oil. Use the application
R22. R407C has zero ozone depletion poten- envelope on page 8 and the performance
tial (ODP=0). tables on pages 12-13 to select the correct
compressor. Maneurop MT compressors
R407C is a zeotropic mixture and has a tem-
should never be used with R407C, even after
perature glide of about 11ºF.
an oil change.
For more specific information, refer to the sec-
tion “Zeotropic refrigerant mixtures.” R407C
must be charged in the liquid phase.
Refrigerants and lubricants
R134a Refrigerant R134a is an HFC refrigerant with For R134a, always use Maneurop 160PZ poly-
thermodynamic properties similar to those olester oil. Use the application envelope on
of the CFC refrigerant R12. R134a has zero page 8 and performance tables on pages 14-
ozone depletion potential (ODP = 0) and is 15 to select the correct compressor. Maneurop
commonly accepted as the best R12 alterna- MT compressors should never be used for
tive. For applications with high evaporating R134a, even after an oil change.
and high condensing temperatures, R134a is
the ideal choice. R134a is a pure refrigerant
with no temperature glide.
R404A Refrigerant R404A is an HFC refrigerant with blends, refer to section “Zeotropic refrigerant
thermodynamic properties similar to those of mixtures.” For low evaporating temperature
the CFC refrigerant R502. R404A has zero applications down to -45°F, use Maneurop
ozone depletion potential (ODP = 0) and is LTZ compressors, and refer to the LTZ selec-
commonly accepted as one of the best R502 tion and application guidelines. For medium
alternatives. R404A is especially suited to low temperature R404A applications, always use
evaporating temperatures but it can also be the Maneurop MTZ compressor with 160PZ
used in applications with medium evaporating polyolester oil. Use the application envelope
temperatures. R404A is a mixture with a very on page 8 and the performance tables on
small temperature glide; it must be charged in pages 16-18 to select the correct compressor.
its liquid phase, but for most other aspects Maneurop‚ MT compressors should never be
the small glide can be neglected. Because of used for R404A even after an oil change.
the small glide, R404A is called a near-azeo-
tropic mixture. For more information about
R507 Refrigerant R507 is an HFC refrigerant with evaporating temperature applications down
thermodynamic properties similar to those of to -45°F, use Maneurop LTZ compressors.
the CFC refrigerant R502 and virtually equal to For medium temperature R507 applications,
those of R404A. R507 has no ozone depletion always use Maneurop MTZ compressors
potential (ODP = 0) and is commonly accepted and Maneurop 160PZ polyolester oil that is
as one of the best R502 alternatives. As with supplied with the MTZ compressor. Use the
R404A, R507 is particularly suitable for low application envelope on page 8 and the per-
evaporating temperature applications but it formance tables on pages 16-18 to select the
can also be used for medium evaporating tem- correct compressor. Maneurop MT compres-
perature applications. R507 is an azeotropic sors should never be used for R507, even after
mixture with no temperature glide. For low an oil change.
R22-based There is a wide variety of R22-based transi- Because of the R22 component, they all have
transitional refrigerants tional refrigerants (also called service refriger- a (low) ozone depletion potential. Maneurop
ants or drop-in blends). These were developed MT compressors can be used in applications
as temporary R12 or R502 alternatives. Some with these transitional refrigerants. The fac-
examples are R401A, R401B, R409A and tory mineral oil charge must be replaced by
R409B as R12 alternatives and R402A, R402B, Maneurop 160 ABM alkylbenzene oil.
R403A and R403B as R502 alternatives.
Hydrocarbons Hydrocarbons such as propane, isobutane etc. hydrocarbons with their MT or MTZ compres-
are extremely flammable. Danfoss Maneurop sors, even with a reduced refrigerant charge.
does not recommend or support the use of
System design recommendations
Piping design Refrigeration circuits require oil to lubricate and evaporator. In a poorly designed system,
the compressor’s moving parts. During normal with less than optimal oil return, the compres-
system operation, small amounts of oil will sor becomes oil-starved, and the condenser,
continually leave the compressor with the dis- evaporator, and refrigerant lines contain too
charge gas. As long as the amount of oil circu- much oil. Adding oil in such a situation only
lating through the system is small, it improves corrects the compressor oil level for a limited
both system efficiency and heat transfer. When time, and increases the amount of surplus oil
system piping is well designed, almost all of in the rest of the system.
the oil returns to the compressor. Too much oil
Only correct piping design can insure good oil
outside the compressor has a negative effect
balance in the system.
on heat transfer efficiency in both condenser
Suction lines of 26 to 40 fps at full capacity (all compressors

running). See figure below. Also refer to the
Horizontal suction line sections must have a Maneurop “Parallel Installation Guidelines,
slope of 0.5% in the direction of refrigerant instructions for installation of Maneurop com-
flow (5/8” for every 10’ of pipe). The cross sec- pressors in parallel.”
tion of horizontal suction lines must be such
that the resulting gas velocity is at least 13 fps. Gas velocities higher than 40 fps will not con-
In vertical risers, a gas velocity of 26 to 40 fps tribute to significantly better oil return. They
is required to ensure proper oil return. A U-trap will, however, cause higher noise levels and
is required at the foot of each vertical riser. If result in higher suction line pressure drops
the riser is higher than 13 feet, additional U- that will have a negative effect on the system
traps are required for each additional 13 feet. capacity. Note that the suction rotolock valves
that can be ordered from Danfoss Maneurop
Keep U-traps as short as possible to avoid as accessories are designed for average pipe
the accumulation of excessive amounts of oil. sizes, and are selected for systems running at
See figure below. For compressors mounted in nominal conditions.
parallel, the common suction riser should be
designed as a double riser. The cross section The pipe sizes selected for specific systems
of the smallest riser must be designed for 26 may differ from these recommended sizes.
to 40 fps at minimum capacity (one compres- It is recommended that the suction lines be
sor running). The total cross section of both insulated to limit suction gas superheat.
risers must be designed to give a gas velocity
To condenser
0.5 % slope,
13 ft/s or more To condenser
0.5 % slope,
13 ft/s or more
To compressors
To com
max. 13 ft
max. 13 ft U-trap 26 to 39 ft/s

at minimum capacity
U-trap 26 to 39 ft/s
at minimum capacity
U-trap, as short as possible
26 to 39 ft/s
U-trap, as short as possible at maximum capacity
26 to 39 ft/s 26 to 39
From evaporators at maxim
max. 13 ft 26 to 39 ft/s
From evaporators
0.5 % slope,
max. 13 ft Evaporator
13 ft/s or more
0.5 % slope, Evaporator
13 ft/s or more
U-trap, as short as possible U-trap, as short as possible
Discharge line is recommended. Find additional information

in the “Start up” section.
In applications with the condenser mounted
above the compressor, a suitably sized U-trap System components
may be necessary to prevent oil return to the System components such as filter driers,
discharge side of the compressor when the expansion devices and sight glasses must
compressor is not running. The U-trap will also always be selected for the particular refrig-
help eliminate liquid refrigerant floodback from erant used. This is especially important in
the condenser to the compressor. installations using HFC refrigerants. Always
Oil charge and oil separator refer to the component manufacturers techni-
cal documentation. Use a liquid line filter drier
In most installations, the compressor’s initial with a core of 100 % molecular sieves, such
factory oil charge will be sufficient. If, however, as Danfoss type DML, (no activated alumina)
line runs (both ways) exceed 65 feet, or if there that is oversized rather than undersized. When
are many oil traps or an oil separator, addi- selecting a filter drier, take into account the
tional oil may be required. drier capacity (water content capacity), sys-
In installations where there is a risk of slow oil tem cooling capacity and the system refriger-
return, such as in multiple evaporator or mul- ant charge.
tiple condenser installations, an oil separator
Operating limits High Pressure or it must be a manual reset device. When a

discharge valve is used, the HP switch must
A high pressure safety switch is required to be connected to the service valve gauge port,
stop the compressor if discharge pressure which cannot be isolated.
exceeds the values shown in the table below.
The high pressure switch can be set lower than Low pressure
the table value depending on the application To avoid compressor operation at too low suc-
and ambient conditions. To prevent the com- tion pressures, a low pressure safety switch is
pressor from cycling around the high pressure recommended.
limit, the HP switch must be in a lockout circuit
MT MTZ MTZ MTZ
R22 R407C R134a R404A/R507
Test pressure low side (psig) 360 360 360 360
Working pressure range high side (psig) 158 - 402 181 - 426 115 - 328 191 - 402
Working pressure range low side (psig) 15 - 102 20- 96 9 - 68 15 - 104
Relief valve opening pressure difference (psig) 435 435 435 435
Relief valve closing pressure difference (psig) 115 115 115 115
Operation in low ambient temperatures solution requires extra refrigerant charge,

which can introduce other problems. A
At low ambient temperatures, the condensing non-return valve is required in the discharge
temperature and condensing pressure in air line and special care should be taken when
cooled condensers will decrease. The lower designing the discharge line.
pressure may be insufficient to supply enough
liquid refrigerant to the evaporator. As a result ● Reduce air flow to condensers
the evaporator temperature will decrease Other problems can occur when the compres-
sharply and there will be risk of frost formation. sor is operating at low ambient temperature.
When the compressor starts under such con- During shut down periods, liquid refrigerant
ditions, it can pull a deep vacuum and be cut can migrate to a cold compressor. In such
out by its low pressure protection. Depending conditions a belt-type crankcase heater is
on the low switch setting and delay timer, short strongly recommended in addition to a PTC-
cycling can occur. There are several possible type insertion crankcase heater. Note that with
solutions fo these problems, all based on 100% suction gas cooled motors, Maneurop
reducing condenser capacity: compressors can be externally insulated.
● Install the condensers indoors Refer to the section “Liquid refrigerant control
and charge limits” for more details.
● Flood the condensers with liquid (note: this
Operating voltage The voltage applied to the motor terminals Cycle rate limit
and cycle rate must always be within the limits specified in
the table on page 4. The maximum allowable There may be no more than 12 starts per hour
voltage imbalance for 3-phase compressors (6 when a resistor soft start accessory is used).
is 2%. Voltage imbalance causes high cur- A higher number reduces the service life of the
rent draw on one or more phases, which in compressor. The MCI soft starter from Danfoss
turn leads to overheating and possible motor allows 12 starts per hour.
damage. Voltage imbalance is given by the
formula: If necessary, use an anti-short-cycle timer in
the control circuit; a timeout of 5 minutes is
recommended. The system must be designed
| Vavg - V1-2 | + | Vavg - V1-3 | + | Vavg - V2-3 | in such a way as to guarantee that compres-
x 100
sor run time is at a minimum sufficient to allow
2 xVavg
proper oil return and sufficient motor cooling
Vavg = Mean voltage of phases 1, 2, 3. after starting. Note that the oil return rate is a
V1-2 = Voltage between phases 1 & 2. function of system design.
V1-3 = Voltage between phases 1 & 3.
V2-3 = Voltage between phases 2 & 3.
Liquid refrigerant control Refrigeration compressors are designed as while, the entire system refrigerant charge can
and charge limits gas compressors. Depending on the com- condense in the compressor crankcase. A
pressor design and operating conditions, most large amount will dissolve in the compressor
compressors can also handle a limited amount oil until the oil is completely saturated with
of liquid refrigerant. Liquid refrigerant can enter refrigerant. If other system components are
a compressor in different ways, with different located at a higher level, this process can be
effects on the compressor. Maneurop MT and even faster because gravity will favor the flow
MTZ compressors have a large internal free of liquid refrigerant back to the compressor.
volume and can therefore handle relatively When the compressor is started, crankcase
large amounts of liquid refrigerant without pressure decreases rapidly. At lower pressures
major problems. But even when a compressor the oil holds less refrigerant, and as a result
can handle liquid refrigerant, doing so is not part of the refrigerant will violently evaporate
favorable to its service life. Liquid refrigerant from the oil, causing the oil to foam.
can dilute the oil, wash oil out of the bearings,
This process is often called “boiling.” The
and result in high oil carryover that causes
negative effects on the compressor of oil
loss of oil from the sump. Good system design
migration include:
will limit the amount of liquid refrigerant in the
compressor, and have a positive effect on the ● oil dilution by liquid refrigerant
compressor service life.
● oil foam, transported by refrigerant gas and
Off-cycle migration discharged into the system, in turn causing
loss of oil, and in extreme situations, a risk
When the compressor is idle and pressure
of oil slugging
equalizes, refrigerant will condense in the
coldest part of the system. That can easily be ● in extreme situations with a high refrigerant
the compressor (for example, when it is placed charge, liquid can enter the compressor cyl-
outside in low ambient temperatures). After a inders (liquid slugging)
Liquid floodback during operation ●incorrect dimensioning, incorrect setting, or

malfunction of the expansion device
During normal and stable system opera- ● evaporator fan failure or blocked air filters
tion, refrigerant will leave the evaporator
in a superheated condition and enter the In these situations, liquid refrigerant will con-
compressor as superheated vapor. Normal tinuously enter the compressor. The negative
superheat values in the suction line at the effects from continuous liquid floodback are:
compressor suction are 10°F to 55°F, but the ● permanent oil dilution, or
refrigerant leaving the evaporator can contain ● liquid slugging (in extreme situations with
some liquid refrigerant for various reasons: high system refrigerant charge and large
amounts of floodback)
Liquid floodback at changeover negative effects including:

in heat pump systems
● oil dilution
In heat pumps, changeover from cooling to ● liquid slugging (in extreme situations with
heating cycles, defrost, and low-load short high system refrigerant charge and large
cycles may lead to liquid refrigerant floodback amounts of floodback)
or saturated refrigerant return conditions, with
Liquid floodback the charge limits given in the table below, no

and zeotropic refrigerants additional precautions are required. The com-
pressor can even handle accumulation of the
In systems with a zeotropic refrigerant such as full refrigerant charge. As explained earlier,
R407C, liquid floodback produces additional however, any limitation of the amount of liq-
negative effects. When some of the refriger- uid refrigerant in the compressor will have a
ant leaves the evaporator as liquid, the ratio of positive effect on its service life. If the system
component refrigerants is different in the liquid refrigerant charge exceeds the table values,
phase than in the vapor phase. The different additional compressor protection is required
mixture ratio may result in different compres- (see page 33).
sor operating pressures and temperatures. If
the system refrigerant charge does not exceed
Refrigerant charge limits
Compressor Compressor System refrigerant

type models charge limit (lbs)
1 cylinder MT / MTZ 18-22-28-32-36-40 5.5
2 cylinder MT / MTZ 44-50-56-64-72-80 11
MT 45-51-57-65-73-81
4 cylinder MT / MTZ 100-125-144-160 22
Crankcase heater appropriate oil temperature is maintained

under all ambient conditions. A crankcase
A crankcase heater protects against off-cycle heater is recommended on all stand-alone
migration of refrigerant by maintaining the compressors and split systems. For Maneurop
crankcase at a higher temperature. The heater reciprocating compressors, either belt type or
will not offer protection against continuous self-regulating, PTC crankcase heaters are
liquid floodback. The effectiveness of a crank- available as accessories. Refer to the follow-
case heater can be checked by measuring the ing tables for ordering information.
crankcase temperature, which should kept at
least 18°F above saturated suction tempera- Always use thermal bonding compound when
ture. Checks must be made to be sure that installing a PTC heater.
PTC crankcase heater
MT/MTZ 18-160
designation unit ref
200 - 600 V PTC 35 W 7303507
Belt type crankcase heaters
MT / MTZ 18-40 MT / MTZ 44-81 MT / MTZ 100-160

Belt voltage Code no. Belt voltage Code no. Belt voltage Code no.
110 V - - 65 W - 110 V 7773109 75 W - 110 V 7773110
240 V 55 W - 240 V 7773106 65 W - 240 V 7773107 75 W - 240 V 7773108
400 V 54 W - 400 V 7773013 65 W - 400 V 7773117 75 W - 400 V 7773118
460 V 54 W - 460 V 7773111 50 W - 460 V 7773006 75 W - 460 V 7773008
575 V - - - - 75 W - 575 V 7773105
Note: Belt type crankcase heaters are not self-regulating.

They must be switched on when the compressor stops and switched off when
the compressor runs.
All listed belt type crankcase heaters have the UL mark
Liquid line solenoid valve (LLSV) Suction accumulator
An LLSV may be used to isolate the refrigerant A suction accumulator offers protection
charge in the condenser side of the system, against refrigerant floodback at start-up, dur-
thereby preventing transfer or excessive ing operation, and after defrost. The accumu-
migration to the compressor during off cycles. lator provides additional internal volume on the
Using a pumpdown cycle with the LLSV can low pressure side of the system. Tests must
further reduce the amount of refrigerant in the be conducted to determine the actual refrig-
low pressure side of the system. erant capacity each application requires. The
accumulator should be sized for not less than
Pumpdown cycle
50% of the total system charge. A suction line
A pumpdown cycle is one of the most effective accumulator should not be used in systems
ways to protect against off-cycle migration of with zeotropic refrigerants.
liquid refrigerant. Pumpdown must always be
used when evaporators are fitted with defrost
heaters.
Sound and vibration Running compressors cause sound and vibra- sor with a Maneurop acoustic hood accessory.
tion, which are closely related phenomena. Because Maneurop compressors are 100%
suction gas cooled, and require no body cool-
Sound
ing, they can also be insulated. Values for the
The table following shows the levels of sound sound reduction achieved with acoustic hoods
produced by Maneurop compressors. Note are also shown in the table, page 34. For com-
that sound power levels are not the same as pressors installed indoors, sound insulation of
sound pressure levels often seen in documen- the machine room is an alternative to sound
tation. The sound that a compressor produces insulation of the compressor. Sound transmit-
is transmitted in every direction by the ambi- ted by mounting feet, pipework, and refrigerant
ent air, the mounting feet, the pipework and should be treated the same way as vibration,
the refrigerant. The easiest way to reduce the which is covered in the next section.
sound level in ambient air is to fit the compres-
Sound power level*

Acoustic
Compressor db(A)
hood
model without with
unit ref**
hood hood
MT 18 JA 75.7 68.5
MT 22 JC 70.5 61.8
MT 28 JE 69.5 64.1
7755001
MT 32 JF 70.9 65.5
MT 36 JG 70.5 65.4
MT 40 JH 68.5 64.3
MT 44 HJ 78 69.6
MT 50 HK 78.6 71.1
MT 56 HL 79.9 71.6
7755002
MT 64 HM 77 69.4
MT 72 HN 78.7 72.5
MT 80 HP 77.5 71.1
*Measurements at 460 V / 60 Hz MT 100 HS 85.7 75.7
MT 125 HW 86.1 76.2
**The acoustic hood for MTZ 7755003
compressors is the same as for MT 144 HW 86 76.1
the corresponding MT compres- MT 160 HW 86.2 78.5
sor.
Vibration be required. Care must be taken to avoid

tubing that has resonant frequencies close to
Always use the mounting grommets delivered those of the compressor. The refrigerant gas
with the compressor. The grommets reduce also transmits vibration, which is reduced by
the vibration transmitted to the base frame by the Maneurop compressor’s built-in mufflers.
the compressor mounting feet. To further reduce vibration transmission by
The compressor’s mounting base should the refrigerant, an additional muffler can be
be sufficiently rigid and of adequate mass installed.
to insure full effectiveness of the mounting Note: Maneurop hermetic reciprocating com-
grommets. The compressor should never be pressors have been designed and qualified
directly mounted on the base frame without for stationary equipment used in A/C and refri-
using the grommets; to do so will cause high geration applications.
vibration transmission and will shorten com-
pressor service life. Suction and discharge Danfoss Maneurop does not warrant its com-
lines must have adequate flexibility in every pressors for use in mobile applications such as
direction. Eventually vibration absorbers may trucks, railways, subways, etc.
Installation and service
System cleanliness System contamination is one of the main fac- observed during maintenance of the installa-
tors affecting equipment reliability and service tion. The compressor must be used only for
life. It is therefore important to insure system the purpose for which it was designed.
cleanliness when assembling a refrigeration ● Use only clean and dehydrated refrigeration
system. During the assembly, system con- grade copper tubes and silver alloy brazing
tamination can be caused by: material.
● Filings and particles from removing burrs ● Clean all parts before brazing and always
from pipe-work have nitrogen or CO2 flowing through the
● Brazing and welding oxides pipes during brazing to prevent oxidation.
● Brazing flux ● If flux is used, take every precaution to pre-
● Moisture and air vent leakage into the piping.
All installation and service work must be done ● Do not drill holes (e.g. for Schrader valves)
by qualified and certified personnel, who in parts of the installation that are already
must follow the procedures described below completed if filings and burrs can not be
using tools (charging systems, tubes, vacuum removed.
pumps, etc.) dedicated to the system refrig- Carefully follow the instructions in the next sec-
erant. The compressor must not be opened tion when brazing, mounting, detecting leaks,
under pressure. These guidelines must be pressure testing, and moisture removal.
Compressor handling while Compressor handling All compressors are supplied with three or four
mounting and connecting rubber mounting grommets, each complete
to the system Maneurop MT and MTZ compressors are pro- with metal sleeves and nuts and bolts. Refer
vided with a lifting lug. This lug should always to the outline drawings on pages 18 to 20.
be used to lift the compressor. Once the
compressor is installed, the compressor lifting These grommets largely attenuate the com-
lug should never be used to lift the complete pressor vibration transmitted to the base
installation. Keep the compressor in an upright frame. The compressor must always be
position during handling. mounted with these grommets. Refer to the
table below for torque values.
Compressor mounting
Mount the compressor with the base plate
horizontal, with a maximum slope of 3 degrees.
Recommended
Designation
torque
Cable screw of T connector in electrical box screw 10/32 - UNF x 3 17 in.lb
1” 59 ft.lb
Rotolock valves and solder sleeves 1”1/4 66 ft.lb
1”3/4 81 ft.lb
Mounting grommet bolts 1 - 2 - 4 cylinder 11 ft.lb
Oil sight glass - 37 ft.lb
Oil equalization connection 1 - 2 - 4 cylinder 22 ft.lb
Compressor connection to the system air and moisture entering the compressor, it
is advisable to braze the solder sleeves or
Whenever possible, the compressor must be service valves to the pipework before the
the last component to be integrated in the compressor is mounted. When all brazing
system. New compressors have a protec- is finished and the total system is ready, the
tive nitrogen holding charge. The suction compressor caps can be removed and the
and discharge caps should only be removed compressor connected to the system with
just before connecting the compressor to the minimum exposure to ambient air. (Take care
installation to avoid air and moisture entering as the protective nitrogen holding charge
the compressor. During the first run period leaves the compressor: the pressure is about
(several hours), check that the compressor 25 psi. The operation can be done through the
runs within the application limits. To avoid Schrader valve using a flexible tube).
If this procedure is not possible, the sleeves either rotational direction. There is no specific
or valves may be brazed to the pipes when recommendation (except for racks, where the
mounted on the compressor, making certain same rotating direction is recommended for
that nitrogen or CO2 is flowing through the all compressors. Please refer to the Parallel
compressor via the Schrader valve to prevent Guidelines).
the entrance of air and moisture. The nitrogen
Note: When the compressor is built into a
or CO2 flow must start when the caps are
multiple-compressor “rack” which is not
removed and must continue throughout the
installed immediately in its final location,
brazing process. When rotolock valves are
vacuum pull-down and moisture removal
used on the compressor, they must be closed
must be performed on the rack as if it were a
immediately after mounting, thus keeping the
complete system (see the following sections).
compressor isolated from the atmosphere or
The rack must be charged with nitrogen or
from a system that is not yet dehydrated.
CO2 and open tubes must be blocked with
Electrically, the compressor can operate in caps or plugs.
Schrader
N2
System pressure test It is recommended that an inert gas such as The maximum test pressures for MT and MTZ
nitrogen be used for pressure testing. Dry air compressors are shown in the table below.
may also be used, but care should be taken
Do not exceed a pressure difference of 435
since air can form a flammable mixture with
psi between the high pressure side and the
the compressor oil. When performing a system
low pressure side of the compressor. Higher
pressure test, do not exceed the maximum
pressure differentials will cause the internal
allowed pressure of any of the components.
compressor relief valve to open.
1-2-4 cylinder compressors

Maximum compressor test pressure, low side 362 psi (g)
Maximum compressor test pressure, high side 435 psi (g)
Leak detection If valves are present, the compressor must these gases can form a flammable mixture.
be kept isolated from the system whenever Never use CFC or HCFC refrigerants for leak
possible during leak detection. Use the final detection in HFC systems.
system refrigerant. Pressurize with nitrogen or
Note 1: Leak detection with refrigerant may
another neutral gas and use a leak detector
not be allowed in some countries. Check local
designed for the system refrigerant. A helium
regulations.
spectrometric detection system can also be
used. When repairing leaks, observe the pro- Note 2: Leak detection additives can not be
cedures described in the sections above. The used because they may affect the properties
use of other gases such as oxygen, dry air, of the system lubricant. Warranty may be
or acetylene is not recommended, because voided if leak detecting additives are used.
Vacuum pull-down General 8- Break the vacuum with nitrogen gas or with
moisture removal the final refrigerant.
Moisture obstructs the proper functioning of
the compressor and the refrigeration system. Vacuum Pump
Air and moisture reduce service life, increase A two stage vacuum pump with gas ballast
condensing pressure, and cause excessively (1.5 mbar (1125 micron) standing vacuum) and
high discharge temperatures that can destroy a capacity appropriate to the system volume
the lubricating properties of the oil. Air and must be used.
moisture also increase the risk of acid forma-
tion, which can give rise to copper plating. To avoid losses due to pressure drop use
All these phenomena can cause mechanical large-diameter connection lines. Connect
and electrical compressor failure. To elimi- these to the shut-off valves, and not to the
nate these factors, a vacuum pull-down is service port.
recommended using the procedure described
below. Moisture level
Compressor Installation At commisioning, system moisture content

may be as high as 100 ppm. During operation
Whenever possible (if valves are present) the this must be reduced with a filter drier to a
compressor must be kept isolated from the level at least as low as 50 ppm, and preferably
system. as low as 20 ppm. Such a level is difficult to
achieve, but should be your target.
Procedure
Notes
1- After the leak detection procedure, pull
down the system to vacuum of 500 microns ● Watch out for ice in the system. When very
(0.67 mbar). Use only a 2-stage vacuum pump low pressure is achieved, as with a very large
with a capacity appropriate to the system pump, moisture in the system may trapped in
volume. To avoid losses due to high pressure, small pockets and freeze; it will therefore not
it is recommended that connection lines with evaporate. Should this occur, one might think
a large diameter be used, and that these are (and measure), that there is no moisture in the
connected to the service valves and not to the system, and stop the pull-down procedure,
Schrader valve. but in fact, there would be ice in the system.
2- When a vacuum level of 500 microns is ● The temperature of the system should not
reached, the system must be isolated from the be lower than 50°F. If the evaporator coil is
vacuum pump. equipped with electric defrost heaters, then
these should be energized to improve mois-
3- Wait 30 minutes, during which time the sys- ture removal.
tem pressure should not rise.
● A correct vacuum pull-down is even more
4- If the pressure increases rapidly, the system important with HFC refrigerants and poly-
is not leak tight. Repeat the leak detection pro- olester oil than with traditional CFC or HCFC
cedure and restart the vacuum pull-down from refrigerants like R22 with mineral oil.
step 1. If the pressure increases slowly, the
system has moisture inside. Break the vacuum Warning
with nitrogen gas and start again at step 2.
Do not use a meghometer or apply power
5- Connect the compressor to the system by to the compressor while it is under vacuum, as
opening the valves. this may cause motor winding damage. Never
run the compressor under vacuum conditions,
6- Repeat 2, 3, and 4. as to do so may cause compressor motor
7- Pull a vacuum of 500 microns (0.67 mbar) burnout.
and maintain it for 4 hours. Measure this pres-
sure in the refrigeration system, and not with
the vacuum pump gauge.
Start-up Twelve hours before start-up, or after a pro- charge, the compressor must not be running
longed shutdown period, energize the crank- and the service valves must be closed. Charge
case heater (if fitted), or turn on power for refrigerant as close as possible to the nominal
single-phase compressors that have a trickle system charge as possible before starting the
circuit. compressor. Then slowly add refrigerant in the
liquid phase, on the low pressure side, as far
Refrigerant charging
away as possible from the running compres-
Zeotropic and near-azeotropic refrigerant mix- sor. Note: R507 and R502 are azeotropic
tures such as R407C and R404A must always mixtures and can be charged in either liquid
be charged in the liquid phase. For the initial or gas phases.
The correct charge is determined by observ- explanation, refer to our Technical Information.
ing the liquid sight glass, the relationship of Refer to the table on page 28 to select the cor-
condensing temperature to subcooling, the rect oil.
total volume of the installation (receiver, suc-
Suction gas superheat
tion accumulator, condenser, evaporator, etc.),
and the equipment manufacturer’s recommen- The optimum suction gas superheat is in the
dations. range from 10-15°F, and depends on the appli-
cation. Lower superheats will contribute to
Do not start the compressor without refriger-
better system performance, but will increase
ant or with the discharge valve closed. To do
the risk of unwanted liquid floodback to the
either will damage the motor.
compressor. For superheat values less than
Warning: When a liquid line solenoid valve is 5°F, an electronically controlled expansion
used, the vacuum on the low pressure side valve such as a Danfoss type AKV is recom-
must be broken before applying power to the mended. The maximum allowable superheat
system. The refrigerant charge must be suit- is about 54°F. Higher values can be accepted,
able for both winter and summer operation. but tests have to be performed to verify that
Refer to the sections on liquid floodback, and the maximum discharge temperature of 266°F
to the refrigerant charge tables on page 32 for is not exceeded. Note that high superheat val-
information about refrigerant charge limits. ues limit the compressor application envelope
and system performance.
Oil charge and oil level
Other System Recommendations
The oil charge must be checked before com-
missioning (the correct level is from 1/4 to 3/4 - Danfoss Maneurop compressors are not
of the oil sight glass). Check the oil level again designed to operate in corrosive atmospheres.
after operation for a minimum of 2 hours at These compressors are not rated for flamma-
nominal conditions. In most installations the ble atmospheres must not be used therein.
initial compressor oil charge will be sufficient.
- Compressor and tubing surface tempera-
In installations with line runs exceeding 65 feet
tures can easily be greater than 215°F and
(both ways) or with many oil traps or with an
less than –25°F, and can cause severe burns!
oil separator, additional oil may be required.
Exercise care when working around the com-
Normally the quantity of oil added should be
pressor and refrigerant tubing.
no more than 2% of the total refrigerant charge
(this percentage does include oil contained in - The compressor must be stored in ambient
oil separators or oil traps). If this amount has temperatures between –40°F and +125°F.
already been added and the oil level in the When the compressor is stopped, ambient air
compressor keeps decreasing, the oil return temperature must not exceed +125°F.
in the installation is insufficient. Make sure
that the principles given in the section “Piping
design” have been observed. In installations
where slow oil return is likely, such as in mul-
tiple evaporator or multiple condenser installa-
tions, an oil separator is recommended.
Add the oil with a manual oil pump via the
compressor’s Schrader valve. For a complete
CONTROLLER
OPERATING MANUAL
Hi-PRES KOREA
Co., Ltd.
D
kimhae city, Korea
Tel. +82 55 340 5200
Fax:+82 55 346 3502
INSTRUCTION MANUAL
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SAMWON ENGINEERING CO., LTD.

Automatic Temperature Controller U-105/U-105T User Manual 4. How to connect sensors
Model Temperature range Output ① How to connect sensors <Rear panel terminal>
SU-105 Pt100 (-200.0℃~400.0℃) Main/Aux(DC5V)
Ca-K (-150.0℃~1000.0℃) ▶When connecting sensors, use the
following figure. If you connect the IC/HUM Sensor Aux output Main output Power
IC (-50.0℃~150.0℃)
SU-105T Humidity (0.0%~100.0%) Main/Aux(Relay) lines incorrectly or a different type Ca-K
B W sh RELAY RELAY AC
R/W B 3A 3A 220V
of sensors, the display unit will
※ Thank you for purchasing a SamWon ENG CO.,LTD
show ‘Err’.
product. This manual contains the information on how ①②③ ④⑤⑥⑦⑧
② Sensor line extension
to use the product. Keep it in a safe place and refer to it
▶A Pt100 sensor line can be extended
whenever necessary. up to 100 M. A B B’
RTD ①White②Black③Black
▶An IC/Humidity sensor line can be + -
1. Description of display extended up to 500 M. TC ①Red/White ②Shield/Black
▶You MUST use a shielded line to prevent
Up key Display Unit the noise when extending a line.
③ Sensor input correction (when current temperature is incorrect)
▶Press set key for longer than 5 seconds, when the display unit shows a current
up
℃ temperature
▶Release the key when you see diF. Select rSt by pressing set key.
Set key ▶Select a correction temperature using Up or Dn key.
dn set ▶Store the setting in memory by pressing the set key for longer than 5 seconds.
on For example,
Displayed
Current uVw corrected
Down Key Main Output current
temperature temperature
temperature
Displays a current temperature or user-set 20.0 ℃ + -5.0 ℃ = 15.0 ℃
Display Unit
temperature 20.0 ℃ + 10.0 ℃ = 30.0 ℃
Indicates the main or auxiliary output is
Main/Aux Output
ON or OFF 5.External dimension
Set key set Setting button
70
Up key up Increment button
Down key dn Decrement button PANEL CUT OUT
34
2.Capability and applications of the product 28
▶Power controller for heaters and coolers 70

Hysteresis 0.0~9.9 degree C., 0~240 second delay timer, Normal/Reverse selection. (unit: mm)
76
▶Contains a digital timer to control defrosting. Range: 1~999 minute.
▶User configuration control 6.Product specification
˚ You can specify a valid temperature range that a user is allowed to use.
˚ You can prevent a user from changing the setting of hysteresis, delay time, Voltage AC220V (50/60Hz) ±10% (AC110V,option)
and normal/reverse. Power 5VA or less
K(CA) with a load/line of 100Ω or less
3.How to set main output Input Sensor
PT100Ω with a load/line of 5Ω or less
<Display Current>
▶Turn on the power and wait until the current Accuracy
K(CA):display the value ±0.5% +1digit
temperature appears on the display. Pt100:display the value ±0.2% +1digit
▶Press set key once and notice Hysteresis 0.1℃ ~ 9.9℃
the display unit blinks. Control output
Relay Output:AC250V 5A
▶Use Up or Dn key to change the setting. Relay life time:300,000 or grater
If you hold down a key for longer than Control operation ON/OFF Control
<Main Output Terminal>
4 seconds, the number will increase or Setting Methode Digital Methode with Up or Down key
decrease rapidly. Sensor Aux output Main output Power Etc. Sensor input correction,Delay timer,Normal/Reverse selection,Defrosting Timer
Note: The selectable range might be B W sh RELAY RELAY AC
Environment Temperature 0℃ ~ 50℃
limited by User configuration control. R,W B 3A 3A 220V
Environment humidity 85% RH or less
▶Store the setting in memory by pressing
set key for longer than 5 seconds. ①②③ ④⑤⑥⑦⑧
▶The unit show the current temperature
and start working.
▶The main output uses terminal 4 ~ 6. DF#
Note: For information on Auxiliary 553Y# Coil Factory/ : 621-120, 565 Heoung-Dong, Kim Hae City,
output (Alarm/Timer), refer to Section 작동
Mac Pow
메인 Head office Kyung Sang Nam Do, Korea
13. How to set Alarm Output. 기계
hine 전원er Tel: 82-525-321-3030 Fax: 82-525-332-5281
Magnet
SAMWON ENG CO.,LTD U-105/U-105T Controller User Manual Page 1/3

7.Hysteresis setting 10.User configurable settings
▶To change hysteresis, press SET key for longer than 5 seconds. Release the key when ▶The following diagram shows configurable items. Select an item by
the display unit shows diF. pressing set key.
▶Set the configuration as following using Up and Dn keys.
User Item# Setting# Description#
setting glI# 314<1<# Prevent relay vibration from hysteresis Press set key when the display unit
▶Store the setting in memory by pressing the SET key for longer than 5 seconds. shows a current temperature
▶Description of ON/OFF control based-on hysteresys value
hysteresis diF=1.0 hysteresis diF=2.0 Normal/Reverse Control
Main output setting

glI# Hysteresis
15 15 ON 0.1℃~ 9.9℃
ON Delay time
tyP=C gOw# 0~240sec
Cooler(Reverse) SV SV
w|S# Normal/Reverse selection

OFF OFF C:Coller,H:Heater
10 10
Aux output setting

Aux Output(Alarm) Aux Output(Timer)
15 15 OFF Sur# Alarm Setting Temp.

Temperature Range rq# Timer on setting
0~999Min
OFF for each sensor
rII# Timer off setting
0~999Min
tyP=H
Heater(Normal) SV SV
ON ON
10 10
uVw# Sensor input correction
-50.0~+50.0
8. Normal/Reverse output To go back to the top, press set key
Item# Setting## Description# Press set key for longer than 5 seconds
User
setting
F# Controls the cooler (Reverse output) to save the configuration.
w|S#
K# Controls the heater (Normal output)
① Cooler On/Off control
▶When the current temperature becomes higher than a configured temperature, the main
output relay turns on. 11.Factory default settings
▶You can use a delay timer to protect a compressor.
▶Make a note of the factory default settings before changing any one of them. Before
② Heater On/Off control
▶When the current temperature becomes lower than a configured temperature, the main making any change, understand and verify the validity of your setting(s).
output relay turns on. ▶Invalid factory settings may require service from the manufacturer.
Note: In general, the B contact of a relay is used for reverse output. In this case, be
cautious since the contact B is ON even though the power to the unit is turned off.
Factory Setting Items
Turn off the power. Turn on the

For example) power while pressing set key.
Heater control Cooler control
50 -20
45 -25 Keep pressing set key until you
see StH on the display unit.
# RII# # RII# # # RII# # RII# Release the key when the
##RQ# # RQ# # # RQ# # RQ# # display unit shows StH.
SV=50.0,glI=5.0,gOw=0,w|S=H SV=-25.0,glI=5.0,gOw=0,w|S=C Upper limit temperature

VwK# Temperature Range for each sensor
9.Delay timer setting
VwO# Lower limit temperature
▶In order to change the delay timer setting, press SET key for longer than 5 seconds Temperature Range for each sensor
while the display unit shows the current temperature. Release the key when the display Alarm hysteresis
glI#
unit shows diF. Press SET key several times to select dLt. 0.1℃~ 9.9℃
▶After selecting a value using Up or Dn key, press SET key to store the setting in the Alarm delay timer
memory. gOw# 0~240sec
Description: When the delay time expires, the output turns on. Aux output:Timer/Normal/Reverse Selection
User Item# Setting## Description# w|S# C:Cooler,H:Heater(C:Upper Alarm,H:Lower Alarm),t:Timer
setting gOw# 3573vhf# Output become on after specified time
Orf# Locking Function for user
▶How the delay timer works 0:Release, 1:Locking
Case: the delay time is 0 second => the relay turns on as soon as output signal arrives.
delay time when#gOw=0 Relay Off Relay On To go back to the top, press set key
0sec 5sec 10sec
Press set key for longer than 5 seconds

delay time when gOw=5 Relay Off Relay On
to save the configuration.
Case: the delay time is 5 seconds => the relay turns on after 5 seconds upon the arrival of
output signal.

12.Prevention of re-configuration and configuration lock
① You can prevent a user from changing a pre-set configuration. ▶Press set key for longer than 5 seconds to save the configuration.
Item# Setting# Description#
S
y
▶Turn off the power. Turn on the power while pressing set key. Keep pressing set key
until you see StH on the display unit. Release the key when the display unit shows StH. The output is turn on when the current temperature
w|S# K#
becomes lower
▶Press set key several times to select Loc. Set the configuration as following using Up
The output is turn off when the current temperature
and Dn keys F#
becomes higher than the alarm temperature
Item# Setting## Description# ④ How to disable the alarm output
Factory
Setting
3# Unlocked – a user can change settings ▶When you want to turn off alarm relay output, follow the procedure described below.
Orf#
4# Locked – a user can’t change a pre-set configuration ▶Press set key for longer than 5 seconds when the display shows a current temperature.
▶Press set key for longer than 5 seconds to save the configuration. Release the key when you see diF.
Note: Once locked, a user can’t change a pre-set configuration by pressing set key for ▶Press set key several times to select Pro.
longer than 5 seconds. The unit must be unlocked before a user can change the pre-set ▶Select either the highest value or lowest value using Up or Dn key.
configuration. Item# Setting## Description#
setting
User
② You can specify the range of temperature that a user can set. Sur# rII# This configuration disables the alarm output.
▶Turn off the power. Turn on the power while pressing set key. Keep pressing set key ▶Press SET key for longer than 5 seconds to save the configuration.
until you see StH on the display unit.
14.Timer setting
▶Press set key several times to select StL. Set the configuration as following using Up
and Dn keys. ① How to set the auxiliary relay to the timer output
Item# Setting## Description# ▶The auxiliary relay selects either the alarm output or timer output. As a factory
Factory
Setting
VwK# 8313# The highest value for high temperature is 50 degree. setting, the relay is set to the alarm output.
VwO# 7313# The lowest value for low temperature is 40 degree. ▶To change the factory setting, you MUST turn off the power.
▶Turn the power on while pressing set key. And keep pressing the set key.
▶Press set key for longer than 5 seconds to save the configuration.
▶Release the key when the you see StH in the display unit.
Note: After this configuration, the main temperature can be set only within the range of 40
▶Select tyP by pressing set key several times.
to 50 degree.
▶Set the configuration as following using Up and Dn keys
13.How to set Alarm Output (Auxiliary output) Factory Item# Setting## Description#
setting w|S# w# Use the auxiliary relay as the timer output
① Set the auxiliary relay output to Alarm Output
▶The auxiliary relay selects either Alarm Output or Timer Output. Set the relay to Alarm ▶Press set key for longer than 5 seconds to save the configuration.
Output. (Alarm Output is factory default setting) ② How to set timer
▶You MUST turn off the power to change the factory settings. ▶Press set key for longer than 5 seconds when the display shows a current
▶Turn on the power while pressing set key. And keep pressing the set key. temperature. Release the key when you see diF.
▶Press set key several times to select On. If ON does not appear, the auxiliary output is
▶Release the set key when the display shows StH.
not selected as the timer output. See 1) How to set the auxiliary relay to the timer output
▶Press set key several times until you see tyP.
▶Set the configuration as following using Up and Dn keys Item# Setting# Description#
Item# Setting## Description# The output will be ON for 5 minutes after a OFF period of
Factory
rq# 8#
Setting
setting
User
Use Auxiliary output as Alarm output 15 minutes

w|S# K#ru#F# The output will be OFF for 15 minutes after a ON period of
(C = Alarm High, H = Alarm Low) rII# 48#
5 minutes.
▶Store the setting in memory by pressing the set key for longer than 5 seconds.
▶Press set key for longer than 5 seconds to save the configuration.
②How to set Alarm Output Temperature
▶When the display shows current temperature, press set key for longer than 5 seconds. ③Description of the pulse cycle
Release the set key when the display shows diF. Pulse cycle
▶If Pro is not displayed, you have to the auxiliary output to Alarm Output. Refer to the output while 15min. Off 5min. On 15min. Off 5min. On
rq=5min,
item 1) above. rII=15min
▶Select Pro by pressing set key several times. Note: Periodic timer is operated separatory operated from temperature controller
Item# Setting## Description# 15. Installation
Setting
User
Sur# 43313# Alarm Output Temperature is set to 100 degree C.

▶Install the unit in an environment where
▶Store the setting in memory by pressing the set key for longer than 5 seconds.
1) the temperature is relatively constant,
③ How to set Alarm High or Low 2) there is no corrosive gas,
▶To change the factory setting, you MUST turn off the power. 3) the humidity is normal, and
▶Turn the power on while pressing set key. And keep pressing the set key. 4) there is no excessive dust and electric noise.
▶Release the key when the you see StH in the display unit. ▶Wire (or line) connections
Sensor line is sensitive to noise from high-voltage power line. Use a separate pipe.
▶Select tyP by pressing set key several times.
▶For applications where bodily injury or property damage can occur, you connect
▶Set the configuration as following using Up and Dn keys the product using a double safety device.
than the alarm temperature

MISCELLANEOUS
INSTRUCTION MANUAL
-THERMOSTATIC EXPANSION VALVE
Hi-PRES KOREA -SOLENOID VALVE
Co., Ltd.
-PRESSURE CONTROLLER E
kimhae city, Korea
-DRYER
Tel. +82 55 340 5200
Fax:+82 55 346 3502
Refrigeration and Air Conditioning Controls
Technical leaflet
Thermostatic expansion valves,

type TE 5 - TE 55

Technical leaflet Thermostatic expansion valves, type TE 5 - TE 55
Introduction
Thermostatic expansion valves regulate the Therefore the valves are especially suitable
injection of refrigerant liquid into evaporators. for liquid injection in ”dry“ evaporators where
Injection is controlled by the refrigerant the superheat at the evaporator outlet is
superheat. proportional to the evaporator load.
Features Large temperature range: Rated capacities from 19 to 355kW

–60 to +10°C (5.5 to 100 TR) for R22.
Equally applicable to freezing, refrigeration
and air conditioning plant. Can be supplied with MOP
(Max. Operating Pressure)
Interchangeable orifice assembly Protects the compressor motor against
− easier stocking excessive evaporating pressure.
− easy capacity matching
− better service Patented double contact bulb
Fast and easy to install.
Stainless steel power element, capillary Good temperature transfer from pipe to
tube and bulb bulb.
− high corrosion resistance
− high strength and vibration resistance
− fast installation: self-aligning bulb
− good thermal contact and transmission
 Danfoss A/S (RC-CMS / HBS), 10 - 2003 RD1AY402 3

Technical data Max. temperature Max. test pressure

Bulb, when valve is installed: 100°C 28 bar
Complete valve not installed: 60°C
Permissible working pressure
Min. temperature 22 bar
–60°C
MOP-points
Refrigerant Range N Range NM Range NL Range B
− 40 → +10°C − 40 → − 5°C − 40 → − 15°C − 60 → − 25°C
MOP-point in evaporating temperature te and evaporating pressure pe
+15°C/+60°F 0°C/+32°F − 10°C/+15°F − 20°C/− 4°F
R22 7.0 bar / 101 psig 4.0 bar / 57.5 psig 2.6 bar / 37.8 psig 1.4 bar / 20.9 psig
R134a 4.0 bar / 57.4 psig 1.9 bar / 27.8 psig 1.0 bar / 15.0 psig
R404A/R507 8.6 bar / 124 psig 5.0 bar / 72.4 psig 3.4 bar / 49.1 psig 2.0 bar / 29.0 psig
R407C 6.5 bar / 94.3 psig
MOP = Max. Operating Pressure
Superheat SS = static superheat The opening superheat OS is 6 K from when

OS = opening superheat opening begins to where the valve gives its
SH = SS + OS = total superheat rated capacity Qnom.
Qnom = rated capacity
Qmax = maximum capacity Example
Static superheat SS = 5 K
Static superheat SS can be adjusted with Opening superheat OS = 6 K
setting spindle. Total superheat SH = 5 + 6 = 11 K
The standard superheat setting SS is 5 K for
valves without MOP and 4 K for valves with
MOP.
4 RD1AY402  Danfoss A/S (RC-CMS / HBS), 10 - 2003

Ordering
Thermostatic element R22
Code no.
Pressure Capillary
Valve equalization tube Range N Range NM Range NL Range B
type –40 to +10°C –40 to –5°C –40 to –15°C –60 to –25°C
/4 in. / 6 mm
1
m Without MOP MOP+15°C MOP 0°C MOP –10°C Without MOP MOP –20°C
TEX 5 Ext. 1) 3 067B3250 067B3267 067B3249 067B3253 067B3263 067B3251
TEX 12 Ext. 2) 3 067B3210 067B3227 067B3207 067B3213 067B3211
TEX 12 Ext. 2) 5 067B3209 067B3212
TEX 20 Ext. 2) 3 067B3274 067B3286 067B3273 067B3275 067B3276
TEX 20 Ext. 2) 5 067B3290 067B3287
TEX 55 Ext. 2) 3 067G3205 067G3220 067G3206 067G3207
TEX 55 Ext. 2) 5 067G3209 067G3217
1
) Pressure equalization with solder connector can be supplied on contacting Danfoss.
2
) Available as accessory: solder adapter for TE 12, TE 20 and TE 55. Code no. 068B0170.
Orifice assembly
Rated capacity Rated capacity
Range N: Range B:
Valve type Orifice no. Code no.
–40 to 10°C –60 to –25°C
kW kW
TEX 5-3 19.7 11.9 01 067B2089
TEX 5-4.5 26.9 16.7 02 067B2090
TEX 5-7.5 38.8 24.8 03 067B2091
TEX 5-12 55.3 35.4 04 067B2092
TEX 12-4.5 26.8 17.2 01 067B2005
TEX 12-7.5 43.4 28.2 02 067B2006
TEX 12-12 64.0 41.4 03 067B2007
TEX 12-18 84.4 55.9 04 067B2008
TEX 20-30 108.0 70.0 01 067B2172
TEX 55-50 239.0 148.0 01 067G2005
TEX 55-85 356.0 228.0 02 067G2006
The rated capacity is based on:
Evaporating temperature te = +5°C for range N and te = –30°C for range B
Condensing temperature tc = +32°C
Refrigerant temperature ahead of valve tl = +28°C
Valve body
Connection
Code no.
Inlet × Outlet
Type Orifice no.
Flare Solder Solder Solder
in. mm
angleway angleway straightway flanges
01 - 03 1/2 × 5/8 067B4013 067B4009 067B4007
TE 5 03 1
/2 × 7/8 067B4010 067B4008
04 5/ × 7/
8 8 067B4011
01- 03 12 × 16 067B4013 067B4004 067B4002
TE 5 03 12 × 22 067B4005 067B4003
04 16 × 22 067B4012
01 - 02 5/8 × 7/8 067B4022 1) 067B4020 1) 067B4025 1)
TE 12 03 - 04 /8 × 1
7
067B4026 1)
03 - 04 7/ × 11/
8 8 067B4023 2) 067B4021 2)
01 - 02 16 × 22 067B4018 1) 067B4027 1)
TE 12 03 - 04 22 × 25 067B4015 1)
03 - 04 22 × 28 067B4017 2) 067B4016 2)
01 7/8 × 11/8 067B4023 2) 067B4021 2)
TE 20
01 22 × 28 067B4017 2) 067B4016 2)
01- 02 11/8 × 13/8 067G4004 3) 067G4003 3)
TE 55
01- 02 28 × 35 067G4002 3) 067G4001 3)
1
) ODF × ODF
2
) ODF × ODM
3) ODM × ODM
ODF = Internal diameter

ODM = External diameter

Ordering
(continued) Thermostatic element R407C
Code no.
Pressure Capillary
Valve equalization tube Range N
type –40 to +10°C
/4 in. / 6 mm
1
m Without MOP MOP+15°C
TEZ 5 Ext. 1) 3 067B3278 067B3277
TEZ 12 Ext. 2) 3 067B3366 067B3367
TEZ 20 Ext. 2) 3 067B3371 067B3372
TEZ 55 Ext. 2) 3 067G3240 067G3241
1
) Pressure equalization with solder connector can be supplied on
contacting Danfoss.
2
) Available as accessory: solder adapter for TE 12, TE 20 and
TE 55. Code no. 068B0170.
Orifice assembly
Rated capacity
Range N:
–40 to 10°C
kW
TEZ 5-3.2 21.3 01 067B2089
TEZ 5-5.0 29.1 02 067B2090
TEZ 5-8.0 41.9 03 067B2091
TEZ 5-13 59.7 04 067B2092
TEZ 12-5.0 28.9 01 067B2005
TEZ 12-8.0 46.9 02 067B2006
TEZ 12-13 69.1 03 067B2007
TEZ 12-19.5 91.2 04 067B2008
TEZ 20-32.5 116.0 01 067B2172
TEZ 55-54 259.0 01 067G2005
TEZ 55-92 385.0 02 067G2006
Evaporating temperature te = +5°C for range N
Valve body
Connection
Code no.
Inlet × Outlet
Type Orifice no.
in. mm
01 - 03 1/2 × 5/8 067B4013 067B4009 067B4007
TE 5 03 1
/2 × 7/8 067B4010 067B4008
04 5/ × 7/
8 8 067B4011
01- 03 12 × 16 067B4013 067B4004 067B4002
TE 5 03 12 × 22 067B4005 067B4003
04 16 × 22 067B4012
01 - 02 5
/8 × 7/8 067B4022 1) 067B4020 1) 067B4025 1)
TE 12 03 - 04 /8 × 1
7 067B4026 1)
03 - 04 7
/8 × 11/8 067B4023 2) 067B4021 2)
01 - 02 16 × 22 067B4018 1) 067B4027 1)
TE 12 03 - 04 22 × 25 067B4015 1)
03 - 04 22 × 28 067B4017 2) 067B4016 2)
01 /8 × 11/8
7
067B4023 2) 067B4021 2)
TE 20
01 22 × 28 067B4017 2) 067B4016 2)
01- 02 11/8 × 13/8 067G4004 3) 067G4003 3)
TE 55
01- 02 28 × 35 067G4002 3) 067G4001 3)
1
) ODF × ODF
2
) ODF × ODM
3) ODM × ODM


Ordering
(continued) Thermostatic element R134a
Code no.
Pressure Capillary
Valve equalization tube Range N Range NM
type –40 to +10°C –40 to –5°C
/4 in. / 6 mm
1
m Without MOP MOP +15°C MOP 0°C
TEN 5 Ext. 1) 3 067B3297 067B3298 067B3360
TEN 12 Ext. 2) 3 067B3232 067B3233
TEN 12 Ext. 2) 5 067B3363
TEN 20 Ext. 2) 3 067B3292 067B3293
TEN 20 Ext. 2) 5 067B3370
TEN 55 Ext. 2) 3 067G3222 067G3223
TEN 55 Ext. 2) 5 067G3230
1 ) Pressure equalization with solder connector can be supplied on contacting Danfoss.
2 ) Available as accessory: solder adapter for TE 12, TE 20 and TE 55. Code no. 068B0170.
Orifice assembly
Rated capacity
kW
TEN 5-3.7 12.9 01 067B2089
TEN 5-5.4 19.1 02 067B2090
TEN 5-8.3 29.1 03 067B2091
TEN 5-11.2 39.6 04 067B2092
TEN 12-4.7 16.7 01 067B2005
TEN 12-7.7 27.2 02 067B2006
TEN 12-11.4 40.0 03 067B2007
TEN 12-15 53.0 04 067B2008
TEN 20-18 65.0 01 067B2170
TEN 55-41 145.0 01 067G2001
TEN 55-62 220.0 02 067G2002
Evaporating temperature te = +5°C
Valve body
Connection
Code no.
Inlet × Outlet
Type Orifice no.
in. mm
01 - 03 1
/2 × 5/8 067B4013 067B4009 067B4007
TE 5 03 1/2 × 7/8 067B4010 067B4008
04 5
/8 × 7/8 067B4011
01- 03 12 × 16 067B4013 067B4004 067B4002
TE 5 03 12 × 22 067B4005 067B4003
04 16 × 22 067B4012
01 - 02 5
/8 × 7/8 067B4022 1) 067B4020 1) 067B4025 1)
TE 12 03 - 04 /8 × 1
7 067B4026 1)
03 - 04 7/ × 11/
8 8 067B4023 2) 067B4021 2)
01 - 02 16 × 22 067B4018 1) 067B4027 1)
TE 12 03 - 04 22 × 25 067B4015 1)
03 - 04 22 × 28 067B4017 2) 067B4016 2)
01 7
/8 × 1 /8 1
067B4023 ) 2
067B4021 2)
TE 20
01 22 × 28 067B4017 2) 067B4016 2)
01- 02 11/8 × 13/8 067G4004 3) 067G4003 3)
TE 55
01- 02 28 × 35 067G4002 3) 067G4001 3)
1
) ODF × ODF
2
) ODF × ODM
3
) ODM × ODM

Ordering
(continued) Thermostatic element R404A/R507
Code no.
Pressure Capillary
Valve equalization tube Range N Range NM Range NL Range B
type –40 to +10°C –40 to –5°C –40 to –15°C –60 to –25°C
/4 in. / 6 mm
1 m Without MOP MOP +15°C MOP 0°C MOP –10°C Without MOP MOP –20°C
TES 5 Ext. 1) 3 067B3342 067B3357 067B3358 067B3344 067B3343
TES 12 Ext. 2) 3 067B3347 067B3345 067B3348 067B3349
TES 12 Ext. 2) 5 067B3346 067B3350
TES 20 Ext. 2) 3 067B3352 067B3351 067B3353 067B3354
TES 20 Ext. 2) 5 067B3356 067B3355
TES 55 Ext. 2) 3 067G3302 067G3303 067G3304 067G3305
TES 55 Ext. 2) 5 067G3301 067G3306
1) Pressure equalization with solder connector can be supplied on contacting Danfoss.
2) Available as accessory: solder adapter for TE 12, TE 20 and TE 55. Code no. 068B0170.
Orifice assembly
Rated capacity Rated capacity
range N: range B:
–40 to 10°C –60 to –25°C
kW kW
TES 5-3.7 13.0 8.0 01 067B2089
TES 5-5.0 17.6 11.2 02 067B2090
TES 5-7.2 25.3 16.6 03 067B2091
TES 5-10.3 36.2 23.7 04 067B2092
TES12-4.2 14.8 11.6 01 067B2005
TES 12-6.8 23.9 18.9 02 067B2006
TES 12-10.0 35.2 27.7 03 067B2007
TES 12-13.4 47.1 37.5 04 067B2008
TES 20-16.5 59.0 41.0 01 067B2175
TES 55-37.0 130.0 95.0 01 067G2011
TES 55-56.0 197.0 144.0 02 067G2012
Evaporating temperature te = +5°C for range N and te = –30°C for range B
Valve body
Connection
Code no.
Inlet × Outlet
Type Orifice no.
in. mm
01 - 03 1
/2 × 5/8 067B4013 067B4009 067B4007
TE 5 03 1/2 × 7/8 067B4010 067B4008
04 5/ × 7/
8 8 067B4011
01- 03 12 × 16 067B4013 067B4004 067B4002
TE 5 03 12 × 22 067B4005 067B4003
04 16 × 22 067B4012
01 - 02 5
/8 × 7/8 067B4022 1) 067B4020 1) 067B4025 1)
TE 12 03 - 04 /8 × 1
7 067B4026 1)
03 - 04 7/ × 11/
8 8 067B4023 2) 067B4021 2)
01 - 02 16 × 22 067B4018 1) 067B4027 1)
TE 12 03 - 04 22 × 25 067B4015 1)
03 - 04 22 × 28 067B4017 2) 067B4016 2)
01 7
/8 × 11/8 067B4023 2) 067B4021 2)
TE 20
01 22 × 28 067B4017 2) 067B4016 2)
01- 02 11/8 × 13/8 067G4004 3) 067G4003 3)
TE 55
01- 02 28 × 35 067G4002 3) 067G4001 3)
1
) ODF × ODF
2
) ODF × ODM
3
) ODM × ODM

Design/Function General depends on the evaporating temperature

TE 5 and TE 55 valves have an interchange- range. The valves are equipped with external
able orifice assembly. pressure equalization.
External pressure equalization should always
TE 5 and TE 55 valves are built up of three be used on systems with liquid distributors.
interchangeable main components: The double contact bulb gives fast and precise
I. Thermostatic element, 1 reaction to temperature changes in the
II. Orifice assembly, 2 evaporator. It also makes fitting the bulb quick
III. Valve body with connections, 3 and easy.
The valves are able to withstand the effects
For the same valve type and refrigerant, the that normally occur with hot gas defrosting.
associated orifice assembly is suitable for all
versions of valve body and in all evaporating To ensure long operating life, the valve cone
temperature ranges. and seat are made of a special alloy with
The charge in the thermostatic element particularly good wear qualities.
TE 5
TE 12 / TE 20
1. Thermostatic element
(diaphragm)
2. Interchangeable orifice assembly
3. Valve body
4. Superheat setting spindle
(see instructions)
5. Ext. pressure equalizing
connection with 1⁄4 in./6 mm
TE 55
flare nut

Identification The thermostatic element is fitted with a label

(on top of the diaphragm).The code refers to
the refrigerant for which the valve is designed:
X = R22
N = R134a
S = R404A/R507
Z = R407C
The label gives valve type, evaporating

temperature range, MOP point, refrigerant,
and max. test pressure, PB.
Element label
With TE 20 and TE 55 the rated capacity is
stamped on a band label fastened to the valve.
Orifice assembly for TE 5, TE 12, 20 and 55

The orifice assembly is marked on top of the
spring cup, e.g. as shown in the figure.
For a given size of valve, the same orifice
assembly can be used for valves with ranges
N and B.
The thermostatic elements are different

however: Orifice assembly marking
On TE 5 and TE 12 for TE 5 and TE 12
the upper stamp (TE 12) indicates for which
valve type the orifice can be used. The
lower stamp (01) is the orifice size.
On TE 20 and TE 55
the upper stamp (N/B 50/35 TR) indicates
the rated capacity in the two evaporating
temperature ranges N and B, and the
refrigerant.
Orifice assembly marking
(50/35 TR = 175 kW in range N and 123
for TE 20 and TE 55
kW in range B).
The lower stamp (TEX 55) refers to the
valve type for which the assembly can be
used.
Capillary tube label for TE 5 to TE 55

The label gives the orifice size (04). A new
label always accompanies a new orifice
assembly.
Capillary tube label

TE 5 → TE 55

Dimensions and weights

TE 5
TE 5 - Flare, angleway TE 5 - Solder, straightway TE 5 - Solder, angleway

Weight: 1.1 kg Weight: 1 kg Weight: 1 kg
TE 5 TE 5:
Inlet side L1 L2 D
∅D1 mm Range N 115.5 ∅16.0
/2 in. / 12 mm ODF
1
10 Range B 111.0 ∅20.3
/8 in. / 16 mm ODF
5 10
Outlet side L1
∅D2 mm
/8 in. / 16 mm ODF
5 12
/8 in. / 22 mm ODF
7
17


(continued)
TE 12 and 20 - Solder, straightway TE 12 and 20 - Solder, angleway

Weight: TE 12: 1.5 kg Weight: TE 12: 1.5 kg
TE 20: 1.7 kg TE 20: 1.6 kg
TE 12 - Solder flanges, straightway

Weight: Without filter: 2.3 kg
With filter: 3.2 kg
TE 12 and TE 20 Bulb - TE 20
Inlet side L1 L2 D
∅D1 mm Range N/B 148.0 ∅20.3
5/8 in. / 16 mm ODF 12
7/8 in. / 22 mm ODF 17
Bulb - TE 12
Outlet side L1 L2 D
∅D2 mm Range N 111.0 ∅20.3
7/8 in. / 22 mm ODF 17 Range B 148.0 ∅20.3
11/8 in. / 28 mm ODM 25


(continued)
TE 55 - Solder, straightway TE 55 - Solder, straightway

Weight: 1.7 kg Weight: 1.6 kg
Type TE 55 Bulb - TE 55
Inlet side L1 L2 D
∅D1 mm
Range N/B 148.0 ∅20.3
7/8 in. / 22 mm ODF 17
11/8 in. / 28 mm ODM 25
Outlet side L1
∅D2 mm
11/8 in. / 28 mm ODF 22
13/8 in. / 35 mm ODM 27

INSTRUCTIONS
TE 5, TE 12, TE 20, TE 55
067R9504
067R9504
Range N = –40°C ® +10°C (–40°F ® +50°F)
Range B = –60°C ® –25°C (–75°F ® –15°F )
TE 5
Orifice Orifice Y = ±1 mm
no. code R 22 R 134a R 404A R 12 R 502
no. Range Range Range Range Range
N B N N B N N B
01 067B2089 26 26 27 27.5 27.5 28 26 26
02 067B2090 26 26 27 27.5 27.5 28 26 26
03 067B2091 26 26 27 27.5 27.5 28 26 26
04 067B2092 26 26 27 27.5 27.5 28 26 26
SH= 4°C (7°F)
TE 12
no. code R 22 R 134a R 404A R 12 R 502
N B N N B N N B
01 067B2005 35 35 35 36 36 36 32 32
02 067B2006 35 35 35 36 36 36 32 32
03 067B2007 35 35 35 36 36 36 32 32
04 067B2008 35 35 35 36 36 36 32 32
TE 20
no. code R 22 R 134a R 404A R 12 R 502
N B N N B N N B
01 067B2170 - - 32 - - 34 - -
02 067B2172 33.5 36 - - - - - -
03 067B2175 - - - 35 35 - 33 33
TE 55
no. code R 22 R 134a R 404A R 12 R 502
N B N N B N N B
01 067G2001 - - 31 33 33 33 - -
02 067G2002 - - 31 33 33 33 - -
01 067G2005 32 34 - - - - - -
02 067G2006 32 34 - - - - - -
01 067G2011 - - - - - - 33 34
02 067G2012 - - - - - - 33 34
© Danfoss A/S RI.1A.1F.02 11 - 1998

TE
TE 5 TE 5, TE 12, TE 20 TE 55
RI.1A.1F.02 © Danfoss A/S (AC-SP.kaa) 98.11

Technical leaflet
Solenoid valves
Type EVR 2 → 40 NC/ NO
R E F R I G E R AT I O N A N D A I R C O N D I T I O N I N G
Technical leaflet Solenoid valves type EVR 2 → 40 − NC / NO
Introduction EVR is a direct or servo operated solenoid valve

for liquid, suction, and hot gas lines with
fluorinated refrigerants.
EVR valves are supplied complete or as separate

components, i.e. valve body, coil and flanges, if
required, can be ordered separately.
Features • Complete range of solenoid valves for • MOPD up to 25 bar with 12 W coil
refrigeration, freezing and air conditioning
plant • Flare connections up to 5/8 in.
• Supplied both normally closed (NC) and • Solder connections up to 2 1/8 in.
normally open (NO) with de-energized coil
• Extended ends for soldering
• Wide choice of coils for a.c. and d.c. make installation easy
It is not necessary to dismantle the valve
• Suitable for all fluorinated refrigerants when soldering in.
• Designed for media temperatures up to • EVR are also available with flange
105°C connections
Approvals DnV, Det norske Veritas, Norge P Polski Rejestr Statków, Polen
Pressure Equipment Directive (PED) 97/23/EC MRS, Maritime Register of Shipping, Russia
The Low Voltage Directive (LVD) 73/23/EC with Versions with UL and CSA approval can be
amendments EN 60730-2-8 supplied to order.
Technical data Refrigerants Ambient temperature and

CFC, HCFC, HFC enclosure for coil
See "Coils for solenoid valves", RD.3J.E2.02
Temperature of medium
−40 → +105°C with 10 W or 12 W coil.
Max. 130°C during defrosting.
 Danfoss A/S, 04 - 2002 RD.3A.D3.02 3

Technical leaflet Solenoid valves, type EVR 2 → 40 - NC / NO
Technical data
Type Opening differential pressure Temperature Max. working kv value 1)
(continued) with standard coil of medium pressure
∆p bar PB
Max. (= MOPD) liquid 2 )
Min. 10 W a.c. 12 W a.c. 20 W d.c. °C bar m3/h
EVR 2 0.0 25 18 −40 → 105 35 0.16
EVR 3 0.0 21 25 18 −40 → 105 35 0.27
EVR 6 0.05 21 25 18 −40 → 105 35 0.8
EVR 6 NO 0.05 21 21 21 −40 → 105 35 0.8
EVR 10 0.05 21 25 18 −40 → 105 35 1.9
EVR 10 NO 0.05 21 21 21 −40 → 105 35 1.9
EVR 15 0.05 21 25 18 −40 → 105 32 2.6
EVR 15 NO 0.05 21 21 21 −40 → 105 32 2.6
EVR 20 (a.c.) 0.05 21 25 13 −40 → 105 32 5.0
EVR 20 (d.c.) 0.05 16 −40 → 105 32 5.0
EVR 20 NO 0.05 19 19 19 −40 → 105 32 5.0
EVR 22 0.05 21 25 13 −40 → 105 32 6.0
EVR 22 NO 0.05 19 19 19 −40 → 105 32 6.0
EVR 25 0.20 21 25 18 −40 → 105 32 10.0
EVR 32 0.20 21 25 18 −40 → 105 32 16.0
EVR 40 0.20 21 25 18 −40 → 105 32 25.0
1) The kv value is the water flow in at a pressure drop across valve of 1 bar, ρ = 1000
m3 /h kg/m 3.
2) MOPD for media in gas form is approx. 1 bar greater.
Rated capacity
Type kW
Liquid Suction vapour Hot gas
R 22 R 134a R 404A/R 507 R 407C R 22 R 134a R 404A/R 507 R 407C R 22 R 134a R 404A/R 507 R 407C
EVR 2 3.20 2.90 2.20 3.01 1.50 1.20 1.20 1.46
EVR 3 5.40 5.00 3.80 5.08 2.50 2.00 2.00 2.43
EVR 6 16.10 14.80 11.20 15.13 1.80 1.30 1.60 1.66 7.40 5.90 6.00 7.18
EVR 10 38.20 35.30 26.70 35.91 4.30 3.10 3.90 3.96 17.50 13.90 14.30 16.98
EVR 15 52.30 48.30 36.50 49.16 5.90 4.20 5.30 5.43 24.00 19.00 19.60 23.28
EVR 20 101.00 92.80 70.30 94.94 11.40 8.10 10.20 10.49 46.20 36.60 37.70 44.81
EVR 22 121.00 111.00 84.30 113.74 13.70 9.70 12.20 12.60 55.40 43.90 45.20 53.74
EVR 25 201.00 186.00 141.00 188.94 22.80 16.30 20.40 20.98 92.30 73.20 75.30 89.53
EVR 32 322.00 297.00 225.00 302.68 36.50 26.10 32.60 33.58 148.00 117.00 120.00 143.56
EVR 40 503.00 464.00 351.00 472.82 57.00 40.80 51.00 52.44 231.00 183.00 188.00 224.07
Rated liquid and suction vapour capacity is based on

evaporating temperature te = -10°C,
liquid temperature ahead of valve tl = +25°C,
pressure drop in valve ∆p = 0.15 bar.
Rated hot gas capacity is based on

condensing temperature tc = +40°C,
pressure drop across valve ∆p = 0.8 bar,
hot gas temperature t h = +65°C,
and subcooling of refrigerant ∆tsub = 4 K.
4 RD.3A.D3.02  Danfoss A/S, 04 - 2002

Ordering Normally closed (NC) with a.c. coil 1)

Code no.
Complete valves Connection Valve body + 10 W a.c. coil with 1 m cable
Type Flare 2) Solder ODF
in. mm in./mm in. mm
EVR 3 1/4 6 032F2032 032F2042 032F2052
3
EVR 6 /8 10 032F2072 032F2082 032F2092
1
EVR 10 /2 12 032F2102 032F2122 032F2132
5
EVR 15 /8 16 032F2152 032F2192 032F2192
Code no.
Connection Valve body + 10 W a.c. coil with terminal box
Type Flare 2) Solder ODF
1
EVR 3 /4 6 032F2033 032F2043 032F2053
3
EVR 6 /8 10 032F2073 032F2083 032F2093
1
EVR 10 /2 12 032F2103 032F2123 032F2133
5
EVR 15 /8 16 032F2153 032F2193 032F2193
7
EVR 20 /8 22 032F2243 032F2243
Code no.
Valve body + 10 W a.c. coil
Type Connection
with DIN plugs and protective cap
Flare 2) Solder ODF
1
EVR 3 /4 6 032F2034 032F2044 032F2054
3
EVR 6 /8 10 032F2074 032F2084 032F2094
1
EVR 10 /2 12 032F2104 032F2124 032F2134
Type Connection Code no.

Valve body + 10 W a.c. coil
in. mm. with DIN plug 3)
EVR 2 1/4 6 032F2004 032F2014 032F2024
1)Please specify code no., voltage and frequency. Voltage and frequency can also be given in the form of an
appendix number, see table "Appendix numbers".
2)Supplied without flare nuts.
Separate flare nuts:
1
/4 in. or 6 mm, code no. 011L1101
/8 in. or 10 mm, code no. 011L1135
3
1
/2 in. or 12 mm, code no. 011L1103
5
/8 in. or 16 mm, code no. 011L1167
3) Can only be used with DIN plug
Appendix numbers
Voltage Frequency Energy consumpt.
Appendix no.
V Hz W
12 50 10 15
24 50 10 16
42 50 10 17
48 50 10 18
115 50 10 22
220-230 50 10 31
240 50 10 33
380-400 50 10 37
420 50 10 38
24 60 10 14
115 60 10 20
220 60 10 29
240 60 10 30
110 50/60 10 21
220-230 50/60 10 32
 Danfoss A/S, 04 - 2002 RD.3A.D3.02 5

Ordering (fortsat) Separate valve bodies, normally closed (NC)

Code no.
Components Connection Valve body without coil
Type Required Flare 1) Solder ODF
Flare and solder connections coil type
With manual Without manual
in. mm in./mm in. mm operation operation
1
EVR 2 a.c. /4 6 032F1200 032F1201 032F1202
1
/4 6 032F1205 032F1206 032F1207
EVR 3
3
/8 10 032F1203 032F1204 032F1208
3
/8 10 032F1211 032F1212 032F1213
EVR 6
1
/2 12 032F1235 032F1209 032F1236
1
a.c./d.c. /2 12 032F1215 032F1217 032F1218
EVR 10 5
/8 16 032F1238 032F1214 032F1214
5
/8 16 032F1221 032F1228 032F1228
EVR 15 5
/8 16 032F1231 2) 032F1227
7
/8 22 032F1225 032F1225
7
/8 22 032F1240 032F1240
7
a.c. /8 22 032F1254
EVR 20 11/8 28 032F1244 032F1245
7
/8 22 032F1264 032F1264
d.c.
7
/8 22 032F1274
EVR 22 a.c. 13/8 35 032F3267 032F3267
11/8 032F2200 032F2201
EVR 25 28 032F2205 032F2206
13/8 35 032F2207 032F2208
13/8 35 042H1105 042H1106
EVR 32 a.c./d.c. 15/8 042H1103 042H1104
42 042H1107 042H1108
15/8 042H1109 042H1110
EVR 40 42 042H1113 042H1114
21/8 54 042H1111 042H1112
Separate valve bodies, normally open (NO) 3)

Code no.
Connection Valve body without coil 3)
Type Required
coil type Flare 1) Solder ODF
in. mm in. mm in. mm
3
EVR 6 /8 10 032F1289 032F1289 032F1290 032F1295
1
EVR 10 /2 12 032F1293 032F1293 032F1291 032F1296
5
/8 16 032F1297 032F1297 032F1299 032F1299
EVR 15 a.c./d.c.
7
/8 22 032F3270 032F3270
7
/8 22 032F1260 032F1260
EVR 20
11/8 28 032F1269 032F1279
EVR 22 a.c. 13/8 35 032F3268 032F3268
1) Valve bodies are supplied without flare nuts.
Separate flare nuts:
/4 in. or 6 mm, code no. 011L1101
1
3
/8 in. or 10 mm, code no. 011L1135
1
/2 in. or 12 mm, code no. 011L1103
5/ in. or 16 mm, code no. 011L1167
8
2) With manual operation.
3) The normal range of coils can be used for the NO valves, with the exception of the double
frequency versions of 110 V, 50/60 Hz and 220 V, 50/60 Hz.
Coils
See "Coils for solenoid valves", RD.3J.E2.02.
6 RD.3A.D3.02  Danfoss A/S, 04 - 2002

Ordering (continued) Separate valve bodies, normally closed (NC)

Code no.
Components Valve body + gaskets + bolts;
Flare and solder connections without coil and flanges
Type Required coil type Connection
With manual Without manual
operation operation
EVR 15 a.c./d.c. 032F1234 032F1224
a.c. Flanges 032F1253 032F1243
EVR 20
d.c. 032F1273 032F1263
Coils
See "Coils for solenoid valves", RD.3J.E2.02.
Flange sets
Code no. Example
Connection EVR 15 without manual operation,
Valve type Solder Weld
code no. 032F1224
in. mm in. mm in.
1/ 027N1115
2 + 1/2 in. weld flange set,
5/
8 16 027L1117 027L1116 code no. 027N1115
EVR 15
3/ 027N1120
4
7/
+ coil with termfnal box, 220 V, 50 Hz,
22 027L1123 027L1122
8
code no. 018F6701
3/ 027N1220
4 (See "Coils for solenoid valves",
7/
8 22 027L1223 027L1222 RD.3J.E2.02.).
EVR 20
1 027N1225
11/8 28 027L1229 027L1228
Accessories
Description Code no.
Mounting bracket for EVR 2, 3, 6 and 10 032F0197
Strainer FA for direct mounting See "FA"
 Danfoss A/S, 04 - 2002 RD.3A.D3.02 7

Design / Function
EVR 2 (NC)
EVR 10 (NC)
EVR 10 (NO)
EVR 25 (NC) EVR 32 and 40 (NC)
4. Coil EVR solenoid valves are designed on two different becomes connected to the outlet side of the valve.
16. Armature principles: The differential pressure between inlet and outlet
18. Valve plate / Pilot valve plate 1. Direct operation sides then presses the diaphragm away from the
20. Earth terminal
24. Connection for flexible steel
2. Servo operation main orifice and opens it for full flow. Therefore a
hose certain minimum differential pressure is
28. Gasket 1. Direct operation necessary to open the valve and keep it open.
29. Pilot orifice EVR 2 and 3 are direct operated. The valves open For EVR 6 → 22 valves this differential pressure
30. O-ring direct for full flow when the armature (16) moves is 0.05 bar.
31. Piston ring up into the magnetic field of the coil.
36. DIN plug This means that the valves operate with a min. When current is switched off, the pilot orifice
37. DIN socket differential pressure of 0 bar. closes. Via the equalization holes (73) in the
(to DIN 43650)
40. Protective cap/Terminal box
The teflon valve plate (18) is fitted direct on the diaphragm, the pressure above the diaphragm
43. Valve cover armature (16). then rises to the same value as the inlet
44. O-ring Inlet pressure acts from above on the armature pressure and the diaphragm closes the main
45. Valve cover gasket and the valve plate. Thus, inlet pressure, spring orifice.
49. Valve body force and the weight of the armature act to close
50. Gasket the valve when the coil is currentless. EVR 25, 32 and 40 are servo operated piston
51. Threaded plug valves. The valves are closed with currentless
53. Manual operation spindle coil. The servo piston (80) with main valve plate
2. Servo operation
73. Equalization hole
74. Main channel
EVR 6 → 22 are servo operated with a "floating" (84) closes against the valve seat (83) by
75. Pilot channel diaphragm (80). The pilot orifice (29) of stainless means of the differential pressure between inlet
76. Compression spring steel is placed in the centre of the diaphragm. The and outlet side of the valve, the force of the
80. Diaphragm/Servo piston teflon pilot valve plate (18) is fitted direct to the compression spring (76) and possibly the piston
83. Valve seat armature (16). When the coil is currentless, the weight. When current to the coil is switched on,
84. Main valve plate main orifice and pilot orifice are closed. The pilot the pilot orifice (29) opens. This relieves the
90. Mounting hole orifice and main orifice are held closed by the pressure on the piston spring side of the valve.
weight of the armature, the armature spring force The differential pressure will then open the
and the differential pressure between inlet and valve. The minimum differential pressure
outlet sides. needed for full opening of the valves is 0.07 bar.
EVR (NO) has the opposite function to EVR
When current is applied to the coil the armature (NC), i.e. it is open with de-energised coil.
is drawn up into the magnetic field and opens the EVR (NO) is available with servo operation only.
pilot orifice. This relieves the pressure above the
diaphragm, i.e. the space above the diaphragm
18 RD.3A.D3.02  Danfoss A/S, 04 - 2002

Material specifications
EVR 2 to 22
Solenoid valves Standard

No. Description Type Material Analysis Mat.no. W.no. DIN EN
1 Valve body EVR 2 til 25 Brass CuZn40Pb2 CW617N 2.0402 17672-1 12165
EVR 2 til 3 Stainless steel X5 CrNi18-10 1.4301 10088
2 Cover EVR 6 til 22 Brass CuZn40Pb2 CW617N 2.0402 17672-1 12165
EVR 25 Cast iron GGG 40.3 0.7043 1693
3 Armature tube EVR 2 til 25 Stainless steel X2 CrNi19-11 1.4306 10088
4 Armature tube nut EVR 25 Stainless steel X8 CrNiS 18-9 1.4305 10088
5 Gasket EVR 2 til 25 Rubber Cr
6 Gasket EVR 25 Al. gasket Al 99.5 3.0255 10210
7 Solder tube EVR 25 Copper SF-Cu CW024A 2.0090 1787 12449
8 Screws EVR 2 til 25 Stainless steel A2-70 3506
9 Spindle for man. operat. EVR 25 Stainless steel X8 CrNiS 18-9 1.4305 10088
10 Gasket EVR 25 Rubber Cr
EVR 32 to 40
Solenoid valves Standard

No. Description Type Material Analysis Mat.no. W.no. DIN EN
1 Valve body EVR 32/40 Cast Iron EN-GJS-400-18-LT EN-JS1025 1563
2 Cover EVR 32/40 Brass CuZn40Pb2 CW617N 2.0402 12165
3 Armature tube EVR 32/40 Stainless steel X2 CrNi19-11 1.4306 10088
4 Armature tube nut EVR 32/40 Stainless steel X8 CrNiS 18-9 1.4305 10088
5 Gasket EVR 32/40 Rubber Cr
6 Gasket EVR 32/40 Al. gasket Al 99.5 3.0255 10210
7 Solder tube EVR 32/40 Copper SF.Cu CW024A 2.0090 1787 12449
8 Screws EVR 32/40 Stainless steel A2-70 3506
9 Spindle for. man. operation EVR 32/40 Stainless steel X8 CrNiS 18-9 1.4305 10088
 Danfoss A/S, 04 - 2002 RD.3A.D3.02 19

Dimensions and weights EVR (NC) 2 → 15, flare connection

Weight of coil
10 W: approx. 0.3 kg
12 and 20 W: approx. 0.5 kg
With DIN plugs coil

With cable connection coil
With terminal box coil
Connection L5 max. Weight

H1 H2 H3 H4 L L2 L3 L4 B B1 max.
Type Flare 10 W 12/20 W with coil
in. mm mm mm mm mm mm mm mm mm mm mm mm mm kg
EVR 2 1/
4 6 14 71 9 59 45 54 75 85 33 68 0.5
EVR 3 1/ 6 14 71 9 59 45 54 75 85 33 68 0.5
4
3/ 10 14 73 9 62 45 54 75 85 33 68 0.5
8
EVR 6 3/
8 10 14 78 10 69 45 54 75 85 36 68 0.6
1/ 12 14 78 10 75 45 54 75 85 36 68 0.6
2
EVR 10 1/
2 12 16 79 11 84 45 54 75 85 46 68 0.8
5/ 16 16 79 11 92 45 54 75 85 46 68 0.8
8
EVR 15 5/ 16 19 86 49 104 45 54 75 85 56 68 1.0

8
20 RD.3A.D3.02  Danfoss A/S, 04 - 2002

Dimensions and weights EVR (NC) 2 → 22, solder connection

(continued)
Weight of coil
With cable connection coil With DIN plugs coil
Connection L5 max. Weight

H1 H2 H3 H4 L L2 L3 L4 B B1 max.
Type Solder 10 W 12/20 W with coil
EVR 2 1/ 6 14 71 9 102 7 45 54 75 85 33 68 0.5
4
EVR 3 1/
4 6 14 71 9 102 7 45 54 75 85 33 68 0.6
3/ 10 14 73 9 117 9 45 54 75 85 33 68 0.6
8
EVR 6 3/ 10 14 78 10 111 9 45 54 75 85 36 68 0.6

8
1/ 12 14 78 10 127 10 45 54 75 85 36 68 0.6
2
EVR 10 1/ 12 16 79 11 127 10 45 54 75 85 46 68 0.7

2
5/ 16 16 79 11 160 12 45 54 75 85 46 68 0.7
8
EVR 15 5/
8 16 19 86 49 176 12 45 54 75 85 56 68 1.0
7/ 22 19 86 176 17 45 54 75 85 56 68 1.0
8
EVR 20 7/
8 22 20 90 53 191 17 45 54 75 85 72 68 1.5
11/8 28 20 90 214 22 45 54 75 85 72 68 1.5
EVR 22 13/ 8 35 20 90 281 25 45 54 75 85 72 68 1.5
 Danfoss A/S, 04 - 2002 RD.3A.D3.02 21

Dimensions and weights (continued)
EVR (NC) 25, 32 og 40, solder connection
EVR 25
EVR 32 and 40
EVR 32 and 40 terminal box
EVR 25 with terminal box coil
Weight of coil
10 W: approx. 0.3 kg Coil with cable Coil with DIN plugs
Coil with Coil with Coil with

Weight
Connection cable DIN terminal box
H1 H2 H3 H4 L L2 L5 max. B B1 max. with
Type Solder connection connection
coil
L3 L4 10 W 12/20 W
EVR 25 11/8 28 38 138 72 256 22 45 54 75 85 95 68 3.0
13/ 8 35 38 138 72 281 25 45 54 75 85 95 68 3.3
EVR 32 13/ 8 35 47 111 53 281 25 45 54 75 85 80 68 4.5
15/ 8 42 47 111 53 281 29 45 54 75 85 80 68 4.6
EVR 40 15/ 8 42 47 111 53 281 29 45 54 75 85 80 68 4.6
21/ 8 54 47 111 53 281 34 45 54 75 85 80 68 4.6
EVR (NC) 15 and 20, flange connection
Coil with cable Coil with DIN plugs
Weight of coil
Weight of flange set

For EVR 15: 0.6 kg
For EVR 20: 0.9 kg
Coil with Coil with Coil with

Weight
cable DIN terminal box
H1 H2 H3 H4 L L1 L2 L5 max. B B1 max. with coil
Type connection connection
excl.
L3 L4 10 W 12/20 W flanges
mm mm mm mm mm mm mm mm mm mm mm mm mm kg
EVR 15 19 86 19 49 125 68 45 54 75 85 80 68 1.2
EVR 20 20 90 21 53 155 85 45 54 75 85 96 68 1.7
22 RD.3A.D3.02  Danfoss A/S, 04 - 2002

Dimensions and weights EVR (NO) 6 → 22, flare or solder connection

(continued)
With cable connection coil

With DIN plugs coil
Weight of coil
12 and 20 W: approx. 0.5 kg With terminal box coil
Coil with Coil with DIN Coil with

cable connection terminal box Weight
H1 H2 H3 H4 L L1 L2 connection L5 max. B B1 max. with coil
Type
L3 L4 10 W 12/20 W
mm mm mm mm mm mm mm mm mm mm mm mm mm kg
Flare
EVR 6 14 88 10 69 45 54 75 85 36 68 0.6
EVR 10 16 89 11 84 45 54 75 85 46 68 0.7
EVR 15 19 96 104 45 54 75 85 56 68 0.9
Solder
EVR 6 14 88 10 111 9 45 54 75 85 36 68 0.6
EVR 10 16 89 11 127 10 45 54 75 85 46 68 0.7
EVR 15 19 96 176 12 45 54 75 85 56 68 0.9
EVR 20 20 100 191 1) 17 1) 45 54 75 85 72 68 1.5
EVR 22 20 100 281 25 45 54 75 85 72 68 1.5
1
) Applies to 7/8 in. and 22 mm connections. For 1 1/8 in. and 28 mm connections is L = 214 mm and L2 = 22 mm.
 Danfoss A/S, 04 - 2002 RD.3A.D3.02 23

Technical leaflet
Pressure controls
Type KP
R E F R I G E R AT I O N A N D A I R C O N D I T I O N I N G
Technical leaflet Pressure controls, type KP
Introduction KP pressure controls are for use in refrigeration

and air conditioning systems to give protection
against excessively low suction pressure or
excessively high discharge pressure.
KP pressure controls are also used for starting
and stopping refrigeration compressors and fans
on air-cooled condensers.
KP pressure controls are fitted with a single-pole
double-throw (SPDT) switch.The position of the
switch is determined by the pressure control
setting and the pressure at the connector.
KP pressure controls are available in IP 30 and IP
44 enclosures.
Features • Ultra-short bounce times • KP 6, 7 and 17 with fail-safe bellows element

Reduces wear to a minimum and increases
reliability. • Vibration and shock resistant
• Manual control • Compact design

Electrical contact function can be tested without
the use of tools. • Fully welded bellows element
• KP 2 with low differential for low-pressure • High reliability both electronically and
regulation mechanically.
• KP 6 for HP refrigerants (R 410A, CO2)
Approvals CE-marked in accordance with EN 60947-4/-5 DnV, Det norske Veritas, Norway
for sale in Europe.
KP 6, 7 and KP 17: CE marked in accordance with CS UL approval for USA and Canada
PED 97/23/23/EC, category IV, safety equipment
RINA, Registro Italiano Navale, Italy
F Germanischer Lloyd, Germany
BV, France
D DIN 32733, Germany
(KP1, KP2, KP7, KP17) LR, England
P Polski Rejestr Statków, Poland MRS, Maritime Register of Shipping, Russia
Materials in contact with the Unit type Material

medium
KP 1, 2, 5, 6, 7, 15 Tinbronze, no. 2.1020 to DIN 17662
and 17 Free cutting steel, no. 1.0737 / 1.0718 to DIN 1651
KP 1A, 5A, 6, 7A Stainless steel 18/8, no. 1.0737 / 1.0718 to DIN 17440
and 15A only Free cutting steel, no. 1.0719 to DIN 1651
Steel, no. 1.0330 to DIN 1624
Aluminium, no. 3.0255 to DIN 1712
 Danfoss A/S, 09 - 2002 RD.5A.B4.02 3

Technical data Ambient temperature Contact systems

−40 → +65°C (+80°C for max. 2 hours).
DIN-approved units:
−25 → +65°C (+80°C for max. 2 hours).
Max. working pressure

LP: PB = 17 bar
Low pressure (LP)
HP: PB = 32 bar
KP 6: PB = 46.5 bar
Max. test pressure

LP: p’ = 20 bar
HP: p’ = 35 bar
KP 6: p' = 46.5 bar
Contact load High pressure (HP)

Alternating current:
AC1: 16 A, 400 V
AC3: 16 A, 400 V
AC15: 10 A, 400 V
Max. starting current (L.R.): 112 A, 400 V
Dual pressure
Direct current: (HP/HP)
DC13: 12 W, 220 V control current
Properties according to EN 60947:

Wire dimensions
solid/stranded 0.75 - 2.5 mm2
flexible, w/out ferrules 0.7 - 2.5 mm2
flexible, with ferrules 0.5 - 1.5 mm2 Dual pressure
(LP/HP)
Tightning torque max. 2 NM
Rated impulse voltage 4 kV
Pollution degree 3
Short circuit protection, fuse 10 Amp
Insulation 400 V
IP 30/44
Cable connection
The cable entry can be used for 6 → 14 mm dia.
cables. Dual pressure
A Pg 13.5 screwed cable entry can also be used (LP/HP)
for 6 → 14 mm cable. With 8 → 16 mm cable a
standard Pg 16 screwed cable entry can be used.
Enclosure
IP 30 to EN 60529 / IEC 529
Enclosure IP 30 is obtained when the units
without top cover are mounted on a flat surface or
bracket. The bracket must be fixed to the unit so
that all unused holes are covered.
IP 44 to EN 60529 / IEC 529

Enclosure IP 44 is obtained when the units
with top cover are mounted on a flat surface or
bracket. The bracket must be fixed to the unit so
that all unused holes are covered.
KP pressure controls with auto reset are supplied

with top cover. For KP pressure controls with
manual reset, the top cover must be separately
ordered.
IP 55 to EN 60529 / IEC 529

IP 55 is obtained when the KP pressure controls
are mounted in an IP 55 enclosure, (code no. 060-
0330 for single pressure controls and code no.
060-0350 for dual pressure controls).
IP 55 enclosure has to be ordered separately.
4 RD.5A.B4.02  Danfoss A/S, 08 - 2002

Ordering
Low pressure (LP) High pressure (HP) Reset Code no.
Regulating Contact 1/4in. 1/ 4 in.
6 mm
Pressure Type Differential Regulating Differential Low High
∆p system
range ∆p range pressure pressure 6 mm ODF ODF
bar bar bar bar LP HP flare solder solder
For fluorinated refrigerants

Low KP 1 −0.2 → 7.5 0.7 → 4.0 Aut. 060-1101 060-1112 060-1110
Low KP 1 −0.2 → 7.5 0.7 → 4.0 Aut. 060-11411)
Low KP 1 −0.9 → 7.0 Fixed 0.7 Man. 060-1103 060-1111 060-1109
Low KP 2 −0.2 → 5.0 0.4 → 1.5 Aut. SPDT 060-1120 060-1123
High KP 5 8 → 32 1.8 → 6.0 Aut. 060-1171 060-1179 060-1177
High KP 5 8 → 32 Fixed 3 Man. 060-1173 060-1180 060-1178
Dual KP 15 −0.2 → 7.5 0.7 → 4.0 8 → 32 Fixed 4 Aut. Aut. 060-1241 060-1254
Dual KP 15 −0.2 → 7.5 0.7 → 4.0 8 → 32 Fixed 4 Aut. Man. SPDT + 060-1243
Dual KP 15 −0.2 → 7.5 0.7 → 4.0 8 → 32 Fixed 4 Aut. Man. LP signal 060-11481)
Dual KP 15 −0.9 → 7.0 Fixed 0.7 8 → 32 Fixed 4 Man. Man. 060-1245
Dual KP 15 −0.9 → 7.0 Fixed 0.7 8 → 32 Fixed 4 Conv.2) Conv.2) 060-1261
Dual KP 15 −0.2 → 7.5 0.7 → 4.0 8 → 32 Fixed 4 Aut. Aut. 060-1265 060-1299
Dual KP 15 −0.2 → 7.5 0.7 → 4.0 8 → 32 Fixed 4 Aut. Man. SPDT + 060-1264 060-1284
LP and HP
Dual KP 15 −0.2 → 7.5 0.7 → 4.0 8 → 32 Fixed 4 Conv.2) Conv.2) signal 060-1154 060-0010
Dual KP 15 −0.9 → 7.0 Fixed 0.7 8 → 32 Fixed 4 Conv.2) Conv.2) 060-1220

Pressure Type Regulating Differential Regulating Differential Contact system 1 m cap.
range ∆p range ∆p M10 × 0.75 tube with
LP/HP
bar bar bar bar IP 44 M10 × 0.75
For fluorinated refrigerants and R 717 (NH3)

Low KP 1A −0.2 → 7.5 0.7 → 4.0 Aut. 060-11624) 060-11604)
Low KP 1A −0.9 → 7.0 Fixed 0.7 Man. SPDT 060-11613)
High KP 5A 8 → 32 1.8 → 6.0 Aut. 060-12304)
High KP 5A 8 → 32 Fixed 3 Man. 060-11533) 060-12313)
Dual KP 15A −0.2 → 7.5 0.7 → 4.0 8 → 32 Fixed 4 Aut./Aut. SPDT + LP and HP 060-1295 060-12934)
Dual KP 15A −0.2 → 7.5 0.7 → 4.0 8 → 32 Fixed 4 Aut./Man. signal 060-12963) 060-12943)
Dual KP 15A −0.9 → 7.0 Fixed 0.7 8 → 32 Fixed 4 Conv./Conv.2) SPDT LP signal 060-12833)
1) Pressure controls with gold-plated contacts
2) Conv.: optional automatic or manual reset
3) Enclosure IP 33
4) Enclosure IP 44
Accessories for KP pressure controls with M10 × 0.75 connections:

Weld connections: M10 × 0.75 nut and ∅6 × 150 mm seamless steel pipe, code no. 060-0057
Steel cap. tube: 1 m with 2 × M10 × 0.75 nuts, code no. 060-0078
Steel cap. tube: 1 m with 1 × M10 × 0.75 and G 3/8 nut, code no. 060-0082
Adaptor: M 10 × 0.75 1/4 to 1/8 NPT int. thread, code no. 060-0141
IP 55 enclosure for single pressure controls, code no. 060-0330
IP 55 enclosure for dual pressure controls, code no. 060-0350
For other accessories: see "Spare parts and accessories", RK.0X.G2.02.
 Danfoss A/S, 09 - 2002 RD.5A.B4.02 5

Ordering Pressure control setting with convertible reset

(continued)
Low press. Manual reset 1) Automatic reset Automatic reset Manual reset
High press. Manual reset 1) Manual reset Automatic reset Automatic reset
1) Factory setting
Pressure controls with DIN 32733 approval 1)

DIN
Pressure Type 2) Regulating Differential Regulating Differential Contact system 1/4in. 6 mm
∆p approvals
range ∆p range LP/HP 6 mm ODF
bar bar bar bar flare solder
For fluorinated refrigerants

Low KP 1 −0.2 → 7.5 0.7 → 4.0 Aut. SPDT DWFK 4B06899 060-1101 060-11104)
Low KP 1 −0.9 → 7 Fixed 0.7 Man. SPDT DBFK 4B06999 060-1103 060-1109
Low KP 1 −0.5 → 3.0 Fixed 0.7 Aut. SPDT DWFK 4B06899 060-11174)
Low KP 2 −0.2 → 5 0.4 → 1.5 Aut. SPDT DWFK 4B07099 060-1120 060-1123
High KP 6W 8 → 42 4 → 10 Aut. SPDT EN 12263 060-5190
High KP 6B 8 → 42 Fixed 4 Man. SPDT EN 12263 060-5191
High KP 7W 8 → 32 4 → 10 Aut. SPDT DWK 4B00199 060-11904) 060-12034)
High KP 7B 8 → 32 Fixed 4 Man. SPDT DBK 4B00399 060-11913)
High KP 7S 8 → 32 Fixed 4 Man. SPDT DBK 4B00399 060-11923)
Dual KP 7BS 8 → 32 Fixed 4 Man. / Man. SPST DBK 4B00299 060-12003)
Dual KP 17W −0.2 → 7.5 0.7 → 4 8 → 32 Fixed 4 Aut. / Aut. SPDT + LP and HP signal DWK 4B00599 060-12754) 060-12764)
Dual KP 17W −0.2 → 7.5 0.7 → 4 8 → 32 Fixed 4 Aut. / Aut. SPDT DWK 4B00599 060-12674)
Dual KP 17B −0.2 → 7.5 0.7 → 4 8 → 32 Fixed 4 Aut. / Man. SPDT DBK 4B00499 060-12683) 060-12743)
Pressure controls with DIN 32733 approval 1)

Pressure Type Regulat. DIN 1 m cap.
Different. Regulat. Different. Contact system
approvals M10 × 0.75
range ∆p range ∆p LP/HP IP 44 tube with
bar bar bar bar M10 × 0.75
For ammonia
Low KP 1A -0.2 → 7.5 0.7→4.0 Aut. SPDT DBFK 4B06899 060-1162 3) 060-1160 4)
Low KP 1A 0.9 → 7 Fixed 0.7 Man. SPDT DBFK 4B06999 060-1161 3)
High KP 7ABS 8 → 32 Fixed 4 Man./Man. SPST DBK 4B00299 060-1205 3)
1) Meets the requirements in VBG 20 dealing with safety equipment and excess pressures.
KP6, 7 and KP 17 are CE marked acc. to PED, Pressure Equipment Directive.
2) W = Wächter (pressostat), B = Begrenzer (pressure control with ext. reset), S = Sicherheitsdruckbegrenzer (pressure control with int. reset).
A bellows rupture in inner bellows will cause the refrigeration plant compressor to stop.
A rupture of the outer bellows will cause the stop pressure to fall approx. 3 bar under the set value.
3) Enclosure IP 30.
4) Enclosure IP 44.
6 RD.5A.B4.02  Danfoss A/S, 08 - 2002

Design / Function
Capillary tube
Key sketch of KP pressure control
Capillary tube for KP 1A, 5A and 15A
KP 1
1. Low pressure (LP) setting spindle

2. Differential setting spindle, LP
3. Main arm
5. High pressure (HP) setting spindle
7. Main spring
8. Differential spring
9. Bellows
10. LP connection
11. HP connection
12. Switch
13. Terminals
14. Earth terminal
15. Cable entry
16. Tumbler
18. Locking plate
19. Arm KP 15
30. Reset button
The switch in the KP has a snap-action function The design of the KP affords the following
and the bellows moves only when the cut-in or advantages:
cut-out value is reached. − high contact load
− ultra-short bounce time
The bellows becomes connected to the low − high resistance to pulsation
or high pressure side of the plant through − vibration resistance up to 4 g in the range
connection (10) or (11). 0-1000 Hz
− long mechanical and electrical life
 Danfoss A/S, 09 - 2002 RD.5A.B4.02 7

Design KP1, KP2, KP6, KP7 and KP17 units with designat- Versions with designation W or AW cut in again
(continued) ion W, B or S have been tested and approved by automatically when the pressure has fallen to the
J (Technischer Über-wachungs Verein, Federal set value minus the differential.
Republic of Germany) in accordance with DIN Versions with designation B or AB can be cut in
32733 or EN 12263 manually with the external reset button when the
W = Wächter (pressure control) pressure in KP1 has raised 0.7 bar above set
B = Begrenzer value and in KP6 and KP7 has fallen 4 bar under
(pressure control with external reset) the set value.
S = Sicherheitsdruckbegrenzer
Versions with designation S or AS can be cut in
(pressure control with internal reset).
manually with the internal reset arm when the
KP6, KP7 and KP17 have a double bellows: an pressure has fallen 4 bar under the set value.
outer bellows and a regulating bellows. When
system pressure exceeds the set value, the KP All KP pressure controls, including those which
will automatically stop the plant. The double bellows are DIN-approved, operate independently of
system prevents loss of charge in the event of changes in the ambient temperature around
bellows rupture. the control housing. Therefore the set cut-out
pressure and differential are held constant
A rupture in the outer bellows will cause the control provided the permissible ambient temperatures
cut-out pressure to fall to about 3 bar under the are not exceeded.
set value, thus providing a fail-safe function.
KP 7W, flare
KP 7W, solder
1. Pressure setting spindle

2. Differential setting spindle
3. Main arm
5. Pressure setting spindle, DBK
15. Cable entry
18. Locking plate
19. Arm
25. Int. reset arm
30. Ext. reset button KP 7BS
8 RD.5A.B4.02  Danfoss A/S, 08 - 2002

Terminology Reset Test pressure

1. Manual reset: The test pressure is the pressure used in
Units with manual reset can only be reset strength tests and/or leakage tests on
during operation by activation of the reset refrigerating systems or individual parts in
button. systems. The test pressure is designated p’.
2. Automatic reset:
After operational stop, these units reset "Snap function"
automatically. A certain contact force is maintained until
3. Convertible reset: irrevocable "snap" is initiated. The time during
Units with optional reset can be activated by which the contact force approaches zero is thus
automatic and/or manual reset. limited to a very few milliseconds. Therefore
contact bounce cannot occur as a result of, for
Permissible working pressure example, slight vibrations, before the cut-out point.
The permissible working pressure is determined Contact systems with "Snap function" will change
by the pressure that can be safely allowed in the over even when micro-welds are created between
refrigerating system or any of the units within it. the contacts during cut-in. A very high force is
The permissible working pressure is designated created during cut-out to separate the contacts.
PB (Der zulässige Betriebsüberdruck). This force immediately shears off all the welds.
Thus the cut-out point of the unit remains very
accurate and completely independent of the
magnitude of the current load.
Setting Pressure controls with automatic reset - LP: Pressure controls with automatic reset - HP:
Set the LP start pressure on the "CUT-IN" scale Set the HP pressure on the "CUT-OUT" scale.
(range scale). One rotation of the HP spindle ∼ 2.3 bar.
One rotation of the low pressure spindle ∼ Set the HP differential on the "DIFF" scale.
0.7 bar. One rotation of the differential spindle ∼ 0.3 bar.
Set the LP differential on the "DIFF" scale. One The HP start pressure is the HP stop pressure
rotation of the differential spindle ∼ 0.15 bar. minus the differential.
The LP stop pressure is the LP start pressure Start and stop pressures for both the LP and HP
minus the differential. sides of the system should always be checked
with an accurate pressure gauge.
Note:
The LP stop pressure must be above Pressure controls with manual reset
absolute vacuum (pe = −1 bar)! Set the stop pressure on "CUT-OUT" scale
(range scale).
If with low stop pressure the refrigeration Low pressure controls can be manually reset
compressor will not stop, check to ensure that when the pressure is equal to the stop pressure
the differential value has not been set too high! plus the differential.
High pressure controls can be manually reset
when the pressure is equal to the stop pressure
minus the differential.
 Danfoss A/S, 09 - 2002 RD.5A.B4.02 9


Flare connection KP with top cover
KP 1, 2, 5, 6, 7B, 7S and 7W KP 15 and 17W
M10 × 0.75 connection KP with IP 55 enclosure
KP 1A, 2A and 5A KP 15A, 7 AS and 7ABS
KP with IP 55 enclosure
Solder connection
IP 55 enclosure
KP 1, 2, 5, 7B, 7S and 7W KP 15, 17W
IP 55 enclosure
Weld nipple for KP-A Weight

KP 1, 2, 5 and 7: approx. 0.3
kg
KP 15, 17 and 7BS: approx. 0.5 kg
KP 1A and 5A: approx. 0.3 kg
KP 15A and 7ABS: approx. 0.5 kg
10 RD.5A.B4.02  Danfoss A/S, 08 - 2002

INSTRUCTIONS
KP 15, 15A, 17W, 17B
060R9753
060R9753
KP 15, 17W, 17B: R 12, R 22, R 500, R 502

KP 15A: R 717 (NH3)
KP 15, 17 KP 15, 17 KP 15A
ptest max.35 bar(505 psig)

PB/ MWP
ptest max. 20 bar (285 psig)

PB/ MWP
Type Range PB MWP

KP 15 LP: -0.2 ® 7.5 bar 17 bar 250 psi
HP: 8 ® 32 bar 35 bar 505 psi
t1 min. KP 15: –40°F (–40°C) KP 15 LP: -0.9 ® 7 bar 17 bar 250 psi
KP 17: –25°C (–13°F) HP: 8 ® 32 bar 35 bar 505 psi
t1 max. 65°C (150°F) Reset
KP 17 LP: -0.2 ® 7.5 bar 17 bar 250 psi
HP:8 ® 32 bar 35 bar 505 psi
© Danfoss A/S RI.5A.B4.00 04 - 2001

When used acc. to UL regulations
AC1 16 A DC 11
LR 112A AC3 16 A 400 V@ 12 W
AC11 10 A 220 V@
-1 bar (Pe)(30in.Hg)
LP, aut. reset LP, man. reset HP
Manual test
Konvertibel reset / Convertible reset / Austauschbares Reset / Réarmement convertible

KP 15 060-1154, 060-1220, 060-1261, 060-1263, 060-1283
LP-man. LP-auto. LP-auto. LP-man.

HP-man. HP-man. HP-auto. HP-auto.
RI.5A.B4.00 © Danfoss A/S (AC-TMP, mr) 04 - 2001

INSTRUCTIONS
KP 1, 1W, 1A, 2, 5, 5A, 6, 7W, 7B, 7S
060R9750
060R9750
KP 1, 2, 5, 6, 7: HFC, HCFC, CFC

KP 6: HFC, CO2
KP 1A, 5A: R 717 (NH3)
KP 1, 2, 5, 6, 7 KP 1, 2, 5, 6, 7 KP 1A, 5A
KP 1, 2,
KP 5, 6, 7
Ptestmax.:
KP 1,2: 20 bar pe (285 psig)
KP 5, 7: 35 bar pe (505 psig)
KP 6: 46,5 bar pe (675 psig)
MWP/PB
Type Range MWP/PB

KP 1 –0.2 → 7.5 bar 250 psi / 17 bar
KP 1, reset –0.9 → 7 bar 250 psi / 17 bar
KP 1W 0.5 → 3 bar 250 psi / 17 bar
KP 2 –0.2 → 5 bar 250 psi / 17 bar
KP 5, 7W 8 → 32 bar 505 psi / 35 bar
KP 5, reset 8 → 32 bar 505 psi / 35 bar
KP 6 8 → 42 bar 675 psi / 46.5 bar
KP 7B, 7S 8 → 32 bar 505 psi / 35 bar
© Danfoss A/S RI.5A.A6.00 02 - 2003

Electrical rating - General
AC 1: 16A DC 11
LR 112A AC 3: 16A 400 V~
_ 12 W
AC 11: 10 A 220 V~
_
When used acc. to UL regulations
Automatic reset Manual reset
Diff.
KP 1, 1A: 0.7 bar (10 psi)
KP 5, 5A: 3 bar (43 psi)
KP 6, 7B, 7S: 4 bar (58 psi)
RI.5A.A6.00 © Danfoss A/S (IC-MC, mr) 02 - 2003

Technical leaflet
Eliminator  Liquid line filter driers

Type DCL and DML
Flare connection
Solder connection (copper)

Technical leaflet Eliminator  Liquid line filter driers, type DCL and DML
Introduction
Eliminator liquid line filter driers protect Eliminator type DML, with a solid core of
refrigeration and air-conditioning systems from 100% molecular sieves, is optimized for use
moisture, acids, and solid particles. With these with HFC refrigerants and polyolester (POE)
contaminants eliminated, systems are safer or polyalkyl glycol (PAG) oils. Type DML driers
from harmful chemical reactions and from are designed for applications requiring high
abrasive impurities. water adsorption, and can be used with any
manufacturer’s compressor. Because type
There are two types of Eliminator cores. DML driers contain no activated alumina, oil
Type DML driers have a core composition of additives will not be depleted.
100% molecular sieves, while type DCL
contain 80% molecular sieves with 20% Eliminator type DCL, with a solid core
activated alumina. of 80% molecular sieves and 20% activated
alumina, is the drier of choice for systems with
All Eliminator driers have a solid core with HCFC and CFC refrigerants and mineral or
binding material held to an absolute minimum. alkyl benzene oils. Type DCL driers are
Core selection is primarily based on the particularly suited for systems that operate
refrigerant oil used in the system. at high condensing temperatures and require
high drying capacity.
Features The Core The Shell

Type DML UL approved for MWP up to 42 bar
100% 3Å molecular sieves core. (610 psig)
High drying capacity minimizing the risk of Available with solder (copper) and flare
acid formation (hydrolysis). connections.
Optimized for HFC refrigerants (R 134a, Compact 3 cubic inches drier ideal for
R 404A, R 410A, etc.) with POE or PAG refrigeration and air conditioning units.
oils. Compatible with R 22. Corrosion resistant powder-painted finish.
Will not deplete oil additives. Can be used in all environments including
marine applications.
Type DCL Allows installation with any orientation
80% 3Å molecular sieves with 20% provided the arrow is in the flow direction.
activated alumina. Available in sizes from 3 to 75 cubic inches.
Perfect core blend for systems that operate
at high condensing temperatures and The Filter
require high drying capacity. 25 µm (0.001 in.) filter provides high
Optimized for CFC and HCFC refrigerants retention with minimal pressure drop.
(R 22, R 502, etc.) with mineral or alkyl Thermally stable up to 120°C (250°F)
benzene oils. Compatible with HFC’s and
refrigerant blends.
Approvals UL file no. SA 6398

PED 97/23/EC - a3p3
 Danfoss A/S (RC-CM / MWA), 04 - 2003 RD6AS302 3

Technical data Solid core Solid core Filter drier volume Filter drier volume
Filter surface volume (shell volume) (net volume)
Surface and volume [cm2] [in2] [cm3] [in3] [l] [oz.] [l] [oz.]
DML/DCL 03 82 13 41 3 0.08 2.7 0.038 1.28
DML/DCL 05 95 15 67 4 0.12 4.0 0.051 1.72
DML/DCL 08 131 20 104 6 0.17 5.7 0.065 2.18
DML/DCL 16 220 34 234 14 0.36 12.0 0.122 4.11
DML/DCL 30 378 59 494 30 0.72 24.3 0.224 7.58
DML/DCL 41 510 79 681 42 0.97 32.7 0.286 9.66
DML/DCL 60 756 117 988 60 1.34 45.3 0.352 11.89
DML/DCL 75 1019 158 1363 83 1.81 61.3 0.450 15.23
Acid capacity Acid

Filter capacity
[g] [oz.]
DCL 03 0.58 0.02
DCL 05 0.87 0.03
DCL 08 1.36 0.05
DCL 16 3.12 0.11
DCL 30 6.40 0.23
DCL 41 8.90 0.31
DCL 60 12.80 0.45
DCL 75 17.80 0.63
Temperature range – 40 to 70°C (–40 to 160°F)
4 RD6AS302  Danfoss A/S (RC-CM / MWA), 04 - 2003

Identification Type codes

Filter drier D
Example for type codes
Solid core C 80 / 20% composite core
D C L 05 3 s M 100% molecular sieves core
Application L Liquid line
Size (volume) 03 3 in3
05 5 in3
08 8 in3
16 16 in3
30 30 in3
41 41 in3
60 60 in3
75 75 in3
Connection (filter connection 2 1
/4 in. / 6mm
in 1/8 of an inch increments) 2.5 5
/16 in. / 8 mm
3 3
/8 in. / 10 mm
4 1
/2 in. / 12 mm
5 5
/8 in. / 16 mm
6 3
/4 in. / 18 (19) mm
7 7
/8 in. / 22 mm
9 11/8 in. / 28 mm
Connection type (blank) Flare connection
s Solder connection
Selection Type selection is made considering the application

DCL DML
1
) For CFC systems, DCL filter
driers are recommended. HFC Can be used Recommended
In these systems, circumstances Refrigerant HCFC Recommended Can be used
may require the use of a filter drier
with acid adsorbing properties. CFC Recommended Not recommended 1)
2
) Use of filter driers containing Mineral or AB Recommended Can be used
activated alumina are not
Oil POE or PAG, pure Can be used Recommended
recommended in systems with
oils containing additives. POE or PAG, with additives Not recommended 2) Recommended

Design and function
DML / DCL 03
DML / DCL 30, 41
DML / DCL 05 DML / DCL 60, 75
1. Inlet
2. Spring
3. Solid core
4. Polyester mat
5. Perforated plate
6. Seal cap, flare connection
7. Seal cap, solder connection
DML / DCL 08, 16
The relatively large diameter of the filter drier Powder formation is eliminated because the
means that the liquid flow velocity is suitably solid core grains are bonded and cannot move
low and the pressure drop minimal. against each other.

Dimensions and weights Flare connections
Type A A1 A2 L D1 D2 Weight
DCL/DML 032 mm 66 16 50 110 46 43 0.20 kg
DCL/DML 032 in. 2.60 0.63 1.97 4.33 1.81 1.69 0.44 lbs
DCL/DML 033 mm 66 16 50 123 46 43 0.23 kg
DCL/DML 033 in. 2.60 0.63 1.97 4.84 1.81 1.69 0.51 lbs
DCL/DML 052 mm 75 24.5 50.5 119 58 54 0.39 kg
DCL/DML 052 in. 2.95 0.96 1.99 4.69 2.28 2.13 0.86 lbs
DCL/DML 053 mm 75 24.5 50.5 132 58 54 0.42 kg
DCL/DML 053 in. 2.95 0.96 1.99 5.20 2.28 2.13 0.92 lbs

Dimensions and weights Flare connections

(Continued)
DCL/DML 082 mm 101 50.5 50.5 145 58 54 0.40 kg
DCL/DML 082 in. 3.98 1.99 1.99 5.71 2.28 2.13 0.88 lbs
DCL/DML 083 mm 101 50.5 50.5 158 58 54 0.44 kg
DCL/DML 083 in. 3.98 1.99 1.99 6.22 2.28 2.13 0.97 lbs
DCL/DML 084 mm 101 50.5 50.5 166 58 54 0.48 kg
DCL/DML 084 in. 3.98 1.99 1.99 6.54 2.28 2.13 1.06 lbs
DML 085 mm 101 50.5 50.5 175 58 54 0.52 kg
DML 085 in. 3.98 1.99 1.99 6.89 2.28 2.13 1.14 lbs
DCL/DML 162 mm 110 55 55 154 80 76 0.79 kg
DCL/DML 162 in. 4.33 2.17 2.17 6.06 3.15 2.99 1.74 lbs
DCL/DML 163 mm 110 55 55 167 80 76 0.82 kg
DCL/DML 163 in. 4.33 2.17 2.17 6.57 3.15 2.99 1.80 lbs
DCL/DML 164 mm 110 55 55 175 80 76 0.87 kg
DCL/DML 164 in. 4.33 2.17 2.17 6.89 3.15 2.99 1.91 lbs
DCL/DML 165 mm 110 55 55 184 80 76 0.91 kg
DCL/DML 165 in. 4.33 2.17 2.17 7.24 3.15 2.99 2.00 lbs
DCL/DML 166 mm 110 55 55 182 80 76 0.99 kg
DCL/DML 166 in. 4.33 2.17 2.17 7.17 3.15 2.99 2.18 lbs
DCL/DML 303 mm 186 - - 243 80 76 1.33 kg
DCL/DML 303 in. 7.32 - - 9.57 3.15 2.99 2.93 lbs
DCL/DML 304 mm 186 - - 251 80 76 1.38 kg
DCL/DML 304 in. 7.32 - - 9.88 3.15 2.99 3.04 lbs
DCL/DML 305 mm 186 - - 260 80 76 1.42 kg
DCL/DML 305 in. 7.32 - - 10.24 3.15 2.99 3.12 lbs
DCL/DML 306 mm 186 - - 258 80 76 1.49 kg
DCL/DML 306 in. 7.32 - - 10.16 3.15 2.99 3.28 lbs
DCL/DML 413 mm 187 - - 244 93 89 1.86 kg
DCL/DML 413 in. 7.36 - - 9.61 3.66 3.50 4.09 lbs
DCL/DML 414 mm 187 - - 252 93 89 1.91 kg
DCL/DML 414 in. 7.36 - - 9.92 3.66 3.50 4.20 lbs
DCL/DML 415 mm 187 - - 261 93 89 1.95 kg
DCL/DML 415 in. 7.36 - - 10.28 3.66 3.50 4.29 lbs

Dimensions and weights Solder connections

(Continued)
Type A A1 A2 B L D1 D2 Weight
DCL/DML 032s mm 66 16 50 82 98 46 43 0.18 kg
DCL/DML 032s in. 2.60 0.63 1.97 3.23 3.86 1.81 1.69 0.39 lbs
DCL/DML 032.5s mm 66 16 50 84 102 46 43 0.19 kg
DCL/DML 032.5s in. 2.60 0.63 1.97 3.31 4.02 1.81 1.69 0.42 lbs
DCL/DML 033s mm 66 16 50 85 104 46 43 0.19 kg
DCL/DML 033s in. 2.60 0.63 1.97 3.35 4.09 1.81 1.69 0.42 lbs
DCL/DML 034s mm 66 16 50 87 108 46 43 0.20 kg
DCL/DML 034s in. 2.60 0.63 1.97 3.43 4.25 1.81 1.69 0.44 lbs
DCL/DML 052s mm 75 24.5 50.5 91 107 58 54 0.37 kg
DCL/DML 052s in. 2.95 0.96 1.99 3.58 4.21 2.28 2.13 0.81 lbs
DCL/DML 052.5s mm 75 24.5 50.5 93 111 58 54 0.38 kg
DCL/DML 052.5s in. 2.95 0.96 1.99 3.66 4.37 2.28 2.13 0.84 lbs
DCL/DML 053s mm 75 24.5 50.5 94 113 58 54 0.38 kg
DCL/DML 053s in. 2.95 0.96 1.99 3.70 4.45 2.28 2.13 0.84 lbs
DML 054s mm 75 24.5 50.5 96 117 58 54 0.39 kg
DML 054s in. 2.95 0.96 1.99 3.78 4.61 2.28 2.13 0.86 lbs
DML 055s mm 75 24.5 50.5 99 123 58 54 0.40 kg
DML 055s in. 2.95 0.96 1.99 3.90 4.84 2.28 2.13 0.88 lbs


(Continued)
DCL/DML 082s mm 101 50.5 50.5 117 133 58 54 0.38 kg
DCL/DML 082s in. 3.98 1.99 1.99 4.61 5.24 2.28 2.13 0.84 lbs
DCL/DML 082.5s mm 101 50.5 50.5 119 137 58 54 0.39 kg
DCL/DML 082.5s in. 3.98 1.99 1.99 4.69 5.39 2.28 2.13 0.86 lbs
DCL/DML 083s mm 101 50.5 50.5 120 139 58 54 0.39 kg
DCL/DML 083s in. 3.98 1.99 1.99 4.72 5.47 2.28 2.13 0.86 lbs
DCL/DML 084s mm 101 50.5 50.5 122 143 58 54 0.40 kg
DCL/DML 084s in. 3.98 1.99 1.99 4.80 5.63 2.28 2.13 0.88 lbs
DML 085s mm 101 50.5 50.5 125 149 58 54 0.41 kg
DML 085s in. 3.98 1.99 1.99 4.92 5.87 2.28 2.13 0.90 lbs
DCL/DML 162s mm 110 55 55 126 142 80 76 0.77 kg
DCL/DML 162s in. 4.33 2.17 2.17 4.96 5.59 3.15 2.99 1.69 lbs
DCL/DML 162.5s mm 110 55 55 128 146 80 76 0.78 kg
DCL/DML 162.5s in. 4.33 2.17 2.17 5.04 5.75 3.15 2.99 1.72 lbs
DCL/DML 163s mm 110 55 55 129 148 80 76 0.78 kg
DCL/DML 163s in. 4.33 2.17 2.17 5.08 5.83 3.15 2.99 1.72 lbs
DCL/DML 164s mm 110 55 55 131 152 80 76 0.79 kg
DCL/DML 164s in. 4.33 2.17 2.17 5.16 5.98 3.15 2.99 1.74 lbs
DCL/DML 165s mm 110 55 55 134 158 80 76 0.80 kg
DCL/DML 165s in. 4.33 2.17 2.17 5.28 6.22 3.15 2.99 1.76 lbs
DCL/DML 166s mm 110 55 55 140 170 80 76 0.82 kg
DCL/DML 166s in. 4.33 2.17 2.17 5.51 6.69 3.15 2.99 1.80 lbs
DCL/DML 167s mm 110 55 55 136 172 80 76 0.84 kg
DCL/DML 167s in. 4.33 2.17 2.17 5.35 6.77 3.15 2.99 1.85 lbs


(Continued)
DCL/DML 303s mm 186 - - 205 224 80 76 1.29 kg
DCL/DML 303s in. 7.32 - - 8.07 8.82 3.15 2.99 2.84 lbs
DCL/DML 304s mm 186 - - 207 228 80 76 1.30 kg
DCL/DML 304s in. 7.32 - - 8.15 8.98 3.15 2.99 2.86 lbs
DCL/DML 305s mm 186 - - 210 234 80 76 1.31 kg
DCL/DML 305s in. 7.32 - - 8.27 9.21 3.15 2.99 2.88 lbs
DCL/DML 306s mm 186 - - 216 246 80 76 1.33 kg
DCL/DML 306s in. 7.32 - - 8.50 9.69 3.15 2.99 2.93 lbs
DCL/DML 307s mm 186 - - 212 248 80 76 1.35 kg
DCL/DML 307s in. 7.32 - - 8.35 9.76 3.15 2.99 2.97 lbs
DCL/DML 309s mm 186 - - 207 249 80 76 1.36 kg
DCL/DML 309s in. 7.32 - - 8.15 9.80 3.15 2.99 2.99 lbs
DCL/DML 414s mm 187 - - 208 229 93 89 2.03 kg
DCL/DML 414s in. 7.36 - - 8.19 9.02 3.66 3.50 4.47 lbs
DCL/DML 415s mm 187 - - 211 235 93 89 2.04 kg
DCL/DML 415s in. 7.36 - - 8.31 9.25 3.66 3.50 4.49 lbs
DCL/DML 417s mm 187 - - 213 249 93 89 2.08 kg
DCL/DML 417s in. 7.36 - - 8.39 9.80 3.66 3.50 4.58 lbs
DCL/DML 419s mm 187 - - 208 250 93 89 2.09 kg
DCL/DML 419s in. 7.36 - - 8.19 9.84 3.66 3.50 4.60 lbs
DCL/DML 604s mm 337 - - 358 379 80 76 2.34 kg
DCL/DML 604s in. 13.27 - - 14.09 14.92 3.15 2.99 5.15 lbs
DML 606s mm 337 - - 367 397 80 76 2.37 kg
DML 606s in. 13.27 - - 14.45 14.63 3.15 2.99 5.21 lbs
DCL/DML 607s mm 337 - - 363 399 80 76 2.39 kg
DCL/DML 607s in. 13.27 - - 14.29 14.71 3.15 2.99 5.26 lbs
DCL/DML 609s mm 337 - - 358 400 80 76 2.40 kg
DCL/DML 609s in. 13.27 - - 14.09 14.75 3.15 2.99 5.28 lbs
DCL/DML 757s mm 338 - - 364 400 93 89 3.38 kg
DCL/DML 757s in. 13.31 - - 14.33 15.75 3.66 3.50 7.44 lbs
DCL/DML 759s mm 338 - - 359 401 93 89 3.39 kg
DCL/DML 759s in. 13.31 - - 14.13 15.79 3.66 3.50 7.46 lbs
Conversions (lbs or kg of refrigerant × (Initial PPM of water - Final PPM of water))

Drops of water = 110
See ARI standard 710-86 for recommended
initial and final PPM values for different
refrigerants.

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PACKAGE TYPE AIR CONDITIONER HI-PRES KOREA

PACKAGED AIR CONDITIONER

▶ YARD : JINLING SHIPYARD

▶ HULL NO. : JLZ030401/2/3/4 , JLZ040403/4

Package type Air conditioner for

Package type Air conditioner for

* YARD : JINLING SHIPYARD

* YARD NO : JLZ030401/2/3/4, JLZ040403/4

* APPLICATION : ENGINE CONTROL ROOM

* EQUIPMENTS : PACKAGE TYPE UNIT COOLER

* COOLING WATER : SEAWATER 32℃

* AMBIENT TEMP. : SUMMER 35℃ 70%, WINTER :-10℃

* MAIN POWER : AC 440V x 3P x 60Hz

* CONTROL POWER : AC220V x 1P x 60Hz

* REFRIGERATING COMPRESSOR : MANEUROP DANFOSS INC.

PACKAGED AIR CONDITIONER FOR E.C.R

(1) Cooling method : R-404A direct expansion central cooling system

(2) Temperature control : Automatically controlled by thermostatic

expansion valve and thermostat

which is actuated by room temperature.

(1) Heating method : N/S

(2) Temperature control : Automatically controlled by thermostatic

(1) Ducting method : Duct connection type

(2) Air velocity : Low velocity

(3) Air pressure : Low pressure

(1) Main circuit : AC440V x 3ψ x 60Hz

(2) Control circuit : AC220V x 1ψ x 60Hz

5. Painting color : RAL 9010 ( * BASE COLOR : CS 611)

PACKAGED AIR CONDITIONER FOR E.C.R

TECHNICAL SPECIFICATION & SUPPLY SCOPE

1. Packaged Air conditioner ------------------------------ 1Unit

2. Components of Water cooled Package air conditioner

(2) Marine water-cooled condenser ------------------------------ 1SET

(3) Control & Safety Devices

PACKAGED AIR CONDITIONER FOR E.C.R

. High pressure gauge : 1 piece (Range : 0 ∼ 3.5Mpa)

(4) Charging chemicals ------------------------------ 1 LOT

(6) Evaporator ------------------------------ 1 SET

(7) Fan with motor ------------------------------ 1 SET

(8) Air – filter ------------------------------ 1 SET

PACKAGED AIR CONDITIONER FOR E.C.R

(10) Control Box with Starter Panel ----- 1LOT

3. Standard Spare parts ------------------------------ 1LOT

PACKAGED AIR CONDITIONER FOR E.C.R

Package type Air conditioner for

* YARD : JINLING SHIPYARD

* YARD NO : JLZ030401/2/3/4, JLZ040403/4

* EQUIPMENTS : PACKAGE AIR CONDITIONER

* COOLING WATER : SEAWATER 32℃

* AMBIENT TEMP. : SUMMER 35℃ 70%, WINTER :-10℃

* MAIN POWER : AC 440V x 3P x 60Hz

* CONTROL POWER : AC220V x 1P x 60Hz

* REFRIGERATING COMPRESSOR : MANEUROP DANFOSS INC.

PACKAGED AIR CONDITIONER FOR GALLEY

(1) Cooling method : R-404A direct expansion central cooling system

(2) Temperature control : Automatically controlled by thermostatic

expansion valve and thermostat

which is actuated by room temperature.

(1) Heating method : Electric heating system

(2) Temperature control : Automatically controlled by thermostatic

(1) Ducting method : Duct connection type

(2) Air velocity : Low velocity

(3) Air pressure : Low pressure

(1) Main circuit : AC440V x 3ψ x 60Hz