FIRST SOLAR DONG NAM 2, DMT2

(S35051)

Work Method Statement for:

Fiber, Cooper Cable Pulling And Termination
Works
Ref. no:
Prepared by:
S35051-DMT2-WP90.1-MOS-0004
Revision: 00
Date: 01 June 2018
Name: Phan Anh Tuấn
Contact no.: 0906 307 547
Company: ONE Corp. Page 1 of 11

Method Statement Title:

FIBER, COOPER CABLE PULLING AND TERMINATION

WORKS

SIGNATORIES / DISTRIBUTION
Reviewed by M+W Approved by
Approved by
Prepared M+W Project
Construction
by Package QA/QC EHS /
Manager
Contractor Owner Manager Manager Construction
(MEP/CSA)
Director

Signature
Name Phan Anh Tuấn
Date 02/06/2018
 FIRST SOLAR DONG NAM 2, DMT2
(S35051)

Work Method Statement for:

Fiber, Cooper Cable Pulling And Termination
Works
Ref. no:
Prepared by:
S35051-DMT2-WP90.1-MOS-0004
Revision: 00
Date: 01 June 2018
Name: Phan Anh Tuấn
Contact no.: 0906 307 547
Company: ONE Corp. Page 2 of 11

1.0 Introduction
This document statement describes the procedure, quality control, environment management and
safety control of fiber/cooper cable pulling work.
2.0 Resources

2.1 Materials

All materials used on site must be approved type and they are as follows:

No Type / Brand Name Description of Materials

1 UTP CAT6 Cooper cable
2 12-fiber 9/125 μm (OS2) singlemode Fiber cable 12 optics
riser (OFNR) Indoor/Outdoor cable w
tight buffered fibers
3 48-fiber 9/125 μm (OS2) singlemode Fiber cable 48 optics
riser (OFNR) Indoor/Outdoor cable w
tight buffered fibers (4x12)
4 48-fiber 9/125 μm (OS2) singlemode Fiber cable 48 optics armored
non-rated stranded armored (SASJ) OSP
cable (6x8)
5 Opticom QuickNet Rack Mount Fiber Optical Fiber Distribution Frame 4 Rack
Cassette Patch Panel Enclosure 4RU Unit
6 Opticom QuickNet Rack Mount Fiber Optical Fiber Distribution Frame 1 Rack
Cassette Patch Panel Enclosure 1RU Unit
7 Fiber splice tray kit for up 24 Fiber splice tray
mechanical or fusion splices
8 6-Duplex port LC single mode fiber Fiber adapter
adaptor panel (Blue)
9 OS1/OS2 1-fiber, 900μm buffered, Fiber pigtail
patch cord, with no jacket, LC to pigtail,
Std. IL.
10 Mini-Com TX6 Plus UTP Jack Module, Module jack to be installed to cooper
Blue color patch panel
11 Mini-Com 48-port Angled UTP Patch Cooper cable patch panel
Panel

2.2 Machinery and Equipment

No. Equipment name Qty. Remarks

1 Fish wire 5 sets
2 Folk lift 1 set
3 Hand lift 1 set
 FIRST SOLAR DONG NAM 2, DMT2
(S35051)

Work Method Statement for:

Fiber, Cooper Cable Pulling And Termination
Works
Ref. no:
Prepared by:
S35051-DMT2-WP90.1-MOS-0004
Revision: 00
Date: 01 June 2018
Name: Phan Anh Tuấn
Contact no.: 0906 307 547
Company: ONE Corp. Page 3 of 11

4 Measuring Tape 2 sets

5 A Ladder 2 sets
6 Scaffolding 1 set
7 Boom lift 1 set
8 Scissor lift 4 sets
9 Reel holder 5 sets
10 Pulling heads 5 sets
11 Vacuum cleaner 1 set
12 Winch machine 1 set
13 Cable roller 50 sets
14 Fiber welding machine 1 set
15 Level machine 2 sets
 FIRST SOLAR DONG NAM 2, DMT2
(S35051)

Work Method Statement for:

Fiber, Cooper Cable Pulling And Termination
Works
Ref. no:
Prepared by:
S35051-DMT2-WP90.1-MOS-0004
Revision: 00
Date: 01 June 2018
Name: Phan Anh Tuấn
Contact no.: 0906 307 547
Company: ONE Corp. Page 4 of 11

2.3 Manpower involved/Plan

Manpower plan:
Designation / Name Key Person Quantity
Manager: Phan Anh Tuấn * 01
Supervisor: Nguyễn Thắng Huân * 03
Nguyễn Văn Duy
Lê Phú Đức
EHS: Nguyễn Phi Long * 01
QA/QC: Nguyễn Đăng Hiếu * 01
Worker: N/A 10

Contact information:
Designation / Name Email Mobile
Manager: Phan Anh Tuấn tuan.phan@one.com.vn 0906307547
Supervisor: Nguyễn Thắng Huân huan.nguyen@one.com.vn 0903121077
Nguyễn Văn Duy duy.nguyenvan@one.com.vn 0913934848
Lê Phú Đức duc.le@one.com.vn 0917565355
EHS: Nguyễn Phi Long long.nguyen@one.com.vn 0908930459
QA/QC: Nguyễn Đăng Hiếu hieu.nguyen@one.com.vn 0938616173

3.0 Proposed Plan

3.1 Receiving

All incoming materials shall be verified as per packing list. Witness inspection shall be
carried out and requested to M+W QA/QC Group at least one day prior to materials
delivery for the first shipment of every material. Succeeding incoming materials shall also
be requested for M+W QA/QC inspection and/or be internally inspected and documented
for monitoring purposes.

3.2 Handling

Material will be handling by fork lift, hand lift and mobile manpower.

To comply M+W EHS procedure

3.3 Storage
 FIRST SOLAR DONG NAM 2, DMT2
(S35051)

Work Method Statement for:

Fiber, Cooper Cable Pulling And Termination
Works
Ref. no:
Prepared by:
S35051-DMT2-WP90.1-MOS-0004
Revision: 00
Date: 01 June 2018
Name: Phan Anh Tuấn
Contact no.: 0906 307 547
Company: ONE Corp. Page 5 of 11

We store on our work or one location on factory, decide and confirm the storage are for this
material by M+W.

Storage area shall not obstruct any access and must be properly barricade with proper
signage.

4.0 Fiber cable physical properties

Fiber Quantity Weight

(drum) (kg/drum)

12-fiber 5 121

48-fiber outdoor 1 245

48-fiber indoor 3 296

Fiber Installation Bend Radius Long-term Bend Radius

(mm) (mm)

12-fiber 132 66

48-fiber outdoor 366 183

48-fiber indoor 256 120

5.0 Work Activity Methodology/ Arrangements

No Activity Sequence Potential Concerns Proposed Measures

Toolbox meeting

Miscommunication Prepare permits in advance

To inform Project Manager, EHS and other supporting
1
management before and after work documents

To assure permit and other

related document approved
 FIRST SOLAR DONG NAM 2, DMT2
(S35051)

Work Method Statement for:

Fiber, Cooper Cable Pulling And Termination
Works
Ref. no:
Prepared by:
S35051-DMT2-WP90.1-MOS-0004
Revision: 00
Date: 01 June 2018
Name: Phan Anh Tuấn
Contact no.: 0906 307 547
Company: ONE Corp. Page 6 of 11

prior to start

Preparation work:

- Conduct TBM every morning of To conduct TBM every

working day and brief the worker the job morning and supervisor to
sequence in-order to avoid hazard prior brief daily work to be done at
work start job site.

- Work area, existing system must be Pre-start talks at job site

properly handed over by other contractors
Coordination meeting with
- Materials, tools, equipment and other contractors and M+W
machinery check for handover confirmation &
Miscommunication approval.
- Inspection of working area and get
concern from M+W for work execution Machinery & Handling over must be
equipment & confirm by handling minutes
- Measure length of cable by counting and specialized vehicles
measure the actual length at site area poor quality Supervisor to verify and
2
and/or imprope safety monitor
- Check cable route on drawing and the standards
actual at site Carefully checking all
Potential of hitting vehicle & device & lifting
Setup work area at job site:
existing utility & gears & equipment in good
services condition and proper safely
- Mobilize manpower, activities & tools
standards
ensure used.
To distribute relevant
- Around working areas, safety barricade
drawing and document for
and signage must be set up
better understanding.
- MoS, JSA, PTW, Check List shall be Workers with proper PPE
stick on a board
Get concerns from M+W
- Protect floor with plywood where before start work
scissor lift used and where material placed

- Identify for electrial hazard &

 FIRST SOLAR DONG NAM 2, DMT2
(S35051)

Work Method Statement for:

Fiber, Cooper Cable Pulling And Termination
Works
Ref. no:
Prepared by:
S35051-DMT2-WP90.1-MOS-0004
Revision: 00
Date: 01 June 2018
Name: Phan Anh Tuấn
Contact no.: 0906 307 547
Company: ONE Corp. Page 7 of 11

obstruction in working area

Physical injury Related documents and

permitting to be in order.
Hand injury
Tie off materials proper on
Trip hazard the forklift with proper wire

Entrance hiccup All material shall be arranged

at job site with proper
Falling down hazard barricading and signage.
of object
Checking overhead/ground
Collisions conditions and control them
Mobilization of equipment, tool to work before working.
area by manpower Unauthorized driving
3 Operator crushed Signal man to control the
Transport materials to work area: movement, looking out the
when a forklift tipped
- Using fork-lift & manpower to transport over blind spot
materials from warehouse to the factory Supervisor to check forklift
entrance Operator or pedestrian
hit or crushed by the license of the operator
- Then using hand-lift & manpower to load Keep the speed safe
transport materials to work area
Operator or pedestrian Good observation and slow
hit or crushed by a walking at fork, narrow
forklift corners
Damage to existing Avoid sudden stop
service
Visual check before lift-up or
Broken lift-up lift-down
Overloading Measure the load of item
Over speed limit Emergency rescue planning
 FIRST SOLAR DONG NAM 2, DMT2
(S35051)

Work Method Statement for:

Fiber, Cooper Cable Pulling And Termination
Works
Ref. no:
Prepared by:
S35051-DMT2-WP90.1-MOS-0004
Revision: 00
Date: 01 June 2018
Name: Phan Anh Tuấn
Contact no.: 0906 307 547
Company: ONE Corp. Page 8 of 11

Using manpower and hand lift to install

fiber cable drum onto cable reel holder Reel holder size
smaller than cable Measure the size and weight
- Using hand lift to lift-up the cable drum drum of the drum to prepare proper
reel holder
- Insert the steel tube of the reel holder Reel holder load
through the hole of cable drum smaller than cable Worker with proper PPE
4 drum weight
- Put the reel holder brackets into position Work with carefully
then slowly lift-down the cable drum Trapped hand
M+W EHS to inspect the reel
- Make sure that steel tube properly Slip/trip/fall holder if required
landing on the reel holder brackets and
cable drum can be spin Damage to existing Protect floor with plywood
service
- Remove the hand lift

Cable pulling work Permit document to be

Physical injury
prepared with approval prior
Step 1: Installing rope: to start
Hand injury
- Using scissor lift to lay cable roller and Handling over minutes of
Trip hazard
rope on cable tray cable tray/pipe rack/ladder
Falling down hazard confirm they are safe to work
- One worker work on scissor lift to lay
of object on
rope
Collision Worker with proper PPE
- One signal man on the ground
5 Unauthorized driving Worker on scissor lift or
- Using boom lift and scissor lift where
boom lift must wearing full
cable tray/ladder on pipe rack/pine bridge Operator or pedestrian
body harness 2 hooks
crushed when a scissor
- Appropriately using “A” ladder or lift or boom lift tipped Equipment & Tools hand
scaffolding where limited work space over must inspection before
working
Step 2: Pull cable: Pedestrian hit or
- After rope and cable roller completed crushed by a scissor Barricade the surrounding
lay, connect fiber cable with rope using lift or boom lift working area. To pause the
pulling heads surrounding activities near
Damage to existing
the working area while
 FIRST SOLAR DONG NAM 2, DMT2
(S35051)

Work Method Statement for:

Fiber, Cooper Cable Pulling And Termination
Works
Ref. no:
Prepared by:
S35051-DMT2-WP90.1-MOS-0004
Revision: 00
Date: 01 June 2018
Name: Phan Anh Tuấn
Contact no.: 0906 307 547
Company: ONE Corp. Page 9 of 11

- Two workers work with the cable drum service worker is working above
and reel holder to feed cable
Broken lift-up Visual check over-head space
- One worker on the scissor lift at the before lift-up
enter of cable tray to feed cable. Signal Cable tray/ladder not
properly done/handing Check ground condition
man on the ground.
over before lift-down
- Two workers at the other end to operate Drop of cable Don’t stand under while
the winch machine to pull fiber cable. tray/ladder/support workers are working at height
due overload
- Cooper cable will be pulled by man Scaffold must be inspected
power using fish wire Over speed limit
and approved by M+W EHS
Electrial shock with green tag
- After pulling completed, worker on the
scissor lift then fix the cable to cable tray No person is to be on the
using cable tight and install the label scaffold while it is moving
marking.
Equipment and materials
Step 3: Cable Marking: must be either removed from
- Cables must be identified along cable the scaffold or secured to
runs, using cable labels, showing the prevent anything from falling
reference of each cable.
from the scaffold during the
move
- This identification shall be according to
the following principles: every 150 m, The ground conditions of the
changes in direction, both ends new working area must be
inspected prior to the move to
Step 4: Fiber welding and cooper cable ensure it is free of
termination obstructions and is suitable to
- Only the qualified personnel must be carry the load of the scaffold
allowed to do welding and cooper cable
termination Check document,
certification of lift-up
- Carefully follow the fiber plan. operator license and check
working area
- Fiber cable will be coil to the fiber slack
loop in the NDR, MDF, BSR room then Check the working radius
welding to the ODF with fiber welding quarantine area to place sings
 FIRST SOLAR DONG NAM 2, DMT2
(S35051)

Work Method Statement for:

Fiber, Cooper Cable Pulling And Termination
Works
Ref. no:
Prepared by:
S35051-DMT2-WP90.1-MOS-0004
Revision: 00
Date: 01 June 2018
Name: Phan Anh Tuấn
Contact no.: 0906 307 547
Company: ONE Corp. Page 10 of 11

machine. warning workers clearly

- Cooper cable will be install neatly inside Lift up of operation must

the rack with cable manager correct process

- At IDF, fiber cable will be coil and Signalman and operator are
install at the side, inside of the rack then to stay in constant
welding to the ODF with fiber welding communication at all time
machine. during the operation

- Install ODF into the rack. Working carefully

Do not carry any tools or

materials in your hands when
climbing the ladder

Winch machine, Welding

machine must be inspected
and approved by M+W HSE

Rope must be inspected by

M+W EHS for load tested if
required

Check electrical power

before working

Emergency rescue planning

Housekeeping to be maintain during and Supervisor to monitor

after each work done at each work area. working area and ensure
workers perform
Dust will be control by using dust Tripping hazard
housekeeping work
collector and vacuum cleaner
6 Slip/Trip/Fall
Daily dispose of cleaning
Proper housekeeping should be Electrical Shock cloth to disposal rubbish bin
maintained throughout the installation
Equipments must be
Clear all the material, safety barricade, inspected before working
tools storage, scaffolding, scissor lift and
 FIRST SOLAR DONG NAM 2, DMT2
(S35051)

Work Method Statement for:

Fiber, Cooper Cable Pulling And Termination
Works
Ref. no:
Prepared by:
S35051-DMT2-WP90.1-MOS-0004
Revision: 00
Date: 01 June 2018
Name: Phan Anh Tuấn
Contact no.: 0906 307 547
Company: ONE Corp. Page 11 of 11

house keeping after work done Check electrical power

before working

Emergency rescue planning

Visual check on site.

Verification/confirmation of completion Make sure M+W / FS

7 Miscommunication
with M+W or supervisor confirmed by sign off the
related documents

6.0 Inspection, Testing and Commissioning Proposal: (Separately submitted)

Inspection and Test Plans (ITP) shall include inspection at the following stage.

a) Receiving of materials / machinery

b) In-process inspection during installation
c) Final stage prior to handover

ITP shall also address the “Hold Point”, where approval on the work activity is required.

7.0 List of Attachments / Appendices / References:

N/A