ESCO EverSharp Cast Lip System

For Hydraulic Machines

With the Posilok Plus Tooth System
®
ESCO Corporation
With a history of proprietary products and a reputation for engineering
and metallurgical expertise, ESCO is a leading manufacturer of
technically-rich ground engaging tools and durable wearparts for mining,
construction, dredging and other industrial applications. ESCO also
produces a wide array of critical components for the aerospace and
power-generation markets. By designing better products, eliminating
waste, reducing costs and improving continuously – ESCO is a global
leader in providing customers with Quality, Value and Speed.

ESCO Engineered Products

With manufacturing facilities throughout North and South America,
Europe and Asia – and licensees in key markets around the world –
ESCO Engineered Products is the customer’s choice for premier,
field-tested wear solutions and ground engaging tools for the toughest,
most challenging applications.

2 www.escocorp.com
EverSharp™ Cast Lip System
With ever increasing power and demanding
conditions, today's large hydraulic mining
machines require a lip system with exceptional
strength and reliability. ESCO's EverSharp
cast lip system for mining applications is the
answer. Cast in premium ESCO alloys, the
EverSharp lip system is not only tremendously
strong, but designed for increased safety and
excellent performance. The ESCO Posilok® Plus
tooth system with its hammerless locking device is
standard, offering improved safety, reliability and penetration.
EverSharp
hinge-lock
Cast lip
Lifting eyes
Cast shroud
base
Posilok Plus
Slim profile EverSharp tooth system
shroud
3 www.escocorp.com
Features and Benefits
Improved safety
… Hammerless point locking
mechanism with the ESCO
Posilok Plus tooth system
… Reduced shroud weight for
easier handling
Enhanced Strength and
Reliability
… 20% decrease in peak stress
for increased lip service life
… Cast shroud mounting base
maintains proper fit longer
… Back drag stabilization reduces
chance of shroud breakage
Reduced Drag and Fuel
Consumption
… Increased nose angle reduces
wear on the rear of adapter
… Lip and shroud bottoms moved
up to reduce drag and improve
penetration
… Improved lip assembly profile for
more efficient bucket curl and
filling
Reduced Maintenance
… Replaceable shroud mounting
base lasts longer and is easy to
replace
… Hinge-lock design allows for
easier shroud removal
… Improved profile reduces
component wear
EverSharp™ Cast Lip System
Innovative Lip and Wear Part Design
Lip Profile and GET Placement Optimized
The EverSharp lip profile reduces wear and improves bucket loading. FEA
analysis was used to optimize the stress distribution, making the EverSharp
lip offering lighter and stronger than the ESCO Loadmaster® lip system. The
lip bottom and shroud are moved up and out of the wear path to reduce
wear and allow a more efficient bucket curl. The result is reduced
maintenance, improved fuel economy and better productivity.

Profile moved up
to reduce heeling
Elevated shroud
Nose angle increased to profile reduces drag
move adapter bottom out
of the wear path

Unique Shroud System with a Hammerless Lock

The EverSharp cast shroud base is significantly harder than the lip surface
and maintains the fit geometry through multiple shroud replacements. When
replacement is needed, it can be done with minimal welding that does not
require templates or grinding shroud fit surfaces.

Torque Wedge™ pin

EverSharp
hinge-lock

Cast shroud nose

EverSharp shroud

The EverSharp shroud locking system is easy to use and extremely

reliable. Two cast locking mechanisms are hinged together and held firmly
in place with a Torque Wedge pin that is easily installed and removed with
a hex head drive tool. The hinged design is the key feature allowing easier
installation and removal.

4 www.escocorp.com
 ®
Posilok Plus Mining Tooth System Features and Benefits
ESCO, the proven leader in mining wear Improved safety
parts, presents the latest innovation in tooth … Hammerless locking system
systems for demanding mining applications.
The Posilok Plus system provides the same … Installation and removal of the
strong reliability of the ESCO Posilok system lock requires minimal manual
but with the safety of a hammerless locking effort
device. Cast in premium ESCO alloys, Easy to Use/Low
Posilok Plus offers an unprecedented Maintenance
combination of performance, wear life, safety … Torque Wedge™ pin screws in
and ease of use. clockwise for easy installation
and removal
The Posilok Plus system will be available to fit mining class hydraulic face
… Plug keeps fines from building
shovels, excavators, draglines and cable shovels.
up in the hex recess of the pin
… Changes are performed with a
Fully stabilized nose standard size hex
Greater Productivity
… Two-piece system enables
efficient use of wear metal and
Hammerless minimizes downtime
locking pin
… Slim profile delivers greater
penetration
Optional wear caps
provide additional … Longer wear life and greater
protection
Lifting eye impact resistance with ESCO
for easier superior alloys
handling
Reliability
… Fully stabilized nose provides
reliable, robust fit
… Fit relationship and secure lock
minimize chance of breakage or
failure
Slim profile … Superior fatigue resistance
for maximum
penetration allows the product to keep
working when others fail

5 www.escocorp.com
 ®
Posilok Plus Mining Tooth System
Point Shapes

Hydraulic Excavators and Face Shovels

TKHM/TKHMA: General purpose sharp profile
point with excellent penetration for moderate
abrasion and impact.

TKH/TKHA: Centerline point for high abrasion

applications. Slightly paneled for self-sharpening.

TKTVLB: Long split bit for easy penetration on low

impact, high abrasion applications.

TKRML: Long mining point with exceptional

strength and maximum wear life for extreme
conditions.

TKRXL: Long point provides superb balance of

abrasion resistance and penetration for tough
applications. Profile similar to TKRML.

Draglines
TKTVP: For highly abrasive, low impact conditions.
Ideal for shaving layered or stratified materials

TKAT: Heavy-duty, non-reversible, below

centerline point for high impact, high abrasion
applications. Superior performance in the most
demanding conditions.

TKTL: General purpose sharp profile point for

moderate impact and abrasive conditions. Profile
similar to TKAT.

Shape and Size Offering

Available Now – TKAT: 92, 112, 122, TKHMA*: 92,
112, TKRXL*:122
Available in the second half of 2009 – TKRML: 92, 112,
TKRXL*: 92, 112, TKH: 112, 122, TKHA: 92, TKPL: 92,
TKTVP: 92 TKTL: 92, 112, TKHM*: 122, TKTV: 122,
TKA: 122
*Point shapes for wear cap adapters

6 www.escocorp.com
Quality, Value and Speed
ESCO’s culture of Quality, Value and Speed (QVS) and lean manufacturing is
integral to everything we do. From boardroom to break room, from office to plant
floor – ESCO employees strive to reduce waste, ensure safety, drive down
costs, decrease lead times, standardize production techniques, and improve
continuously. The result: ESCO production output meets strict specifications
and offers customers superior flexibility and value. These business practices also
create sustainable economic, environmental and social benefits for our employ-
ees and in the communities where we operate.
Continuous QVS assessment of each ESCO facility worldwide is based on the
following criteria:

Quality
… Metal industry expertise
… Capability to identify, eliminate and prevent defects at the source
… Operational stability
… Established culture of continuous improvement
… Production process excellence
… Total material traceability
… In-house metallurgical testing
… Foundry operations: ISO 9001 certified

Value
… Quick reaction to changes in customer demand
… Reduced cost of ownership through enhanced product performance
… Products which are easier and safer to replace than the competition’s
… Longer wear life than competitors
… Engineering expertise and product support

Speed
… Electronic link to customer order processes
… Real-time customer access to supply chain data
… Rapid prototyping capability
… Global supply chain management

7 www.escocorp.com
.

North America
2141 NW 25th Avenue
Portland, OR 97210
PH: 800.523.3795 | 503.228.2141

Latin America
Av. Engenheiro Gerhard Ett., 1.215
www.escocorp.com Distrito Industrial Paulo Camilo, CEP 32530-480
Caixa Postal 256 Betim, Minas Gerais Brazil
PH: 55 31.3539.1200

Europe, Africa, Middle East,

ESCO Corporation is the preferred provider of Commonwealth of Independent States
technically rich metal components and wear Rue des Fours à Chaux
solutions for industrial applications. ESCO has 7080 Frameries, Belgium
over 40 locations and affiliates worldwide. PH: 32.65.611.555

Asia Pacific
1 Scotts Road, Number 16-08
Singapore 228208
PH: 65.6733.5858

© 2009 ESCO Corporation. All Rights Reserved. All other brand or product names are trademarks of their respective holders.
P3021MIN01L009
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Reference Weight Wearcap

Référence A B C D Poids Bouclier
Bezeichnung mm/in mm/in mm/in mm/in Gewicht SPOOL ID WEDGE ID Schutzschilde
Riferimento Peso Rinforzo
kg/lb
S145H122TK 358 / 14.10 406 / 16.00 410 / 16.14 568 / 22.35 246 / 542 S130-45PN-C S145PNA N/A
S145W122TK 358 / 14.10 396 / 15.60 407 / 16.04 568 / 22.35 196 / 432 S130-45PN-C S145PNA WC98
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Clavette
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Gewicht Keil Lock Keil Lock
Chiavetta
Riferimento
Reference
Bezeichnung mm A/ in mm /Bin mm /Cin mm /Din / Poids
kg Peso Clavette
Ib Chiavetta CAP Clavette
Chiavetta
Référence
Riferimento
S95CHD
mm / in
597 / 23,50
mm / in
151 / 5,96
mm / in
51 / 2,00
mm / in
281 / 11,05 Gewicht
kg / Ib
165 / 363 Keil CAP Keil
S95RPN S95PN-C

Bezeichnung
S95RMX
S95CHD A
603 / 23,75
597 / 23,50 B
153 / 6,03
151 / 5,96 C
104 / 4,08
51 / 2,00 D
272 / 10,70
281 / 11,05
129 / 284Peso
165 / 363 Chiavetta Chiavetta
S95RPN
S95RPN
S95PN-C
S95PN-C

Riferimento
S95RS
S95RMX mm / in
537 / 21,15
603 / 23,75 mm in
230 / 9,06
/
153 / 6,03 mm / in
52 / 2,05
104 / 4,08 mm / in
272 / 10,70
272 / 10,70 kg
96 / 211
129 / 284 / Ib S95RPN
S95RPN CAP
S95PN-C
S95PN-C
S95SD 597 / 23,51 140 / 5,51 43 / 1,70 272 / 10,70 95 / 209 S95RPN S95PN-C
S95RS 537 / 21,15 230 / 9,06 52 / 2,05 272 / 10,70 96 / 211 S95RPN S95PN-C
S95CHD 597 / 23,50 151 / 5,96 51 / 2,00 281 / 11,05 165 / 363 S95RPN S95PN-C
S95VX 609 / 23,96 27 / 1,07 45 / 1,78 272 / 10,70 93 / 205 S95RPN S95PN-C
S95SD 597 / 23,51 140 / 5,51 43 / 1,70 272 / 10,70 95 / 209 S95RPN S95PN-C
S95RMX 603 / 23,75 153 / 6,03 104 / 4,08 272 / 10,70 129 / 284 S95RPN S95PN-C

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S95RS
609 / 23,96
537 / 21,15
27 / 1,07
230 / 9,06
45 / 1,78
52 / 2,05
272 / 10,70
272 / 10,70
93 / 205
96 / 211
S95RPN
S95RPN
S95PN-C
S95PN-C

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