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Rechazo cinta 2

HMI:

Sensors 1 and 2 should always be adjusted to see upper and lower stone nearly
Sensors 1 and 2 should always be
adjusted to see upper and lower stone
nearly at the same time. Just change
position of sensor 2 than no timing for
the sensors must be readjusted.
If you change conveyor speeds timing of
pusher must be readjusted.
Also sensor should look between the
stones when stone is at turner and
gripped
Cortes prensa = 26 /min -> Process cycle time = 60s/min / 26/min = 2.307
Cortes prensa = 26 /min ->
Process cycle time = 60s/min /
26/min = 2.307 seconds
If the wrong (upper or lower
stone) is pushed just toggle the
setting
This on timer is just used
to detect stone. Just set
it to some 100
milliseconds.
No need to change that
setting ever!
delay timer is just used
to avoid timing problems
if sensor signal is
unstable. Just set it to
some This 100
milliseconds.
If speed of conveyors or
position of sensors are
changed delay timer
must eventually be
readjusted!
This timer must be set
approximately to
process cycle time but
not more!
This timer sets how long
pusher valve is actuated.
Delay timing and on timing
should never exceed process
cycle time!
For example 2 3 seconds
No need to change that

CODE pusher 2 FC78:

4 conditions which are activating pusher 2

// 1st condition : ************** push upper stone ************* O(

AN

"DB_Abraeumer_2".Station_1_bis_8

// pusher 1 + 2 reset

A

#stone_at_sensor_1

A

#upper_stone

AN

#stone_on_conveyor_2

// because there is no lower stone on conveyor 2 also push upper stone

A

M

78.6

// control timer (time of measurement)

)

// 2nd condition : **************** push lower stone ************* O(

AN

"DB_Abraeumer_2".Station_1_bis_8

// pusher 1 + 2 reset

A

#stone_at_sensor_1

A

#lower_stone

AN

#stone_at_sensor_2

// because there is no upper stone at sensor 2 push lower stone

A

M

78.6

// control timer (time of measurement)

)

// 3rd condition : ***** push lower stone, if emptychecker “lower stone” of welding machine is activated, to avoid collision************* O(

A

#stone_at_sensor_1

A

M

78.6

// control timer (time of measurement)

A

M

78.7

// emptychecker “lower stone” of welding machine is activated

)

// 4th condition : *************** new: if station is deselected push two stones ***************** O(

A

#stone_at_sensor_1

A

M

78.6

// control timer (time of measurement)

A(

O

M

79.1

// push first stone

O

M

79.2

// push second stone

O

M

44.0

// activate pusher

)

)

A

M

3.1

// automatic mode

A

#on_off_switch

// on/off-switch

FP

M

78.0

=

#activate_pusher

 

=

M

26.4

// activate pusher 2 (first delay timer, than on timer)

If always wrong stone (upper or lower) is pushed, than toggle setting of input field “giro pieza superior, que pieza esta en el sensor «

field “giro pieza superior, que pieza esta en el sensor « that will happen if there

that will happen if there had been a speed change and one stone more or one stone less is on conveyor 2.