J9A Manual English 1766 Adndm 2589

Instruction
Manual MODEL J9-A

SAFETY
GENERAL
INFORMATION
INSTALLATION
OPERATION
MAINTENANCE
PARTS
LABORATORIES INCORPORATED
The addendum is placed in the front of Model J9-A Dicer A.1
the manual to alert the user to revisions Addendum to manual L1766
in the manual's contents. Addendum Publication Description: ADDENDUM TO L1766 ENGLISH, MJ9A (SS L2452)
page numbers have an “A” prefix. Publication Number: L2589
Date issued: November 2013
Supersedes publication L2452
Urschel Laboratories, Inc.

2503 Calumet Ave., P.O. Box 2200
Valparaiso, Indiana 46384-2200 U.S.A.
tel: 219/464-4811 fax: 219/462-3879
web site: http://www.urschel.com
Inquiries regarding technical publications: techpubs@urschel.com
Manual Page Number Revision
15 Safety, Amplifier: The electrical enclosure supplied on current machines has

changed. The current enclosure contains a safety monitor instead of an
amplifier. Operation of the safety monitor is described below:
Function of the Safety Monitor: The safety monitor, viewed through the
electrical enclosure window, contains a logic input circuit card and controls
a relay output. The sensor leads from the safety switches are connected to
the monitor. When all sensors are aligned with their corresponding actua-
tors, the logic circuit will close the relay contacts. If an actuator is not
aligned with the corresponding sensor, the logic circuit will open the relay
contacts. Based on the sensor signal, the monitor will either allow or not
allow the machine to start.
Reading the Safety Monitor LEDs: The LEDs on the monitor will indicate
the status of the system. The monitor and safety switches incorporate self-
diagnostic features to help identify the source of problems.
Relay Status LEDs, SR1 and SR2 (1), are
lit: all circuits are closed and the machine is
ready for operation. These LEDs are green.
SR1 and SR2 LEDs (1) and one or more
switch input LEDs (2) are lit: the circuit at the 1 3
numbered location (IN1-IN6) is interrupted.
These LEDs are red. Disconnect and lock out
the power source, and inspect the safety 2
switch at this location. See the chart below for
switch locations. Guards must close properly
so that the switch sensor and actuator are
aligned. If the input LEDs are still lit, contact
maintenance personnel.
SR1 and SR2 LEDs (1) are lit and the
fault LED (3) is flashing: the monitor has
detected a fault. These LEDs are red. To reset
the system, make sure the switch sensors and
actuators are aligned, then turn the disconnect
switch handle off and on.
(continued on the following page)
COPYRIGHT© 2013 Urschel Laboratories, Inc., Valparaiso, Indiana. All rights reserved. No part of this publication may be reproduced or
transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose without the
express written permission of Urschel Laboratories, Inc.

A.2 Addendum
16–17 Safety, Safety Switch System Test: The electrical

enclosure as currently supplied uses a safety
monitor instead of an amplifier. The safety
system test procedure is the same; refer to the
entry on the previous page for information on the 1 3
safety monitor. Perform the safety switch test
daily. 2
Locations of Sensor Leads on the Safety Monitor
Switch
1 2 3 4 5 6
Number
Side Guard
Discharge Cutting Unit Side Guard, Side Guard,
Guard Hold Down Belt Guard
Chute Cover right left
Plate
Switch
IN1 IN2 IN3 IN4 IN5 IN6
Input
(1) Relay Status LEDs (SR1 and SR2)

(2) Switch Input LEDs (IN1 – IN6)
(3) Fault LEDs
25 Installation, Electrical Power – add to Step 1:

A machine with a hazard alert label with a
“Y” (1) in the voltage designation contains mini
circuit breakers (MCBs) and requires a Wye
power supply. To check for a Wye power supply,
first calculate the voltage to ground by 1
multiplying the supply voltage by .577. Next,
measure the voltage at each phase to ground and compare to the calculated
value. For example, at 400 volts, a Wye
supply will measure approximately 230 volts from one phase to ground
(400 x .577). One phase may read 0 volts, which is acceptable. A Delta
supply at 400 volts will measure 400 volts from one phase to ground. If the
machine is supplied with mini circuit breakers or the label designates a Wye
power supply, and the voltage from one phase to ground exceeds 277 volts,
contact an Urschel service representative.

Addendum A.3
32 Maintenance, Covers and Guards – the discharge chute (1) and cutting unit
guard (2) have changed. The discharge chute is equipped with handles and is
intended to be removed by two people.
53 Maintenance, Crosscut Knife Spindle Assembly – in Reassembly, Step 1, add

“Tighten screws to 12 ft/lbs.”
54–55 Maintenance, Electrical Assembly: The electrical assembly supplied on current

machines has changed. The current system control conforms to ISO 13849,
Performance Level d. Components are shown in the parts section of this
addendum. Inspection information for the current assembly is below.
Inspection, Current Electrical Assemblies:

Safety monitor: the function and operation of the monitor are described
in the entry for page 15. When checking the terminal screws for tightness,
torque to 5 inch-pounds or 0.56 newton meters.
Mini Circuit Breakers (MCB) and Fuses: the electrical enclosure is sup-
plied with fuses or mini circuit breakers. Mini circuit breakers (MCBs) are used
with power supplies at 240 volts and lower. At 380 to 480 volts, a Wye power
supply is necessary to use MCBs (Wye is the most common power supply
worldwide). Delta supplies at 380-460 volts use fuses. Fuses are also used for
both Delta and Wye 575 volt supplies. MCBs, when tripped, must be switched
off and then on again to reset. If fuses fail or MCBs trip frequently, investigate
the cause.

A.4 Addendum
56–57 Maintenance, Electrical Assembly:The electrical enclosure as currently sup-

plied uses a safety monitor instead of an amplifier (see the entry on the previ-
ous page). The information below pertains to previous assemblies.
Inspection (Previous Electrical Assemblies):

Amplifier: A replacement amplifier includes dielectric grease, an applicator
brush and instruction sheet (part number for the kit is 12920). Apply the grease
to the amplifier terminals and sensor leads after installation.
The note on page 57 pertaining to the amplifier exchange program no
longer applies. Urschel Laboratories no longer offers an exchange program for
the 63737 amplifier. There is a warranty on the amplifier of two years from the
date the unit is shipped to the customer. An amplifier that fails in the warranty
period must be returned to Urschel Laboratories to receive a replacement.

Addendum A.5
68–69 Parts, Tools – The tools below are currently supplied with the machine.
Item Quantity Part Number and Description

– 1 16772 - Tools Assembly, Model J9-A (includes items 1-18)
1 1 16389 - Spindle Wrench
2 1 62297 - Wrench, "L" handle
3 1 98136 - Wrench, 8 piece set, "T" handle
4 1 11010 - Wrench, combination, 9/16"
5 1 98129 - Wrench, combination, 5/8", chrome plated
9 1 98137 - Wrench, 13 piece set, chrome plated, ball end
10 1 11670 - Feeler Gauge, .010" thick
11 1 22149 - Block For Clamping Knives
12 1 11032 - Socket, 7/16"
13 1 11022 - Socket, 3/4"
14 1 11021 - Socket, 1/2"
15 1 11929 - Grease, Haynes Lubri-Film Spray, carton of six (cannot be air freighted)
16 1 11042 - Feeler Gauge
17 2 17453 - Protective Glove, medium (fits hand sizes 7, 8, 9)
18 1 11070 - Grease Gun
– 2 11045 - Grease, Haynes Lubri-Film Cartridge (not shown)
– 1 11071 - Tool Box (not shown)
19 1 98163 - Screwdriver, flat head, 1/4" flat x 6"
Optional Tools
– 2 17497 - Protective Glove, small (fits hand sizes 5, 6, 7)
– 2 17498 - Protective Glove, large (fits hand sizes 9, 10, 11)
– 1 11004 - Buffing Wheel, 10" diameter (not shown)
– 1 11005 - Buffing Compound, 3 pound bar (not shown)

A.6 Addendum
70–71 Parts, Frame, Covers and Guards – the frame, covers and guards that are
currently in use are shown below and on the following page.

Addendum A.7
70–71 Parts, Frame, Covers and Guards (continued)

Repair parts (see page 71):
Item 1, 16400 frame, is no longer available.
Items 18, 16639 cutting unit guard, and item 22, 16703 discharge chute, are
not available on new machines and are supplied as repair parts only. Alternate
discharge chutes 16960 and 16894 are also available as repair parts only.
The following parts are supplied on new machines.

1 1 26816 - Frame, 15" discharge height
2 2 16173 - Guard Support Frame
3 4 10059 - Hex Head Cap Screw, 3/8-16 x 1-1/4", s.s.
4 4 10249 - Hex Nut, 3/8-16, s.s., locking, thick
5 1 16172 - Support, side guard, left
6 1 16557 - Support, side guard, right
7 4 10047 - Hex Head Cap Screw, 5/16-18 x 1", s.s.
8 4 10306 - Hex Nut, 5/16-18, s.s., locking
9 4 38064 - Washer, flat, 5/16", s.s.
10 1 16883 - Side Guard, left, J9-A
11 1 16884 - Side Guard, right, J9-A
12 4 16019 - Stud, hexagon head, special
13 4 10015 - Lock Washer, 3/8", s.s.
14 1 16955 - Deflector, end cover
15 1 16419 - Side Guard Hold Down Plate, J9-A
16 2 16051 - Stud, 3/8-16 x 7/8"
17 3 51060 - Hand Knob, 3/8-16 thread
18 1 26818 - Cutting Unit Guard
19 1 16539 - Belt Guard
22 1 26817 - Discharge Chute
23 1 16644 - Support, discharge chute
24 2 10044 - Hex Head Cap Screw, 5/16-18 x 5/8", s.s.
25 2 10306 - Hex Nut, 5/16-18, s.s., locking
– 2 35037 - Stud, 5/16-18 X 1-1/8" (item not shown)
26 1 16956 - Bottom Guard
Alternate Hold Down Plate

– 1 16920 - Side Guard Hold Down, leafy products, not shown (replaces item 15)

A.8 Addendum
76 Parts, Circular Knife Spindle Assembly and Related Parts – add 26805
Discharge Chute Extension. This part mounts to the feed plate using the
adjustment screws 16074; used to reduce product build-up on the machine
frame.
26805 Discharge Chute

Extension
77 Parts, Circular Knife Spindle Assembly and Related Parts – add to the chart
Circular Knife Spindle Assembly.
CIRCULAR KNIFE SPINDLE ASSEMBLY
Item 4 Item 3 Item 5
Size Assembly Spacer Knife Feed Disc
of Cut No. No. and Qty. Qty. Qty.
7/16" (11.1 mm) 16994 37067 24 25 -----
Add the following changes to the chart, Feed Roll, Feed Plate and Shear
Plate Assembly:
FEED ROLL, FEED PLATE & SHEAR PLATE ASSEMBLY
Shear Plate Assembly
Item 14 Circular Knife
Size Item 6 Item 7 Assembly Shear Spindle
of Cut Feed Roll Feed Plate Number Plate Ass'y No.
7/16" (11.1 mm) 16996 16995 26801 16999 16994
In the chart, item 14 for 5/16" size of cut should read 16041.

Addendum A.9
78–79 Parts, Crosscut Knife Spindle Assembly: Add the following to the chart,
Crosscut Knife Spindle Assembly.
Crosscut Knife Spindle Assembly

Item 2 Item 3
Size Assembly Item 1 Knife Screw
of Cut No. Spindle No. and Qty. Qty.
7/16" (11.1 mm) 26827 26826 16078 7 49
80–81 Parts, Motor with Drive Parts – Motor part numbers have changed.
16966 has been replaced by
16990 Motor, 5 hp, 200-208-230/460 volts, with brake;
16988 Motor, 5 hp, 220-240/380-415 volts, with brake;
16989 Motor, 5 hp, 575 volts, with brake.
83 Parts, 10 LB-FT Stearns 56200 Brake Assembly – the part number for item 9
should be 12906 Seal for Endplate, Stearns, 56200 brake; the part number for
item 17 should be 12905 Gasket, housing & endplate, 56200 brake.
Item 3 12884 and 12885 K4 Solenoid Coils have been replaced by
21677 Solenoid Coil, 110-240 volts. Coil 12886 is used for 575 volt electrical
supplies.
84–85 Parts, 6 and 10 lb/ft Stearns 55400 Brake Assembly – the following parts are
no longer available:
12627 Support Plate Assembly
12668 Plunger, Link and Frame Assembly
12664 Hub and Set Screw Assembly, 6 pound foot brake, 7/8" bore
12663 Housing Stud
12674 Release Lever
Customers must replace the entire brake assembly if one of the above
parts has failed. When evaluating the purchase of a brake assembly,
customers may wish to compare the cost of a new motor with brake. Contact
an Urschel representative for information.
The following brakes can be used for replacement (older machine models
may require the brake wires to be lengthened using a butt splice):
12897 Brake Assembly, 10 lb/ft. with 110 Volt coil, 56200

A.10 Addendum
86–93 Parts, Electrical Assembly:

Pages A.12–A.19, Current Electrical Assembly: This section of the
addendum contains information on current electrical assemblies, wiring
diagrams, and an updated electrical switch assembly.
Pages A.20–A.34, Repair Parts for Previous Electrical Assemblies in
the addendum: Additional discontinued assemblies are listed in this section of
the addendum and repair parts are available unless otherwise noted.
Pages 86–93, Repair Parts for Previous Electrical Assemblies in the
manual: Repair parts for discontinued assemblies shown in the manual are
available unless otherwise noted below. Changes to the repair assembly parts
are also listed below.
Page 87: There is a retrofit procedure for
13604
replacing the Allen-Bradley disconnect, fuse
blocks and operating mechanism with an IEC 63383
style rotary disconnect handle, disconnect
switch and fuse holders or circuit breakers.
The Allen-Bradley 1494 Series A disconnect
and fuse block (Urschel part numbers 13604,
13605) shown in the figure are no longer 13605
available. The operating mechanism is
available and can be purchased from Urschel
(part number 63383). Contact an Urschel
representative or request Urschel publication L2424 for details on the retrofit
procedure.
Page 88–89: The disconnect switch and handle have been replaced by a
retrofit assembly (part number 21630); contact an Urschel representative for
information.
Page 87, items 50–54 and page 89 items 52–56 (12809 Selector Switch
and associated parts) are no longer available. Replace the entire switch with
21508 Selector Switch Assembly, key operated, 3 position.

Addendum A.11
This page intentionally left blank.

A.12 Addendum
86–93 Parts, Electrical Assembly: (continued) the assembly and enclosure currently
in use are shown below and on the following pages.
Current assemblies are supplied with fuses or mini circuit breakers (MCB). See page A.3 for information on which device
is appropriate for your machine.

Addendum A.13

– 1 26828 - Electrical Assembly, J9-A (includes items 1–25)
1 1 13408 - Padlock With Chain
2 1 21778 - Padlock Retainer
3 1 21499 - Split Ring, s.s.
4 1 11593 - Breather/Drain 1/4"
5 1 * - Control Circuit Transformer, 50 VA
6 4 10625 - Round Head Machine Screw, with washer, 10-32 x 1/2"
7 1 * - Overload Relay (OL1)
8 8 63247 - Butt Splice
9 4 63755 - Resistor, 22k Ohms
– 1 21508 - Selector Switch Assembly, key operated, 3 position (includes items 10–15)
10 1 12809 - Selector Switch, key operated, 3 position (includes item 11)
11 1 12864 - Key, spare, for 12809
12 1 21432 - Latch, push button
13 4 21483 - Contact Block, normally open, low voltage
14 2 21430 - Contact Block, normally open
15 1 12819 - Legend Plate, 3 position
Short Circuit Protective Device (SCPD), choose circuit breakers (items 16–18) or fuses (items 19–25).
16 1 * - Circuit Breaker, mini, 3 pole (MCB1, main)
17 1 * - Circuit Breaker, mini, 2 pole (MCB2, primary)
18 1 21617 - Circuit Breaker, mini, 1 pole, 2 amp (MCB3, secondary)
19 3 * - Fuse, cube (FU1, main)
20 3 21349 - Fuse Base, 30 amp, cube (for FU1)
21 2 * - Fuse (FU2, primary)
22 1 12930 - Modular Fuse Holder, 2 pole (for FU2)
23 1 12922 - Fuse, 2.50 amp (FU3, secondary)
24 1 12763 - Fuse Terminal, 5 x 20mm, IEC (for FU3, includes item 25)
25 1 12781 - Transparent Cover
26 1 26829 - Wiring Diagram, J9-A
* See Short Circuit Protective Device (SCPD) Charts on the following pages.
Electrical assemblies also include the Safety Switches and Enclosure Fittings. See the following pages.

A.14 Addendum
86–93 Parts, Electrical Assembly: (continued) the assembly and enclosure currently
in use are shown below and on the following pages. The assembly parts list
begins on the previous page.

Addendum A.15

1 1 13789 - Electrical Enclosure, G-A (includes items 1–39)
– 1 21763 - Push Button Assembly, E-Stop, 2 normally closed (includes items 2–6)
2 1 21427 - Push Button, stop
3 2 21429 - Contact Block, normally closed, with latch
4 1 21428 - Legend Plate, yellow, round
5 1 21578 - Washer, push button, anti-rotation
6 1 21572 - Push Button Nut, metal
– 1 21622 - Push Button Assembly, reset (includes items 7–10)
7 1 21623 - Push Button, reset
8 1 21430 - Contact Block, normally open, with latch
10 1 21431 - Boot, push button
– 1 21424 - Push Button Assembly, start (includes items 11–14)
11 1 21425 - Push Button, start
12 1 21430 - Contact Block, normally open, with latch
– 1 21723 - Push Button Assembly, stop, std (includes items 15–18)
15 1 21487 - Push Button, stop
16 1 21429 - Contact Block, normally closed, with latch
18 1 21721 - Boot, extended, push button, A-B
– 1 21648 - Pilot Light Assembly, 24 volt, green (includes items 19–22)
19 1 21434 - Pilot Light
20 1 21491 - Pilot Light Lamp Module, 24 volt
23 1 21560 - Disconnect Switch Handle (includes O-ring)
24 1 21460 - Disconnect Rod Guide
25 1 21557 - Disconnect Switch, 3 pole, non-fusible, 40 amp (DISC 1)
27 1 21559 - Disconnect Shaft, extended, 10.4" long
28 2 21488 - Contactor, 26 amp, 24 volt coil (1M and 2M)
29 1 21468 - Auxiliary Contact, ABB, normally open (for 1M)
30 2 21469 - Auxiliary Contact, ABB, normally closed (for 2M)
31 1 21752 - Remote Overload Reset Coil, 24 volt (for 2M)
32 1 21634 - Safety Relay
33 1 21724 - Safety Monitor, 24 VAC
34 4 21438 - Terminal Block
35 6 21439 - End Anchor
36 2 21442 - Grounding Block, size 4
38 1 * - Door Gasket (fitting and adhesive required
39 4 21270 - Quarter Turn Latch (Industrial Enclosures)
4 21271 - Quarter Turn Latch (Hoffman Enclosures)
* Contact an Urschel representative or local Urschel office.

A.16 Addendum
86–93 Parts, Wiring Diagram 26829: use with electrical assemblies and enclosure
shown on the previous pages.

Addendum A.17
86–93 Parts, MCB, Fuses, Overload Relays and Transformer charts: use with
electrical assemblies and enclosure shown on the previous pages.
Charts for machines with mini circuit breakers.

Motor Full Load Overload Relay 3 POLE MINI CIRCUIT BREAKER
Amperage (OL1) Part Number CHART (MCB1)
.4 - .63 21543 Motor Full Load “MCB” Part Fuse Size
.63 - .99 21446 Amperage Number (Amps)
1.00 - 1.29 21447 0 - 1.71 21602 3
1.30 - 1.69 21448 1.72 - 2.85 21603 5
1.70 - 2.19 21449 2.86 - 3.42 21604 6
2.20 - 2.79 21450 3.43 - 4.57 21605 8
2.80 - 3.49 21451 4.58 - 5.71 21606 10
3.50 - 4.49 21452 5.72 - 7.43 21632 13
4.50 - 5.99 21453 7.44 - 8.57 21607 15
6.00 - 7.49 21454 8.58 - 11.42 21608 20
7.50 - 9.99 21455 11.43 - 14.28 21609 25
10.00 - 12.99 21456 14.29 - 17.14 21610 30
13.00 - 17.99 21457 17.15 - 20.00 21611 40
18.00 - 23.99 21458
24.00 - 32.00 21459
CONTROL CIRCUIT TRANSFORMER CHART USING MINI CIRCUIT BREAKERS

Transformer Primary Primary MCB Secondary MCB Secondary MCB
Part Number Voltage MCB2 (2 Pole) 110 volt MCB3 (1 Pole) 24 volt MCB3 (1 Pole)
Size Part Number Size Part Number Size Part Number
12927 200-240 1.00 21613 .50 21615 2.00 21617
12928 380-415 .50 21612 .50 21615 2.00 21617
12927 440-480 .50 21612 .50 21615 2.00 21617
Charts for machines with fuses.
Motor Full Load Overload Relay Motor Full Load “Cube” Fuse (FU1)
Amperage (OL1) Part Number Amperage Part Number Fuse Size
.4 - .63 21543 0 - 1.71 21384 3
.63 - .99 21446 1.72 - 3.42 21341 6
1.00 - 1.29 21447 3.43 - 5.71 21339 10
1.30 - 1.69 21448 5.72 - 8.57 21325 15
1.70 - 2.19 21449 8.58 - 10.00 21326 17.5
2.20 - 2.79 21450 10.01 - 11.42 21327 20
2.80 - 3.49 21451 11.43 - 14.28 21328 25
3.50 - 4.49 21452 14.29 - 17.14 21329 30
4.50 - 5.99 21453 17.15 - 20.00 21330 35
6.00 - 7.49 21454 20.01 - 22.85 21331 40
7.50 - 9.99 21455 22.86 - 25.71 21332 45
10.00 - 12.99 21456 25.72 - 28.57 21333 50
13.00 - 17.99 21457
28.58 - 32.00 21334 60
18.00 - 23.99 21458
24.00 - 32.00 21459
Secondary Fuse
Transformer Primary Primary Fuse (FU2)
Where Used (FU3) 24 volt
Part Number Voltage
Size Part Number Size Part Number
N. America 12927 200-240 1.00 12925 2.50 12922
Elsewhere 12927 200-240 1.00 12929 2.50 12922
N. America 12927 440-480 .50 12926 2.50 12922
Elsewhere 12928 380-415 .50 12924 2.50 12922
N. America 21310 575 .40 21509 2.50 12922

A.18 Addendum
86–93 Parts, Electrical Assembly, Switches: the illustration below and parts list on
the following page include parts used in all current electrical assemblies.

Addendum A.19

Electrical assemblies include the following parts:
1 2 63739 - Sensor, 12' lead
2 4 63738 - Sensor, 6' lead
3 6 63741 - Actuator
4 1 26824 - Sensor Bracket
5 1 16665 - Actuator Bracket
8 1 24247 - Actuator Bracket
9 1 45475 - Sensor Bracket, right
10 1 45476 - Sensor Bracket, left
11 2 12802 - Spacer, 3/16"
12 2 12803 - Spacer, 1/4"
13 8 10351 - Hex Head Cap Screw, 10-24 x 7/8", s.s.
14 8 10340 - Hex Head Cap Screw, 10-24 x 3/4", s.s.
15 8 10233 - Hex Head Cap Screw, 10-24 x 1", s.s.
16 28 10231 - Hex Nut, 10-24, s.s., locking
18 6 10316 - Hex Head Cap screw, 10-24 x 1/2", s.s.
20 27 13465 - Cable Tie Clip
21 28 11513 - Cable Tie
22 20 11534 - Cable Tie, small, 99 mm long
23 6 11548 - Cord Connector, 90 degree, .250/.375 (includes items 24–26)
24 1 11609 - Cord Connector, 90 degree, .250/.375
25 1 11900 - Seal Washer, 3/16" x 7/8" x 1-9/32"
26 1 11611 - Lock Nut, 1/2"
27 2 11614 - Conduit Connector, 90 degree, 1/2"
28 1 11503 - Reducing Bushing, 1/2" x 1"
Items below are not included with the electrical assembly; use at the power source entry point.
31 1 11582 - Conduit Hub, 1" (includes washer and lock nut)
32 1 11591 - Hole Seal, 1-3/8"
33 1 10231 - Hex Nut, 10-24, s.s., locking
– 1 11626 - Cord Connector Assembly, 90 degree, .437"/.562" (includes items 34, 38, 39)
34 1 11625 - Cord Connector, 90 degree, .437"/.562"
– 1 21370 - Cord Connector Assembly, 90 degree, .62"/.75" (includes items 35, 38, 39)
– 1 21371 - Cord Connector Assembly, 90 degree, .75/.88" (includes items 36, 38, 39)
– 1 21372 - Cord Connector Assembly, 90 degree, .88"/1.00" (includes items 37, 38, 39)
37 1 11972 - Cord Connector, 90 degree, .88"/1.00"
38 1 11966 - Seal Washer, 3/16" x 1-5/16" x 1-3/4"

39 1 11624 - Lock Nut

A.20 Addendum
86–93 Parts, Electrical Assembly (continued): repair parts for previous assemblies.
This electrical assembly was used prior to the assembly currently supplied on new machines. Repair parts are
available except as noted. See previous pages for the assembly currently supplied on machines.

Addendum A.21

– 1 26807* - Electrical Assembly, model J9-A, with mini circuit breakers
(includes items 1–5 and items 14–30)
1 1 26808 - Wiring Diagram, model J9-A, with mini circuit breakers
2 1 *** - Circuit Breaker, mini, 3 pole, main (MCB1)
3 1 21439 - End Anchor
4 1 *** - Circuit Breaker, mini, 2 pole, primary (MCB2)
5 1 21615 - Circuit Breaker, mini, 1 pole, secondary, .50 amp (MCB3)
– 1 26809* - Electrical Assembly, model J9-A, with fuses (includes items 6–30)
6 1 26810 - Wiring Diagram, model J9-A, with fuses
7 3 *** - Fuse, main (FU1)
8 2 *** - Fuse, primary (FU2)
9 1 12923 - Fuse, secondary, .50 amp, (FU3)
10 3 21349 - Fuse Base, 30 amp, cube, (for FU1)
11 1 12930 - Modular Fuse Holder, 2 pole, (for FU2)
12 1 12763 - Fuse Terminal, 5 x 20 mm, IEC, (for FU3, includes item 13)
13 1 12871 - Transparent Cover
14 1 *** - Overload Relay (OL1)
15 1 13408 - Padlock With Chain
17 1 63737§ - Amplifier (includes items 18–20)
18 2 13673 - Fuse Adapter
19 1 13671 - Fuse, .630 amp
20 1 13672 - Fuse, .125 amp
21 8 63247 - Butt Splice
22 4 63755 - Resistor, 22K ohms
23 4 12633 - Rubber Washer, 3/16" x 5/8" x 1/8" thick
24 1 11593 - Breather/Drain, 1/4"
25 1 *** - Control Circuit Transformer
– 1 21508 - Selector Switch Assembly, key operated, 3 position (includes items 26–30)
26 1 12809 - Selector Switch, key operated, 3 position (includes item 27)
27 1 12864 - Key, spare, for 12809
29 4 21483 - Contact Block, normally open, low voltage
30 2 21430 - Contact Block, normally open
31 1 12819 - Legend Plate, 3 position
32 1 13769* - Electrical Enclosure (includes items 33–53)
33 1 21424 - Push Button Assembly, start (includes items 34 & 35)
36 1 21426 - Push Button Assembly, stop (includes items 37 & 38)
37 1 21578 - Washer, anti-rotation
39 1 21433 - Pilot Light Assembly
40 1 21560 - Disconnect Switch Handle, s.s, (includes "O"-ring)
41 1 21460 - Disconnect Rod Guide
42 1 21557 - Disconnect Switch, 3 pole, non-fusible, 40 amp (DISC1)
43 1 21559 - Disconnect Shaft, extended, 10.4" long
44 1 21444 - Contactor, 40 amp (1M)
45 1 21436 - Reset Button Assembly (includes items 46 & 47)
48 7 21439 - End Anchor
49 2 21438 - Terminal Block
52 1 ** - Door Gasket (fitting and adhesive required)
53 4 21270 - Quarter Turn Latch (Industrial Enclosures)
4 21271 - Quarter Turn Latch (Hoffman Enclosures)
* Not for sale; part numbers supplied for reference only.

** Contact an Urschel representative or local Urschel office.
*** See charts on the following pages.
§ For information on replacing the amplifier, see page A.4 in this addendum.
Electrical assemblies also include Safety Switches and related parts. See the previous pages.

A.22 Addendum
86–93 Parts, Electrical Assembly (continued): repair parts for previous assemblies,
Wiring Diagram 26808 (MCBs). Use with Electrical Assembly 26807.
This electrical schematic was used prior to the schematic currently supplied on new machines. See previous
pages for the schematics currently supplied on machines.

Addendum A.23
MCB, Fuses, Overload Relays and Transformer charts. Use with Electrical
Assembly 26807.
3 Pole Mini Circuit Breaker (MCB1) Motor Full Load Overload Relay
Amperage Part Number
Motor Full Load MCB Part Fuse Size
Amperage Number (Amps) .4 - .63 21543
0 - 1.71 21602 3 .63 - .99 21446
1.72 - 2.85 21603 5 1.00 - 1.29 21447
2.86 - 3.42 21604 6 1.30 - 1.69 21448
3.43 - 4.57 21605 8 1.70 - 2.19 21449
4.58 - 5.71 21606 10 2.20 - 2.79 21450
5.72 - 7.43 21632 13 2.80 - 3.49 21451
7.44 - 8.57 21607 15 3.50 - 4.49 21452
8.58 - 11.42 21608 20 4.50 - 5.99 21453
11.43 - 14.28 21609 25 6.00 - 7.49 21454
14.29 - 17.14 21610 30 7.50 - 9.99 21455
17.15 - 20.00 21611 40 10.00 - 12.99 21456
13.00 - 17.99 21457
18.00 - 23.99 21458
24.00 - 32.00 21459
Control Circuit Transformer and Fuses, machine with MCBs

Transformer Primary Primary MCB Secondary MCB Secondary MCB
Part Number Voltage MCB2 (2 Pole) 110 volt MCB3 (1 Pole) 24 volt MCB3 (1 Pole)
12927 200-240 1.00 21613 .50 21615 2.00 21617
12928 380-415 .50 21612 .50 21615 2.00 21617
12927 440-480 .50 21612 .50 21615 2.00 21617
21310 575 .50 21612 .50 21615 2.00 21617

A.24 Addendum
Wiring Diagram 26810 (fuses). Use with Electrical Assembly 26809.

Addendum A.25
Fuses, Overload Relays and Transformer charts. Use with Electrical
Assembly 26809.
Motor Full Load Cube Fuse Fuse Size Motor Full Load Overload Relay
Amperage Part Number (Amps) Amperage Part Number
0 - 1.71 21384 3 .4 - .63 21543
1.72 - 3.42 21341 6 .63 - .99 21446
3.43 - 5.71 21339 10 1.00 - 1.29 21447
5.72 - 8.57 21325 15 1.30 - 1.69 21448
8.58 - 10.00 21326 17.5 1.70 - 2.19 21449
10.01 - 11.42 21327 20 2.20 - 2.79 21450
11.43 - 14.28 21328 25 2.80 - 3.49 21451
14.29 - 17.14 21329 30 3.50 - 4.49 21452
17.15 - 20.00 21330 35 4.50 - 5.99 21453
20.01 - 22.85 21331 40 6.00 - 7.49 21454
22.86 - 25.71 21332 45 7.50 - 9.99 21455
25.72 - 28.57 21333 50 10.00 - 12.99 21456
28.58 - 32.00 21334 60 13.00 - 17.99 21457
18.00 - 23.99 21458
24.00 - 32.00 21459
Control Circuit Transformer and Fuses, machine with Fuses

Secondary Fuse Secondary Fuse
Transformer Primary Primary Fuse
Where Used 110-120 volt 24 volt
Part Number Voltage
N. America 12927 200-240 1.00 12925 .50 12923 2.50 12922
Elsewhere 12927 200-240 1.00 12929 .50 12923 2.50 12922
N. America 12927 440-480 .50 12926 .50 12923 2.50 12922
Elsewhere 12928 380-415 .50 12924 .50 12923 2.50 12922
N. America 21310 575 .40 21509 .50 12923 2.50 12922

A.26 Addendum

Addendum A.27
ITEM NO. PART NO. DESCRIPTION QTY.
— 16992* Electrical Assembly, J9-A, (includes items 1–20) . . . . . . . . . . . . . . . . . 1

1 13408 Padlock With Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 10625 Round Head Mach Screw with Washer, 10-32 x 1/2" . . . . . . . . . . . . . 8
3 63737§ Amplifier, (includes items 4–6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 13673 Adapter, fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 13671 Fuse, .630 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 13672 Fuse, .125 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 12633 Rubber Washer, 3/16 x 5/8 x 1/8" thick . . . . . . . . . . . . . . . . . . . . . . . 4
8 ** Amplifier Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 ** Amplifier Bracket Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 63247 Butt Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11 63755 Resistor, 22 kOhm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 11593 Breather Drain, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 16991 Wiring Diagram, J9-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 *** Overload Relay, (OL1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 *** Fuse, main, (FU1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
16 *** Fuse, primary, (FU2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 12923 Fuse, secondary, .50 amp, (FU3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 ** Control Circuit Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 21508 Selector Switch Assembly, key operated, 3 position (replaces
12809 selector switch and associated parts). . . . . . . . . . . . . . . . . . . 1
20 12819 Legend Plate, 3 position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 13763* Electrical Enclosure, (includes items 22–41) . . . . . . . . . . . . . . . . . . . . 1
22 21424 Push Button Assembly, start, (includes item 23) . . . . . . . . . . . . . . . . 1
23 21431 Boot, push button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 21426 Push Button Assembly, stop,. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 21433 Pilot Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 21436 Reset Button Assembly, (includes item 27) . . . . . . . . . . . . . . . . . . . . 1
27 21431 Boot, push button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 21630§§ Disconnect Switch Retrofit Assembly (includes handle, rod and switch) . 1
29 21460 Disconnect Rod Guide (use with discontinued switch handle 21241,
not required with 21630 Retrofit Assembly). . . . . . . . . . . . . . . . . . . . 1
30 – Disconnect Switch (order 21630 Retrofit Assembly) . . . . . . . . . . . . . . 1
31 – Extended Shaft (order 21630 Retrofit Assembly). . . . . . . . . . . . . . . . . 1
32 21444 Contactor, 40 amp, (1M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 21439 End Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
34 21324 Fuse Base, 60 amp, cube, (for FU1). . . . . . . . . . . . . . . . . . . . . . . . . 3
35 12930 Modular Fuse Holder, 2 pole, (for FU2) . . . . . . . . . . . . . . . . . . . . . . 1
36 21481 Fuse Terminal, 5 x 20 mm, (for FU3) . . . . . . . . . . . . . . . . . . . . . . . . 1
37 21438 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 21442 Grounding Block, size 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 21443 Grounding Block, size 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 ** Door Gasket, (fitting and adhesive required) . . . . . . . . . . . . . . . . . . . 1
41 21270 Quarter Turn Latch Assembly, (Industrial Enclosures). . . . . . . . . . . . . 4
21271 Quarter Turn Latch Assembly, (Hoffman Enclosures) . . . . . . . . . . . . . 4
* Not for sale; part numbers provided for reference only.

§ For information on replacing the amplifier, see A.4 in this addendum.
§§ A retrofit kit is available for these parts, see page A.10 in this addendum.
Electrical assemblies also include safety switches and related parts; see previous pages.

A.28 Addendum
10.36-10.42 Parts, Electrical Assembly (continued): repair parts for previous assemblies,
Wiring Diagram 16991. Use with Electrical Assembly 16992.
Motor Full Load Overload Relay Motor Full Load Cube Fuse Part Fuse Size
Amperage Part Number Amperage Number
.63 - .99 21446 0 - 1.71 21384 3
1.00 - 1.29 21447 1.72 - 3.42 21341 6
1.30 - 1.69 21448 3.43 - 5.71 21339 10
1.70 - 2.19 21449 5.72 - 8.57 21325 15
2.20 - 2.79 21450 8.58 - 10.00 21326 17.5
2.80 - 3.49 21451 10.01 - 11.42 21327 20
3.50 - 4.49 21452 11.43 - 14.28 21328 25
4.50 - 5.99 21453 14.29 - 17.14 21329 30
6.00 - 7.49 21454 17.15 - 20.00 21330 35
7.50 - 9.99 21455
20.01 - 22.85 21331 40
10.00 - 12.99 21456
22.86 - 25.71 21332 45
13.00 - 17.99 21457
25.72 - 28.57 21333 50
18.00 - 23.99 21458
28.58 - 32.00 21334 60
24.00 - 32.00 21459
Secondary Fuse Secondary Fuse
Transformer Primary Primary Fuse
Where Used 110-120 volt 24 volt
Part Number Voltage
N. America 12927 200-240 1.00 12925 .50 12923 2.50 12922
Elsewhere 12927 200-240 1.00 12929 .50 12923 2.50 12922
N. America 12927 440-480 .50 12926 .50 12923 2.50 12922
Elsewhere 12928 380-415 .50 12924 .50 12923 2.50 12922
N. America 21310 575 .50 12926 .5 12923 2.50 12922
Addendum A.29

A.30 Addendum

Addendum A.31

---- 16983* Electrical Assembly, 200-240/460 volt, (includes items 1–18). . . . . . . . . . 1
---- 16984* Electrical Assembly, 575 volt, (includes items 1-18) . . . . . . . . . . . . . . . 1
1 13408 Padlock, with chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 10625 Round Head Machine Screw, w/washer, 10-32 x 1/2" . . . . . . . . . . . . . 4
4 13673 Adapter, fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 13671 Fuse, .630 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 13672 Fuse, .125 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 63247 Butt Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 63755 Resistor, 22 kOhm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 16982 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 11593 Breather/Drain, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 *** Fuse, FU1, (class J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
14 *** Fuse, FU2, (primary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12691 Fuse, FU2, (primary), .60 amp, (575 volt only). . . . . . . . . . . . . . . . . . . 2
15 21285 Fuse, FU3, (secondary), 1.0 amp., (all voltages) . . . . . . . . . . . . . . . . . 1
16 *** Heater Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
19 13722* Combination Starter, size “1” for 200-240/460 volt (includes items 20–49) . 1
13727* Combination Starter, size “1” for 575 volt (includes items 20–49) . . . . . . . 1
20 13449 Push Button, start (includes item 21) . . . . . . . . . . . . . . . . . . . . . . . . 1
21 60218 Rubber Boot, start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 12605 Legend Plate, I for start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 13450 Push Button, stop (includes item 24) . . . . . . . . . . . . . . . . . . . . . . . . 1
24 60219 Rubber Boot, stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 12606 Legend Plate, O for stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 12597 Pilot Light, (includes items 27 & 28). . . . . . . . . . . . . . . . . . . . . . . . . 1
27 12598 Lens, Pilot Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 12599 Bulb, pilot light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 12600 Plate, blank grey, (pilot light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 12603 Reset Button, (includes item 31) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 12604 Rubber Boot, reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 63281 Starter, size “1”, (includes items 33–35). . . . . . . . . . . . . . . . . . . . . . . 1
33 12667 Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 13548 Operating Coil, for size 0 & 1 starter . . . . . . . . . . . . . . . . . . . . . . . 1
35 63579 Auxiliary Contact, normally open . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 §§ Disconnect, 30 amp (discontinued by the manufacturer). . . . . . . . . . . . 1
37 63384 Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 63383 Operating Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 §§ Fuse Trailer Block, (discontinued by the manufacturer) . . . . . . . . . . . . 1
40 13381 Fuse Clip Kit, (set of 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 21267 Control Circuit Transformer, (200-460 volt only) . . . . . . . . . . . . . . . . 1
21268 Control Circuit Transformer, 75VA, (575 volt only) . . . . . . . . . . . . . . . 1
44 12751 End Anchor, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 12930 Modular Fuse Holder, 2 pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 12763 Fuse Terminal, 5 x 20 mm, IEC, (includes item 47) . . . . . . . . . . . . . . . 1
47 12781 Transparent Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 12760 Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
49 12750 Earthing Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Electrical assemblies also include safety switches and related parts; see previous pages .
A.32 Addendum

Addendum A.33

---- 16985* Electrical Assembly, IEC (includes items 1–19) . . . . . . . . . . . . . . . . . . 1
4 13673 Adapter, fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 13671 Fuse, .630 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 13672 Fuse, .125 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 63247 Butt Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 63755 Resistor, 22 kOhm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 16986 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 11593 Breather/Drain, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 *** Fuse, FU1, (class J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
14 12924 Fuse, FU2, (primary), .50 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 12923 Fuse, FU3, (secondary), .50 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 *** Overload Relay, (use with item 42 Overload Base Adapter) . . . . . . . . . . 1
17 12871 Transparent Cover For Adjustment Dial . . . . . . . . . . . . . . . . . . . . . 1
20 13725* Combination Starter, IEC, 22A (includes items 21–51) . . . . . . . . . . . . . . 1
21 12975 Start Button Assembly, (includes item 22) . . . . . . . . . . . . . . . . . . . . 1
22 12977 Protective Cap, flush head, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 12978 Name Plate, (I) start, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 12976 Stop Button Assembly, (includes item 25) . . . . . . . . . . . . . . . . . . . . 1
25 12977 Protective Cap, extended head, IEC . . . . . . . . . . . . . . . . . . . . . . . 1
26 12979 Name Plate, (O) stop , IEC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 12757 Pilot Light, IEC, (includes items 28 & 29) . . . . . . . . . . . . . . . . . . . . . 1
28 12758 Pilot Light Lens, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 12599 Bulb, pilot light, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 12747 Reset Button Assembly, IEC, (includes item 31–33) . . . . . . . . . . . . . . 1
31 12744 Reset Button, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 12748 Protective Cap, flush head, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 12745 Reset Extender, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 12746 Reset Insert With Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 12753 Contactor, 22 A., IEC (includes items 36 & 37) . . . . . . . . . . . . . . . . . . 1
36 12754 Coil, 110/120 volts, 50/60 Hertz, IEC . . . . . . . . . . . . . . . . . . . . . . . 1
37 12755 Front-Mount Auxiliary Contact, normally open . . . . . . . . . . . . . . . . 1
38 13677 Overload Base Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 21630§§ Disconnect Switch Retrofit Assembly (includes handle, rod and switch) . 1
41 – Disconnect Switch (order 21630 Retrofit Assembly) . . . . . . . . . . . . . . 1
42 – Extended Shaft (order 21630 Retrofit Assembly). . . . . . . . . . . . . . . . . 1
44 12928 Control Circuit Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 12751 End Anchor, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
48 12763 Fuse Terminal, 5 x 20 mm, IEC, (includes item 49) . . . . . . . . . . . . . . . 1
49 12781 Transparent Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 12760 Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
51 12750 Earthing Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical assemblies also include safety switches and related parts; see previous pages.
A.34 Addendum
Wiring Diagram 16982 and 16986. Use with Electrical Assemblies
16983/16984 and 16985.

Addendum A.35
94–95 Parts, Safety Signs and Machine Labels – Labels are no longer available as
assemblies; individual labels are now supplied. The SERBO-CROATIAN (Sb)
labels have been divided into two languages: SERBIAN (Sb) and CROATIAN
(Cr). Add the following languages and labels:
Part Number
Language
Language Item 1 Item 2 Item 3 Item 4 Item 5
Code Danger Label
Feed Opening Discharge Chute Removed Guard Caution Label
Electrical
Arabic AR 98113 98115 98117 98125 98121
Croatian CR 98112 98114 98116 98126 98120
Estonian ES 98166 98165 98168 98167 98169
Korean KO 98228 98229 98230 98231 98238
Thai TH 11946 11947 11949 11950 11951
Quantity 1 2 7 1 1
96–97 Parts, Optional Parts – item 16, 16964 has been replaced by:
26823 Frame For Casters, 15" discharge height.
Under ALTERNATE FEED ROLLS, SMALL DIAMETER, add:
26804 Feed Roll, 7/16", 5.6" diameter (not shown).
16387 Feed Plate, 1/4", s.s. is no longer available.
Add the following alternate feed belt:
45905 Feed Belt, blue, cold temperature

A.36 Addendum
98 Parts, Dimensional Drawing – add the following:

MODEL J9-A
Instruction Manual
1766 JUNE 01
(supersedes 1392 FEB 89)

2503 Calumet Ave., P.O. Box 2200
Valparaiso, Indiana 46384-2200 U.S.A.
219/464-4811 fax: 219/462-3879
e-mail: info@urschel.com
web site: http://www.urschel.com
With subsidiaries and sales offices in principal cities worldwide.
This instruction manual contains the most current information available at the time of publication. Urschel
Laboratories reserves the right to make changes at any time without notice. This manual represents the machine
as it is currently manufactured at the time of publication. If your machine contains parts not shown, or if there are
any questions regarding the safe operation of this machine, contact Urschel Laboratories.
COPYRIGHT© 2001 Urschel Laboratories, Inc., Valparaiso, Indiana. All rights reserved. No part of this manual
may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy-
ing and recording, for any purpose without the express written permission of Urschel Laboratories, Inc.
® Urschel is a registered trademark of Urschel Laboratories, Inc.

® Haynes is a registered trademark of Haynes Manufacturing Co.
® Nylok is a registered trademark of Nylok Fastener Corp.
FOREWORD
This manual must be read by or to each person before that person operates, cleans,
repairs, adjusts, installs, supervises the operation of, or uses this machine in any way.
You must learn and follow all the safety rules and operating principles set forth in this
manual. This means:
1. Follow all warnings, cautions, and other safety messages in this manual and on the
machine. Recognize the safety alert symbol , which indicates a potential personal
safety hazard.
2. Never work beyond defined safety skills.
3. Insist on thorough and proper safety training.
4. Notify your supervisor of any machine condition which may create a hazard in its
operation.
5. Notify Urschel Laboratories immediately of any accidents that have occurred on this
machine.
If there are any questions regarding the safe operation of this machine, contact Urschel
Laboratories.
2
contents
FOREWORD .............................2
SAFETY and Safety Warning . . . . . . . . . . . . . . . . . 7

RULES FOR SAFE OPERATION . . . . . . . . . . . . . . . . . . . 9
SAFETY SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PROTECTIVE DEVICES . . . . . . . . . . . . . . . . . . . . . . . . 12
SAFETY SWITCH SYSTEM. . . . . . . . . . . . . . . . . . . . . . 14
Safety Switch System, Safety Switch . . . . . . . . . . . . . . . 14
Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety Switch System Test . . . . . . . . . . . . . . . . . . . . . . 16
GENERAL INFORMATION . . . . . . . . . . . . . . . . 19
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Specifications, Product Limitations, Noise Emission . . . . . . 20
Applications, Operating Principle . . . . . . . . . . . . . . . . . . 21
SIZES AND TYPES OF CUTS, OPERATING SPEEDS . . . . 22
Sizes of Cuts, Strip Cutting, Operating Speeds . . . . . . . . . 22
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SHIPMENT, PRE-INSTALLATION, LOCATION,
LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Machine Shipment, Pre-installation Plan, Location,
Lifting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . 25
Electrical Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
OPERATION and Safety Warning . . . . . . . . . . . . 27

START-UP, STOPPING AND FEEDING . . . . . . . . . . . . . . 28
Start-up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Stopping Procedure, Feeding Method . . . . . . . . . . . . . . . 29
MACHINE OVERLOAD OR JAM . . . . . . . . . . . . . . . . . . 30
Motor Overload, Correcting Machine Overload or Jam . . . . 30
(continued)
contents
MAINTENANCE and Safety Warning . . . . . . . . . 31

COVERS AND GUARDS . . . . . . . . . . . . . . . . . . . . . . . 32
Opening or Removing, Inspection, Installation . . . . . . . . . 32
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Importance of Daily Cleaning, Cleaning Agents
& Daily Cleaning Procedures . . . . . . . . . . . . . . . . . . . 34
CLEANING AND SAFETY SIGNS. . . . . . . . . . . . . . . . . . 35
Safety Signs, Inspection, Installation . . . . . . . . . . . . . . . 35
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Recommended Lubricant, Lubrication Points . . . . . . . . . . 36
Lubrication Schedule, Gear and Motor Lubrication . . . . . . . 37
DICING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Adjustments, (Bearing Clearance, Feed Plate) . . . . . . . . . . 42
Adjustments, (Shear Plate) . . . . . . . . . . . . . . . . . . . . . . 43
FEED BELT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . 44
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Adjustments (Drive and Back-up Rolls, Idler Roll,
Feed Belt Tension) . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Adjustments (Feed Belt Tracking,
Side Guard to Feed Belt Clearance) . . . . . . . . . . . . . . . 49
CIRCULAR KNIFE SPINDLE ASSEMBLY . . . . . . . . . . . . 50
Disassembly, Inspection. . . . . . . . . . . . . . . . . . . . . . . . 50
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
CROSSCUT KNIFE SPINDLE ASSEMBLY . . . . . . . . . . . . 52
Disassembly, Inspection. . . . . . . . . . . . . . . . . . . . . . . . 52
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
ELECTRICAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 54
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
KNIFE CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Knife Care Guidelines, Sharpening Equipment . . . . . . . . . . 58
Buffing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 60
contents
PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . 67
Ordering Parts, Returning Parts for Repair. . . . . . . . . . . . 67
TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
FRAME, COVERS AND GUARDS . . . . . . . . . . . . . . . . . 70
DICING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
FEED BELT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . 74
CIRCULAR KNIFE SPINDLE ASSEMBLY AND RELATED
PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
CROSSCUT KNIFE SPINDLE ASSEMBLY . . . . . . . . . . . . 78
MOTOR WITH DRIVE PARTS . . . . . . . . . . . . . . . . . . . . 80
10 LB-FT STEARNS 56200 BRAKE ASSEMBLY. . . . . . . . 82
6 & 10 LB-FT STEARNS 55400 BRAKE ASSEMBLY . . . . . 84
ELECTRICAL ASSEMBLY, (NEMA) . . . . . . . . . . . . . . . . 86
ELECTRICAL ASSEMBLY, (CE compliant) . . . . . . . . . . . 88
ELECTRICAL ASSEMBLY, (Switches) . . . . . . . . . . . . . . 90
ELECTRICAL SCHEMATIC, (NEMA). . . . . . . . . . . . . . . . 92
ELECTRICAL SCHEMATIC, (CE compliant) . . . . . . . . . . 93
SAFETY SIGNS & MACHINE LABELS . . . . . . . . . . . . . . 94
OPTIONAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
DIMENSIONAL DRAWING . . . . . . . . . . . . . . . . . . . . . . 98
SAFETY
WARNING: Any person who

operates, cleans, repairs, adjusts,
installs or supervises the opera-
tion of or uses this machine in any
way must know and follow all
safety rules and operating princi-
ples set forth in this manual!
7
SAFETY
Rules for Safe Operation
READ AND PRACTICE SAFETY RULES IN THIS MANUAL:
1. DANGER! This machine contains sharp knives and rotating parts. Never
operate this machine if any cover, guard or safety device has been opened,
removed, or modified; doing so can result in serious injury such as amputation.
2. When covers or guards are opened or removed, sharp edges and pinch
points are exposed. Use extreme caution to avoid touching or striking these
areas with your hands or body.
3. Always disconnect and lock out the power source, then push the “I”
(START) button and verify machine does not start before doing any work on
this machine.
4. DANGER! Never put your hand or any foreign object into the feed opening
or discharge area. Serious personal injury and/or damage to the machine
may result.
5. NEVER attempt to assist the feeding or discharging of product with your

hands.
6. Only qualified trained personnel should attempt to clean, adjust, repair or

maintain the machine. Proper cleaning and maintenance procedures are
found in the maintenance section of this manual.
7. This machine contains protective covers and guards equipped with safety
switches. If the machine operates with any of these protective covers or
guards opened, removed or modified, this machine is not safe to operate.
Call a qualified electrician immediately to locate and repair the fault. Prior to
operating the machine, the safety switches must be checked by qualified
trained personnel. Complete information on checking safety switches is
found in the safety section of this manual.
8. Should the machine become overloaded or jammed, DO NOT attempt to

correct the problem with the power source on. Disconnect and lock out
the power source. Detailed instructions for correcting product jamming are
found in the operation section of this manual and should be read and under-
stood by all maintenance, service, or operation personnel.
9
SAFETY
Safety Signs
Safety signs and other protective devices are placed on Urschel ® machines to help you
avoid personal injury. They are there for your protection. If your machine does not
have these signs and protective devices, you must not operate the machine. Notify your
supervisor and contact Urschel Laboratories, Inc. For the part numbers, languages and
locations of safety signs, see “Safety Signs and Machine Labels” in the parts section of
this manual.
A caution label (Figure 1) is provided

CAUTION
MACHINE CONTAINS ROTATING PARTS SUCH AS SHARP KNIVES, PULLEYS, BELTS OR GEARS.
to remind you of safety rules which
NEVER RUN MACHINE WITH ANY GUARD OR COVER REMOVED, EVEN FOR CLEANING.
TURN THE MACHINE OFF, DISCONNECT AND LOCK OUT POWER SOURCE BEFORE
must be followed to avoid personal
ATTEMPTING TO SERVICE OR REMOVE OBSTRUCTION.
RUNNING MACHINE WITH ANY GUARD OR COVER REMOVED MAY RESULT IN SERIOUS INJURY
OR AMPUTATION.
injury.
READ AND UNDERSTAND INSTRUCTION MANUAL.
PRECAUCION
LA MAQUINA CONTIENE PIEZAS GIRATORIAS TALES COMO CUCHILLAS AFILADAS, POLEAS,
CORREAS O ENGRANAJES.
NUNCA HACER FUNCIONAR LA MAQUINA CON CUALQUIERA DE LOS PROTECTORES O
CUBIERTAS RETIRADOS, INCLUSO PARA LIMPIARLA.
APAGAR LA MAQUINA, DESCONECTAR Y BLOQUEAR EL SUMINISTRO ELECTRICO ANTES DE
INTENTAR HACER UNA REPARACION O QUITAR UNA OBSTRUCCION.
SE CORRE EL RIESGO DE SUFRIR GRAVES LESIONES O AMPUTACION SI SE HACE FUNCIONAR
LA MAQUINA CON CUALQUIERA DE LOS PROTECTORES O CUBIERTAS FUERA DE SU LUGAR.
LEER Y ENTENDER EL MANUAL DE INSTRUCCIONES.
11666
Figure 1 — Caution Label
Danger labels (Figure 2) are placed at

DANGER or near the feed opening to warn you
and anyone near the machine that this
DO NOT PUT HANDS INTO FEED OPENING.
opening is an access to sharp rotating

PELIGRO parts and pinch points which can cause
11662
NO PONER LA MANO DENTRO DE LA
ABERTURA DE ALIMENTACION. serious injury. Never insert your hand, a
tool, or any foreign object into the feed
Figure 2 — Danger Label, Feed Opening
opening.
Danger labels (Figure 3) are placed on

DANGER
DO NOT PUT HANDS INTO OR UNDER
or near the discharge chute to warn you
DISCHARGE CHUTE.
and anyone near the machine that this
PELIGRO
NO PONER LA MANO DENTRO O BAJO
opening is an access to sharp rotating
parts and pinch points which can cause
11663 EL CONDUCTO DE DESCARGA.
serious injury. Never insert your hand, a

Figure 3 — Danger Label, Discharge Chute tool, or any foreign object into the dis-
charge chute.
10
SAFETY
Safety Signs
Danger labels (Figure 4) are visible

DANGER when a protective cover or guard has
MACHINE IS UNGUARDED. been opened or removed. This label
REPLACE GUARD OR COVER.
warns you that the machine is
PELIGRO unguarded and must not be restarted
LA MAQUINA ESTA SIN PROTECCION.
VOLVER A COLOCAR EL PROTECTOR
until all covers and guards are
11665 O CUBIERTA. replaced.
Figure 4 — Danger Label, Removed Guard
A danger label and a hazard alert

label (Figure 5) are placed on the
DANGER
MUST BE OPENED AND SERVICED BY starter enclosure to warn you that this
QUALIFIED ELECTRICIAN ONLY. INSTALL
TO MEET APPLICABLE CODES. is a source of electrical hazard. The
PELIGRO enclosure must be opened and serviced
DEBE SER ABIERTO Y REPARADO POR UN
11667
ELECTRICISTA CALIFICADO SOLAMENTE.
INSTALAR DE ACUERDO A LOS CODIGOS
CORRESPONDIENTES. 220 VOLTS ~
12716
by a qualified electrician only and the
installation must meet applicable codes.
The number on the hazard alert label
Figure 5 — Danger and Hazard Alert Labels indicates the voltage requirements of
the machine.
11
SAFETY
Protective Devices
Safety switches (Figure 6) are pro-

vided to prevent operation of the
machine when certain protective
covers or guards have been opened or
removed. These switches must be
checked before operating the machine
and repaired or replaced if they do not
work properly. Never rely solely on
these safety switches. Always push the
“O” (STOP) button then disconnect
and lock out the power source.
When machine has come to a com-
plete stop, push the “I” (START) button
to verify that the machine will not start
Figure 6 — Safety Switch
before removing any part from the
machine.
Power disconnect/lockout switch

(Figure 7), located on the starter enclo-
sure, is intended to eliminate the
danger of accidental start-up when
locked in the “O” (OFF) position.
Figure 7 — Power Disconnect/Lockout Switch
A brake motor (Figure 8) is provided

to reduce “coasting” stops of potentially
dangerous parts of the machine.
Figure 8 — Brake Motor
12
SAFETY
Protective Devices
Protective gloves (Figure 9) are pro-

vided with the machine to be worn when
handling or working near exposed cutting
parts. Use according to manufacturer’s
instructions; see label attached to glove.
A selector switch (Figure 10), located

on the starter enclosure, enables the
Figure 9 — Protective Gloves
machine to run with the side guards
removed for the feed belt tracking
maintenance procedure only. A key is
provided for operating the selector
switch. When not performing the belt
tracking procedure the selector switch
must be in the operating position, with
the key removed and placed in control
of appropriate supervision.
Covers and guards enclose poten-

tially dangerous machine areas. These
covers and guards are of utmost impor-
Figure 10 — Key Operated Selector Switch.
tance to safe machine operation. Never
attempt to operate the machine with a
cover or guard opened, removed or
modified. Serious personal injury
may occur!
Covers and guards, safety signs, safety

switches, and brake motors are standard
equipment on newly manufactured
machines and are available for placement
on older machines that may not have had
them at the time of original manufacture.
Contact Urschel Laboratories for com-
plete information.
13
SAFETY
Safety Switch System
SAFETY SWITCH SYSTEM
The safety switch system has an ampli-

fier which utilizes prewired safety switches
2
on certain covers and guards to prevent
the machine from operating when these
covers or guards are opened or removed.
WARNING: A qualified trained 1

person must check the safety switch
system for proper function before oper-
ating the machine. There is a problem
with the safety switch system if the
machine can be started while any cover
or guard that is equipped with a safety
switch is opened or removed. DO NOT Figure 11 — Safety Switch. (1) Sensor, (2) Actuator
operate the machine in this condition!
Serious injury such as amputation
could result!
SAFETY SWITCH
The safety switch consists of two parts,

the sensor and the actuator (Figure 11).
The sensor is attached to certain fixed
components on the machine and sends a
signal to the amplifier. The actuator is
attached to certain covers and guards and
must be aligned and within 1/16" (1.6 mm)
of the sensor.
14
See the addendum SAFETY
for updated information
AMPLIFIER
The amplifier, viewed through the starter

enclosure window, is an electronic device
that processes the sensor signal (Figure
12). Based on the sensor signal, the
amplifier will either allow or not allow the
machine to start. The amplifier’s LEDs
1 2
help identify possible problems with the
safety switches.
Function of the amplifier’s LEDs is as
follows: when the green “relay condition” 3
LEDs are illuminated, the guards and
covers equipped with switches are in
place and properly aligned. When one or
both of the red “relay condition” LEDs are 4
illuminated, a safety switch circuit is open.
When the red “switch output” LEDs are
illuminated, they indicate which correspon-
ding safety switch is open.
Figure 12 — Amplifier. (1) Green “Relay Condition”
When the red “attention” LED is flash- LEDs, (2) Red “Relay Condition” LEDs, (3) Red
ing, the amplifier has gone into a reset “Attention” LED, (4) Red “Switch Output” LEDs
condition. With all sensors and actuators
properly aligned, the power to the machine
must be turned off and then on again to
reset the amplifier. If the amplifier will not
reset, call a qualified electrician to locate
and repair the fault (see “Amplifier”, page 56).
15
SAFETY See the addendum
SAFETY SWITCH SYSTEM TEST WARNING: Be careful to avoid

contact with cutting parts and sharp
WARNING: A qualified trained edges exposed during the safety
person must check the safety switch switch system test. Contact with
system for proper function before oper- cutting parts and sharp edges could
ating the machine. There is a problem result in serious injury such as
in the safety switch circuit if the LEDs amputation.
are not lit as indicated or, if having
opened or removed a cover or guard 2. Remove or open one cover or guard
equipped with switch, the machine can equipped with switch. Turn power
be started. DO NOT operate the disconnect/lockout switch to “I” (ON).
machine in this condition! Operating Only the red “relay condition” LEDs and
the machine in this condition could the red “switch output” LEDs corre-
result in serious injury such as amputa- sponding to the switch on the removed
tion! Call a qualified electrician to or opened cover or guard should be lit
locate and repair the fault. See “Electri- on the amplifier. If LEDs are lit cor-
cal Assembly”, page 54. rectly, push the “I” (START) button.
The safety switch circuit has been
NOTE: Selector switch arrow, located on interrupted and machine should NOT
the starter enclosure, must point to the start. If the machine does start, that
operating position. See Figure 37, safety circuit has failed. Push the “O”
page 48. (STOP) button, then disconnect and
lock out power source. Call a quali-
1. With all covers and guards in place, fied electrician to locate and repair the
turn the power disconnect/lockout fault immediately.
switch to “I” (ON). Only the green
“relay condition” LEDs on the amplifier 3. Turn the power disconnect/lockout
should be lit (Figure 13, page 17). switch to “O” (OFF) and replace or
Press “I” (START) button. Machine close the cover or guard.
should start. (See “Troubleshooting”,
page 61 if machine does not start.) 4. Individually remove or open each
Push “O” (STOP) button, then turn additional cover or guard equipped
power disconnect/lockout switch to with switch and repeat steps 2 and 3.
“O” (OFF). Visually verify machine Make sure all covers and guards are
has come to a complete stop. securely in place after safety switch
system has been tested.
16
See the addendum SAFETY
RELAY
CONDITION
8
9
C O
L P
O E
S N
10 E
D
11
1 2 3 4 5 6
RW B O RW B O RW B O RW B O RW B O RW B O
14
5
3 13
12
1
Figure 13 — Amplifier and safety switches with corresponding covers and guards. (1) Discharge Chute,
(2) Cutting Unit Cover, (3) Side Guard Hold Down Plate, (4) Belt Guard, (5) Side Guard, right, (6) Side
Guard, left, (7) Amplifier, (8) Green “Relay Condition” LEDs, (9) Red “Relay Condition” LEDs, (10) Red
“Attention” LED, (11) Red “Switch Output” LEDs, (12) Sensor, (13) Actuator, (14) Selector Switch.
17
18
GENERAL INFORMATION
19
GENERAL INFORMATION
Specifications
SPECIFICATIONS PRODUCTS WHICH ARE EXPLOSIVE

or create a potentially explosive atmos-
The Model J9-A is equipped with stain- phere should not be processed by this
less steel product contact parts. machine. A potentially explosive atmos-
phere could be created if processing your
WARNING: Do not modify this product creates fumes or dust in sufficient
machine! Any modification or omission concentrations.
of parts could compromise the safety
and sanitation of this machine.
NOISE EMISSION
Length: .........................90.47" (2298 mm)
Width: ...........................44.99" (1143 mm) The amount of noise generated by this
Height: .........................55.73" (1416 mm) machine in use will vary depending on the
(See “Dimensional Drawing”, page 98) type, condition and volume of product being
Net Weight: ...................1126 lbs. (511 kg) cut, the size of cut, the operating speed,
Gross Weight Crated: ....1276 lbs. (579 kg) and the acoustical characteristics of the
room where installed. A machine in good
Motor: 5 H.P. (3.7 kW), totally condition will register approximately 80
enclosed, fan-cooled. dB(A) in a free field over a reflecting plane
See motor specifications plate and when run without product and set to
motor manufacturer’s instructions for more produce 3/16" (4.76 mm) crosscuts. At a
information. height of 63" (1.6 m) from the floor and
39.37" (1 m) from the machine, maximum
sound position occurs at a point in front of
PRODUCT LIMITATIONS the feed belt on a standard height machine
(Figure 14). Machines set for larger cross-
MAXIMUM INPUT PRODUCT SIZE for cuts, lower drive speeds, or used without a
firm products should not exceed 3/8" (9.5 mm) crosscut spindle will generate less noise
thickness with standard parts, and 1/2" when measured under similar conditions.
(12.7 mm) with optional feed roll (see
“Optional Parts”, page 97). Precut product
if necessary. 1
16.50"
(419 mm)
PROCESSING STICKY OR CANDIED
PRODUCT will cause friction in the dicing
unit.
THE MODEL J9-A IS NOT SUITED TO 39.37"

CUT HARD, FROZEN PRODUCT. Cooked (1000 mm)
meats should be tempered to approximately

63.00"
35°F (1.7°C) and fresh meat to 27°F (-2.8°C). (1600 mm)
Product that is hard frozen will cause
damage to cutting parts.
Figure 14 — Maximum sound position. (1) Measure-
ment position, 63" (1600 mm) from floor
20
GENERAL INFORMATION
Applications and Operating Principle
1
4
7 6 5
Figure 15 — Cutaway view of the dicing unit. (1) Feed Belt, (2) Feed Roll, (3) Circular Knives, (4) Shear Plate,
(5) Crosscut Knives, (6) Feed Plate, (7) Drive Roll, (8) Product. (See “Drive Parts” chart on page 81 for circu-
lar, crosscut, feed roll, feed belt and drive roll speeds.)
APPLICATIONS OPERATING PRINCIPLE
The Model J9-A will uniformly dice or Product of predetermined thickness is

strip cut a variety of fruits and vegetables fed onto a high speed conveyor which
and cooked or frozen tempered meat. carries the product to the dicing unit
Interchangeable cutting parts in a wide (Figure 15). The feed roll, mounted directly
range of sizes provide maximum versatility over the end of the feed belt, serves to
in producing cubes, strips or rectangular compress some types of products and
pieces. assists in feeding these products into the
knives. The product is cut into strips by
circular knives that run in narrow slots in
the stationary feed plate. The strips of
product move directly into the rotating
crosscut knives producing cubes or rec-
tangular pieces of predetermined size.
21
GENERAL INFORMATION
Sizes and Types of Cuts, Operating Speeds
SIZES OF CUTS STRIP CUTTING
Interchangeable cutting parts are avail- Strip cuts can be made by removing the
able to make square or rectangular cuts crosscut knife spindle from the machine.
from 3/16 x 3/16" (4.8 x 4.8 mm) to 2 x 3" Length and thickness of the strips will
(50.8 x 76.2 mm). The final thickness of depend upon the size of the original
the square or rectangle will be the same product. Width will be determined by the
thickness as the original product. knife spacing on the circular knife spindle.
NOTE: For best results, firm products
should not exceed 3/8" (9.5 mm) thickness
when using the standard feed roll. A small OPERATING SPEEDS
diameter (5.6") feed roll is available for
products up to 1/2" (12.7 mm) thickness. The standard operating speed should be
See “Optional Parts”, page 97. suitable for most products. However, vari-
ations in product may require a change in
Circular knives: the speed of the dicing unit. For very soft
3/16–2" (4.8–50.8 mm). This dimension products, the speed may be reduced. See
is changed by substituting a specified “Motor with Drive Parts”, page 81. Consult
number of knives and spacers on your the factory for the appropriate speed for
existing spindle. When cutting some prod- the product being cut.
ucts where this cut is larger than 3/8" (9.5
mm), feed finger discs are used between
the circular knives to aid in transfer of
product to the crosscut knives. See “Circu-
lar Knife Spindle Assembly and Related
Parts”, page 77.
NOTE: It may also be necessary to
change feed roll, feed plate and shear plate
as circular knife cut changes.
Crosscut knives:
3/16–3" (4.8–76.2 mm). To change the
size of this cut, different crosscut knife
spindles must be installed. See “Crosscut
Knife Spindle Assembly”, page 79.
22
INSTALLATION
23
INSTALLATION
Shipment, Pre-installation, Location, Lifting
MACHINE SHIPMENT LIFTING THE MACHINE
Every Urschel machine is fully inspected WARNING: Secure machine frame

and test-run before it is shipped. The Model to lifting forks. If the machine falls from
J9-A is shipped completely assembled. lifting forks, bodily injury from crushing
Spare parts and required tools are packed and damage to the machine may result.
in separate boxes and shipped in the crate
with the machine. Both sides of machine frame should rest
on lifting forks (Figure 16).
PRE-INSTALLATION PLAN CAUTION: Always use the frame to

lift or move the machine, never the
Before installation, prepare a plan to make starter enclosure, motor, covers or
the use of this machine safe and efficient. guards. Do not crush electrical cords
This plan should consider location, electri- beneath frame when lifting machine!
cal power source and method of feeding
and collecting product. Installation should
comply with all applicable safety codes and
regulations.
LOCATION
Choose a location that provides

machine stability, ample space, and a
clear path on all sides of the machine so
that operators can move safely and easily
in a clean, dry work area. Provide easy 1 2
access to the controls on the starter enclo-
sure and also allow room for cleaning and
maintenance. The location should provide Figure 16 — Always use frame to lift or move machine.
level footing, adequate lighting and venti- (1) Lifting Forks, (2) Machine Frame
lation and provisions for excessive noise
levels. Never locate machine in an area
with a potentially explosive atmosphere.
Urschel Laboratories recommends that
this machine be installed at floor level. If
elevating the machine is unavoidable, all
operation, cleaning, maintenance and safety
features of a floor level installation must be
maintained.
24
See the addendum INSTALLATION
Electrical Power
ELECTRICAL POWER 3 2
1
To insure the machine is properly wired,
the electrical installation must be performed
by a qualified electrician in accordance with
all applicable electrical codes. Refer to
Figure 17 and proceed as follows:
1. Connect the outside power source to

the terminals on top of the disconnect in
the starter enclosure. The hazard alert
label on the front of the starter enclosure
specifies proper voltage for this machine.
NOTE: If voltage is not at least 95%

of specified voltage, the motor may 3 2
become overloaded during operation. 1
To maintain the watertight feature of

the starter enclosure, use “liquid tight” or
rigid conduit and appropriate fittings at
the power source entry point on the side
of the starter enclosure.
NOTE: Additional holes added to the

starter enclosure may lessen the water-
tight features of the enclosure and lead
to electrical failures. Electrical components
that have failed due to water or chemical
contamination will not be covered under Figure 17 — Interior of starter enclosure (NEMA*
the warranty. configuration, top, and CE compliant configuration,
bottom). Connect outside power source to the termi-
2. Connect grounding conductor (green nals on the power disconnect/lockout switch;
or green and yellow striped wire) to the connect grounding conductor to the earth termina-
tion point. (1) Power Disconnect/Lockout Switch,
earth termination point located on the
(2) Power Source Entry Point, (3) Earth Termination
back panel inside the starter enclosure. Point
WARNING: This machine can be

electrified with voltages dangerous to 3. Connect the wiring so that the feed belt
life if not properly grounded! Always runs toward the dicing unit.
maintain an earth ground to the earth
termination point on this machine. 4. Securely tighten screws on the starter
enclosure door when finished with instal-
lation.
* National Electrical Manufacturers Association
25
26
OPERATION
WARNING: This machine contains

sharp knives and rotating parts. Only
qualified trained personnel should
operate this machine. Before opening
or removing any cover or guard always
turn the power disconnect/lockout
switch to “O” (OFF) and lock out power
source. After machine has come to a
complete stop, press the “I” (START)
button to verify machine will not start .
Follow all safety rules and instructions
outlined in this manual, or serious
injury such as amputation could result!
27
OPERATION
Start-up, Stopping and Feeding
START-UP PROCEDURE DANGER: KEEP HANDS AWAY

FROM FEED OPENING
CAUTION: Processing food prod-
ucts can create hazardous floor condi-
tions. Provisions must be made to help
prevent the operator from slipping
while moving around the machine.
1. All operators must have a thorough

understanding of the safe operation
of this machine (Figure 18). See “Fore-
word” on page 2 and “Safety” starting
on page 7.
2. The safety switch system must be

tested and in working order. All covers
and guards must be securely in place.
See “Safety Switch System Test”, page DANGER: KEEP HANDS AWAY
16. FROM DISCHARGE OPENING
Figure 18 — Read and obey all danger and warning

WARNING: A qualified trained instructions and symbols in this manual and on the
person must check the safety switch machine.
system for proper function before oper-
ating the machine. There is a problem 5. Unlock power disconnect/lockout
with the safety switch system if the switch.
machine can be started while any cover
or guard that is equipped with a safety 6. Turn the power disconnect/lockout
switch is opened or removed. Do not switch to “I” (ON). Only the green
operate the machine in this condition. “relay condition” LEDs on the amplifier
Serious injury such as amputation should be lit.
could result!
7. Press “I” (START) button.
3. Make sure all foreign objects and
product have been removed from the 8. Let machine reach full operating
feed area. speed before feeding product.
4. Make sure selector switch is in the 9. If machine fails to start, see “Trouble-
“operating position”, page 48. shooting”, page 61.
28
OPERATION
Start-up, Stopping and Feeding
STOPPING PROCEDURE FEEDING METHOD
WARNING: Never attempt to open CAUTION: Do not allow foreign

or remove covers or guards while material such as tools, hardware,
machine is running! Contact with stones, wood, bottles or cans to enter
exposed rotating parts may cause the feed area. The cutting parts will be
severe injury such as amputation! damaged or destroyed and the product
contaminated.
1. Stop feeding product. This allows
remaining product to be cut and dis- The feeding method affects the quality
charged. and capacity of the finished product. A
steady, uniform flow of properly sized prod-
2. Flush the feed area thoroughly with uct from a conveyor or similar feeding sys-
a generous amount of water BEFORE tem yields the best quality and greatest
stopping the machine. See pages capacity. Dumping large quantities of prod-
34–35 for complete cleaning proce- uct onto the feed belt will produce undesir-
dures. able cuts and can overload the motor, clog
the feed opening or jam the dicing unit.
3. Push the “O” (STOP) button then dis- Continuous overfeeding or jamming will also
connect and lock out power source. cause premature damage and failure of
machine components. For best results, firm
products entering the feed opening should
not exceed 3/8" (9.5 mm) in thickness when
using standard feed roll, or 1/2" (12.7 mm)
in thickness when using small diameter
(5.6") feed roll.
Except for an emergency, never start or
stop the machine when the feed area is full
of product. This puts a tremendous strain on
the motor, bearings and cutting parts. In
addition, product that is cut before the
machine has reached full operating speed
may be of such poor quality that it must be
discarded.
DANGER: Never place hands into

feed opening. Doing so can result in
serious injury such as amputation!
29
OPERATION
Machine Overload or Jam
MOTOR OVERLOAD
If the motor shuts off during operation, it

is likely that it has been overloaded. After
maintenance personnel have corrected the
cause of the overload (allowing at least five
minutes for thermal overloads to cool)
machine may be restarted by first pressing
the “RESET” button on the starter enclo-
sure then starting in the normal manner. If
motor again shuts off, see “Troubleshoot-
ing’’, page 62.
CORRECTING MACHINE OVERLOAD OR JAM
DANGER: Never try to remove jammed

product while the machine is running! You
may come into contact with cutting parts
which could cause severe injury such as
DANGER!
amputation!
1. Push “O” (STOP) button then disconnect and lock out power source.
2. Only qualified trained personnel should proceed to step 3.
3. Visually verify that all parts are stopped.
4. Push the “I” (START) button and verify machine will not start. Open or remove
covers or guards to expose jammed area.
5. Remove the obstruction. Keep hands away from cutting parts.
6. Remove all product from the feed area and close or replace all covers and guards.
7. Machine is ready to restart and resume feeding product. If proper feeding procedures
are followed, product will flow evenly into feed areas.
CAUTION: If product continues to jam, DO NOT operate the machine. Contact

your supervisor.
30
MAINTENANCE
WARNING: This machine contains

sharp knives, rotating parts, and volt-
ages dangerous to life. Only qualified
trained personnel should perform main-
tenance duties on this machine. Before
opening or removing any cover or
guard always turn the power discon-
nect/lockout switch to “O” (OFF) and
lock out power source. After machine
has come to a complete stop, press the
“I” (START) button to verify machine
will not start. Follow all safety rules and
instructions outlined in this manual, or
serious injury such as amputation or
death could result!
31
MAINTENANCE See the addendum
Covers and Guards
OPENING OR REMOVING
WARNING: Do not attempt to

operate this machine if any cover or
2
guard is opened or removed. Operating
the machine with covers or guards
opened or removed may result in
serious injury such as amputation!
Before opening or removing any cover
or guard always turn the power discon- 1
nect/ lockout switch to “O” (OFF) and
lock out power source. After machine
has come to a complete stop, press the
“I” (START) button to verify machine
will not start.
Figure 19 — Safety switch sensors and actuators
Open or remove the following covers must be aligned and within 1/16" (1.6 mm).
and guards to service the various areas of (1) Sensor, (2) Actuator
the machine (Figure 20, page 33).
Cutting unit guard: Remove to INSPECTION

service cutting unit and to access lubrica-
tion points for dicing unit. Remove to Inspect all covers and guards for
access lubrication points for feed belt damage. Bent or twisted parts will not fit
drive roll and back-up roll. on the machine properly and may prevent
safety switches from lining up. Straighten
Belt guard: Remove to service or parts or replace if necessary.
change motor pulley and “V” belts.
Remove to access lubrication points for
feed belt drive roll and back-up roll. INSTALLATION
Side guards, right and left: Remove Replace all covers and guards in their
to service feed belt. proper locations; replace fasteners and
tighten securely. Covers and guards
Discharge chute: Remove to service equipped with safety switches must have
dicing unit. actuators aligned and within 1/16" (1.6 mm)
of sensors to complete safety switch circuit
Side guard hold down plate: Remove (Figure 19).
to service feed belt.
Deflector end cover: Remove to

service feed belt.
Bottom guard: Generally does not

require removal.
32
MAINTENANCE
Covers and Guards
4
3
1
6
7
Figure 20 — Covers and guards. (1) Cutting Unit Guard, (2) Belt Guard, (3) Side Guard, right, (4) Side Guard,
left, (5) Discharge Chute, (6) Side Guard Hold Down Plate, (7) Deflector End Cover, (8) Bottom Guard.
33
MAINTENANCE
Cleaning
IMPORTANCE OF DAILY CLEANING DAILY CLEANING PROCEDURES
Stainless steel and manganese alu- Only qualified trained personnel should
minum bronze parts will corrode if salty clean the machine. Consult your company
and acidic product juices are not removed policy regarding proper cleaning/sanitizing
completely. Also, product that remains in solutions and required frequency of cleaning.
the dicing unit may harden making future
cleaning difficult and encouraging bacterial NOTE: Never use abrasives, metal
growth. Heavy product build-up on cutting tools, wire brushes or sandpaper to clean
parts can reduce cutting efficiency and any parts. Scrape with wooden or plastic
cause the loss of critical tolerances and tools if necessary.
clearances.
1. Clean outside of machine with water.
CLEANING AGENTS NOTE: Do not direct a stream of water

at the starter enclosure or electrical con-
The selection of cleaning agents or their nections. Water entering the starter enclo-
solution strength will depend on the appli- sure could cause electrical failure and void
cation or process in which the machine is the warranty.
involved. Consult your cleaning materials
supplier for selecting and using the proper 2. Flush product from cutting parts.
cleaning agent to meet the sanitizing Direct a stream of water or cleaning
requirements for your process. Cleaning solution into feed opening while
supplies should be suitable for use with machine is running.
300 and 400 series stainless steel and
manganese aluminum bronze alloy. WARNING: Make certain that all
Excessive solution strength and soaking covers and guards are in place while
time or excessive soaking time alone may machine is running! Maintain a safe
chemically harm or destroy these and distance from machine. Do not insert
other materials. Solutions containing chlo- hose or cleaning tools into feed
rine or acids can also be harmful. Failure opening!
to completely remove these chemicals
with an appropriate rinse will cause corro-
sion.
34
MAINTENANCE
Cleaning and Safety Signs
3. Stop the machine. Turn power dis- INSPECTION

connect/lockout switch to “O” (OFF)
and lock out. After machine has come Safety signs: Inspect all safety signs
to a complete stop, press the “I” on machine for damage. Damaged, loose,
(START) button to verify machine will illegible or missing signs must be replaced.
not start before opening or removing See “Safety Signs and Machine Labels”,
any cover or guard. pages 94–95 for sign placement and part
number information.
4. Remove and disassemble cutting
parts. See “Disassembly”, page 38. INSTALLATION
Rinse cutting parts thoroughly with
water or appropriate cleaning solution. 1. Clean mounting surfaces. Remove all
If cleaning solutions are used, rinse traces of old sign material and adhe-
thoroughly with water. sives, oils, cleaning material and water.
Remove any nicks or burrs. For
5. Clean remaining portion of machine. machines in cold room temperature,
A forceful stream of water will remove warm the mounting surface so that the
most of the product. Use cleaning solu- label will adhere properly.
tions when necessary and rinse thor-
oughly. 2. Wipe mounting surface of machine
with isopropyl alcohol. (Consult manu-
facturer’s Material Safety Data Sheet
SAFETY SIGNS for proper handling of isopropyl
alcohol.) Remove sign backing and
WARNING: Safety signs are placed apply label to dry, lint free mounting
on machines to help users avoid per- surface, starting at one end of label
sonal injury. If the machine does not and rolling to other end to help avoid
have these signs or if they are no air bubbles. For maximum bond
longer legible do not use the machine. strength, rub mounted label with a
Install or replace the signs immediately. clean dry cloth and apply moderate
heat (100–130°F, 38–54°C).
35
MAINTENANCE
Lubrication
RECOMMENDED LUBRICANT
Use a food grade lubricant that is non-

toxic, sanitary and approved for incidental 1 2
food contact. The lubricant recommended
for this machine is Haynes® Lubri-Film 3 4
(listed as H-1 by the USDA). This may be
purchased from Urschel Laboratories in
grease cartridges. See “Tools”, page 69.
5 6
LUBRICATION POINTS
The machine has a total of twelve (12)

lubrication points. The dicing unit has a Figure 21 — Lubrication points 1–6 for dicing unit.
total of six (6) grease fittings (Figure 21)
which are reached by removing the cutting
unit guard. The feed belt unit has a total of
six (6) grease fittings. Four (4) are located
on side frames (Figure 22) and two (2) are
reached from the back of the machine
(Figure 23). Lubricate the cutting and feed
roll unit fittings until you see grease at the
bearing thrust caps. Lubricate the feed
belt idler shaft fittings until you see grease
at the thrust collars.
7 8
Figure 22 — Lubrication points 7–10 for feed belt
drive roll (8) and back-up roll (7). (Points 9 and 10
located on opposite side frame.)
11 12
Figure 23 — Lubrication points 11 & 12 for the feed

belt idler roll.
36
MAINTENANCE
Lubrication
LUBRICATION SCHEDULE GEAR & MOTOR LUBRICATION
Lubricate as follows: Lubricate all gears daily or when the

coating of lubricant has worn away from
1. Every four hours of operating time. tooth faces. Use the spray lubricant or
grease supplied with machine.
2. After cleanup to force cleaning solutions Lubricate motor according to the motor
from bearings. manufacturer’s instructions which are sup-
plied with this machine.
3. After maintenance to replace any
grease lost during these procedures.
37
MAINTENANCE
Dicing Unit
DISASSEMBLY
WARNING: Spindles contain sharp

knives! Wear protective gloves sup-
plied with machine and use extreme
caution when handling cutting parts.
Mishandling cutting parts can cause
personal injury!
1. Disconnect and lock out power

complete stop, press the “I” (START)
button to verify machine will not start.
Remove cutting unit guard, discharge Figure 24 — Removing crosscut knife spindle.
chute and belt guard. Release motor
brake and remove belts from dicer drive
pulley.
2. Remove crosscut knife spindle.

Remove fasteners in spindle and gear.
Push shaft out from left end enough to
remove small gear. Wearing the protec-
tive gloves supplied with machine, hold
spindle firmly and pull shaft out (Figure
24). Store spindle on a surface that will
not damage the knife edges.
3. Remove shear plate. Unfasten nuts and Figure 25 — Removing circular knife spindle.
remove washers from each end.
4. Remove circular knife spindle. 6. Remove feed plate by unfastening the

Remove fastener in spindle. Remove nuts at each end and carefully lifting it off
gear on right end of shaft. Hold spindle the studs.
near right end and pull shaft, pulley and
large gear out together (Figure 25).
Carefully remove spindle and set aside At this point, the dicing unit can be
on a surface that will not damage the cleaned thoroughly and inspected. See
knives, bracing it to prevent it from “Inspection”, next page. If the feed belt
rolling. assembly is to be serviced, proceed to
“Feed Belt Assembly”, page 44.
5. Remove feed roll. Remove fasteners in
feed roll and gear. Slide shaft in and
remove gear. Support one end of feed
roll and slide shaft out. Lower feed roll to
the belt and roll forward until it can be
removed from the machine.
38
MAINTENANCE
Dicing Unit
INSPECTION Feed plate: Clean all product from

slots. File or hone off any burrs in the slots
All parts should be cleaned, inspected and from the curved surface that faces the
for serviceability, and repaired or replaced feed belt. Be careful to remove only the
if necessary. burr.
Shafts: Check for wear in bearing Circular knife spindle: Clean product
areas. Excessive wear may indicate that from between knives and inspect for
bearings are out of alignment and not damage or wear. See “Inspection”, page
receiving lubricant (see Figure 26, page 50. To remove knives see “Disassembly”,
40). If shafts do not slide in or out of bear- page 50.
ings easily, check for nicks or burrs; file or
hone if necessary removing only the burr. Crosscut knife spindle: Clean
product from around knives. See “Inspec-
Bearings: Check for excessive wear tion”, page 52. To disassemble, see “Dis-
and/or scoring. Replace if necessary, page assembly”, page 52.
40.
Side frames: Replace if cracked.
Feed roll: Clean product or foreign Consult factory for replacement and align-
material from grooves. File or hone off any ment procedures.
nicks or burrs on ends of hub removing
only the burr.
Shear plate: Replace or return to

factory for repair if there are any loose
“fingers” or if the shear edge has become
rounded off. Clean all product from
between “fingers”.
39
MAINTENANCE
Dicing Unit
REASSEMBLY

knives! Wear the protective gloves sup-
plied with the machine and use extreme
personal injury!
1. Replace bearings if necessary.

Loosen the bearing pinch bolts in each
side frame and remove the bearings.
Install new bearings, aligning the notch 1
and grease fitting (Figure 26). The
notch indicates the location of the
grease hole in the bearing. Retighten
pinch bolts.
NOTE: Overtightening may distort Figure 26 — Keep notch on bearing aligned with the
the bearings or crack the casting! grease fitting to insure proper lubrication (1) Notch.
2. Install feed plate. Place on studs and

fasten with nuts. Check clearance
between feed plate and feed belt; see
“Adjustments” page 42. Adjust if neces-
sary.*
3. Install feed roll. Slide shaft partially

into side frame from the left. Set feed
roll on feed belt and roll back into posi-
tion. Hold feed roll between bearings
and insert the shaft (Figure 27).
Replace feed roll gear. Fasten feed roll
and gear to shaft with screws.
Figure 27 — Installing feed roll.
NOTE: All cap screws used to fasten
components to shafts should be
torqued to 45–50 foot pounds (61–68
newton-meters).
40
MAINTENANCE
Dicing Unit
4. Install circular knife spindle. Slide 7. Install crosscut knife spindle. Insert
shaft partially into side frame from the shaft partially into side frame from the
left. Hold spindle at right end between right. Wear the protective gloves and
side frames with knives in feed plate hold the spindle in position while
slots. Install shaft. Fasten spindle to installing shaft. Replace gear and
shaft with screw. Knives should be cen- fasten spindle and gear to shaft. Adjust
tered in feed plate slots. See “Adjust- end play and shear plate clearance if
ments”, page 42. Replace feed roll necessary. See “Adjustments”, pages
gear. 42–43.
5. Align feed roll. The slots of the feed 8. Install drive belts. Adjust tension if
roll should be centered on the circular necessary by sliding motor. Replace
knives. See “Adjustments”, page 42. discharge chute, belt guard and cutting
unit guard.
6. Install shear plate with washers and
nuts. Shear plate “fingers” should be
centered between circular knives. See
“Adjustments”, pages 42–43.
41
MAINTENANCE
Dicing Unit
ADJUSTMENTS
Bearing clearance: End play for cir-

cular knife spindle and feed roll – .004"
(.102 mm). End play for crosscut knife
spindle – .010" (.254 mm) .
To adjust bearing clearance:

1. Loosen pinch bolts holding bear-
ings. Slide bearings against spindle
with proper feeler gauge between one
end of spindle and the bearing thrust
cap or the face of the bearing (circular
knife spindle bearings do not have Figure 28 — Setting clearance between spindle and
thrust caps) bearing.
2. Use a screwdriver to move the

bearing. Place the tip of the screw-
driver behind the bearing thrust cap or
in the groove of the circular spindle
bearing and move shaft, spindle, both
bearings and feeler gauge until cen-
tered (Figure 28). Tighten pinch bolts
and remove feeler gauge. Align as
follows:
Circular knives: centered in feed
plate slots.
Feed roll: slots centered on circular
knives.
Shear plate: “fingers” centered
between circular knives. Figure 29 — Setting clearance between feed plate
Crosscut knife spindle: gear and feed belt.
aligned with circular knife spindle gear.
2. Push the feed plate against the drive
Feed plate: Clearance between feed roll. Tighten the top nuts just enough to
plate and feed belt should be .030" (.762 allow for adjustment of the feed plate.
mm). Turning the adjusting screws into the
feed plate will move the plate away
To adjust feed plate: from the drive roll. Adjust the feed plate
1. Loosen the two nuts holding the feed out until a .030" feeler gauge (or a com-
plate. Loosen nuts on adjusting screws bination of .008", .010" and .012" blades
and back screws out. for flexibility) will fit between the feed
belt and feed plate (Figure 29). Check in
several places. Tighten the nuts holding
the feed plate and the lock nuts on the
adjusting screws.
42
MAINTENANCE
Dicing Unit
Shear plate: maintain clearance of 2 3

.010" (.254 mm) between crosscut knives
and shear plate edge. “Fingers” should be
centered between circular knives.
When to adjust clearance: (1) After
sharpening crosscut knives (see “Knife
Care Guidelines”, page 58), (2) after 1 4
installing new spindle, or (3) after
installing new or repaired shear plate. 5
To adjust shear plate:

1. Loosen pinch bolt in right shear plate
holder and two set screws in left shear
plate holder. Center the “fingers” to the
circular knives. Crosscut knife clear-
Figure 30 — Setting clearance between crosscut knife
ance is adjusted by turning the two set
spindle and shear plate. Rotate spindle backwards by
screws in the left shear plate holder. hand. (1) Shear plate, (2) Set screw, (3) Allen wrench,
(4) Feeler gauge, (5) Crosscut knife spindle.
2. To increase clearance, turn top screw
counterclockwise and bottom screw
clockwise by the same amount. To
decrease clearance, turn bottom screw
counterclockwise and top screw clock-
wise by the same amount. Tighten
pinch bolt.
3. To check clearance, insert feeler

gauge between shear plate edge and
crosscut knives (Figure 30). Rotate
spindle backwards by hand at least one
full revolution, checking knife clearance
through entire length.
NOTE: After reassembly and adjust-

ments are complete, rotate the dicing unit
backwards by hand (using the large drive
pulley) and listen for any metal-to-metal
contact in the cutting parts. Recheck
adjustments if necessary.
43
MAINTENANCE
Feed Belt Assembly
DISASSEMBLY 2. Remove side guard hold down plate,

both side guards and deflector end
Refer to Figure 31 and proceed as cover.
follows:
3. Disassemble dicing unit (see “Disas-
1. Disconnect and lock out power sembly”, page 38).
complete stop, press the “I” (START) 4. Relieve belt tension by loosening
button to verify machine will not start. adjustment screws on the idler shaft
supports.
4
5
6
2
7
8
1
9
10
11
Figure 31 — Feed belt assembly. (1) Drive roll, (2) Back-up roll, (3) Feed belt, (4) Idler roll, (5) Cap, (6) Belt slide,
(7) Idler shaft support, (8) Adjustment screw, (9) Belt slide support stud, (10) Back-up roll shaft, (11) Drive roll shaft.
44
MAINTENANCE
Feed Belt Assembly
Figure 32 — Removing belt slide.

Figure 33 — Removing feed belt drive roll.
5. Remove belt slide by unfastening the INSPECTION

four (4) screws holding it to the belt
slide support studs (Figure 32). All parts should be cleaned, inspected
for serviceability, and repaired or replaced
6. Remove idler roll. Remove cap from if necessary.
each idler shaft support. Lift idler roll
from supports and slide from belt to Feed belt: Check for frayed or cut
remove. edges and surface deterioration. Groove
running the length of the belt may indicate
7. Remove back-up roll. Remove screw contact with side guards; adjust side
from back-up roll and slide shaft out. guards to correct clearance. See “Adjust-
ments”, pages 47–49.
8. Remove drive roll. Remove screw
from drive roll. Holding drive roll firmly, Shafts: Check for wear in bearing
slide shaft with gear out of machine and areas. This may indicate that bearings are
remove drive roll (Figure 33). Belt can out of alignment and not receiving lubri-
now be removed from machine. cant. If shafts do not slide in or out of
bearings easily, check for nicks or burrs;
file or hone as needed.
Bearings: Check for excessive wear

and/or scoring. Replace if necessary, page
46.
45
MAINTENANCE
Feed Belt Assembly
REASSEMBLY
1. Replace bearings if necessary.

Remove the drive roll grease fittings in
order to access the pinch bolts. Loosen
the bearing pinch bolts in each side
frame and remove the bearings. Install
new bearings, aligning the notch and
grease fitting (see Figure 26, page 40).
The notch indicates the location of the
grease hole in the bearing. Retighten
pinch bolts and replace grease fittings.
NOTE: Overtightening may distort
the bearings or crack the casting! Figure 34 — Idler roll with feed belt installed in idler
shaft supports.
2. Install drive roll (knurled finish). Hold
drive roll and feed belt in place and
insert shaft with gear. Install cap screw 6. Install belt slide with rods on top. The
and torque to 45–50 foot pounds tops of the rods should be level with
(61–68 newton-meters). the tops of the rolls. Check with a long
straight edge laid from the back up roll
3. Install back-up roll (smooth finish). to the idler roll. If necessary, adjust the
Hold back-up roll in place between belt slide up or down using the nuts on
bearings toward rear of side frames the belt slide support studs (see Figure
and insert shaft. Install cap screw and 31, page 44).
torque to 45–50 foot pounds (61–68
newton-meters). 7. Adjust feed belt tension (page 47)
and feed plate clearance (page 42).
4. Install idler roll with belt into idler
shaft supports. Grease fittings point 8. Reassemble dicing unit. See
toward rear of machine (Figure 34). “Reassembly”, page 40.
Install caps on supports. Adjust bearing
clearance if necessary. See “Adjust- 9. Adjust feed belt tracking. See “Feed
ments”, pages 47–49. Belt Tracking”, pages 48–49.
5. Adjust bearing clearance of drive roll 10.Replace both side guards, side
and back-up roll if necessary. See guard hold down plate, and deflector
“Adjustments”, pages 47–49. end cover.
46
MAINTENANCE
Feed Belt Assembly
ADJUSTMENTS
Drive, back-up and idler roll bearing

clearance: Total end play is .020" (.508
mm) for each roll.
To adjust drive and back-up rolls:
1. Remove drive roll grease fitting in

order to access the pinch bolts.
2. Loosen the pinch bolts that hold the

bearings. Slide bearings against roll
Figure 35 — Setting clearance between roll and
with proper feeler gauge between one
bearing.
end of roll and bearing thrust cap.
3. With the tip of a screwdriver behind

the thrust cap, move roll, both bear-
ings, shaft and feeler gauge until cen-
tered (Figure 35). Tighten pinch bolts
and remove feeler gauge. Replace
grease fitting.
To adjust idler roll:
1. Loosen set screws in thrust collars

and center idler roll on shaft. Insert
proper feeler gauge between end of roll
and collar.
2. Push collars against idler roll and

tighten set screws (Figure 36). Remove Figure 36 — Setting clearance between collars and
idler roll.
feeler gauge.
To adjust feed belt tension:
1. Turn adjusting screws in or out to

adjust tension. Belt should “sag” on the
bottom about 1/2" (12.7 mm).
2. Tighten lock nut on adjusting screws

after final adjustment.
(“Adjustments”, continued on page 48)
47
MAINTENANCE
Feed Belt Assembly
(“Adjustments”, continued from page 47) 2
Feed Belt Tracking:
WARNING: Only trained mainte- 1 3

nance personnel should make the feed
belt tracking adjustment! Do not wear
gloves or loose clothing that may
become caught in the feed belt. This is
the only adjustment made with the
machine running!
The feed belt tracking adjustment

requires that the machine be running with
side guards removed. This is achieved by Figure 37 — Key operated selector switch.
using a key operated selector switch (1) Operating Position, (2) “O” Position, (3) Mainte-
nance Position.
(Figure 37), located on the starter enclo-
sure.
The key operated selector switch has Maintenance position: position for
three positions: feed belt tracking maintenance procedure
Operating position: position for only. The machine will run with the key in
normal operation. All covers and guards this position. The key cannot be removed.
must be in place. Remove the key when in
this position and return to designated key When not performing the belt tracking
holder. procedure the selector switch must be in
“O” position: this position is not the operating position, with the key
used. The machine is not intended to run removed and placed in control of appropri-
in this position. ate supervision.
48
MAINTENANCE
Feed Belt Assembly
To adjust feed belt tracking:
1. Remove the side guard hold down

plate in order to remove both side
guards, then replace side guard hold
down plate. See “Covers and Guards”,
page 32. Belt track should be adjusted
with all other sheet metal in place
(Figure 38).
2. Insert key, turn selector switch to the

maintenance position and start the
machine.
Figure 38 — Adjusting feed belt tracking.
3. Adjust feed belt tracking. Belt should
run in the center of the rolls. If the belt
runs to the right, tighten the right hand
idler roll adjustment screw and loosen Side guard to feed belt clearance:
the left. If belt runs to the left, follow the Maintain at least .090" (2.29 mm) between
opposite procedure. Tighten lock nuts side guards and feed belt.
on adjusting screws.
To adjust side guard clearance:
4. Push “O” (STOP) button, disconnect 1. Remove side guards and loosen fas-
and lock out power source. Press the teners holding left and right side guard
“I” (START) button to verify machine supports to support frames. See
will not start. Turn selector switch to “Frame, Covers and Guards”, page 70.
the operating position, remove key,
and return to designated key holder. 2. Raise or lower supports and fasten in
Remove the side guard hold down place. Replace side guards and check
plate, install the side guards, then feed belt clearance.
replace the hold down plate.
49
MAINTENANCE
Circular Knife Spindle Assembly
DISASSEMBLY

personal injury!
1. Remove circular knife spindle from

machine (see “Disassembly”, page 38).
Some circular knife spindles have feed
discs (see “Circular Knife Spindle
Assembly and Related Parts”, page 76).
Figure 39 — Using spindle wrench to loosen and tight-
2. Clamp end of spindle in a soft jaw en the spindle nut.
vise. (Soft jaws are necessary to
protect the precision parts.)
3. Remove spindle nut, turning counter-

clockwise, using spindle wrench (Figure
39). Remove knives, spacers and feed
discs if present.
INSPECTION
All parts should be cleaned, inspected

if necessary. Figure 40 — Damaged circular knife.
Cleaning: Soak parts in a non-corro-

sive solution or scrape with a wooden or
plastic tool only. Do not use abrasives or
metal tools. They can remove metal from Knives: Replace or straighten any
precision parts and create burrs (see that are bent. Inspect edges for nicks or
“Cleaning Agents”, page 34). burrs (Figure 40). Sharpen or replace if
necessary. For detailed information on
Spacers, spindle and spindle nut: knife care and sharpening, see “Knife
Check for burrs and hone if necessary, Care”, page 58 and refer to the “SHARP”
being careful to remove only the burr. bulletin provided with the machine.
50
MAINTENANCE
Circular Knife Spindle Assembly
REASSEMBLY 2
1. Typically, circular knife spindles

begin and end with a knife. Alternate 1
spacers and knives, or spacers, feed
discs and knives to obtain the size cut
desired. See “Circular Knife Spindle
Assembly and Related Parts”, page 77.
For most products, ground beveled 3
edges on circular knives should face
the same direction and feed discs
should be properly oriented (slanted
edge of finger on feed disc rotating into
product). See Figure 41.
Figure 41 — Feed discs properly oriented. (1) Circular
2. Replace nut on spindle and tighten knife, (2) Feed disc, (3) Product.
securely. Install in machine or store in
a safe place.
51
MAINTENANCE
DISASSEMBLY

personal injury!
1. Remove crosscut knife spindle from

Figure 42 — Damaged crosscut knife.
machine. See “Disassembly”, page 38.
2. Place spindle on a rag or work Knives: Replace or straighten any

surface that will not damage the knife that are bent. Inspect edges for nicks or
edge. burrs (Figure 42). Sharpen or replace if
necessary. All knives in a crosscut spindle
3. Remove the fasteners for each knife should be of the same width so that the
using the wrench handle and socket. clearance between the knife edge and
Remove knives. shear plate will be the same from knife to
knife. For detailed information on knife
care and sharpening, see page 58 and
INSPECTION refer to the “SHARP” bulletin provided with
the machine.
All parts should be cleaned, inspected
if necessary.
Cleaning: Soak parts in a non-corro-

sive solution (see “Cleaning Agents”, page
34) or scrape with a wooden or plastic tool
only. Do not use abrasives or metal tools.
They may remove metal from precision
parts and create burrs.
Spindles: Check for burrs on all

mating surfaces, especially the knife seats
and the ends of the hubs. Hone if neces-
sary, being careful to remove only the burr.
52
See the addendum MAINTENANCE
REASSEMBLY
1. Install knives. Knives must be seated

tight against back notch of spindle. Use
the wooden block supplied with
machine to hold knife against seat
while tightening the fasteners. Tighten
screws on the right (fastener) end of
spindle first (Figure 43). Lubricate fas-
teners before installation to ease future
removal.
NOTE: All knives in the crosscut spindle

should be of the same width to insure proper
clearance between knife edges and shear Figure 43 — Installing crosscut knives.
plate.
2. Check knife seat. A .0015" feeler

gauge should not slip in behind back
edge on ends of knife (Figure 44).
Figure 44 — Check with feeler gauge between knife

and spindle edge.
53
Electrical Assembly
INSPECTION
1
5
WARNING: In the event of an elec-
trical problem, only a qualified electri-
cian should inspect or repair the fault.
Voltages dangerous to life exist in the
starter enclosure! The power discon-
nect/ lockout switch must be in the “O”
(OFF) position. Live voltages are still
present in the box even though power
disconnect/lockout switch is off. Always
disconnect and lock out power source 4 2
to starter enclosure before beginning
electrical inspection or repair. 7 3 6
The electrical assembly must be in good Figure 45 — Typical starter enclosure interior,
NEMA*. (1) Disconnect, (2) Starter Coil, (3)
working condition before operating this
Heaters, (4) Amplifier, (5) Transformer Fuses,
machine. For a description of amplifier and (6) Main Fuses, (7) Overload Relay.
safety switch operation and method for
checking this system, see pages 14–17.
Electrical schematics are located in the 5 7 1
starter enclosure and on pages 92–93.
Refer to Figures 45 & 46; inspect the follow-
ing:
Starter enclosure: Inspect interior of

starter enclosure for corrosion. If a signifi-
cant amount of water accumulates in the
bottom of the starter enclosure, check the
breather drain. Breather drain should be 6
free from obstruction. Excess water could 4
also indicate an opening or loose fitting that 2 3
allows water to enter the enclosure. Check
all access points to the enclosure. Check Figure 46 — Typical starter enclosure interior,
gasket around door and window. Inspect CE Compliant. (1) Disconnect, (2) Contactor,
“O” (STOP) and “I” (START) push button (3) Overload Block, (4) Amplifier, (5) Transformer,
assemblies, selector switches and pilot light (6) Main Fuses, (7) DIN Bar.
assembly for damage or corrosion. Replace
rubber boots and pilot light lens if damaged.
*National Electrical Manufacturers Association
NOTE: Electrical components that fail
due to water or chemical contamination
are not covered under the warranty.
54
MAINTENANCE
Electrical Assembly
Fuses (NEMA & CE enclosures):

Remove main fuses and transformer fuses.
Check with an ohmmeter or continuity light. If
one fuse is replaced, all others of that type
fuse should also be replaced.
2
Heaters (NEMA enclosure): If heaters
(thermal overloads) have been tripped sever-
al times they may fail to reset. If one heater
1
fails, all heaters in that starter should be
replaced. Check for proper motor current
draw if heaters continue to trip.
Starter coil (NEMA enclosure):

Disconnect leads from coil at front of motor
starter and check with an ohmmeter. Replace Figure 47 — Safety switch sensors and actuators
if necessary. must be aligned and within 1/16" (1.6 mm).
(1) Sensor, (2) Actuator
Contactor (CE enclosure): Disconnect
leads from coil on top of contactor and check
with an ohmmeter. Replace coil or contactor
if necessary.
Overload relay (NEMA & CE enclo-

sures): If overload relay has been tripped
several times, it may fail to reset and must be
replaced. Check for proper motor current
draw if overload relay continues to trip.
Safety switches: Terminals should be

tight and free from corrosion. Recommended
torque is 5 inch pounds or 0.56 newton-
meters. Check sensors, actuators and cords
for damage. Switches should be replaced
if any defect or damage is detected. Check
switch alignment. Actuator must be
aligned and within 1/16" (1.6 mm) of
sensor to complete safety switch circuit
(Figure 47).
(“Electrical Assembly”, con’t. on page 56)
55
Electrical Assembly
(“Electrical Assembly”, con’t. from page 55)
1
Amplifier: The amplifier and safety
switches incorporate self-diagnostic features 2
to help identify the source of problems. The
LEDs on the amplifier (Figure 48) will indi-
cate the status of the system:
WARNING: The amplifier must be

4 5
properly wired to function correctly. If
an amplifier or sensor is replaced,
consult the manufacturer’s literature
for complete wiring instructions. 6
Both green “relay condition” LEDs

are illuminated: all circuits are closed 7
and machine is ready for operation.
No LEDs are illuminated: verify power

to terminals L1 and L2. If there is power 3
and the LEDs are not illuminated, turn the
power disconnect/lockout switch to “O” Figure 48 — Amplifier. (1) Fuses, (2) Relays,
(3) Sensor Leads, (4) Green “Relay Condition”
(OFF) and lock out power source. LEDs, (5) Red “Relay Condition” LEDs, (6) Red
Remove fuses (see Figure 48) and check “Attention” LED, (7) Red “Switch Output” LEDs.
with ohmmeter. Replace faulty fuse. If
problem persists, contact Urschel
Laboratories.
Red “relay condition” LEDs and any of and the side guards removed, both green
the red “switch output” LEDs are illu- “relay condition” LEDs should be illuminat-
minated: the circuit for the sensor ed. If red “switch output” LEDs which cor-
assigned to that location is open. If the respond to these switches are illuminated,
red “switch output” LEDs which corre- disconnect and lock out the power source
spond to a sensor are illuminated, discon- and verify the resistance value of the
nect and lock out the power source, and resistors, 22 kOhms (the resistors are
perform the safety switch inspection (see spliced into the switch leads). Disconnect
“Safety switches”, page 55). Note that the the switch leads from the amplifier to
safety switches for the side guards oper- check. Reconnect to the amplifier and
ate in conjunction with the selector switch check the connection for tightness (5 inch
for performing the feed belt tracking main- pounds or 0.56 newton-meters). Turn
tenance procedure (see “Feed Belt power disconnect/lockout switch to “I”
Tracking”, page 48). With the selector (ON). If LEDs remain lit, contact Urschel
switch set to the maintenance position Laboratories.
56
MAINTENANCE
Electrical Assembly
Both red “relay condition” LEDs are

illuminated and the red “attention” RELAY
CONDITION
LED is flashing: the amplifier has
detected a fault. To reset the system,
C O
turn the power disconnect/lockout switch L P
O E
to “O” (OFF) and lock out power source. S N
E
Perform safety switch inspection (see D
“Safety switches”, page 55). Turn power LOGIC AMPLIFIER
disconnect/lockout switch to “I” (ON). If

problem persists, contact Urschel 1 2 3 4 5 6
Laboratories.
RW B O RW B O RW B O RW B O RW B O RW B O
WARNING: A qualified trained
person must always perform the safety
switch system test before operating the
machine. See “Safety Switch System
Test”, page 16. Figure 49 — For moisture protection, generously
coat sensor leads, screw terminal holes and termi-
nal strip area with dielectric tune-up grease.
NOTE: An exchange program is avail-
able should the amplifier need replacement;
contact Urschel Laboratories for complete
information.
Sensor leads: Check dielectric grease

coating on sensor leads and terminal strip.
Dielectric grease provides a moisture barrier
to reduce the potential for premature amplifier
failure. If sensor leads and terminal strip need
to be greased, use only dielectric tune-up
grease. Generously fill each hole on bottom
of lower terminal strip and each screw termi-
nal hole for the sensor leads with the grease.
Use a small brush to smooth out grease and
ensure grease completely covers terminal
strip area (Figure 49).
57
MAINTENANCE
Knife Care
KNIFE CARE GUIDELINES Type of Knife Knife No. Minimum Size
CROSSCUT 16078 1.392" (35.36 mm)

Knives should be inspected and sharp- 16080 .938" (23.83 mm)
ened or replaced at regular intervals
depending upon operating conditions, type CIRCULAR 12281 bottom of serrations
of product and hours of operation. Follow 12282 3.938" (100.03 mm)
these guidelines for best results: 12686 bottom of serrations
16181 bottom of serrations
16272 3.938" (100.03 mm)
1. DO NOT attempt to remove all 16895 3.938" (100.03 mm)
defects from the knife edge by 16945 3.938" (100.03 mm)
sharpening. This practice results in 17342 bottom of serrations
shortened knife life. In normal situa- 17349 3.938" (100.03 mm)
tions, small defects will not affect knife 17522 3.938" (100.03 mm)
performance.
2. New knives should not be installed SHARPENING EQUIPMENT

beside worn knives. This arrange-
ment may result in poor quality cuts. Urschel Laboratories manufactures
Keep all the knives from one spindle in machines to quickly and efficiently
a set and sharpen them together. Peri- sharpen knives. The Model CKG honing
odically check knife width to make sure machine is used to place the best possible
all the knives in a set are the same edge on circular knives. The Model WG
size. and the Model BJL honing machines are
used to sharpen crosscut knives. Contact
3. Recommended minimum dimen- Urschel Laboratories for additional infor-
sions: The following minimum dimen- mation.
sions are intended to give satisfactory
results for most applications. However,
each customer must look at the quality
of cut on his product to determine at
what point knives are resharpened
beyond usefulness. The minimum
dimensions stated are intended to give
satisfactory results for most applica-
tions. Some customers may be able to
get satisfactory results from knives
ground smaller, but some may notice a
deterioration in quality of cut before the
minimum size is reached. Measure
crosscut knives from the cutting edge
to the back of the knife; measure the
diameter of circular knives unless oth-
erwise noted.
58
MAINTENANCE
Knife Care
BUFFING 1
1
WARNING: Only qualified trained
2
personnel should buff knives. Use ade-
quate eye and respiratory protection,
and a properly guarded buffing wheel.
Hold knife securely. Never attempt to 2
catch a dropped knife! Should you drop
a knife during the buffing operation,
move away and let it fall. Figure 50 — Correct position (top) and incorrect
position (bottom) for knife during buffing. (1) Buffing
When knives are sharpened by grinding, Wheel, (2) Knife.
filing or honing, a slight wire edge may be
produced. Buffing will remove this wire edge. knife endwise and buff the entire edge
across the buffing wheel with a steady
Install two to four 10" (254 mm) buffing rapid movement in each direction. Several
wheels side by side between flanges at rapid passes are better than one or two
least 2" (51 mm) in diameter. Buffing slow ones. Do not hold one area of the
wheels and bars of buffing compound are knife against the buffing wheel too long
available from Urschel Laboratories, see as the edge may heat and burn.
“Tools”, page 69. Turn on the buffer (3600
RPM) and hold the bar of buffing com-
pound firmly against the edge of the Failure to obtain sharp edges by buffing
buffing wheels to apply a light coating of may be caused by the following:
compound. Apply compound frequently to
obtain sharp edges quickly. 1. Edges may be too dull or blunt. Blunt
edges must always be honed, ground
NOTE: If excess compound is applied, or filed to restore a bevel width and
the wheel will harden, making it ineffec- angle similar to that found on a new
tive. Should this occur, use a buffing wheel knife.
rake, available from an industrial supplier,
to soften the wheel. 2. Knives must be correctly held against
the buffing wheel (Figure 50).
When holding knives, be cautious and
use a firm grip. Hold the knife firmly with 3. Too little or too much buffing compound
the bevel side up, parallel with and just on the wheel.
below the center line of the shaft of the
buffer (Figure 50). Push the knife edge 4. Undersize buffing wheels. Discard
into the buffing wheel, penetrating the the buffing wheels when they are
wheel 1/16"–1/8" (1.5–3 mm). Move the worn to 8-3/4" (222 mm) diameter.
59
MAINTENANCE
Troubleshooting
PROBLEM CAUSE CORRECTION
Incomplete Circular or crosscut Replace knives as required. Avoid using

Cuts knives dull or under- undersized and new knives together. See
sized from sharpening “Knife Care”, page 58.
Slots in feed plate Replace feed plate. Check circular knife

worn too wide spindle end play and adjust if necessary.
See “Adjustments”, pages 42–43.
Shear plate to crosscut See “Adjustments, Shear Plate”, pages

knife clearance incor- 42–43.
rect
Worn, rounded edge Return shear plate to factory for repair.

on shear plate
Incorrect speed of Correct speed of dicing unit for product being

dicing unit cut. Consult factory for appropriate speed.
Crushed Excessive product Check thickness of incoming product. See

Product thickness “Sizes of Cuts”, page 22.
Dull knives Sharpen or replace knives as required. See

“Knife Care”, page 58.
Incorrect feed roll Use proper diameter feed roll, page 77.
Irregular Backlash in gears or Check for worn or broken gears and

Chattering gears with missing replace. Rapid gear wear can be caused by
Sound or teeth worn bearings and/or shafts. Check for
Regular obvious looseness when installing new
Thumping gears.
Sound
60
MAINTENANCE
Troubleshooting
Harsh, Metallic Circular knives rubbing Check that circular knives are centered in
Grinding against slots in feed slots of feed plate and feed roll. Adjust as
Sound plate or feed roll required. See “Adjustments, Bearing Clear-
ance”, page 42.
Circular knives rubbing Adjust shear plate so knives are centered in

against shear plate slots. See “Adjustments”, pages 42–43.
Worn motor bearings Run motor with belts removed to verify. Re-
place bearings. Consult motor manufacturer.
Regular or Crosscut knives strik- Check for loose knives and/or proper shear
Intermittent ing shear plate plate clearance. See “Adjustments, Shear
Clicking Plate”, pages 42–43.
Sound
Sheet metal cover or Straighten or reposition sheet metal.
guard contacting rotat-
ing part
Machine Does Power disconnect/lock- Turn power disconnect/lockout switch to the

Not Start out switch is in the “O” “I” (ON) position, page 28.
(OFF) position
Selector switch is in Make sure selector switch is in “operating

wrong position position”, page 48.
Covers and guards not Make sure covers and guards are securely
securely attached attached. Check for bent or twisted covers
or guards that will prevent switches from
lining up. See “Covers and Guards”, page 32.
Blown fuses Check main fuses, transformer fuses and

amplifier fuses. See “Inspection”, pages
54–57.
Amplifier malfunction Check amplifier. See “Amplifier”, pages

56–57 or “Electrical Schematic”, pages
92–93.
Heaters (thermal over- Wait 5 minutes. Press “RESET” button. See

loads) tripped from “Inspection”, pages 54–55.
motor overload
61
MAINTENANCE
Troubleshooting
Motor Machine overload or See “Machine Overload or Jam”, page 30.

Frequently jam
Becomes
Overloaded Power source too low Incoming power must be at least 95% of
specified voltage.
Dull knives Sharpen or replace as required. See “Knife

Care”, pages 58–59.
Motor problem Contact Urschel Laboratories for location of

nearest authorized motor service center.
Slow, Sluggish Drive belts slipping Replace worn or frayed belts and adjust
Operation belt tension. Make sure belts are clean, dry
and free of grease. Check for worn pulley
grooves.
Lack of lubrication See “Lubrication”, pages 36–37.
Loss of one phase of Perform electrical check on motor starter.

power See electrical schematic located inside
starter enclosure and on pages 92–93.
Motor problem Contact Urschel Laboratories for location of

nearest authorized motor service center.
Feed rate too high Reduce feed rate. See “Feeding Method”,
page 29.
Insufficient clearance Correct the bearing clearance. See “Adjust-

between spindles and ments”, page 42.
bearing thrust washers
62
MAINTENANCE
Troubleshooting
Feed Belt Improper belt tension Adjust feed belt for proper tension. See
Breaks or “Adjustments”, page 47.
Slips
Feed Belts Feed belt edges con- Adjust feed belt tracking. See “Adjustments”,
Fraying or tacting metal pages 48–49.
Scalping
Incorrect clearance Adjust feed plate. See “Adjustments”, page
between belt and feed 42.
plate
Product build-up on Clean drive roll and/or inside of feed belt.

drive roll or on inside
of feed belt
Incorrect clearance Adjust side guard to feed belt clearance.

between feed belt and See “Adjustments”, page 49.
side guards
63
64
PARTS
65
66
PARTS
Ordering Information
ORDERING PARTS
When ordering parts be sure to include the following information:
— Machine Model and Serial Number

— Quantity
— 5 Digit Part Number
— Part Description
The serial number of your machine is on the name plate located on the machine frame.
Orders are accepted by mail, telephone or facsimile. Do not use illustration numbers when
ordering parts.
RETURNING PARTS FOR REPAIR
1. Pack part(s) securely to avoid damage during shipping.
2. Enclose purchase order number and letter of instruction for repair work. Note any special
instructions.
3. Include name and phone number of person to contact if further information is required by
repair department.
Customers in U.S.A.: It is not necessary to inform Urschel Laboratories, Inc. by phone

that you are returning parts for repair as long as complete instructions are included in the
package.
Customers Outside U.S.A.: Contact your nearest Urschel representative. If repair

services are not available from your representative, you may wish to inquire by fax or e-mail
about shipping and related expenses to determine if repair at the Valparaiso factory is cost
effective. The country code for dialing the U.S.A. is 1.

2503 Calumet Avenue
Valparaiso, Indiana 46383 U.S.A.
Telephone: 219/464-4811
Fax: 219/462-3879
E-mail: info@urschel.com
67
PARTS See the addendum
Tools
2 7
11 12 13 14
1 3, 4, 5, 6
15
18
16 17 8, 9, 10 19
20
68
PARTS
Tools
1 16389 Spindle Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 62297 Wrench, “L” handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 11051 Allen Wrench, 3/16", long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 11054 Allen Wrench, 1/4", long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 11053 Allen Wrench, 5/16", long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 11055 Allen Wrench, 3/8", long. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 11050 Allen Wrench, “T” handle, 5/32" . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 11032 Socket, 7/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 11022 Socket, 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 11021 Socket, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 11010 Wrench, combination, 9/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 11029 Wrench, box end, 1/2" x 9/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 11007 Wrench, open end, 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 11009 Wrench, box end, 7/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 11042 Feeler Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 11670 Feeler Gauge, .010", thick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 22149 Block for Clamping Knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 11929 Grease, Haynes® Lubri-Film Spray, carton of six, (cannot be air freighted) . 1
19 17453 Protective Glove, medium, fits hand sizes 7, 8 & 9 . . . . . . . . . . . . . . . 2
20 11070 Grease Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
— 11045 Grease, Haynes® Lubri-Film Cartridge, (not shown) . . . . . . . . . . . . . . . 2
— 11071 Tool Box, (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OPTIONAL TOOLS (NOT SUPPLIED WITH MACHINE)

— 17497 Protective Glove, small, fits hand sizes 5, 6 & 7, (not shown)
— 17498 Protective Glove, large, fits hand sizes 9, 10 & 11, (not shown)
TOOLS FOR KNIFE SHARPENING

— 11004 Buffing Wheel, 10" diameter, (not shown)
— 11005 Buffing Compound, 3 pound bar, (not shown)
69
Frame, Covers and Guards
18 15 17 11 10
16
14 17
13
7
19 9
8
6 3
12
23
21 25 4
5
23
2
20 28
22
27
26
70
PARTS
Frame, Covers and Guards
1 16400 Frame, 24" discharge height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 16173 Guard Support Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 10059 Hex Head Cap Screw, 3/8-16 x 1-1/4", s.s.. . . . . . . . . . . . . . . . . . . . . . 4
4 10249 Hex Nut, 3/8-16, s.s., locking, thick.. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 16172 Support, side guard, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 16557 Support, side guard, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 10047 Hex Head Cap Screw, 5/16-18 x 1", s.s. . . . . . . . . . . . . . . . . . . . . . . . 4
8 10306 Hex Nut, locking, 5/16-18, s.s., thick. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 38064 Flat Washer, 5/16", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 16883 Side Guard, left, J9-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 16884 Side Guard, right, J9-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 16019 Stud, hexagon head, special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 10015 Lock Washer, 3/8", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 16955 Deflector, end cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 16419 Side Guard Hold Down Plate, J9-A . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 16051 Stud, 3/8-16 x 7/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 51060 Hand Knob, 3/8-16 thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
18 16639 Cutting Unit Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 16539 Belt Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 10268 Hex Head Cap Screw, 1/4-20 x 2-1/2", s.s.. . . . . . . . . . . . . . . . . . . . . . 1
21 10230 Hex Nut, 1/4-20, s.s., locking, thick . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 16703 Discharge Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 16644 Support, discharge chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 10044 Hex Head Cap Screw, 5/16-18 x 5/8", s.s. . . . . . . . . . . . . . . . . . . . . . . 2
25 10306 Hex Nut, 5/16-18, s.s., locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 16956 Bottom Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 10336 Hex Head Cap Screw, 1/4-20 x 7/8", s.s. . . . . . . . . . . . . . . . . . . . . . . . 6
28 10230 Hex Nut, 1/4-20, s.s., locking, thick . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ALTERNATE HOLD DOWN PLATE

— 16920 Side Guard Hold Down, leafy products, not shown, (replaces item 15) . . 1
ALTERNATE DISCHARGE CHUTE

— 16960 Discharge Chute, radial, not shown, (replaces item 22) . . . . . . . . . . . . 1
— 16894 Discharge Chute, strip cutting only, not shown, (replaces item 22) . . . . . 1
71
PARTS
Dicing Unit
21
38
37 33
32 26
31
20
37
34
21
11 1 37
37 9 19 20
26
11
36 39
40
8
19 13
12 19
8 4 25 22
35
2
9 6 41
37 37
8 23
19
5 8
19
19
6 7 24
37
28
30
42 35
27 29
15 17
14 18
13
16
72
PARTS
Dicing Unit
— 16002 Side Frame Assembly, right, (includes items 1–3 & 7–14) . . . . . . . . . . . . 1
1 — Side Frame, right, (not sold separately) . . . . . . . . . . . . . . . . . . . . . . . 1
2 16378 Support, feed plate, right, (includes item 3) . . . . . . . . . . . . . . . . . . . . . 1
3 10271 Dowel Pin, 5/16 x 1/2", s.s.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
— 16001 Side Frame Assembly, left, (includes items 4–14) . . . . . . . . . . . . . . . . . . 1
4 — Side Frame, left, (not sold separately) . . . . . . . . . . . . . . . . . . . . . . . . 1
5 16379 Support, feed plate, left, (includes item 6) . . . . . . . . . . . . . . . . . . . . . . 1
6 10271 Dowel Pin, 5/16 x 1/2", s.s.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 10329 Socket Head Cap Screw, 5/16 -18 x 2-1/4", s.s. . . . . . . . . . . . . . . . . . 2
8 48125 Stud, 1/2-13 x 1-3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 10048 Hex Head Cap Screw, 5/16 -18 x 1-1/4", s.s. . . . . . . . . . . . . . . . . . . . 3
10 10111 Socket Head Cap Screw, 3/8-16 x 7/8", s.s. . . . . . . . . . . . . . . . . . . . . 1
11 11401 Grease Fitting, 1/8", straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
12 11436 Grease Fitting, 1/8", 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 10026 Hex Nut, 1/2-13, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 10010 Flat Washer, 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 16044 Base, dicer assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 10119 Socket Head Cap Screw, 1/2-13 x 3/4", s.s. . . . . . . . . . . . . . . . . . . . . . 4
17 10074 Hex Head Cap Screw, 1/2-13 x 1-1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . 4
18 10010 Flat Washer, 1/2", s.s.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 16114 Bearing with Thrust Washer, 1.00 I.D. x 1.50 O.D. x 2.56" . . . . . . . . . . . . 8
20 16947 Bearing, 1 x 1-1/2 x 2-1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 16130 Shaft, feed roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
— 16525 Gear Assembly, 70 teeth, 1" bore, (includes items 22–25) . . . . . . . . . . . . 1
22 16057 Gear, 10P, 70T, 1-1/2" I.D., nylon. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 16524 Gear Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 10336 Hex Head Cap Screw, 1/4-20 x 7/8", s.s. . . . . . . . . . . . . . . . . . . . . . . 3
25 10230 Hex Nut, 1/4-20, s.s., locking, thick . . . . . . . . . . . . . . . . . . . . . . . . . . 3
26 16128 Shaft, circular knife spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
— 16527 Gear Assembly, 39 teeth, (includes items 27–30) . . . . . . . . . . . . . . . . . . 1
27 16059 Gear, 10P, 39T, 1-1/2" I.D., nylon. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 16526 Gear Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 10336 Hex Head Cap Screw, 1/4-20 x 7/8" . . . . . . . . . . . . . . . . . . . . . . . . . 3
— 16522 Gear Assembly, 69 teeth, 1" bore, (includes items 31–34) . . . . . . . . . . . . 1
31 16055 Gear, 10P, 69T, 1-1/2" I.D., nylon. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 16521 Gear Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 10335 Hex Head Cap Screw, 1/4-20 x 1-1/8", s.s. . . . . . . . . . . . . . . . . . . . . . 3
35 16127 Shaft, crosscut knife spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 16528 Gear, 10P, 22T, 1" I.D., s.s.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 16523 Hex Head Cap Screw, special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
38 * Feed Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 * Circular Knife Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 * Feed Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
41 * Crosscut Knife Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 * Shear Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
* See pages 76–79.
73
PARTS
Feed Belt Assembly
18
14 16
17 15
16
12 13
21 20
10 19
11
18
17
7
14
2 5
1
23 3
4
8
24 9
26 28
6
9
22
28
27
25
74
PARTS
Feed Belt Assembly
— 16768 Feed Belt Assembly, (includes item 1–28) . . . . . . . . . . . . . . . . . . . . . . 1

1 16233 Idler Shaft Support, left, (includes item 2) . . . . . . . . . . . . . . . . . . . . . 1
2 37152 Adjustment Screw with Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 16048 Idler Shaft Support, right, (includes item 4). . . . . . . . . . . . . . . . . . . . . 1
4 37152 Adjustment Screw with Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 10059 Hex Head Cap Screw, 3/8-16 x 1-1/4", s.s. . . . . . . . . . . . . . . . . . . . . . 4
7 16402 Belt Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 16401 Support Stud, belt slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 10026 Hex Nut, 1/2-13, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 10049 Hex Head Cap Screw, 5/16-18 x 1-1/2", s.s. . . . . . . . . . . . . . . . . . . . . 4
11 10014 Lock Washer, 5/16", s.s.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 16918 Feed Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 16132 Shaft, idler roll, (includes item 14) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 11403 Grease Fitting, 1/8", 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 16007 Idler Roll, (includes item 16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 16117 Bearing, 1 x 1.38 x 1.50" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 16045 Thrust Collar, (includes item 18). . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 10143 Socket Set Screw, 3/8-16 x 3/8", s.s. . . . . . . . . . . . . . . . . . . . . . . . 1
19 16047 Cap, idler shaft support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 10045 Hex Head Cap Screw, 5/16-18 x 3/4", s.s. . . . . . . . . . . . . . . . . . . . . . 4
21 10014 Lock Washer, 5/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
22 16131 Shaft, back-up roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 16006 Back-up Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 16050 Socket Head Cap Screw, 3/8-16 x 3/4", 17-4PH . . . . . . . . . . . . . . . . . 1
25 16129 Shaft, drive roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 16335 Drive Roll, straight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 16125 Gear, 10P, 30T, 1" I.D., s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 16050 Socket Head Cap Screw, 3/8-16 x 3/4", 17-4PH . . . . . . . . . . . . . . . . . 2
75
Circular Knife Spindle Assembly and Related Parts
— * Circular Knife Spindle Assembly (includes items 1–4, & 5 when

indicated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 16946 Spindle, circular knife, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 16390 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 17342 Knife, circular, 4", serrated, heavy-duty bevel . . . . . . . . . . . . . . . . . . . *
4 * Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *
5 16060 Feed Disc, .058" thick, 3.50" diameter, (if required) . . . . . . . . . . . . . . . *
6 * Feed Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 * Feed Plate, (includes items 8 & 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 16074 Adjustment Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 10020 Hex Nut, 1/4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
— * Shear Plate Assembly, (includes items 10–14) . . . . . . . . . . . . . . . . . . . 1
10 16032 Holder, shear plate, right, (includes item 11) . . . . . . . . . . . . . . . . . . . . 1
11 16039 Socket Set Screw, 3/8-24 x 1", locking . . . . . . . . . . . . . . . . . . . . . 2
12 16031 Holder, shear plate, left, (includes item 13). . . . . . . . . . . . . . . . . . . . . 1
13 10113 Socket Head Cap Screw, 3/8-16 x 1-1/4", s.s. . . . . . . . . . . . . . . . . . 1
14 * Shear Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
* See charts next page.
3
2 6
4
4
5
4
3
10
11
1
12
8 14 13
76
See the addendum PARTS
Circular Knife Spindle Assembly and Related Parts
CIRCULAR KNIFE SPINDLE ASSEMBLY

Item 4 Item 3 Item 5
Size Assembly Spacer Knife Feed Disc
of Cut No. No. and Qty. Qty. Qty.
3/16" (4.8 mm) 16881 16182 56 57 —
1/4" (6.4 mm) 16819 16105 42 43 —
5/16" (7.9 mm) 16820 † 16108 33 34 —
3/8" (9.5 mm) 16821 16106 28 29 —
3/8" (9.5 mm) 16824 16182 56 29 28
1/2" (12.7 mm) 16822 16107 21 22 —
1/2" (12.7 mm) 16825 16105 42 22 21
5/8" (15.9 mm) 16910 § 16121 16 18 —
.700" (17.8 mm) 16937 16938 15 16 —
3/4" (19.1 mm) 16823 16109 14 15 —
3/4" (19.1 mm) 16826 16105 42 15 28
1" (25.4 mm) 16827 16105 42 12 31
1-1/4" (31.8 mm) 16828 16105 42 10 33
1-1/2" (38.1 mm) 16829 16105 42 8 35
2" (50.8 mm) 16830 16105 42 7 36
FEED ROLL, FEED PLATE & SHEAR PLATE ASSEMBLY

Shear Plate Assembly
Item 14 Circular Knife
Size Item 6 Item 7 Assembly Shear Spindle
of Cut Feed Roll Feed Plate Number Plate Ass’y No.
3/16" (4.8 mm) 16605 16398 16601 16602 16881
1/4" (6.4 mm) 16252 16094 16083 16040 16819
5/16" (7.9 mm) 16263 16101 16089 16101 16820
3/8" (9.5 mm) 16187 16097 16085 16042 16821
*3/8" (9.5 mm) 16605 16398 16601 16602 16824
1/2" (12.7 mm) 16188 16245 16087 16043 16822
*1/2" (12.7 mm) 16252 16094 16083 16040 16825
5/8" (15.9 mm) 16263 16101 16089 16101 16910
.700" (17.8 mm) 16939 16940 — 16943 16937
3/4" (19.1 mm) 16187 16094 16085 16042 16823
*3/4" (19.1 mm) 16252 16094 16083 16040 16826
1" (25.4 mm) 16252 16094 16083 16040 16827
1-1/4" (31.8 mm) 16252 16094 16083 16040 16828
1-1/2" (38.1 mm) 16252 16094 16083 16040 16829
2" (50.8 mm) 16252 16094 16083 16040 16830
† one additional spacer 16105 required between last knife and spindle nut.
§ one additional spacer 16108 required between last two knives and one additional spacer 16105 required
between last knife and nut.
* circular knife spindle assembly containing feed discs.
77
78
PARTS
— * Crosscut Knife Spindle Assembly, (includes items 1–3) . . . . . . . . . . . . 1

1 * Spindle, crosscut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 * Knife, crosscut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *
3 17350 Screw for Crosscut Knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *
* See chart below.

Size Item 2 Item 3
of Assembly Item 1 Knife Screw
Cut No. Spindle No. Qty. Qty.
3/16" (4.8 mm) 16972 16971 16080 16 112
1/4" (6.4 mm) 16811 16256 16080 12 84
5/16" (7.9 mm) 16812 16258 16078 10 70
3/8" (9.5 mm) 16813 16260 16078 9 63
1/2" (12.7 mm) 16814 16262 16078 6 42
5/8" (15.9 mm) 16815 16319 16078 5 35
3/4" (19.1 mm) 16816 16254 16078 4 28
1" (25.4 mm) 16817 16327 16078 3 21
1-1/2" (38.1 mm) 16818 16329 16078 2 14
3" (76.2 mm) 16917 16916 16078 1 7
79
Motor with Drive Parts
2
5
3
8
7
6
80
PARTS
Motor with Drive Parts
1 16966 *Motor, with brake, 5 H.P., 200-208-230/460 volts . . . . . . . . . . . . . . . . . . 1

16967 *Motor, with brake, 5 H.P., 230/400 volts . . . . . . . . . . . . . . . . . . . . . . . . 1
16968 *Motor, with brake, 5 H.P., 575 volts . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
— ** Drive Parts Assembly, (includes items 2–8) . . . . . . . . . . . . . . . . . . . . . 1
2 10060 Hex Head Cap Screw, 3/8-16 x 1-1/2", s.s. . . . . . . . . . . . . . . . . . . . . 4
3 45471 Nut Plate, motor 215T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 ** Pulley, “V”, 3 groove, (with set screw), 1.375" I.D. . . . . . . . . . . . . . . . . 1
5 16244 Key, 5/16 x 5/16 x 2-3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 16023 Pulley, “V”, 8.50 O.D., 1.000" I.D., 3 groove, (with set screw) . . . . . . . . . 1
7 16243 Key, 1/4 x 1/4 x 2-3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 ** “V” Belts, set of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
* See page 82 for motor brake information.

** See chart.
DRIVE PARTS CHART

Item 4 Item 8 Feed
Drive Pulley “V” Belts Belt
Outside Circular Crosscut Feed Drive Feed
Ass’y Part Diameter Part Spindle Spindle Roll Roll Belt
Speed Hertz No. No. inch (mm) Number RPM RPM RPM RPM f/m (m/m)
50 16882 16025 3.93 (99.8) 16647 (A-54) 430 1348 239 559 336 (102)
LOW
60 16801 16283 3.44 (87.4) 16647 (A-54) 449 1408 250 583 351 (107)
MED
(STD) 60 16769 16022 4.85 (123.2) 19216 (A-56) 645 2023 359 839 504 (154)
HIGH
(STD) 50 16770 16029 5.85 (148.6) 19239 (A-57) 650 2040 362 846 509 (155)
HIGH 60 16800 16029 5.85 (148.6) 19239 (A-57) 785 2463 438 1021 614 (187)
CAUTION: Do not operate the Model J9-A at higher than recommended speeds. To do so could create a
safety hazard and cause excessive wear on machine parts.
81
PARTS
10 LB-FT Stearns 56200 Brake Assembly
6
7
18
10 11
12
19
3
13
15
14
8 9
20
16
17
82
10 LB-FT Stearns 56200 Brake Assembly
1 * Motor, with brake, (includes item 2) . . . . . . . . . . . . . . . . . . . . . . . .... 1

2 12897 Brake Assembly, 10 pound foot with 110 volt coil, 56200, use with
across the line electrical assemblies, (includes items 3–20) . . . . . .... 1
12898 Brake Assembly, 10 pound foot with 220 volt coil, 56200, use with
across the line electrical assemblies, (includes items 3–20) . . . . . .... 1
12899 Brake Assembly, 10 pound foot with 575 volt coil, 56200, use with
across the line electrical assemblies, (includes items 3–20) . . . . . . . . . 1
3 12884 K4 Solenoid Coil, 110/120 volts . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12885 K4 Solenoid Coil, 200-240 volts . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12886 K4 Solenoid Coil, 575 volts, (for use in Canada) . . . . . . . . . . . . . . . 1
4 12890 Friction Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 12891 Stationary Disc Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 12892 Support Plate Assembly, 10 pound foot, (includes item 7) . . . . . . . . . 1
7 12903 Support Plate and Spring Stud Assembly . . . . . . . . . . . . . . . . . 1
8 12893 Endplate and Seal Assembly, (includes item 9). . . . . . . . . . . . . . . . 1
9 12905 Seal for Endplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 12894 Housing and Release Assembly, (includes items 11–15) . . . . . . . . . 1
11 12910 Manual Release Assembly, (includes items 12–14) . . . . . . . . . . . . 1
12 12907 Release Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 12908 Spring for Release Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 12913 Handle, manual release, s.s.. . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 10191 Round Head Machine Screw, 10-24 x 3/4", s.s. . . . . . . . . . . . . . . 1
16 12911 Housing Nuts and Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
17 12906 Gasket, housing and endplate . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 12909 Terminal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 12904 Plunger, Link and Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . 1
20 12895 Hub and Set Screw Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1
* See page 81.
NOTE: Older motors may use the 55400 series brake; see page 85 for repair parts. Verify brake series number
before ordering repair parts.
83
6 & 10 LB-FT Stearns 55400 Brake Assembly
11
3
10
12 9
7
5
6
5
6
15 4
8 13
14
84
PARTS
6 & 10 LB-FT Stearns 55400 Brake Assembly
NOTE: Some machines were sold with Stearns 55400 series brakes. While these brakes are no longer available,
the repair parts listed below can be purchased. Contact Urschel Laboratories if a complete brake assembly
replacement is necessary.
1 — Brake Assembly, 6 pound foot, 7/8" bore (includes items 2–15) . . . . . . . . 1

— Brake Assembly, 10 pound foot, 7/8" bore (includes items 2–15) . . . . . . . 1
2 12627 Support Plate Assembly, (includes item 3) . . . . . . . . . . . . . . . . . . . . 1
3 12668 Plunger, Link and Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . 1
4 12624 Solenoid Coil, 200-240 volts, 50/60 Hz . . . . . . . . . . . . . . . . . . . . . . . 1
12626 Solenoid Coil, 575 volts, 60 Hz, for use in Canada . . . . . . . . . . . . . . . 1
12670 Solenoid Coil, 110 volts, 50/60 Hz, for use with stop/start station . . . . . . 1
5 12628 Friction Disc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *
6 12629 Stationary Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *
7 12664 Hub and Set Screw Assembly, 6 pound foot brake, 7/8" bore . . . . . . . . 1
12671 Hub and Set Screw Assembly, 10 pound foot brake, 7/8" bore . . . . . . . 1
8 12666 Housing Nut with Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 12669 Gasket, housing to end plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 12709 Seal, end plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 12663 Housing Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 12674 Release Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 12913 Handle, manual release, s.s., 56200 brake. . . . . . . . . . . . . . . . . . . . . 1
14 12661 Roll Pin, 1/16 x 1/2" long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 12665 Torsion Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
* Use 2 for 6 pound foot brake and 3 for 10 pound foot brake.
85
Electrical Assembly (NEMA)
56
57
58
57 32
47
48
1
49 29
32
31
51 35
32 38
50 34 32
55 23 33
9 40
3 11 36
35
4 39 24
10 37
6
18
7
41
5 8
2 42
12
20
43 45
50
52
53
54
26
27
13 22 21
28 17
25 14
44
16
30
19
46
15
86
Electrical Assembly (NEMA)
— 16963 Electrical Assembly, (includes items 1–55 below and 1–28, page 91) . . . . 1
1 13554 Combination Starter, size “1” , (includes items 2–29). . . . . . . . . . . . . . 1
2 13449 Push Button, start, (includes item 3) . . . . . . . . . . . . . . . . . . . . . . . 1
3 60218 Rubber Boot, start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 12605 Legend Plate, start, I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 13450 Push Button, stop, (includes item 6) . . . . . . . . . . . . . . . . . . . . . . . 1
6 60219 Rubber Boot, stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 12606 Legend Plate, stop, O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 12597 Pilot Light, (includes items 9–10) . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 12598 Lens, pilot light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 12599 Bulb, pilot light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 12600 Plate, pilot light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 12603 Reset Button, (includes item 13). . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 12604 Rubber Boot, reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 16676 Starter, size “1”, (includes items 15–17) . . . . . . . . . . . . . . . . . . . . . 1
15 12667 Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 13548 Operating Coil, for size 0 & 1 starter. . . . . . . . . . . . . . . . . . . . . . 1
17 63579 Auxiliary Contact, normally open. . . . . . . . . . . . . . . . . . . . . . . . 1
18 13604 Disconnect, 30 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 63383 Operating Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 63384 Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 13605 Fuse Trailer Block, (includes item 22) . . . . . . . . . . . . . . . . . . . . . . 1
22 13381 Fuse Clip Kit, (set of 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 11606 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
24 11607 End Section, terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 12882 Door Gasket, (fitting and adhesive required) . . . . . . . . . . . . . . . . . . 1
26 13596 Fastener for Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
27 13602 Nylon Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
28 13618 Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
29 13518 Earthing Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 10012 Lock Washer, 3/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 10276 Round Head Machine Screw, 10-24 x 5/16" . . . . . . . . . . . . . . . . . . . 8
34 63737 **Amplifier, (includes items 35–37) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 13673 Adapter, fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 13671 Fuse, .630 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 13672 Fuse, .125 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 63747 Adapter Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 13561 Amplifier Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 63755 Resistor, 22 kOhm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
42 63247 Butt Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
43 16961 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 11593 Breather/Drain, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 * Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
46 * Heater Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
47 * Transformer, (includes items 48 & 49) . . . . . . . . . . . . . . . . . . . . . . . 1
48 12691 Fuse, .6 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
49 13426 Fuse, .6 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 12809 Selector Switch, key operated, 3 position, (includes item 51). . . . . . . . . 1
51 12864 Key, spare, for 12809 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 12810 Mounting Latch, 2 across . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 12811 Contact Block, low voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
54 12812 Contact Block, early make. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56 13599 Window Replacement Kit, (includes items 57 & 58). . . . . . . . . . . . . . . . 1
57 13713 Window Gasket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 — Window, (not sold separately) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
* Consult the factory

** A retrofit assembly (part no. 63756) is required to adapt 63737 amplifier to machines currently using 63068
amplifier. Consult the factory for further information.
87
Electrical Assembly (CE compliant)
60
61
62
61
27 24
25
28
1 39
26
22
43 44 23
3 49
2 39 21
6 50 27
5 4 45
7
39
44
46 51
9 39
18 2
8 19
50 49
59
5 19
58
16
5
16 48 39
27 17
47 20
10
41 8 16 36
40 8
52
12 54
55
52 56
57
53 27
30 37
31 33
29 35 38
32
34 33
42
13
12
11 14
15
88
See the addendum
PARTS
Electrical Assembly (CE compliant)
— 16959 IEC Electrical Assembly, (includes items 1–56 below and 1–28, page 91) . 1
1 13702 Combination Starter, IEC, 22 amp with lugs, (includes items 2–36) . . . . 1
2 12740 Start Button Assembly, (includes item 3) . . . . . . . . . . . . . . . . . . . . 1
3 12748 Protective Cap, flush head, IEC. . . . . . . . . . . . . . . . . . . . . . . . . 1
4 12742 Name Plate, (I) start, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 12741 Stop Button Assembly, (includes item 6) . . . . . . . . . . . . . . . . . . . . 1
6 12749 Protective Cap, extended head, IEC. . . . . . . . . . . . . . . . . . . . . . 1
7 12743 Name Plate, (O) stop , IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 12757 Pilot Light, IEC, (includes items 9–10) . . . . . . . . . . . . . . . . . . . . . . 1
9 12758 Pilot Light Lens, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 12599 Bulb, pilot light, IEC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 12747 Reset Button Assembly, IEC, (includes items 12–14) . . . . . . . . . . . . 1
12 12744 Reset Button, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 12748 Protective Cap, flush head, IEC. . . . . . . . . . . . . . . . . . . . . . . . . 1
14 12745 Reset Extender, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 12746 Reset Insert with Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 12774 IEC Disconnect Switch Handle . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 12942 Disconnect Switch, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 12782 Machine Screw, 4 mm x 16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 13491 Fuse Base, 25 amp., (E27 thread). . . . . . . . . . . . . . . . . . . . . . . . . 1
20 13489 Screw Cap, (E27 thread). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
21 12750 Earthing Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
22 12760 Terminal, IEC, (includes item 23) . . . . . . . . . . . . . . . . . . . . . . . . . 3
23 * Barrier, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 12764 Fuse Terminal, 6.3 x 32 mm, IEC, (uses fuse 13675; includes item 26) . 2
25 12763 Fuse Terminal, 5 x 20 mm, IEC, (uses fuse 13674; includes item 26) . . 1
26 * Barrier and Spacer, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 12751 End Anchor, IEC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
28 * Control Circuit Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 12882 Door Gasket, (fitting and adhesive required) . . . . . . . . . . . . . . . . . . 1
30 13596 Fastener for Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
31 13602 Nylon Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
32 13618 Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
33 12753 Contactor, 22 A., IEC, (includes items 34 & 35) . . . . . . . . . . . . . . . . 1
34 12755 Front-Mount Auxiliary Contact, N.O. . . . . . . . . . . . . . . . . . . . . . 1
35 12754 Coil, 110/120 volts, 50/60 Hertz, IEC . . . . . . . . . . . . . . . . . . . . . . 1
36 13677 Overload Base Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 * Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 13678 Transparent Cover for Adjustment Dial. . . . . . . . . . . . . . . . . . . . . . 1
41 16969 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 11593 Breather/Drain, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 63737 **Amplifier, (includes items 44–46) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 13673 Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 13671 Fuse, .630 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 13672 Fuse, .125 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 63755 Resistor, 22 kOhm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
48 63247 Butt Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
49 63747 Adapter Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 12633 Rubber Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
51 13561 Amplifier Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
52 12809 Selector Switch, key operated, 3 position, (includes item 53). . . . . . . . . 1
53 12864 Key, spare, for 12809 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
54 12810 Mounting Latch, 2 across . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 12811 Contact Block, low voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
56 12812 Contact Block, early make. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 * Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
59 * Fuse Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
60 13599 Window Replacement Kit, (includes items 61 & 62). . . . . . . . . . . . . . . . 1
61 13713 Window Gasket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
62 — Window, (not sold separately) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
* Consult factory
** A retrofit assembly (part no. 63756) is required to adapt 63737 amplifier to machines currently using
63068 amplifier. Consult the factory for further information. 89
Electrical Assembly, Switches
15
13 11
3
SWITCH NO. 5
23
16 SWITCH NO. 6 27
1
29
15
16 25
18 9 16 11
13 24
16
3
1 16 26 28
10
18 16 25
12 5
2
14 16
SWITCH NO. 2
3
20 22 16
21 13
SIDE GUARD
18
HOLD DOWN 2 17
SWITCH NO. 4
14 16
3 3 4
6
16 15 13
16 8
15 7 2 SWITCH NO. 1
3
12
16
14 19
SWITCH NO. 3
90
PARTS
Electrical Assembly, Switches
Electrical assemblies include the following items 1–28.
1 63739 Sensor, 12' lead. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 63738 Sensor, 6' lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 63741 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 16668 Sensor Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 16665 Actuator Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 16666 Sensor Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 20281 Sensor Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 24247 Actuator Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 45475 Sensor Bracket, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 45476 Sensor Bracket, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 12802 Spacer, 3/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 12803 Spacer, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 10351 Hex Head Cap Screw, 10-24 x 7/8" . . . . . . . . . . . . . . . . . . . . . . . . . 8
15 10233 Hex Head Cap Screw, 10-24 x 1" . . . . . . . . . . . . . . . . . . . . . . . . . . 8
16 10231 Hex Nut, locking, 10-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
20 13465 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
21 11513 Cable Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
22 11534 Cable Tie, small . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
23 13424 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 11548 Cord Connector, 7/32", 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
25 11614 Conduit Connector, 1/2", 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 11503 Conduit Bushing, 1/2 x 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 10044 Hex Head Cap Screw, 5/16-18 x 5/8", s.s. . . . . . . . . . . . . . . . . . . . . . 2
28 10053 Hex Head Cap Screw, 5/16-18 x 2-1/2", s.s. . . . . . . . . . . . . . . . . . . . 2
29 11582 Conduit Hub, (select either 11582 or 11626;
not included with electrical assembly) . . . . . . . . . . . . . . .......... 1
11626 Cord Connector, 90°, (not included with electrical assembly) .......... 1
91
Electrical Schematic (NEMA)
NEMA
National Electrical Manufacturers Association
WIRING DIAGRAM 16961

EARTHING DOOR L 1 L 2 L3
BAR
MOTOR FULL HEATER
LOAD AMPS
START .26 - .29 W13 12634

.30 - .32 W15 12566
.33 - .35 W16 12567
.36 - .38 W17 12568
4 .39 - .42 W18 12569
.43 - .46 W19 12570
4 .47 - .51 W20 12571
STOP .52 - .56 W21 12572
.57 - .62 W22 12573
.63 - .68 W23 12574
2
G .69 - .75 W24 12575
7 .76 - .82 W25 12576
M .83 - .90 W26 12577
.91 - .99 W27 12578
3
1.00 - 1.09 W28 12579
2 1.10 - 1.20 W29 12636
5
5 1.21 - 1.32 W30 12637
T1 T2 T3 2
1.33 - 1.45 W31 12638
1.46 - 1.59 W32 12639
3 1.60 - 1.75 W33 12640
6 SW1 7
1.76 - 1.93 W34
1.94 - 2.12 W35 12641
MOTOR
2.13 - 2.33 W36 12642
2.34 - 2.56 W37 12643
2.57 - 2.81 W38 12580
1 2 3
2.82 - 3.09 W39 12581
3.10 - 3.40 W40 12582
2
3.41 - 3.74 W41 12583
3.75 - 4.11 W42 12584
1 2 4.12 - 4.52 W43 12585
3 4.53 - 4.97 W44 12586
1 4.98 - 5.46 W45 12587
5.47 - 6.01 W46 12588
115 VOLTS
6.02 - 6.60 W47 12589
L1 L2 R1 R2
0 VOLTS 6.61 - 7.26 W48 12590
AMPLIFIER
RWBO RWBO RWBO RWBO RWBO RWBO
7.27 - 7.98 W49 12644
1 7.99 - 8.78 W50 63355
8.79 - 9.65 W51 63356
9.66 - 10.6 W52 63357
SENSORS, 12 VDC 10.61 - 11.7 W53 63358
11.71 - 12.8 W54 63359
12.81 - 14.1 W55 63360
14.11 - 15.4 W56 63361
15.41 - 16.8 W57 63362
16.81 - 18.3 W58 63363
18.31 - 19.8 W59 63364
SW1 19.81 - 21.3 W60 63365
21.31 - 22.7 W61 63366
SW1
22.71 - 24.4 W62 63287
12 VDC O O X 24.41 - 26.2 W63 63288
110 VAC X O X
92
See the addendum
PARTS
Electrical Schematic (CE compliant)
CE compliant
FU2 80 VA FU4
QS 1L1 .5 A 4L1 1.25 A 1 3
L1 X1 110 V
1L2 FU3 4L2 2
L2 (0)
0V
1L3 .5 A SB1
L3 2 1 3
FU1 4
A
(1)
2L1 2L2 2L3 L1 L2 R1 R2 KM1
SB2
AMPLIFIER 5
KM1
1 2 3 4 5 6
3L1 3L2 3L3 SW1
RW B O RW B O RW B O RW B O RW B O RWB O
FR1
FR1
12 VDC O O X
6
1T1 1T2 1T3 110 VAC X O X
SW1
3.73 KW
7
M1 3 SENSORS
1000 REV/MIN 12 V HL1
KM1
W
PE SW1
DOOR
PART#16969
93
PARTS
Safety Signs and Machine Labels
1
DANGER
DO NOT PUT HANDS INTO FEED OPENING.
PELIGRO
4 11662
NO PONER LA MANO DENTRO DE LA
ABERTURA DE ALIMENTACION.
3
DANGER
DO NOT PUT HANDS INTO OR UNDER
DISCHARGE CHUTE.
PELIGRO
NO PONER LA MANO DENTRO O BAJO
11663 EL CONDUCTO DE DESCARGA.
3 3 DANGER
2 6 MACHINE IS UNGUARDED.
5 REPLACE GUARD OR COVER.
PELIGRO
LA MAQUINA ESTA SIN PROTECCION.
VOLVER A COLOCAR EL PROTECTOR
11665 O CUBIERTA.
4
CAUTION
MACHINE CONTAINS ROTATING PARTS SUCH AS SHARP KNIVES, PULLEYS, BELTS OR GEARS.
NEVER RUN MACHINE WITH ANY GUARD OR COVER REMOVED, EVEN FOR CLEANING.
TURN THE MACHINE OFF, DISCONNECT AND LOCK OUT POWER SOURCE BEFORE
ATTEMPTING TO SERVICE OR REMOVE OBSTRUCTION.
RUNNING MACHINE WITH ANY GUARD OR COVER REMOVED MAY RESULT IN SERIOUS INJURY
OR AMPUTATION.
READ AND UNDERSTAND INSTRUCTION MANUAL.
PRECAUCION
LA MAQUINA CONTIENE PIEZAS GIRATORIAS TALES COMO CUCHILLAS AFILADAS, POLEAS,
CORREAS O ENGRANAJES.
7 NUNCA HACER FUNCIONAR LA MAQUINA CON CUALQUIERA DE LOS PROTECTORES O
1 3 CUBIERTAS RETIRADOS, INCLUSO PARA LIMPIARLA.
APAGAR LA MAQUINA, DESCONECTAR Y BLOQUEAR EL SUMINISTRO ELECTRICO ANTES DE
INTENTAR HACER UNA REPARACION O QUITAR UNA OBSTRUCCION.
SE CORRE EL RIESGO DE SUFRIR GRAVES LESIONES O AMPUTACION SI SE HACE FUNCIONAR
LA MAQUINA CON CUALQUIERA DE LOS PROTECTORES O CUBIERTAS FUERA DE SU LUGAR.
3 LEER Y ENTENDER EL MANUAL DE INSTRUCCIONES.
11666
6
5 DANGER
MUST BE OPENED AND SERVICED BY
QUALIFIED ELECTRICIAN ONLY. INSTALL
2 TO MEET APPLICABLE CODES.
8 PELIGRO
3 DEBE SER ABIERTO Y REPARADO POR UN
11667
ELECTRICISTA CALIFICADO SOLAMENTE.
INSTALAR DE ACUERDO A LOS CODIGOS
CORRESPONDIENTES.
XXX VOLTS ~
xxxxx
3 3
7
8 IMPORTANT
KEEP CONVEYOR BELT
ADJUSTED TO RUN
CENTERED WITH ROLLS.
94
Safety Signs and Machine Labels
ASS’Y.
NO. 1 2 3 4 5
ENGLISH 16802 11662 11663 11665 11666 11667
CHINESE (Ch) 16857 11724 11725 11727 11723 11728
CZECHOSLOVAKIAN (Cz) 16973 11868 11869 11871 11872 11873
DANISH (Da) 16974 11793 11794 11796 11797 11798
DUTCH (Du) 16856 11716 11717 11719 11720 11721
FINNISH (Fi) 16863 11758 11759 11761 11762 11763
FRENCH (F) 16849 11674 11675 11677 11678 11679
GERMAN (Ge) 16851 11681 11682 11684 11685 11686
GREEK (Gr) 16859 11737 11738 11740 11741 11742
HUNGARIAN (Hu) 16922 11772 11773 11775 11776 11777
INDONESIAN (In) 16862 11751 11752 11754 11755 11756
ITALIAN (It) 16854 11702 11703 11705 11706 11707
JAPANESE (J) 16852 11688 11689 11691 11692 11693
POLISH (Pol) 16858 11730 11731 11733 11734 11735
PORTUGUESE (Po) 16853 11695 11696 11698 11699 11700
RUSSIAN (Ru) 16861 11744 11745 11747 11748 11749
SERBO-CROATION (Sb) 16860 11109 11110 11112 11108 11854
SPANISH 16802 11662 11663 11665 11666 11667
SWEDISH (Sw) 16855 11709 11710 11712 11713 11714
TURKISH (Tu) 16921 11765 11766 11768 11769 11770
QUANTITY 1 1 2 7 1 1

6 12714 Hazard Alert Label, electrical, 200 volts. . . . . . . . . . . . . . . . . . . . . . . . *
12715 Hazard Alert Label, electrical, 208 volts
7 11326 Urschel Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 16268 Conveyor Belt Plate, (use four 10269 screws to attach to frame) . . . . . . . 1
* One Hazard Alert Label supplied with the machine.
95
Optional Parts
3
1
5/16" DRILL
(8mm)
4 HOLES
4
.50" (12.70mm)
2 1.50" (38.10mm)
4.719"
(111.99mm)
ASSEMBLE THIS 5.469"
5 (138.91mm)
SIDE TOWARD
CUTTING UNIT
6
10
11
12
13
19
16
17
20
14
19
20
15 18
96
PARTS
Optional Parts
CUTTING UNIT PRODUCT GUIDES FOR BRITTLE PRODUCTS
— 16890 *Cutting Unit Product Guide Assembly, (includes items 1–4) . . . . . . . . . 1
1 16888 Cutting Unit Product Guide, right . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 16889 Cutting Unit Product Guide, left . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 10336 Hex Head Cap Screw, 1/4-20 x 7/8", s.s.. . . . . . . . . . . . . . . . . . . . . . 4
4 10230 Hex Nut, 1/4-20, s.s., locking, thick. . . . . . . . . . . . . . . . . . . . . . . . . . 4
ALTERNATE CIRCULAR KNIVES, (REPLACES ITEM 3, PAGE 76)
5 16181 Knife, circular, 4", serrated
6 12281 Knife, circular, 4", serrated
7 12686 Knife, circular, 4", wide serrations, for more positive product feed
8 12282 Knife, circular, 4", non-serrated, helps reduce fines, but not product flow
11 17522 Knife, circular, 4", non-serrated, for dense product to help reduce knife deflection,
but not for aid in product flow
12 16945 Knife, circular, 4", notched, for product that tends to break or crumble,
aids in product flow, (Model CKG Honer cannot be used for sharpening)
13 16895 Knife, circular, 4", scalloped, for more positive product feed on hard-to-cut products
14 44072 Tenderizer Blade, .058" thick, 3.88" O.D., to granulate or break apart product
15 44013 Tenderizer Blade, .058" thick, 4.00" O.D., to granulate or break apart product
MACHINE FRAME WITH CASTERS
16 16964 Frame for Casters, 24" discharge height . . . . . . . . . . . . . . . . . . . . . . . 1
— 12384 Plate Casters, set of 4, (includes items below) . . . . . . . . . . . . . . . . . . . 1
17 12477 Swivel Caster, plate type, (attach to legs at feed end of machine) . . . . . . 2
18 12528 Rigid Caster, plate type, (attach to legs at discharge end of machine) . . . 2
19 10058 Hex Head Cap Screw, 3/8-16 x 1", s.s. . . . . . . . . . . . . . . . . . . . . . . . 16
20 10249 Hex Nut, 3/8-16, s.s., locking, thick. . . . . . . . . . . . . . . . . . . . . . . . . . 16
ALTERNATE FEED ROLLS, SMALL DIAMETER, FOR PRODUCT UP TO 1/2" (12.7 mm) THICKNESS,
(REPLACES ITEM 6, PAGE 76)
— 16673 Feed Roll, 3/16", 5.6" diameter, (not shown) . . . . . . . . . . . . . . . . . . . . . 1
— 16486 Feed Roll, 1/4", 5.6" diameter, (not shown) . . . . . . . . . . . . . . . . . . . . . . 1
— 16563 Feed Roll, 3/8", 5.6" diameter, (not shown) . . . . . . . . . . . . . . . . . . . . . . 1
— 16939 Feed Roll, .700", 5.6" diameter, (not shown) . . . . . . . . . . . . . . . . . . . . . 1
ALTERNATE FEED ROLL, (REPLACES ITEM 6, PAGE 76)
— 16397 Feed Roll, 1/4", 9 groove, s.s., (not shown). . . . . . . . . . . . . . . . . . . . . . 1
ALTERNATE FEED PLATES, (REPLACES ITEM 7, PAGE 76)
— 16925 Feed Plate, 3/16", tripe, s.s., (not shown) . . . . . . . . . . . . . . . . . . . . . . . 1
— 16488 Feed Plate, 1/4", s.s., wide slot, (not shown) . . . . . . . . . . . . . . . . . . . . . 1
— 16477 Feed Plate, 1/4", tripe, s.s., (not shown) . . . . . . . . . . . . . . . . . . . . . . . . 1
— 16914 Feed Plate, strip cutting only, 1/4", (not shown) . . . . . . . . . . . . . . . . . . . 1
— 16387 Feed Plate, 1/4", s.s., (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
— 16478 Feed Plate, 5/16", tripe, s.s., (not shown) . . . . . . . . . . . . . . . . . . . . . . . 1
— 16489 Feed Plate, 3/8", s.s., wide slot, (not shown) . . . . . . . . . . . . . . . . . . . . . 1
ALTERNATE FEED BELTS, (REPLACES ITEM 12, PAGE 75)
— 16624 Feed Belt, (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
— 45365 Feed Belt, blue, (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
— 45534 Feed Belt, rough, blue, (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
*Locating required for cutting unit product guides on guard support frame.
97
Dimensional Drawing
90.47"
(2298mm)
11.00"
(279mm)
11.25" FEED BELT 9.50"

(286mm) (241mm)
11.00"
(279mm)
20.00" 43.75"
(508mm) (1111mm)
18.61" (473 mm) RADIUS ON

PATH OF OPEN DOOR
NEMA TYPE 4 STAINLESS STEEL

ELECTRICAL ENCLOSURE
5 HP (3.7 kW) MOTOR W/BRAKE
CUTTING UNIT GUARD
3.89"
DISCHARGE (99mm)
CHUTE
55.73"
(1416mm)
3.88"
42.75" (99mm)
(1086mm)
38.06"
18.79" (967mm)
26.75" (477mm)
(679mm) 24.00"
16.00" (610mm)
(406mm)
.75"
.75" 33.00" (19mm) 64.00" .75"
(19mm) (838mm) (1626mm) (19mm)
34.50"
(876mm) 65.50"
(1664mm)
44.99"
(1143mm)
98
LABORATORIES INCORPORATED
Designers and manufacturers of
precision size reduction equipment.
U.S.A. 2503 Calumet Avenue
P.O. Box 2200
Valparaiso, IN 46384-2200
tel: 219-464-4811
fax: 219-462-3879
e-mail: info@urschel.com
web site: http: //www.urschel.com
With subsidiaries and sales offices in principal cities worldwide.
1766 JUNE 01
(s.s. 1392)

J9A Manual English 1766 Adndm 2589

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Instruction

Manual MODEL J9-A

Urschel Laboratories, Inc.

15 Safety, Amplifier: The electrical enclosure supplied on current machines has

(continued on the following page)

Urschel Laboratories, Inc.

Manual Page Number Revision

16–17 Safety, Safety Switch System Test: The electrical

(1) Relay Status LEDs (SR1 and SR2)

25 Installation, Electrical Power – add to Step 1:

Urschel Laboratories, Inc.

Manual Page Number Revision

53 Maintenance, Crosscut Knife Spindle Assembly – in Reassembly, Step 1, add

54–55 Maintenance, Electrical Assembly: The electrical assembly supplied on current

Inspection, Current Electrical Assemblies:

(continued on the following page)

Urschel Laboratories, Inc.

Manual Page Number Revision

56–57 Maintenance, Electrical Assembly:The electrical enclosure as currently sup-

Inspection (Previous Electrical Assemblies):

Urschel Laboratories, Inc.

Manual Page Number Revision

Item Quantity Part Number and Description

Urschel Laboratories, Inc.

Manual Page Number Revision

Urschel Laboratories, Inc.

Manual Page Number Revision

70–71 Parts, Frame, Covers and Guards (continued)

The following parts are supplied on new machines.

Alternate Hold Down Plate

Urschel Laboratories, Inc.

Manual Page Number Revision

26805 Discharge Chute

Urschel Laboratories, Inc.

Manual Page Number Revision

Crosscut Knife Spindle Assembly

(continued on the following page)

Urschel Laboratories, Inc.

Manual Page Number Revision

86–93 Parts, Electrical Assembly:

Urschel Laboratories, Inc.

Manual Page Number Revision

This page intentionally left blank.

Urschel Laboratories, Inc.

Manual Page Number Revision

Urschel Laboratories, Inc.

Item Quantity Part Number and Description

Urschel Laboratories, Inc.

Manual Page Number Revision

Urschel Laboratories, Inc.

Item Quantity Part Number and Description

* Contact an Urschel representative or local Urschel office.

Urschel Laboratories, Inc.

Manual Page Number Revision

Urschel Laboratories, Inc.

Manual Page Number Revision

Charts for machines with mini circuit breakers.

CONTROL CIRCUIT TRANSFORMER CHART USING MINI CIRCUIT BREAKERS

Charts for machines with fuses.

Urschel Laboratories, Inc.

Manual Page Number Revision

Urschel Laboratories, Inc.

Item Quantity Part Number and Description

38 1 11966 - Seal Washer, 3/16" x 1-5/16" x 1-3/4"